Original instructions Safety Roller Door RD Roller door with safe interlocking TLC7M00, rev. B ABB Jokab Safety Varlabergsvägen, SE- 9 Kungsbacka, Sweden www.abb.com/jokabsafety
Read and understand this document Please read and understand this document before using the products. Please consult your ABB JOKAB SAFETY representative if you have any questions or comments. WARRANTY ABB JOKAB SAFETY s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by ABB JOKAB SAFETY. ABB JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS, ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OR THEIR INTENDED USE. ABB JOKAB SAFETY DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED. LIMITATIONS OF LIABILITY ABB JOKAB SAFETY SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of ABB JOKAB SAFETY for any act exceed the individual price of the product on which liability asserted. IN NO EVENT SHALL ABB JOKAB SAFETY BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS ABB JOKAB SAFETY S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. SUITABILITY FOR USE ABB JOKAB SAFETY shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer s application or use of the product. At the customer s request, ABB JOKAB SAFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE ABB JOKAB SAFETY PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA While every effort has been taken to ensure the accuracy of the information contained in this manual ABB JOKAB SAFETY cannot accept responsibility for errors or omissions and reserves the right to make changes and improvements without notice. Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of ABB JOKAB SAFETY S test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the ABB JOKAB SAFETY Warranty and Limitations of Liability. TLC7M00, rev. B www.abb.com/jokabsafety
Table of Contents Introduction...5 Scope...5 Audience... 5 Prerequisites... 5 Special notes... 5 Preparations before installation...6 Check the manual and the parts of the door... 6 Space needed for the door... 7 Safety distance... 7 Important safety information... 7 To lift/move the door and its parts... 8 Description of the roller door safety devices...9 Mechanical installation...0 Exploded view with parts list... 0 Fixing points... Mounting instructions, step by step... Step Frame... Step Back Plate... Step Aligning... Step Attachment... Step 5 Fit the drive unit... 5 Step 6 Roller package... 5 Step 7 Centering... 6 5 Electrical installation...7 Cable requirements... 7 Electrical conditions... 7 Electrical installation, step-by-step... 7 Step 8 Drive unit... 7 Step 9 Electrical cabinet... 8 6 Adjustments, testing and mounting of cover plates...9 Final installation, step-by-step... 9 Step 0 Adjustment of the lower stop position... 9 Step Adjustment of the upper stop position... 9 Step Test run the door... 0 Step Adjustment of Eden sensors... 0 Step Fronts... 0 Stand for mounting... 7 Checklist for mechanical and electrical installation, test run and adjustments... 8 Troubleshooting... www.abb.com/jokabsafety TLC7M00, rev. B
9 Maintenance... 0 Technical data...5 EC Declaration of Conformity...6 Connection examples...7 TLC7M00, rev. B www.abb.com/jokabsafety
Introduction Scope These instructions contain information on the efficiency in the use of Safety Roller Door RD in accordance with the intended applications. These instructions constitute a part of the scope of the delivery. Audience This document is intended for authorized installation personnel. Prerequisites It is assumed that the reader of this document has knowledge of the following: Basic knowledge of ABB/Jokab Safety products. Knowledge of machine safety. Special notes Pay attention to the following special notes in the document: Warning! Caution! Danger of severe personal injury! An instruction or procedure which, if not carried out correctly, may result in injury to the technician or other personnel. Danger of damage to the equipment! An instruction or procedure which, if not carried out correctly, may damage the equipment. NB: Notes are used to provide important or explanatory information. www.abb.com/jokabsafety 5 TLC7M00, rev. B
Preparations before installation Check the manual and the parts of the door Figure. - Tools that will be needed. Warning! Read through the manual before mounting the door. Warning! Electrical installations must be carried out by trained personnel only Check that the width and height of the supplied door match the actual opening (see section.). when mounting the door in ABB JOKAB Safety s Quick Guard system; that necessary parts of the fencing system are at hand. when mounting the door in other types of guarding or fixture; that it is of suitable strength and capable of rigidly supporting the door (see section.) that all components (according to delivery note) are at hand and undamaged, see parts list section.. NB! When installing the door it is of vital importance that the frame columns are erected absolutely vertically and the top roll perfectly horizontal. TLC7M00, rev. B 6 www.abb.com/jokabsafety
Space needed for the door 90 A 65 50 DH 55 B 570 80 DW 8 7 D D DETAIL B SCALE : SECTION A-A SCALE : 0 0 80 A SECTION D-D SCALE : Safety distance The door must be placed in front of the machine/machines in such a way that the safety distance is fulfilled. The standard EN ISO 855 Safety of machinery Positioning of safeguards with respect to the approach speeds of parts of the human body gives the requirements especially for trip devices but could also be used as guidance when installing a Safety Roller Door. The installer has the responsibility to place the Safety Roller Door with such distance that all moving parts are stopped in a safe way when the operator reaches them. Important safety information When the door is mounted in front of a machine and the operator can pass the door and go into the machine, the door must be prevented from being closed and the machine being started while the operator is inside the machine area. One way of doing this, is to install a horizontal light curtain/s to protect the area/s where the operator can stand in the machine. Another way of securing that nobody is inside the risk area, when the door is to be operated downwards, is by timed reset. A facility like this is not a part of door and has to be ordered separately. Contact ABB/ JOKAB Safety for more information. If the door is going to be used as control guard it must be installed according to the requirements in EN 95 Safety of machinery General requirements for the design and construction of fixed and movable guards (see clause 5..9). www.abb.com/jokabsafety 7 TLC7M00, rev. B
To lift/move the door and its parts How to safely lift the top roll Attach two slings, which are adequately rated and approved to lift the roll weight (Minimum 50 kg lifting capacity), around the top roll. Place the slings so that the top roll can be lifted securely and in balance without risk of tipping or dropping. Use lifting equipment that is approved and suitable for the size and weight of the top roll. Caution! Never lift the top roll, placed on a pallet unless the top roll is securely fixed. Fasten the frames when dismantling When the frames have to be dismantled the upper parts must be secured with appropriate lifting equipment. Fasten the drive unit when mounting/dismantling When the drive unit is to be mounted/dismantled it must be secured in appropriate lifting equipment. TLC7M00, rev. B 8 www.abb.com/jokabsafety
Description of the roller door safety devices To monitor the position of the door blade, the door is equipped with two PL e/category Eden sensors (contact free) in both sides of its frame. When the door is closed the Eden sensors are actuated and the machine is ready to be restarted. When the door starts to open, a stop signal is sent to the machine. As the door has Eden sensors on both sides, this prevents the door being lifted or pushed to one side without a stop signal being given to the machine. To protect personnel from being injured by the door it is equipped with a contact strip on the bottom beam profile. If the door hits a person the contact strip will be actuated, and the control system will reverse the door to its fully open position. www.abb.com/jokabsafety 9 TLC7M00, rev. B
Mechanical installation Exploded view with parts list 59 85 0 0 0 69 77 60 0 6 6 07 08 0 05 09 0 06 79 78 68 75 5 8 80 05 5 8 6 6 7 57 8 9 8 88 9 5 56 87 86 57 65 6 50 66 0 90 7 7 7 89 5 6 7 7 8 8 67 8 5 9 0 9 0 9 7 6 8 7 5 70 OPTION 5 5 6 57 7 5 55 6 8 76 9 0 9 Figure. - Exploded view TLC7M00, rev. B 0 www.abb.com/jokabsafety
Pos No Title Note 0 Motor cover Right / left 0 Roller cover 0 Wall 0 Axle assembly 05 Bearing plate 06 Bearing 07 Roller 08 Roller moulding 09 Upper wall mounting Right 0 Frame profile Right Frame reinforcement Drive unit Motor plate Motor spacer 5 Upper wall mounting Left 6 Brush 7 Back plate 8 Guide wheel 9 Cover profile Left 0 Frame profile Left Electrical cabinet Cover profile Right Beam profile Door leaf 5 Guide fitting 6 Attachment bracket, cable chain 7 8 Screw MFT-TT M6x0 8 Decorative moulding (JSM T) 9 Anti-crush guard rubber 0 Fork bracket Contact strip Eden safety switch, EVA part Cable chain, end piece Adjustment plate 5 Fork moulding Left 6 Lower wall mounting Right 7 Cable chain 8 Decorative moulding, frame (JSM T) 9 Fork mounting Right Pos No Title Note 0 Lower wall mounting Left Eden safety switch, ADAM part End position damper End piece, m cable End piece, m cable 5 ULG joint clamp 6 Sealing strip 7 7 Cable, chain flex. 8 Motor cable 9 Limit position, cable 50 Supply cable 5 Handle Std extension with universal joint, gfa 5 Bend protection 5 Screw 5 Cable clamp 55 Spiral cable 56 Mounting bracket, motor cover 57 6 Screw 58 6 Nut 59 Screw 60 Key 7x8x00 / 6x6x95 6 Screw roller 6 0 Rivet 6 Screw M6x0 6 Main switch 65 Foil pressure 66 Emergency stop 67 6 Screw KT6 M6x0 68 Screw M6S M8x6 69 Screw M6S M8x0 70 Screw KT6 M6x0 7 Screw Mx 7 Screw MRX Mx6 7 Screw MRX Mx0 7 Nut Hexflange M6 75 Screw KT6 M6x6 76 Screw KT6 M6x6 77 6 Screw M6S M0x0 78 Screw M6S M8x6 79 Washer BRB 8. www.abb.com/jokabsafety TLC7M00, rev. B
Pos No Title Note 80 Screw KT6 M6x 8 Nut 8 6 Nut 8 Screw MLC6S Mx 8 Manufacturing sign 85 Back plate, motor cover Option 86 Nut 87 Screw MF6S M8x6 88 Velcro fastener 89 Screw KT6 M6x 90 Nut 9 Screw KT6 M6x 9 Nut TLC7M00, rev. B www.abb.com/jokabsafety
Fixing points 6 00 5 8 5 A 50 DH+50 DW DH B 80 0 9 5 DETAIL A SCALE : 75 DW 5 DETAIL B SCALE : 75 6 60 C DETAIL C SCALE : 6 DW www.abb.com/jokabsafety TLC7M00, rev. B
Mounting instructions, step by step All position numbers refer to the exploded view. See Figure. - Exploded view. Warning! Follow the instructions precisely when mounting the door. Not doing so runs the risk of the door falling down with personal injuries as a result. Step Frame Remove the cover profiles 9 and from frame profiles 0 and 0. Raise both frames, right and left respectively (0/0), against the wall on the respective sides of the door opening and attach them temporarily with the help of screw clamps. See Figure.. Protect the frame profiles to prevent scratches. Step Back Plate Mount the back plate (7) against the wall mountings upper edge. The back plate determines the distance between the frames. See Figure.. 0 Figure. 0 Step Aligning Align the door using a spirit level or an aligning instrument and check that the top seal is horizontal and that the frames are vertical. 7 Step Attachment The lower holes require a long drill (50 mm). Screw the door tight in the wall. Use the pre-drilled holes and at least M0 screws in the upper wall attachments (09/5) and the lower wall attachments (6/0). See Figure.. Figure. Figure. TLC7M00, rev. B www.abb.com/jokabsafety
Step 5 Fit the drive unit The drive unit can be fitted on either the left side or the right side. Fit the motor attachment () on the gearbox. Use the thread lock on the screw s threads. See Figure.5. Mount the bearing plate (05) on the motor plate using motor spacers () and screw (68) See Figure.6. Place the key in the axle s key slot, slide the motor onto the axle. Figure.5 Figure.6 Step 6 Roller package Mount the bearing plate with bearing on the non-motor side. See Figure.7. The screws for the bearing shall not be tightened. Unscrew the two lower attachment screws on the bearing plate but leave the upper screw slightly loose so that it fits against the upper wall mounting. See Figure.7. Lift the roller into position with the bearing side first. Lower the roller so that the screw in the bearing plate fits into the wall mounting s long hole (place the bearing plate on the inside of the wall mountings). Fit the other four screws in the bearing plate and wall mounting. Remove the strap that secures the roller. Slide in the door fabric and guides in the frame. Fit the side with the safety sensor first. See Figure.8. 07 05 06 Figure.7 Figure.8 www.abb.com/jokabsafety 5 TLC7M00, rev. B
Step 7 Centering Check that the roller package is centred between the frames wall attachments. See Figure.9. If necessary, adjust the roller laterally by carefully bending between the bearing plate and roller. Install the bearing s excenter-locking ring on the non-motor side and turn clockwise. Lock the locking ring by knocking it with hard blows for ½ - ¾ turn. Use a drift that is inserted in a pre-drilled hole. Tighten the locking screw. See Figure.0a-d. Tighten all the screws in the bearing. same distance locking ring with locking screw Figure.9 Figure.0a Figure.0b / - / Figure.0c Figure.0d TLC7M00, rev. B 6 www.abb.com/jokabsafety
5 Electrical installation Cable requirements Electrical supply via 5 conductor cable, phase, neutral, ground (min.5 mm ). Cable Colour marked cables core (.5 mm ) cable + earth for motor 8/0 core (0.75 mm ) cable for cam switches and safety circuits core (0.50 mm ) cable for contact strip. (Spiral Cable supplied) 6/8/0 core (0.50 mm ) cable for up/down/stop controls core (0.50 mm ) cable for machine interface Electrical conditions Electrical supply needed for the Safety Roller Door is phase, x 00V or x 0V. Motors for other voltage levels can be ordered. The drive unit has an electromagnetic brake, oil-cooled gearbox, thermo fuse and built in cam-box. Motor and connection blocks are protected according to IP5. Always use screw caps that preserve the IP class. (If the door is mounted in such a position that the drive unit could be affected by rain or wash-down then the motor should be fitted with an additional cover). Control voltage is VDC. NB! Before phase sequence (the rotation direction of the motor) is checked by running the door short distances, always initially, place the door in an half open position by using the motor crank. Then follow the instructions in Step Test run the door. Electrical installation, step-by-step Step 8 Drive unit Connecting the motor: Check that the motor is marked as follows: 60-5/08-0 Volt. (-phase system) If the supply voltage is 60-5 V the motor shall be Y-connected. See Figure 5. - Y-connection. If the supply voltage is 08-0 V the motor shall be D-connected. See Figure 5. - D-connection. Y U V W Y U V W U U V W U V W V W W U V Figure 5. - Y-connection Figure 5. - D-connection www.abb.com/jokabsafety 7 TLC7M00, rev. B
Step 9 Electrical cabinet Make the connections as follows. See chapter Connection examples. Connection block Equipment L, L, L Electrical supply N, PE Neutral, Earth - (X) Supply for motor - (X) Connection of external button/signal for controlling door movement upwards 5-6 (X) Connection of external button/signal for controlling door movement downwards 7-8 (X) Connection of external button/signal for stopping the door 0 (X) Reset button (X) Reset button (X) Lamp in reset button -7 (X) Eden. Safety switch for supervision of closed position of the door. 8- (X) Eden. Safety switch for supervision of closed position of the door. -6 (X) Connection of contact strip 7- (X) Option: Focus II Receiver M 5-8 (X) Option: Focus II Transmitter M 50-5 Safety output; to be connected to the machine 5-5 Safety output; to be connected to the machine TLC7M00, rev. B 8 www.abb.com/jokabsafety
6 Adjustments, testing and mounting of cover plates Final installation, step-by-step Warning! The following steps must be carried out with with the electrical supply isolated from the door motor and controls. Step 0 Adjustment of the lower stop position Remove the cover of the cam switch box. In the box are the cam plates that set the cam switches. Check that the bolts fixing the bracket holding the cam switches are fully tightened. To operate the door; use the crank and put it in the location in the bottom of the motor. Disengage the brake with the brake handle and turn the crank. Follow the steps thoroughly to adjust the lower stop position. See Figure 6. - Cam switch. Put the door in closed position. Turn the cam plate for the CLOSE cam switch so that the cam is positioned in front of the switch. Tighten the locking screw with an Allen key. Operate the door to a half open position. Close the door again. Fine adjust the CLOSE stop position by turning the adjustment screw. The CLOSE SAFETY cam switch follows the adjustments made on the CLOSE cam switch. Fine adjustments can be made on CLOSE SAFETY by turning the adjustment screw. Cam Switch Lock screw Adjustments Figure 6. - Cam switch Step Adjustment of the upper stop position Operate the door to the fully open position and adjust the OPEN and OPEN SAFETY cam switches in the same way as in step 0. Important! The OPEN cam switch should be adjusted so that a distance of 60 mm is left between the upper part of the bottom beam profile and the top cover (0). The reason for this is to minimize the risk for personal injuries of squeezing hands or fingers between the bottom beam and top cover. www.abb.com/jokabsafety 9 TLC7M00, rev. B
Step Test run the door Place the door in the half open position by using the crank. Then remove the crank and connect the electrical supply to the door. Push the OPEN (S) button (if fitted) on the control panel. Stop the door immediately by pushing the STOP button (S). -- If the door is moving upwards the phases are connected correct. -- If the door moves downwards two phases have to change places on the connection blocks (,, ). Always finally adjust the limit position cams in small steps to ensure that the door does not go past its end positions and is damaged. Disconnect all external OPEN signals. Release the emergency stop but be prepared to stop the door if necessary. Step Adjustment of Eden sensors Push the CLOSE (S) button on the control panel to close the door. Adjust both adjustment plates () until the door s guide rails (5) rest in the bottom of both the fork brackets (0). The locking head () is mounted on the guide fitting s right or left sides. See Figure 6.. Adjust the Eden ADAM sensor () so that it is positioned opposite the Eden EVA sensor at a distance of no more than 8 mm. See Figure 6.. Check that the two parts of the Eden sensor cannot physically collide when the door is manoeuvred up or down. Manoeuvre the door to its end positions several times and check that the safety equipment receives a signal when the door is in its closed position. Mount the front frame cover (9/) 5-8 mm 0 Figure 6. Figure 6. Step Fronts Lift the front (0) into position and screw it against the bearing plates collar. Mount the motor cover (0) on the motor, and wall (0) on the non-motor side. Install the cable duct protection and decorative moulding (8) for the frame cover. TLC7M00, rev. B 0 www.abb.com/jokabsafety
Stand for mounting Can be ordered separately for the Safety Roller Doors. 00 A DW+60 VKR 0x0x VKR 0x0x Pls 0x6 00 E 00 H DETAIL H SCALE : 5 0 VKR 0x0x DETAIL E SCALE : 5 VKR 0x0x VKR 0x0x DW VKR 80x0x DH+50 Pls 80x8x00 D D SECTION A-A SCALE : 0 0 80 00 F A Drawing showing no pre-drilled hole for door frame 0 50 SECTION D-D SCALE : 0 0 0 7 DETAIL F SCALE : 5 www.abb.com/jokabsafety TLC7M00, rev. B
7 Checklist for mechanical and electrical installation, test run and adjustments Company Type Date Idendification number Measure Check Comment Check that bolts and rubber mounts for the drive unit are securely fixed. Check that cam switches for door open and closed are correctly adjusted. Check that the door in its upper stop position leaves a minimum distance of 60 mm between the upper part of the bottom beam and the top cover. Check that control signals/customer connected push puttons are installed and function correctly (e.g. correct direction of motion). Check that the contact strip is connected correctly and makes the door move to its fully open position when actuated. Check that the Eden sensors are correctly adjusted. Check that machine/ machines inside risk area is stopped correctly when door leaves its bottom position. Check that chosen safety distance is fulfilled and sufficient for the machinery to stop before operator can reach moving parts. TLC7M00, rev. B www.abb.com/jokabsafety
8 Troubleshooting Operating the door when electrical supply is disconnected The door can be opened/closed manually by the crank for the drive unit. Place the crank in the tap in the bottom of the motor. Disengage the brake by pulling the brake handle and turn the crank at the same time. Warning! When the crank is placed in the tap in the bottom of the motor the electrical supply to the motor is automatically switched off. Electrical supply to the door should always be switched off via the line circuit breaker before the door is operated by the crank. Error indication Eden sensors The LED has the following states: LED Indication Description LED on Eden Green Green-Red (flashing) Red Eva within range, safety circuit closed; door closed. Eva within range; the door is closed but the signal is not OK. Eva out of range, safety circuit open; door open. www.abb.com/jokabsafety TLC7M00, rev. B
9 Maintenance Company Type Date Idendification number Daily checks: Measure Check Comment Check that bolts and rubber mounts for the drive unit are securely fixed. Check that the door reverses to its upper position when the contact strip is actuated. Look for oil leaks from gearbox and shaft, Check that the door is undamaged. Check that the door is working correctly according to door controls. Monthly checks (or every 0,000 cycles interval): NB: Checks according to daily checks together with the following checks. Measure Check Comment Check the brake performance and cam switch settings by checking that the door when stopping at its upper stop position leaves a distance of 60 mm between the upper part of the bottom beam and the top cover, the door blade does not get crinkled in the bottom position TLC7M00, rev. B www.abb.com/jokabsafety
0 Technical data Manufacturer Address Ordering data ABB JOKAB SAFETY Varlabergsvägen 9 Kungsbacka Sweden Safety Roller door + viewing window. Viewing window with weld splash protection. Daylight height & Daylight width. Mechanical characteristics Maximum size, door cloth 0 m² If a larger size is needed, contact ABB Jokab Safety AB. Maximum width Maximum height Speed, roller door Max. number of cycles/minute Material frames Material upper bracket 000 mm 500 mm 0.7.0 m/s up/down (during continous operation hours a day) Aluminum extrusion mm steel painted black Electrical characteristics Driving unit Three-phase motor 00-5 VAC 50-60 Hz General Protection class Colour Door fabric material Door fabric colour Sound absorption Motor and gearbox are delivered with IP5 rating. Frame - aluminium, door cloth - grey Other colours available on request. Multi-layer polyester fabric cloth with PVC, mm thick or transparent PVC. The viewing window can also be supplied with protection against welding flash light. (Removes 99% of the UV-transmision from the welding process) Grey (RAL 708), can be supplied with recessed window (only in full width). Other colours are available. approx. 0 db Ambient temperature 0 C to +55 When operating in temperatures below -5 C, the oil in the gear-box should be replaced with an oil suitable to withstand cold temperatures. Durability towards chemicals Ammoniac, sodium hydrate, phosphoric acid, tartaric acid, oxalic acid, hydrochloric acid, citric acid, acetic acid, oil, detergent, calcium chloride (contact ABB Jokab Safety for more specifications) Safety Control monitoring unit for roller door Outputs Monitoring of position of the roller door Contact strip ABB Jokab Safety s Safety-PLC, Pluto safe outputs for connection to machine/plant. Eden sensors one on each side of the door. Mounted on the bottom frame of the door fabric. The door motion is reversed if the contact strip is compressed. Safety level Category /PL e, in accordance with EN ISO 89- www.abb.com/jokabsafety 5 TLC7M00, rev. B
EC Declaration of Conformity We ABB AB JOKAB Safety Varlabergsvägen 9 Kungsbacka Sweden EC Declaration of conformity (According to 006//EC, Annex A) declare that the safety components of ABB AB make with type designations and safety functions as listed below, are in conformity with the Directives 006//EC 006/95/EC 00/08/EC Authorised to compile the technical file Product Safety Roller Door with monitoring of closed position by contact free sensor Eden and safety-plc Pluto ABB AB JOKAB Safety Varlabergsvägen SE- 9 Kungsbacka Sweden Safety Roller Door / 50 / 700 Used harmonized standards EN ISO 00:00, EN ISO 89-:008, EN 606:005, EN 600-:006+A:009, EN 6066-:007, EN 6000-6-:005, EN 6000-6-:007, EN 6000-- 6, EN 5078:997, EN 088+A:008 Other used standards EN 6508:00 Jesper Kristensson PRU Manager Kungsbacka 0-0-8 www.abb.com www.jokabsafety.com Original TLC7M00, rev. B 6 www.abb.com/jokabsafety
Connection examples X L L L N PE X G U W V + - 5 6 7 8 9 0 V F K 5 6 K 5 6 A A + - S 5 6 JSNA 0/VDC 5 X U V W N AC AC M M Y FRONT DOOR 0V Anmärkning Remark Rullport Safety RollerDoor Standard Konstr Design Ritad Drawn JS Godk Appr Datum Date Blad Sheet JS 0 Sidor Pages Ritn nr Drawing no Forts Cont RD0000 5 6 7 8 9 0 V V S S5 X X Panel Extern S0 F S S 9 8 7 6 5 X S Extern 6 5 S S 5 6 X IQ / IQ5 Upp / Panel S6 Extern 8 7 S S 7 8 5 X IQ / IQ6 Ner / Panel 6 S5 7 8 S6 9 5 0V 0V Anmärkning Remark Rullport Safety RollerDoor Standard Konstr Design Ritad Drawn JS Godk Appr JS Datum Date 0 Blad Sheet Sidor Pages Ritn nr Drawing no Forts Cont RD000 www.abb.com/jokabsafety 7 TLC7M00, rev. B
5 6 7 8 9 0 +V SAFETY MAT/ SAFETY STRIP K S8 S9 S0 S S7 ADAM EVA ADAM EVA Focus Receiver Focus Transmitter X 5 dyn A 50 X 0 white white 5 brown 6 7 brown K brown white blue black grey 5 brown white blue black grey 5 EDEN EDEN Option 5 5 brown 8 blue 9 white green 0 yellow red grey pink brown blue white black grey A X 6 7 8 9 0 5 5 5 5 6 7 8 9 Tina7A 5 6 7 8 9 A +V 0V ID CL CH I0 I I I I I5 I6 I7 VDC Type: PLUTO B0 JOKAB SAFETY IQ0 IQ IQ IQ IQ IQ5 IQ6 IQ7 0L Q0 L Q Q0 Q0 IQ / IQ /6 IQ5 / IQ6 /6 Option Reset 0V L Q00 K K PLUTO A0 L Q0 Anmärkning Remark Rullport Safety RollerDoor Standard Konstr Design Ritad Drawn JS Godk Appr JS Datum Date 0060 Blad Sheet Sidor Pages Ritn nr Drawing no Forts Cont RD000 5 6 7 8 9 0 0 mm 80 mm S F K K A A T S S S 80 mm X Anmärkning Remark Rullport Safety RollerDoor Standard Konstr Design Ritad Drawn JS Godk Appr JS Datum Date 0 Blad Sheet Sidor Pages Ritn nr Drawing no Forts Cont RD000 5 TLC7M00, rev. B 8 www.abb.com/jokabsafety
5 5 6 W6 7 8 9 0 W7 5 5 6 6 7 OPTION 7 8 G/G 8 G/G 5 6 7 W8 8 5 5 9 G/G OPTION G/G 50 5 5 5 6 7 8 9 0 W9 G/G G/G FOCUS RECIVER M FOCUS TRANSMITTER M Safety output independent safty output PROCESS START OPTION OPTION MACHINE SAFETY STRIP Roller Door Anmärkning Remark Rullport Safety RollerDoor Standard Konstr Design Ritad Drawn JS Godk Appr JS Datum Date 0 Blad Sheet 6 Sidor Pages Ritn nr Drawing no Forts Cont RD0005 www.abb.com/jokabsafety 9 TLC7M00, rev. B
TLC7M00, rev. B 0 www.abb.com/jokabsafety