SF 6 Gas Reclaimers The DILO L-Series gas reclaimers are the culmination of decades of SF6 specific R&D and provide the most cutting-edge technology on the market today in safety and performance. Using high-speed multi-stage oil-less compressors, a PLC based operating system, and minimal plumbing throughout, these service carts will dramatically reduce flow restriction and increase throughput. These L-Series carts are full featured and can perform all functions necessary to reclaim and clean SF6 gas to near new condition. This includes: Removal and Storage of SF6 to achieve >99.99% gas recovery. Cleansing of SF6 during the recovery and filling functions Evacuate a gas compartment to remove ambient air and moisture after breaker entry Refilling of all reclaimed SF6 from the storage vessel or with gas from an external cylinder Additionally, the L-Series operation has been designed with total ease-of-use in mind. These units offer a single do-all port, along with proprietary set-and-forget software that allows even the least experienced individual to operate these carts without issue. When combined with other on-board equipment, such as an integrated scale (included with any cylinder storage rack) and various operational connections, it becomes clear that DILO has continued its efforts to provide the most versatile and efficient service carts available. Key features: All cart operations controlled via a rugged touch-screen Recover SF6 gas when servicing gas-filled apparatus Store SF6 in liquid form in on-board cylinders or fill external cylinders Filter SF6 gas during recovery and filling Evacuate air and moisture from hoses or apparatus prior to or after SF6 recovery Transfer SF6 between cylinders Ability to achieve <1Torr blank-off pressure Emission-free operation via DILO gas tight fittings and hermetically sealed compressors/pumps
SF6 Service Carts Processing Unit: All L-Series service carts are equipped with the following: Evaporator unit 10 touch-screen interface PLC based controls for unsupervised operation Includes: particle filters, moisture/decomposition filter, and pressure regulator Final blank-off pressure for recovery & air evacuation: <1 mbar Discharge pressure of all compressors: 725 PSIG Dim. & Weight Economy SF 6 Service Cart Length: 72 inches L057R51 6.8 m 3 /h oil-less compressor, Width: 38 inches 18 m 3 /h scroll pump. Height: 49 inches 40 m 3 /h (28 CFM @ 60 hz) vacuum pump. Minutes to recover 150lbs of gas @ 135 psig w/ 5m hose: 138 Weight: 1,310lbs L170 - Mega SF 6 Service Cart Length: 89 inches L170R51 13 m 3 /h oil-less compressor. Width: 42 inches 42 m 3 /h scroll pump. Height: 49 inches 63 m 3 /h (45 CFM @ 60 hz) vacuum pump. Weight: 1,862lbs Minutes to recover 150lbs of gas @ 130.5 psig w/ 5m hose: 65* L280 - Mega SF 6 Service Cart Length: 102 inches L280R51 22 m 3 /h oil-less compressor. Width: 55 inches 42 m 3 /h scroll pump. Height: 59 inches 200 m 3 /h (145CFM @ 60 hz) vacuum pump. Weight: 2,876lbs Minutes to recover 150lbs of gas @ 130.5 psig w/ 5m hose: 53* L280 Mega with Screw Pump Upgrade 100m 3 /h screw pump. Same as above Weight: 3,052lbs L280R52 Minutes to recover 150lbs of gas @ 130.5 psig w/ 5m hose: 51* L550 - Mega SF6 Service Cart 44 m 3 /h (1,554 ft 3 /h) oil-less compressor 42 m 3 /h scroll pump. 240 m 3 /h (145CFM) vacuum pump. Minutes to recover 150lbs of gas @ 130.5 psig w/ 5m hose: 47* L550 Mega with Screw Pump Upgrade 100m 3 /h screw pump. Minutes to recover 150lbs of gas @ 130.5 psig w/ 5m hose: 46* (Additional recovery times are available on the next page) * Times are greatly improved with the use of DN40 hoses Length: 102 inches Width: 55 inches Height: 59 inches Weight: 3,096lbs Same as above Weight: 3,273lbs Vacuum Pump Upgrades: L550R51 L550R52 63 m 3 /h (45 CFM) <1 mbar vacuum pump (L057 ONLY) 100 m 3 /h (75 CFM) <1 mbar vacuum pump (L057 and L170 ONLY) 200 m 3 /h (145 CFM) <1 mbar vacuum pump (L170 ONLY) V45/0.1 V75/0.1 V145/0. Starting Pressure: 0PSIG Hose length: 5 meter (16 ) Breaker connection: DN20 Tank volume: 35 ft 3 40 m 3 /h (28 CFM) 63 m 3 /h (45 CFM) 100 m 3 /h (75 CFM) 200 m 3 /h (145 CFM) Evacuation Time 33 minutes 24 minutes* 23 minutes* 22 minutes* * Evacuation times are greatly improved with the use of DN40 hoses on Mega Series carts
SF 6 Service Carts Additional Service Cart Upgrades: Integrated Dew Point Tester: Shows the moisture content of the onboard drying filter Not intended for SF6 testing Dew point tester for the L057 service cart Dew point tester for the L170 service cart Dew point tester for the L280 service cart Dew point tester for the L550 service cart Automation Software Users can set specific shut-off points via the touch-screen Allows the service cart to be run unsupervised once started Automation software for the L057 service cart Automation software for the L170 service cart Automation software for the L280 service cart Automation software for the L550 service cart 6-057TF-R001 6-170TF-R001 6-280TF-R001 6-550TF-R001 6-057AU-R001 6-170AU-R001 6-280AU-R001 6-550AU-R001 Starting Pressure: 72.5PSIG Hose length: 5 meter (16 ) Breaker connection: DN20 Model Recommended Volumes @80 F Gas Weight In Example @80 F Hose Final Vacuum Recovery Time L057R51 60-100lbs 85lbs DN20 <1 Torr 117 minutes L170R51 85-170lbs 170lbs DN20 <1 Torr 118 minutes L170R51 85-170lbs 170lbs DN40 <1 Torr 93 minutes L280R51 >170lbs 252lbs DN20 <1 Torr 145 minutes L280R51 >170lbs 252lbs DN40 <1 Torr 109 minutes L550R51 >170lbs 252lbs DN20 <1 Torr 138 minutes L550R51 >170lbs 252lbs DN40 <1 Torr 104 minutes L550R52 >170lbs 252lbs DN20 <1 Torr 123 minutes L550R52 >170lbs 252lbs DN40 <1 Torr 85 minutes Hose Options: Rubber hose with DN20 female couplings Rubber hose with DN40 female and DN20 female couplings Stainless Steel braided hose with DN20 couplings Stainless Steel braided hose with DN40 female and DN20 female couplings 6-1017-R050 6-1017-R100 6-1079-R050 6-1079-R100 6-1024-R050 6-1024-R100 6-1080-R050 6-1080-R100
SF 6 Service Carts Storage: Integrated Storage Racks 115lb DOT Approved cylinders Individual shut-off valves Digital weight scale with safety set point which shuts cart operation off when maximum programmed weight is reached 4 Parallel Cylinders: 460lb SF6 capacity - Dry Weight: 825lbs 8 Parallel Cylinders: 920lb SF6 capacity - Dry Weight: 1600lbs 10 Parallel Cylinders: 1,150lb SF6 capacity - Dry Weight: 1900lbs 20 Parallel Cylinders: 2,300lb SF6 capacity - Dry Weight: 2800lbs * Large storage vessels are available upon request NOT DOT APPROVED C400-W C800-W C1000-W C2000-W Supply Voltage: Standard Voltage 208-240V/60Hz, 3-phase 440-480V/60Hz, 3-phase Outside the range of 208-480V/50-60Hz, 3-phase Single phase operation: for the L057 Economy cart only Single phase operation: for the L170 Performance cart only 22kW Diesel Generator: for the L057 & L170 Economy cart only Requires trailers with a generator compartment (see trailer options) Fuel capacity: 43.5 gallons Dry Weight: 1,045lbs Gross Weight: 1,360lbs 35kW Diesel Generator: for the L280 & L550 service carts Requires trailers with a generator compartment (see trailer options) Fuel Capacity: 43.5 gallons Dry Weight: 1,310lbs Gross Weight: 1,625lbs N/A 6-0004-R031 MA-1B-RVS MA-2-RVS MEC22DO MEC35DO Annual Maintenance Program: Annual Maintenance Program Replace all filters Change vacuum pump oil Full functionality check Full gas cart inspection Leak check Calibrate weight scale Provide new copy of operating manual Extends the factory warranty one extra year D-910-R001
SF 6 Service Carts Accessories: DN20 Adapter Kit Connection adapters for common breaker types Two Core Pre-Filter Unit: For processing excess arc byproduct and moisture contaminants from SF6, including particles down to 2 microns 1x particle filter (3-377-08), 1x 4a molecular sieve / Al2O3 drying filter (3-376-06) DILO DN20 self-sealing connections Also needed: 5ft. DN20 service hose Five Core Pre-Filter Unit: For processing excess oil mist, arc byproduct and moisture contaminants from SF6, including particles down to 2 microns 1x particle filter (3-377-08), 3x 4a molecular sieve / Al2O3 drying filter (3-376-06), 1x oil mist filter (3-906-06) DILO DN20 self-sealing connections Also needed: 5ft. DN20 service hose (Z104 with DN40 connections also available) Pre-Filter Cores: Particle filter core Moisture and decomposition core Oil mist core Additional 5ft. Rubber Service Hose: Can be used in conjunction with the above listed pre-filters DN20 female couplers External Cylinder Weight Scale: Resolution: 0.1lbs Accuracy +/- 0.1lbs (Exceeding the accuracy requirements by EPA & CARB minimum standard of +/- 2 lbs) Small, lightweight and stable Uses an AC power supply or batteries Digital display with upper setpoints Safe, unsupervised operation Optional Cylinder Weight Scale Case Additional case for the D-230-R002 Cylinder Weight Scale Handheld SF6 Leak Detector SF6 Evacuating and Filling Adapter 1x DN40 male 3x DN20 male with shutoff valves Also needed: hoses for each port (see hose options ) 4 Port DN20 Manifold Aluminum protective caps Lightweight design Rugged weatherproof case Cylinder Manifolds Aluminum protective caps 5 long R3 rubber hoses with DN8 female and ball-valve CGA590 connections DN8 couplings and 1x DN20 coupling Rugged weatherproof case 4 Port 6 Port Adapter Kit DN20 B007R22 Z104R01 3-377-08 3-376-06 3-906-06 6-1017-R050 D-230-R002 D-230-R002 Case 3-033-R002 3-718-R006 D-220-R001 D-240-R002 D-260-R002
Trailer Options All DILO trailers include the following standard features: DOT Approved All aluminum walk-in enclosure Torflex axles Electric breaks 3 Pintle eye, w/adjustable height Breakaway switch Spare tire 3/16 steel deck Split rear door 30 side door service Rear stabilizing jacks Processor T-106-70 Single axle trailer, 10 x 6 x 7 7,000 lb. GVW Overall trailer dimensions : length 14, width 86, height 102 Additional weight: 2,140 lb. Dual axle trailer, 12 x 8 x 7.5 14,000 GVW Overall trailer dimensions : length 16, width 102, height 113 Additional weight: 3,215 lb. Dual axle trailer, 14 x 8 x 7.5 14,000 GVW Overall trailer dimensions : length 18, width 102, height 113 Additional weight: 3,510 lb. Dual axle trailer, 16 x 8 x 7.5 14,000 GVW Overall trailer dimensions : length 20, width 102, height 113 Includes compartment for generator Additional weight: 4,075 lb. Dual axle trailer, 18 x 8 x 7.5 14,000 GVW Overall trailer dimensions : length 22, width 102, height 113 Includes compartment for generator Additional weight: 4,575 lb. Trailer Deluxe Package Interior shop lights, 120 V / 60 hz outlets, hose hangers Diesel Genlerator Kit 22kW Requires trailers with generator compartment, adds 1,360 lbs. to trailer. Fuel capacity 43.5 gal. (315.4 lbs.) Diesel Generator Kit 35kW Requires trailers with generator compartment, adds 1,625 lbs. to trailer. Fuel capacity 43.5 gal (314.4 lbs.) Compact, Economy or Performance w/no more than 8 bottles. than 10 bottles storage. than 20 bottles storage than 10 bottles storage. than 20 bottles storage All Units. Compact, Economy, and Performance MEGA T-81275-140 T-81475-140 T-81675-140 T-81875-140 TDP MEC22DO MEC35DO Trailer Colors Standard color is white The following colors are available for additional charge: Black, Teal, Red, Lt. Gray, Dark Gray, Navy Blue, Burgundy Please call for pricing for paint according to your specifications. Shown prices are valid per piece in US $, ex works Odessa, packed, no taxes included. Dual-axle trailer shown with optional 35kW diesel genset
D-910-R001 Annual Maintenance Program Large Service Carts Routine maintenance is the key to system reliability and SF6 processing performance. DILO is proud to introduce an annual onsite maintenance program for all of our large recovery systems (ex: Economy, Performance, & Mega Series). A trained technician will thoroughly examine your machine which includes the following: complete inspection of the plumbing and electrical systems, performance/functional testing, replace all filters, & change the vacuum pump oil. With this program owners can look forward to years of trouble free service and unwanted downtime. Additionally, hands-on training can be provided to the operators ensuring the equipment is used properly and to its fullest potential. Key features: Replace all gas filters Change/Replace/Test vacuum pump oil & filter Pressure check compressors Leak check all fittings & connections Inspect all tubing and hoses Inspect regulators & gauges Full electrical Inspection Calibrate DILO Weight Scale (*Customer provides weights, mast & cylinders are empty) Replace lost or damaged manual of unit Provide full documentation report of maintenance performed after completion Customer Advantage: Knowledge that your DILO equipment will be maintained by trained DILO technician Annual scheduled Preventative Maintenance for your unit Equipment service & maintenance records stored by DILO Additional on-site, hands-on training available once maintenance is completed Purchase of annual maintenance program will extend original manufacturer s warranty for one year* Annual Maintnenance Program *When purchased with new equipment purchase