MODULAR FUSE AND RELAY MODULES Product Outline. The modular fuse & relay power distribution unit is perfect for adding electrical circuits to cars, buses, trucks etc. There are 12 different modules available to suit components such as fuses, relays, circuit breakers & diodes. Each module accommodates a specific mix of components. This picture shows a 5 module unit assembled with a cover. Modules simply clip into the mounting frame. How to use the system. Step 1. Order the modules that will accommodate the components you require ie. fuses, relays & circuit breakers. Modules can be ordered with terminals as a kit, or terminals can be ordered separately to suit a variety of cable gauges. Step 2. Order the mounting bracket/frame to suit the quantity of modules you've chosen. rackets accommodate 1 to 2 modules. Frames accommodate 4 or 5 modules. Modules simply snap-lock into the brackets/frame. Order an optional cover to suit the bracket/frame you are using. Step 3. Order the components ie. fuses, relays, circuit breakers that you wish to use in the modules, plus any spares. Step 4. Crimp the terminals to your cables, then simply clip the terminals into the modules from below. Step 5. Fix the assembled unit to a panel using screws or bolts. Step 6. Insert the fuses, relays etc. into the modules. Looking for Weather-Proof Sealed Power Distribution Units? We offer a large range of sealed power distribution units rated to IP66, IP67 and IP69K. You can find them on our website; www..au Page: 1
MODULAR FUSE AND RELAY MODULES To simplify ordering, we now offer Module Kits which include suitable terminals for the components. If you wish to order a module without terminals, simply remove the K suffix from the part number. Once you have selected the module(s), select a mounting option to suit your installation. Note: Plug-in components such as fuses, relays, pullers etc. are not included with the modules or module kits. MODULES & KITS - Suit Fuses, Circuit reakers, Relays & Diodes. (full specs pages 2-3) Part Number Module Capacity Terminals Included in the Kit 01460K 20 x Mini F uses. 40 x 08331 (Mini F use). 01510K 10 x Mini F uses & 1 x Relay. 20 x 08331 (Mini F use), 2 x 02050 (), 2 x 07741 (9.5mm). 01560K 6 x Mini F uses & 4 x Micro Relays. 12 x 08331 (Mini Fuse),12 x 05620 (4.), 8 x 02050 () 01470K 6 x Fuses ( 1 usbar ). 6 x 07660 ( F use). 01480K 6 x Micro Relays. 18 x 05620 (4.), 12 x 02050 (). 01490K 1 x Mini Relay & 1 x Relay. 7 x 02050 (), 2 x 07741 (9.5mm). 01500K 2 x Mini Relays. 10 x 02050 (). 01600K 01660K 01640 01690 01698 NEW NEW 6 x Auto Fuses & 3 x F uses. 12 x 07920 (Auto Fuse), 6 x 07660 ( F use). 2 x Relays. 4 x 08501 (), 4 x 07741 (9.5mm). 20 x Mini Diodes or Mini F uses. Module only, terminals not included. Refer page 121. 4 x Mini Fuses & 6 x Jcase Fuses*. Module only, terminals not included. Refer page 121. 20 x Mini Fuse / Diodes / reakers, Module only, terminals not included. Refer page 121. or ISO280 Relays (10 x Ultra Micro, 6 x Micro) or mixture of components. Notes: Modules will accept Micro & Mini relays with 4 or 5 terminals and relays with 4 terminals. *01690 module will accept both standard Jcase (JTF) & low profile Jcase (LJC) fuses. KITTED TERMINAL SPECIFICATIONS (full specs pages 4-5) Part Number 08331 07920 07660 05620 02050 08501 07741 Suits Component Mini Fuse Auto Fuse Fuse Relay - Micro Relay - Micro, Mini, Relay - Relay - Terminal Size 4. 9.5mm Wire Size 1 to 2mm² 0.5 to 1.5mm² 4 to 6mm² 0.5 to 1mm² 2.5 to 4mm² 0.75 to 1.5mm² 6 to ² Amp.Rating 16A 36A TA TA 48A ox F - Standard - Spring clip ox F - Spring clip Open F - Standard - Spring clip ox F - Standard ox F9.5mm - Spring clip Notes: Not all terminals are compatible with all modules. Refer page 121 for more terminal options. MOUNTING RACKETS, FRAMES ADAPTORS & COVERS Part Number 01580 01590 01630 00699 01550 01520 01530 01450 01540 Single Module Mounting racket (2pcs required) Single Module Cover (External) Single Module Adapter (Top to toe mounting) Single Module Co mponent Protector (Internal) Dual Module Mounting racket (2pcs required) Dual Module Cover (Inc. fuse puller storage) Four Module Frame (Inc. lateral lock for add-ons) Four Module Cover (Inc. fuse puller storage) Five Module Frame (High profile mount) Five Module Cover (full specs pages 6-7) Single Module Adaptor 01630 Component Protector TERMINAL SECONDARY LOCKS (O ptional) Part Number 00793 01661 01601 01602 01691 01699 Fits M odule 01640 (Mini Diodes Terminals) Fits M odule 01660 ( Relays Terminals) Fits Module 01600 (Auto Fuse terminals) Fits Module 01600 ( Fuse terminals) Fits Module 01690 ( Fuse terminals) Fits Module 01698 ( ISO 280 terminals) Notes: All terminals will lock into the module body, however a secondary lock will ensure terminal can t dislodge under force or vibration. Page: 2
MODULAR FUSE AND RELAY MODULES (cont d) 01460. 20 x Mini Fuses Secondary lock s (included). Includes room for 6 spare Minifuses 01480 6 x Micro Relays (5 pin) Secondary lock s (included). 01510 10 x Mini Fuses 1 x Relay (4 pin) Secondary lock s (included) Includes room for 3 spare Minifuses 01490 1 x Mini Relay (5 pin) 1 x Relay (4 pin) Secondary lock s (included). 01560 6 x Mini Fuses 4 x Micro Relays (5 pin) Secondary lock s ( included ). 01500 2 x Mini Relays (5 pin) Secondary lock s (included). Includes room for 2 spare Minifuses 01640 20 x Mini Diodes or 20 x Mini Fuses Secondary locks 00793 (optional). 01660 2 x Relays (4 pin) Secondary lock 01661 (optional). 01470 6 x Fuses (single feed) Note: Includes room for fuse puller 008 (optional). usbar (1 Max) included. + Fuse Puller Storage 01600 6 x Auto Fuses 3 x Fuses Secondary locks 01601, 01602 (optional). 1 2 3 4 5 6 Load M8 Power Input Feed 01690 4 x Mini Fuses 6 x Jcase Fusible Links* (*Standard or Low Profile) Secondary lock 01691 (optional). NEW 01698 20 x Mini Fuses or 20 x Mini Diodes or 20 x Mini reakers or 10 x Ultra Micro ISO280 Relays 6 x Micro ISO280 Relays or some combination. NEW Secondary lock 01699 (optional). Page: 3
MODULAR FUSE AND RELAY LOCKS (cont d) MODULE DIMENSIONS 01460 01510 01560 38 38 39.6 8.5 29.5 22.4 01470 01480 01490 37.5 16.8 49.5 30.1 21.7 23.5 27 36.7 21.7 45.4 22.7 01500 01600 01640 30.1 21.7 32.1 46.5 52.5 38 01660 01690 01698.85 53.5 32.1 84 84 84 Dimensions are in MM Page: 4
MODULAR FUSE AND RELAY MODULES - (cont d) TERMINAL SPECIFICATIONS & OPTIONS Module 01460 01510 01560 01470 01480 01490 01500 01600 01660 01640 01690 01698 Module Capacity 20 x Mini fuses 10 x Mini fuses & 1 x Relay 6 x Mini fuses & 4 x Micro Relays 6 x fuses (one feed) 6 x Micro Relays 1 x Mini Relay & 1 x Relay 2 x Mini Relays 6 x s & 3 x fuses 2 x Relays 20 x Mini Diodes / Mini fuses 4 x Mini fuses & 6 x JCase fuses 20 x Mini fuses / 6 x Micro ISO280 relays Suitable Terminal Types A & H (Mini fuse) A & H (Mini fuse), E & G ( relay) A (Mini fuse), D & E (Micro relay) C ( fuse) D & E (Micro relay) D or E (Mini relay), E & G ( relay) D or E (Mini relay) (), C ( fuse) F & G ( relay) A () A (Mini fuse), K (JCase fuse - standard or low profile) A & H (suits all components), when using H terminals, max. of 4 terminals together & limit of max (continuous). FUSE TERMINALS (M = Male, F = Female). Packaging: Axial connections ( K = ulk Pack / RL = Reel Pack) Type A A A H H Part Nbr 08330 08331 08332 083 08336 Suits Fuse Term. Wire Size 0. - 0.75mm² 1-2mm² 2.5-4mm² 1-2mm² 2.5-4mm² Rating 9A 16A 28A 16A 28A Standard (K/RL) Standard (K/RL) Standard (K/RL) us-ar (RL) us-ar (RL) Opening Type ox F ox F ox F ox F ox F 07501 07900 07902 07901 07920 07930 07940 07910 07912 07911 07932 07942 QC 0.5-1.5mm² 2-3mm² 0.5-1.5mm² 2-3mm² 0.5-1.5mm² 2-3mm² 2-3mm² Standard (K/RL) Standard (K/RL) Standard (K/RL) Spring Clip (K/RL) Spring Clip (K/RL) Spring Clip (K/RL) us-ar (RL) us-ar (RL) us-ar (RL) us-ar Clip (RL) us-ar Clip (RL) C C C C 07650 07660 07670 07671 fuse fuse fuse fuse 1.5-2.5mm² 8-10mm² 16mm² 36A 50A 75A Spring Clip (K/RL) Spring Clip (K/RL) Spring Clip (K/RL) Spring Clip (K/RL) ox F ox F ox F ox F K K K K 07990 07991 07992 07993 JCase fuse JCase fuse JCase fuse JCase fuse 1.5-2mm² 2.5-4mm² 6 - ² 10mm² 16A 28A 48A 53A Standard (K/RL) Standard (K/RL) Standard (K/RL) Standard (K/RL) Open M Open M Open M Open M RELAY TERMINALS Type Part Nbr D 05615 D 05620 D 05630 D 07209 D 07212 E 02050 F 08500 F 08501 F 08502 F 08503 G 07740 G 07741 G 07742 (Not all terminals are compatible with all modules) Rating Suits Relay / Relay Terminal 4.8 or 4.8 or 4.8 or 4.8 or 4.8 or 9.5mm 9.5mm 9.5mm Wire Size 0.2-0.5mm² 0.5-1mm² 1.5-2.5mm² 0.5-1mm² 1.5-2.5mm² 2.5-4mm² 0. - 0.5mm² 0.75-1.5mm² 2-2.5mm² 2.5-5mm² 6 - ² 10-16mm² 10A 6A 28A 48A 75A Standard (K) Standard (K) Standard (K) Spring Clip (K) Spring Clip (K) Spring Clip (K) Spring Clip (K/RL) Spring Clip (K/RL) Spring Clip (RL) Opening Type Open F Open F Open F Open F Open F ox F ox F ox F ox F ox F9.5mm ox F9.5mm ox F9.5mm Page: 5
MODULAR FUSE AND RELAY LOCKS (cont d) TERMINAL ILLUSTRATIONS 08330 08331 08332 Standard F 083 08336 us-ar F 02050 Spring Clip F 07740 07741 07442 Spring Clip F9.5mm 05615 05620 05630 Standard F 07650 07660 07670 07671 Spring Clip F8.0mm 07209 07212 Spring Clip F 07501 Standard F 08500 08501 08502 08503 Standard F 07920 07930 07940 Spring Clip F 07900 07902 07901 Standard F 07990 07991 07992 07993 Standard M 07910 07912 07911 us-ar F 07932 07942 us-ar Clip F Page: 6
MODULAR FUSE AND RELAY LOCKS (cont d) SINGLE MODULE RACKET & COVER Low Profile Mount DUAL MODULE RACKET & COVER Low Profile Mount 01590 008 ( Fuse Puller optional) 01550 FCL 01580 (2pcs required per module) Fuse Puller storage Overall Length (OL): 150mm Fixing Centr e Length (FC L): 132mm Fixing Centre Width (FCW): - Mounting Hole (MH): 7mm Overall Width (OW): 39mm racket Height (H): 25mm Overall Height With Cover (OH): varies by module ( OL ): 131mm ( FC L) : 115mm (FCW): - ( MH ): 7mm ( OW ): 77.5mm ( H ): 25mm ( OH ): varies 00699 (2pcs required per module) FOUR MODULE FRAME & COVER Low Profile Mount FIVE MODULE FRAME & COVER High Profile Mount 01530 01540 01520 01450 Lateral lock for attaching accessory holders. ( OL ): 159.5mm ( FCL ): 107mm ( FCW ): 115mm ( MH ): 7mm ( OW ): 131mm ( H ): 29mm ( OH ): varies FCW ( OL ): 241mm ( FCL ): 223mm ( FCW ): 62mm ( MH ): 7mm ( OW ): 96mm ( H ): 58.7mm ( OH ): 96.4mm SINGLE (1) MODULE OPEN COVER This cover features down angled tabs at the top of the cover to ensure that components do not come lose from the terminals. Note: This cover is only compatible with 4 or 5 module frame and does not allow you to fit the fully enclosed cover on top of it. 01630 Page: 7
MODULAR FUSE AND RELAY LOCKS (cont d) RACKET, FRAME & COVER DIMENSIONS 01580 00699 18 77.5 25 17 25 01630 5.8 5 9 O7 18 36 39 132 150 131 115 O7 48 37.5 10.7 17.8 99.81 38.5 36.8 01520 01450 29 29 197 O7 58.7 131 115 96 62 O7 37.5 107 159.5 37.5 223 241 Dimensions are in MM MODULE JOINER DIMENSIONS The is used to join modules end to end. Diagram shows 2 x 01580 mounting brackets fitted. 39.6 001580 Gap between modules 10 Module 1 Module 2 224.6 242.6 Dimensions are in MM Page: 8