A division of hydro-gas couplings cc Reg. No. 2007/07554/23 50 Years 1963-2013 LUBRICATION EQUIPMENT AND ACCESSORIES Catalogue LH2013
PRODUCT INDEX PNEUMATIC LUBRICATION EQUIPMENT Grease pumps 3 Rollercarts 3 HOSE REELS Heavy Duty Series HD 880 4 Medium Duty Series MD 880 4 PNEUMATIC OIL PUMPS Model 88/210 5 Model 121 / 321 210HC 5 HOSEMASTER HIGH PRESSURE CLEANING EQUIPMENT Models HM5/HM 10 6 MANUAL LUBRICATION EQUIPMENT Field Greasers 7 Bucket Pumps 7 Foot-operated Pumps 7 Knapsack Compressors 7 Hand Lever Grease Guns 7 ACCESSORIES Hyco Drum Covers and Follower Plates 8 Grease Nipples 8 Grease Cups 8 Spring Feed Lubricators 8 Easy-out Tools 9 High Pressure Guns 9 Connectors Couplers and Adaptors 9 Hoses for Hand Grease Guns 9 Pneumatic Hand Lever Guns 9 Drip Feed Oilers 10 Oil Level Gauges 11 Oil Sight Glasses 11 Oil Decanters Steel/Plastic 11 Funnels 11 Oil Cans 12 Oil Guns 12 Oil Suction and Dispensing Guns 12 POM POM Guns 12 Nozzles 13 Filters 13 Drum Spanner 13 METERS Oil Meter 14 Digital Flow Meter 14 Diesel Meter 14 Grease Meter 14 ELECTRIC DRUM PUMPS 12v DC Oil Pump 15 12v DC Fuel Transfer Pump 15 230V PUMP 15 MANUAL DRUM PUMPS Semi Rotary 16 T Handle 16 Fully Rotary 16 Gear Oil Dispensers 16 Oil Dispensing Trolleys 17 Rollercart 210l/180kg 17 QUICK COUPLING 18 All Hyco and Hosemaster products are South African designed and manufactured to suit local conditions. 2
PNEUMATIC LUBRICATION EQUIPMENT Hyco High Pressure, Heavy Duty Grease Pumps Pressure Ratio 50 : 1 Also available 75:1 Ratio STANDARD EQUIPMENT A. Air motor B. High pressure delivery hose 9,6 mm x 2 m and fittings C. Grease control handle with Z-swivel D. Grease pump section E. Automatic oiler F. Quick release air coupling and insert B A E F MODELS FOR GREASE DRUM CAPACITY UP TO: OVERALL HEIGHT WEIGHT KG TUBE LENGTH 88/15 15 kg 660 mm 9.2 kg 340 88/18 18 kg 700 mm 9.2 kg 380 88/25 25 kg Imported Drums 9.8 kg varies 88/50 50 kg 980 mm 10.2 kg 640 88/180 180 kg 1250 mm 11.0 kg 740 C INPUT OUTPUT DELIVERY 700 kpa 35 MPa 700 g/min Air consumption 0,34 m3/min D SPECIALS Enquiries are invited for supply of Hyco Grease Pumps differing from the above standard specifications (e.g. for higher pressures, higher grease volumes, etc.). Hyco Rollercarts Pneumatic Grease Pumps mounted in HYCO Rollercarts for acceptance of conventional grease drums of 15 and 50 kg capacity. 180 kg rollercart also available. Top/Drum section fits over standard grease drums and is attached to trolley section by three fasteners. Rollercarts can be supplied without pumps. WEIGHT 88/15 27 kg 88/50 33 kg Pumps are supplied with drawings and parts lists. Replacement parts and service readily available. Made in RSA. 3
HOSE REELS Hyco Heavy Duty Hose Reels Series HD 880 (1 & 3) For workshop use or on field servicing of vehicles For field or workshop use in servicing of heavy equipment Heavy duty clock-type spring with counter-balance action Positive latch and ratchet action Fitted with two self-lubricating ball bearings Circular outlet frame with rollers to eliminate hose wear Complete with 500 mm connecting hose All parts treated against corrosion Rugged construction Spares readily available MODEL HOSE SIZE PURPOSE MAXIMUM HOSE CAPACITY HD880/G 9,6 mm Greasing 20 m HD880/O 9,6 mm Oil 20 m HD880/A 9,6 mm Air 20 m HD880/W 12,0 mm Water 15 m HD880/D 25,0 mm Diesel 10 m DIMENSION 265 mm 580 mm 470 mm W H L Maximum hose capacity 20 m. Mass (excluding hose) : 29 kg with 20 m hose 36 kg. (Available with open or enclosed reel). Hyco Hose Reels are South African designed and manufactured to suit local conditions. Hyco Medium Duty Hose Reels Series MD 880 (2) As HD880 but for lighter applications and space saving. Maximum Hose Capacity: 15 metres Mass (Excluding hose): 29 kg with 15 m hose 34 kg DIMENSION 208 mm 580 mm 470 mm W H L 4 Grease Pump 88/180 connected to Heavy Duty HD 880 Hose Reel
PNEUMATIC OIL PUMPS Hyco Oil Pumps Model 88/210 Pressure Ratio 5 : 1 Also available 10:1 Ratio For fitment to 210 litre oil drums STANDARD EQUIPMENT A. Air motor B. Pulsation damper C. Low pressure delivery hose 9,6 mm x 2 m and fittings D. Non-drip oil control handle E. Oil pump section F. Shut off air eliminator G. Automatic oiler H. Quick release air coupling and insert I. Bunghole adaptor C B E A I H G PRESSURE (MAXIMUM) INPUT OUTPUT DELIVERY 700 kpa 35 MPa SAE30 8,5l/min SAE90 5,4l/min D AIR CONSUMPTION 0,34 m3/min F OVERALL LENGTH 1250 mm WEIGHT 14 kg TRANSFER PUMPS Models 121/210HC 321/210HC Pressure Ratio 1:1 Pressure Ratio 3:1 These pumps are intended mainly for easy transfer of lubricants from original drums/barrels to other smaller units. The air flow is regulated by a valve. The connection to the air line is easily made through the quick-coupler of the pump. 2 M x 25 mm Hose & Spout. 121/210 321/210 Pump with long pump tube, to be mounted directly in the original drum. Hose and nozzle optional. Weight 7,5 kg. 121 or 321 Pump with short pump tube, for other applications. Weight 4,2 kg. SPECIALS Hyco oil pumps can be supplied to meet many applications, e.g. Stub pumps, Volume transfer pumps, for fluids other than oil, etc., etc. Enquiries are invited for any special requirements. All these pumps are made in R.S.A 5
HOSEMASTER HIGH PRESSURE CLEANING UNITS HOSEMASTER HM 5 & HM 10 Special Air Powered High Pressure Cleaning Unit Pressure Ratio: 5 to 1 and 10 to 1 Air input maximum 700 kpa Approx. 3,5 MPa cleaning power (HM 5) Approx. 7 MPa cleaning power (HM 10) Delivery 12,5 l/min both models Air consumption: 0,34 m3/min (HM 5) 0,68 m3/min (HM 10) Power Cleaning - with the chemical solution of your choice Made in RSA A B D C STANDARD EQUIPMENT A. Air motor B. Fluid pump C. Air-control valve - Optional D. Air-line oiler and coupling E. Delivery hose: 9,6 mm ID x 12 m (HM 5) F. 9,6 mm ID x 12 m (HM 10) G. Suction hose - 770 mm long H. Suction filter I. Spray valve WEIGHT COMPLETE HM 5 19 kg H E F G HM 10 22 kg HM 5 Mounting bracket supplied with both models. An efficient low cost pneumatic high pressure wash pump for cleaning applications in garages, workshops, as well as in a variety of industries. The units are also very popular for foam injection application with drilling rigs for which it can be supplied as a bare pump only excluding the spray gun and hose - items E and H. Easily portable and by virtue of its standard mounting bracket can be mounted into conventional drums A D C B F H E G HM 10 6
MANUAL LUBRICATION EQUIPMENT Hyco 2001 Field Greasers 15 kg Hyco 2017 Field Greasers 25 kg Hyco 2022 Field Greasers 18 kg Designed for field lubrication under the most exacting conditions Strong and rugged Builds up to 42 MPa grease pressure with minimal effort Pressure - 45 MPa Weight - 12 kg Height - 400 mm Hyco 2004 Knapsack Compressors A very useful piece of equipment for servicing nipples situated at a height, as on transformers and similar installations where the operator needs both hands free for climbing. Another use is where lubrication points are widely separated by rough territory, as met in many civil engineering projects such as dams, hydro-electric schemes and aerial ropeways. Capacity - 5 & 10 kg Pressure - 21 MPa Weight 10 kg While the field greaser fits the conventional 15 kg grease bucket, all other manual equipment requires decanting of grease. All the above equipment is made in RSA 2001 2002 2003 2004 Fits standard 15 kg pail of grease Alt. 18, 25, 50 kg Supplied with 2 m of high pressure hose, grease nozzle and follower plate Spares readily available The HYCO 2001 Fieldgun is a portable, hand operated, high pressure dispenser of greases and heavy oils for use in conjunction with a standard 15 kg pail. Lubricant is delivered through a 2 m flexible hose fitted with a rigid tube and hydraulic connector. Pressure 42 MPa, Weight 8 kg, Height 580 mm Also available Rollercart version 15 and 50 kg Hyco 2002 Bucket Pumps / 2018 - for 5 kg Hyco 2005 and 2012 Hand lever Grease Guns CONTAINER SIZE MM 56,5 dia. x 290 56,5 dia. x 455 TOTAL LENGTH MM CONTENTS CM 3 CAPACITY PER STROKE CM 3 PRESSURE PERFORMANCE E MPA WEIGHT KG 390 500 2 40 1.2 550 1000 2 40 1.7 Portable, utility grease pump Capacity - 15 kg Pressure - 42 MPa Supplied with standard follower plate Characteristics similar to Field Greaser, but requires decanting of grease for easy portability Weight 11,5 kg Height 680 mm and 540 mm Hyco 2003 Foot-operated Pumps 400cc Grease Cartridges for 2005 Filled or Unfilled available A high pressure heavy duty lubricator foot-operated leaving the hands free for lubrication operation No follower plate required Air waves created by spring mechanism Drawing down grease Capacity - 10 kg Delivery - 3 grams per stroke Hose length - 2 metres 7
ACCESSORIES Hyco Grease Nipples Hyco Spring-feed Lubricator Quick and easy to recharge Visible indication of grease level Maintenance-free - solid workmanship Maximum lube pressure through effective spring system and sturdy piston No engine stoppage when lubricating Effective in any position - permits manual sampling and quick replacement Environmentally safe and no explosion danger Also available in 400 g and 1 kg HYCO CODE STRAIGHT TYPE HYCO CODE ANGLE TYPE H1 1/8 BSP H2 1/8 BSP 45 H1 1/4 BSP H3 1/8 BSP 90 H1 3/8 BSP H2 1/4 BSP 45 H1 1/4 BSF/UNF H3 1/4 BSP 90 H1 6 mm H2 1/4 BSF 45 H1 8 mm H3 1/4 BSF 90 H1 10 mm H2 6 mm 45 H1A 8 Ø H3 6 mm 90 Drive in Type H2 8 mm 45 H1A 6 Ø H3 8 mm 90 Drive in Type H2 10 mm 45 H1A 1/4 Ø H3 10 mm 90 Drive in Type H3A 8 Ø H15 6mm Selftapping Drive in Type 90 Full Range of self tapping threads available on request (popular size listed above) HYCO CODE STANDARD BUTTON-HEAD FITTINGS M1 1/8 BSP Steel M1 1/4 BSP Steel M1 3/8 BSP Steel Above are popular sizes full range stocked including popular oil nipples. Also available in stainless and brass Hyco Dust Caps For All Popular Nipples SPECIFICATIONS: Made in RSA A variety of reducers are available Synthetic grease is recommended. Volume: approx. 72 cm 3 Height full: 200 mm Outside dia: 67-55 mm Standard connection: 1/4 BSP Height empty: 155 mm Weight: 650 grams Hyco Grease Cups Grease Cups provide one of the most reliable, safest and favourable means of lubricating. A variety of available sizes permits installation anywhere. Quality of workmanship and tolerances ensure high lubrication pressure. Grease is easily absorbed by the bearing on demand. Manufactured from sheet metal protected against corrosion. Available in most conventional threads. SPECIFICATIONS: SIZE 1 2 3 4 5 6 7 8 CAPACITY (MIN.) CM 3 2,2 5 10 17 35 50 70 120 DIAMETER MM 15 20 30 40 50 60 70 80 Drive Tool 8
ACCESSORIES Connector Couplers and Adaptors A wide range of connectors in addition to those shown is also available as standard stock items. M16 FLAT 2008 500/502 High Pressure Guns Grease control handle for pneumatic grease pumps Oil control handle for pneumatic oil pumps Pom-pom oil/grease gun - various nozzles available Mighty Midget hand gun Pneumatic Hand Lever Grease Gun 400cc 2011 B40 N3600 500/502H 500/502S 2007 2023 4063 40 2016 2006 M16 M22 40/M16 200XS 14514 Hyco Drum Covers and Follower Plates Design for use with HYCO grease pump assemblies and available as separate items if required. Suitable for 15, 18, 50 and 180 kg standard grease drums. Made in RSA. Easy-out Tools Model No. 70: Removes 7/16 and 3/8 Hex Retaps 1/4 BSF Removes broken 1/8 PT Model No. 80: Removes 5/16 and 3/8 Hex Removes broken and retaps 1/8 BSP - 28 std. thread Hoses for Hand Grease Guns 300, 500 mm and 750mm with 1/8 BSP male fittings. 9
ACCESSORIES Drip-feed Oilers ADVANTAGES: Number of drops exactly adjustable; instant cut-off Non-corrosive valve needle Large filler bowl with dust proof cover Cylindrical Brass nickel plated finish Perspex or natural glass Also available with multiple outlets and solenoid controlled to work in conjunction with equipment cycle. Drips approximately 45 per cc minimum 3 per minute. SPECIFICATIONS: TYPE NO. THREAD OVERALL LENGTH GLASS LENGTH GLASS DIAMETER CAPACITIES INCHES MM MM MM AVAILABLE CM 3 UNI 25 R1/8 80 38 25 10 UNI 30 R1/8 85 40 30 20 UNI 40 R1/4 110 40 40 36 UNI 50 R1/4 120 50 50 78 UNI 60 R1/4 130 60 60 140 UNI 60 x 80 R1/4 150 80 60 200 UNI 80 R3/8 175 100 80 500 UNI 100 R3/8 210 100 100 750 UNI 100x120 R1/2 195 120 100 1 000 UNI 130x150 R1/2 240 150 130 2 000 UNI 150X180 R1/2 270 180 150 3 000 ELO 140 R1/2 150 60 60 140 ELO 500 R1/2 200 100 80 500 ELO 1 000 R1/2 240 120 100 1 000 Current 220V, 50 cycles other variations on request 10
ACCESSORIES Oil Level Gauges Brass 50 mm (2 ) thread 1/4 BSP 80 mm (3 ) thread 1/4 BSP 100 mm (4 ) thread 1/4 BSP 120 mm (5 ) thread 1/4 BSP 150 mm (6 ) thread 1/4 BSP 200 mm (8 ) thread 1/4 BSP 250 mm (10 ) thread 1/4 BSP 300 mm (12 ) thread 1/4 BSP Plastic, brass, aluminium oil sight glasses DIMENSIONS IN MM: THREAD OVERALL VIEW 1/4 BSP 20 6 3/8 BSP 24 9 1/2 BSP 28 12 3/4 BSP 35 16 1 BSP 40 22 11/4 BSP 48 28 11/2 BSP 55 33 2 BSP 70 43 Oil Decanter Steel/Plastic Model No. 180 Made from heavy duty tin Welded handle Three external measuring lines For use with mineral oil only SIZE 1 2 3 4 6 CAPACITY L 0,50 1,00 2,00 2,50 5 MASS G 190 295 425 550 1300 Funnel Steel/Plastic Model 200-202 Made from heavy duty tin, with rolled edge Locking clip to secure sieve Welded-on handle SIZE 1 2 3 4 5 OVERALL DIA. MM 160 180 200 220 240 MASS G 290 310 335 400 445 11
ACCESSORIES Oil Can Model No. K 500 Rigid, seamless drawn, steel container Finished in baked lacquer With dual purpose spout double ball brass pump with steel oil can capacity 500 ccm. Oil Gun Model 70/PKO Purpose designed for oil with special seals capacity 500 ccm Oil Suction and Dispensing Gun Model SDF 4 Suitable for suction and dispensing of various liquids available with metal or transparent hose dispensing pipes. Capacity 1000 ccm Model SDF3 Capacity 500 ccm POM POM Guns 2010 STEEL 300ccm 2010 L STEEL 335ccm 2010 S SHOCK RESISTANT POLYAMIDE 70ccm 2010 2010 L 2010 S 12
ACCESSORIES Nozzles NH58013 1 25mm Manual NH58113 1 25mm Automatic FILTERS 1 AIR REGULATOR FILTER & GAUGE ¼ GZFF 1 FUEL FILTER COMPL GZFF 1 CARTRIDGE GZFR ¼ DRUM SPANNER FOR 210L DRUM 13
METERS Oil Meter (24790) Functions: For oil and glycol 4 digit display Resettable trip meter Non resettable totaliser Easy calibration (accuracy 0,5%) Simple battery change Technical Data Working pressure: (0,5-70 bar, 8-1000 psi) Temperature range: 0 o C to +55 o C Accuracy: < 0,5% (after calibration) Battery: 2 x LR03 Alkaline - 7000 hours average life Preset Digital Hose end Meter (24712) A digital volume meter which is microprocessor based and ergonomically designed. A safety lock prevents accidental operation of the trigger as a locking button must be depressed before the trigger can be released. The trigger can be locked in the open position and then closed by a light upward pressure. Digital Flow Meter (NH58087) Working pressure max 300psi Flow: 20-190LPM Aluminium housing-aaa battery Diesel, Biodiesel, Light Oil Meter, 3 wheel (NH58081) Working pressure:max 50psi Flow: 20-75LPM Aluminium housing resettable 6 digit non resettable totalizer Diesel, Biodiesel, Light Oil Meter, 4wheel (NH58082) Option Four digit counter version 20-120L/min. 1 BSPF ports. Ideal for pumped systems Max. pressure 10bar Accuracy of ±1% with adjustable calibration Aluminium housing & cover 6 digit non resettable totalizer Grease Meter (14710) Digital grease meter, equipped with current dispense display and resettable and non-resettable totalizer. Digital display powered by two 1,5 V AAA batteries. Max working pressure 50 MPa(500 bar). Max flow 1000gr/min. Accuracy +/- 3 % 14
ELECTRIC DRUM PUMPS NP58070 12v DC Oil Pump Up to 40 LPM (12 volt) NP58020 12v DC Fuel Transfer Pump 12V,1/4HP DC MOTOR;CURRENT: 15A Flow Rate up to 76LPM; Box contents: Pump 1pc 3-Wire Battery Cable Pipe (56cm-100.5cm) 1pc Hose Fittings 1pc Teflon Tape 1Roll Owner s Manual 1pc OD 230 230V PUMP 40 L/min Product Features Vertical mount Fuel & Oil pump designed for Indoor use in Industrial, Automotive, Heating & Marine applications. For use with non-flammable media Pumps have built in Bung Adapter to fit directly onto drums with a 2 threaded opening. Manufactured from chemically inert materials; these pumps work with a wide variety of low viscosity media. Pump motor has double insulation which makes them safe for use with water & emulsions. Built-In Anti Siphoning system ensures that media does not flow out by Siphon action in case of accidental damage to the delivery hose or dispensing nozzle Duty Cycle: Continuous Duty WETTED COMPONENTS POM, Polypropylene, Stainless Steel, Nitrile Rubber, Viton & PTFE RECOMMENDED USE Diesel, Kerosene, Mineral & Synthetic Oils, Heating Oils, Antifreeze, Water, Emulsions etc. 15
MANUAL DRUM PUMPS Hyco Hand-operated Pumps Semi-rotary Wing Pumps (1) High output - various models deliver from 15 to 105 litres per minute Models available in six different sizes and capacities pumping to different heads Flexibility of application - can be mounted onto drums, tanks or in-line piping systems Simplicity of design ensures maintenance-free operation 1 APPLICATIONS: High capacity pumping of a wide variety of oils, fuels and other liquids. TYPE YL-0 YL-1 YL-2 YL-3 YL-5 YL-7 Suction discharge - mm 13 18 25 32 38 50 Practical reciprocating speed - 104 94 88 82 72 56 strokes/mi Capacity with head and suction 1 15 22 28 40 85 105 m - l/min Maximum head - m 26 28 30,5 20,5 15 15 Maximum suction lift - m 4 4 4,5 4,5 5 5 Mass - kg 4 5,5 6,5 7,5 15 28 Hyco `T -handle Pumps 2020 (2) Made in RSA Material: Mild steel or stainless for chemicals Capacity: 0,5l/stroke; 20-25l/min Weight: 6 kg Dimensions: 1070 mm x 90 mm OD 3 4 Hyco GEAR OIL PUMP 2021 (3) Measured stroke Weight: 8.5 kg 2 Hyco MS Series (4) Fully rotary and reversible operations Spring loaded rotor blades for positive displacement 2 BSP bung adaptor for drum mounting Rigid suction tubes available in standard or special lengths Spares and service readily available APPLICATIONS: High capacity pumping of a wide variety of oils and liquids. SPECIFICATIONS MS25 Suction lift - 1.5 Total head - 5.5 Capacity - 20 Mass - 4.6 kg Overall length - 1.3 Operating rotation - 70r/min Discharge diameter - 25 Range of chemical hand pumps not listed 16
MANUAL DRUM PUMPS Hyco 2009 Gear Oil Dispensers Adjustable rotary action for controlled delivery Smooth operation combined with positive displacement Sturdy construction and pleasing design Handles from the lightest to the heaviest gear oils Capacity 15 litres 1,5 m long delivery hose with bent tip nozzle Output Maximum 2.5 turns = 350 ml Minimum 1 turn = 100 ml Long lasting, maintenance free life Weight - 8.2 kg Made in RSA Height - 680 mm In addition to drum pumps displayed, many more models are available ex-stock. CMP 12 Manual Chemical Drum Pump Hyco RK180 Rollercart for 210l or 180kg drums Weight - 35 kg Handle removable for transport Oil Dispensing Trolleys 50 or 100 l Normal or Wheelbarrow Wheels 17
QUICK-COUPLING HOSE ø PART NO 1/4 48510 5/16 48511 3/8 48512 1/ 4 44516 MALE FEMALE MALE THREAD PART NO 1/8 48500 1/4 48501 3/8 48502 FEMALE THREAD PART NO 1/4 48503 3/8 48504 HOSE ø PART NO 1/4 48540 5/16 48541 3/8 48542 1/2 48543 3/ 8 HOSE CONNECTOR MALE HOSE CONNECTOR PART NO 1/4 48603 3/8 48600 1/2 48601 3/4 48602 MALE THREAD PART NO 1/4 48594 3/8 48530 1/2 48590 3/4 48592 HOSE ø PART NO 1/4 48603 3/8 48600 1/2 48601 3/4 48602 44521 1/ 2 44531 FEMALE HOSE CONNECTOR FEMALE THREAD PART NO 3/8 48531 1/2 48591 3/4 48593 HOSE CONNECTOR PART NO 1/4 48550 5/16 48551 3/8 48552 1/2 48553 TECHNICAL DATA: MATERIAL: QUICK COUPLINGS Shut-off Valve- Brass Seal- Nitrile Rubber Body and Sliding Cover- Brass Other Parts- Steel FINISH: Zinc Plated, Blue Chromated MAX. WORKING PRESSURE: 1.4MPa, (14 bar, 200 psi) AIR VOLUME PER MINUTE: 1350 l. at 6 bar (44516) (FREE STANDING) 2500 l. at 6 bar (44521) 2800 l. at 6 bar (44531) 18
NOTES: In line with our policy to constantly improve our products, specifications printed in this catalogue are subject to change without prior notice. HOSEMASTER, HYCO and LUBECONSULT are registered trademarks of HYDROGAS COUPLINGS (PTY) LTD Catalogue 1/2013 19
A division of hydro-gas couplings cc Reg. No. 2007/07554/23 41 Kabeljou Street, Wadeville Ext 2. 1407 P O Box 14562, Wadeville 1422 Tel: (011) 824 4280/1/2/3 Fax: (011) 824 3634 A/H Craig 082 446 0288/93 E-mail: hyco-sa@iafrica.com Alt. E-mail: hycosale@iafrica.com