Company Profile "To make your products more competitive in price and quality" is the modus operandi of Sterling Auto. Parts are made to your print, tolerances closely held and finish and presentation focused on your market. We recognize the need to delight your customer. That your success is our success and we work together to build long term relationships. Competitive Prices: We have full service manufacturing plant, enabling us to offer competitive pricing. Large projects or small, we have the ability to work efficiently and effectively while keeping our prices competitive. Quality Craftsmanship: Skilled people and state of art equipment make it possible for us to provide the highest quality parts available. In-process inspection and quality control on every project ensures high quality parts every time. Quick Turn Around: High demands and quick turn-around of projects are expected in today's global economy. We are able to turn a high quality product around as quickly as possible. Our efficient systems are prepared to work with short turn-around and special requests. High-production (JIT) "Just in Time" manufacturing systems. Sterling Auto strives to be the "one stop" for our entire customer's component manufacturing needs. We accomplish this by bringing together an extensive array of equipment to ensure all parts are manufactured in the most efficient way possible. We are a manufacturer for high precision work. We specialize in CNC Machining and CNC Turning of close tolerance components, with 1 to 100 micron accuracy. If you need complex or difficult components manufactured to exacting tolerances, it is what we do best. We specialize in manufacturing micron level tolerance complex components. Sterling Auto will undertake any production run - no matter how large or how small - building and machining to your specifications. We have the equipment and the expertise necessary for the entire range of your manufacturing needs. We provide complete manufacturing solutions as per component drawings, raw material specifications, surface treatment & coatings etc.
Vision To become a high quality, cost effective global supplier for precision machined components and assemblies for Automobile, Robotics, Hydraulics, Engineering, Defence, Railways, Medical and Machine building industries. Our Services: Subcontract Machining We offer a competently equipped contemporary CNC machine shop to cater to the Global Subcontract Machining requirements for a variety of Industries. We specialize in the manufacture of small / medium batches of a range of parts requiring turning, milling, drilling, tapping, rimming and other operations. We specialize in the machining of hard to hold, oddly shaped parts such as castings, forgings and extrusions and turnkey assembly of complex mechanical components. We provide your components assembled, tested and ready to install according to your assembly requirements. Subcontract Manufacturing Complete manufacturing solutions (CNC Machining and CNC Turning). One stop manufacturing, which includes sourcing of sub- components and hardware. We can take your finished component and fabricate and assemble with other parts, before packing and labeling to your requirements ready for you to use or send straight to your customer. High-production (JIT) "Just in Time" manufacturing. Strict quality control standards. Our main goal is TOTAL CUSTOMER SATISFACTION and to provide our customers a service which will NEVER let them down. Our Quality Policy: "To enable our Customers, Suppliers, and Employees to be successful by providing products/services that continually meet or exceed expectations."
Sterling Auto has a state-of-the-art manufacturing facility and a quality program to match. We test for quality by consistently measuring tooling, calibrating machinery, and inspecting finished parts. Quality gauging is another aspect of our commitment to maintain strict standards in our products. We ensure that your job is produced to your exact specifications using variety of gauging devices and tools. Inprocess inspection is performed on parts between machining operations, as required or as specified by that part's quality plan. While we are justifiably proud of our equipment, our decision to employ nothing but the very best extends to our most valuable resource - our team of highly skilled and dedicated staff. All documentation is maintained according to ISO 9001:2008 & ISO/TS 16949 standards. We have developed in-house ERP software (Screenshot Below)
Our Machining Infrastructure: S.No Name of Machine Capabilities 1. CNC Vertical Machining Center (With Fourth Axis) Model: Agni BMV 45 TC24 Make: Bharat Fritz Werner Ltd (BFW) Year: 2007 Table Size: 450 X 900 mm No. of Tools: 24 Max. RPM: 6000 / Power: 7.5 KW Four Axis High Speed Machining Capability Controller: FANUC Oi MC 2. CNC Turning Machine Model:LL20T L3 Make: Lakshmi Machine Works (LMW) Year: 2007 Max. Turning Length: 310 mm Max. Turning Dia: 320 mm Chuck Size: 200 mm Max. RPM: 3500 / Power: 11 KW Controller: FANUC Oi Mate TC Bar Capacity: 52 mm 3. CNC Turning Machine Model: Super Jobber 500 LM Make: ACE Designers Ltd. Year: 2007 Max. Turning Length: 500 mm Max. Turning Dia: 290 mm Chuck Size: 250 mm Max. RPM: 3500 / Power: 11 KW Controller: FANUC Oi Mate TC Bar Capacity: 52 mm 4. CNC Turning Machine Model: Super Jobber 400 LM Make: ACE Designers Ltd. Year: 2009 Max. Turning Length: 400 mm Max. Turning Dia: 290 mm Chuck Size: 200 mm Max. RPM: 3500 / Power: 11 KW Controller: FANUC Oi Mate TC Bar Capacity: 52 mm 5. CNC Turning Machine Model: DX-200-7 Make: Jyoti CNC Automation Pvt. Ltd. Year: 2017 Max. Turning Length: 700 mm Max. Turning Dia: 300 mm Chuck Size: 200 mm Max. RPM: 4500 / Power: 11.0 KW Controller: Fanuc Oi Mate TF Bar Capacity: 52 mm 6. CNC Turning Machine Model: Jobber Junior Make: ACE Designers Ltd. Year: 2010 Max. Turning Length: 300mm Max. Turning Dia: 250 mm Chuck Size: 165 mm Max. RPM: 4500 / Power: 7.5 KW Controller: FANUC Oi Mate TD Bar Capacity: 42 mm 7. CNC Turning Machine Model: Jobber Junior Make: ACE Designers Ltd. Year: 2010 Max. Turning Length: 300mm Max. Turning Dia: 250 mm Chuck Size: 165 mm Max. RPM: 4500 / Power: 7.5 KW Controller: FANUC Oi Mate TD Bar Capacity: 42 mm 8. CNC Turning Machine Model: DL6TB Make: DMC, Korea Max. Turning Length: 280 mm Max. Turning Dia: 250 mm Chuck Size: 165 mm Max. RPM: 6000 / Power: 15 KW Controller: FANUC Oi Mate TD Bar Capacity: 45 mm Year: 2011
9. CNC Turning Machine Model: Super Jobber 400 LM Make: ACE Designers Ltd. Year: 2013 10. CNC Turning Machine Model: Super Jobber 400 LM Make: ACE Designers Ltd. Year: 2013 11. CNC Cylindrical Grinding Machine Model: Simple Grind-P SG63 (Straight) Make: Micromatic Grinding Technologies Limited Year: 2016 12. CNC Vertical Machining Center (Five Axis - Ready) Model: Super Winner Make: ACE Manufacturing Systems Ltd. Year: 2016 13. Centerless Grinding Machine Model: SL 100 Make: Solar Grinding Machines Year: 2013 14. Vertical Broaching Machine PUSH TYPE Year: 2012 15. Vibro Deburring & Finishing Machine Year: 2012 16. 125 KVA Power Generator Make: Sudhir Gensets Ltd. with Cummins Engine Year: 2010 17. 5 HP Air Compressor with Air drier (Three Nos.) Make: ELGI Year: 2007 / 2010 / 2012 18. Bandsaw Metal Cutting Machine (Two Nos.) Make: Awal / Cobra Year: 2012 / 2017 19. Surface Grinding Machine Hydraulic Type Make: Bhurji Surface Grinder Year: 2016 Max. Turning Length: 400 mm Max. Turning Dia: 290 mm Chuck Size: 200 mm Max. RPM: 3500 Power: 11 KW Controller: FANUC Oi Mate TD Bar Capacity: 52 mm Max. Turning Length: 400 mm Max. Turning Dia: 290 mm Chuck Size: 200 mm Max. RPM: 3500 Power: 11 KW Controller: FANUC Oi Mate TD Bar Capacity: 52 mm Max. Grinding Length: 600 mm Max. Grinding Dia: 260 mm Wheel Size: 500X60X203.2 Power: 11 KW Controller: FANUC Oi Mate TD Features: Automatic in-process Gauging of diameter & Length. Magnetic & Paper Band Coolant Filtration System Table Size: 450 X 900 mm No. of Tools: 20 Max. RPM: 8000 Power: 7.5 KW / 11 KW Five Axis High Speed Machining Capability Controller: Mitsubishi M70 BVU Max. Grinding Length: 150 mm Max Grinding Dia.: 100 mm Power: 10 HP With Hydraulic Dressing & Spindle Oil Cooling System Max. Broach Length: 400 mm Max. Power: 5 HP Max. Capacity: 250 Ltr. Deburring & Polishing Machine 100 % Power Backup in case of Power Failure Cleaning of finished components & Air Gauging requirements. Max. Cutting Dia.: 250 mm Max Cutting Square: 250 mm Max Cutting Rectangular: 150X320 mm Angular Cutting Facility Available Table Size: 500X225 mm Stroke Type: Hydraulic Accuracy: ± 10 micron With Close Pole Magnetic Chuck and Coolant Facility
Quality Equipments Infrastructure: S.No. Description Quantity 1. Profile Projector With Data Processor Make: Metzer Size: 300X300 mm Least Count: 1 micron Magnification: 10X Projection Accuracy: Contour : (+ / -) 0.05% 1 Nos. Surface : (+ / -) 0.075% 2. 2D CMM (DIGI HEIGHT GAUGE) Make: Optima Advantage 900 Measuring Range: Upto 900 mm Measuring Accuracy: (+ / -) 2 micron 3. Digital Height Gauge (0-300 mm) Measuring Accuracy: ± 10 micron 4. Roughness Tester Measuring Accuracy: ± 1 micron 5. Digital Vernier Caliper (0-1000 mm) Measuring Accuracy: ± 10 micron 6. Digital Vernier Caliper (0-200 mm) Measuring Accuracy: ± 10 micron 1 Nos. 4 Nos. 2 Nos. 1 Nos. 10 Nos.
7. Digital Vernier Caliper (0-300 mm) Measuring Accuracy: ± 10 micron 8. Digital Vernier Caliper (0-150 mm) Measuring Accuracy: ± 10 micron 9. Digital Micrometer (0-25 mm) Measuring Accuracy: ± 1 micron 10. Digital Micrometer (25-50 mm) Measuring Accuracy: ± 1 micron 11. Digital Micrometer (75-100 mm) Measuring Accuracy: ± 1 micron 12. Digital Inside Groove Micrometer Measuring Accuracy: ± 10 micron Make: Insize (Taiwan) & Mitutoyo 13. Groove Width Micrometer (1.5-26.5 mm) Measuring Accuracy: ± 10 micron 14. Dial Indicators: Both Plunger & Puppy Dial 10 micron, 2 micron & 1 micron 15. Comparator Gauges 250X300 mm with Dial Indicator Measuring Accuracy: ± 3 micron Make: Luthra 16. Granite Surface Plate 630X630 mm & 1000X1000 mm Measuring Accuracy: ± 2 micron Make: Luthra 17. Bench Center 750X160 mm Measuring Accuracy: ± 2 micron Make: Luthra 18. Dial Bore Gauge 18 35 mm & 35 60 mm Measuring Accuracy: ± 1 micron 19. Air Gauge Unit Make: BAKER Measuring Accuracy: ± 1 micron 20.` Digital Air Gauge Unit With SPC Facility Make: SIZE CONTROL Measuring Accuracy: ± 0.1 micron 21. Gauging Class V-Blocks both Magnetic & non- Magnetic Type, Roller Bearing V-Blocks 22. Slip Gauge Box (87 Pieces) Measuring Accuracy: ± 1 micron Make: Accurate/Insize 23. Universal Concentricity Gauge Make: Starret Measuring Accuracy: ± 2 micron 2 Nos. 20 Nos. 8 Nos. 2 Nos. 1 Nos. 6 Nos. 1 Nos. 9 Nos. (Each) 8 Nos. 3 Nos. & 1 Nos. 1 Nos. 2 Nos.(Each) 26 Nos. 3 Nos. 8 Set (Each) 2 Box 1 Nos. 24. Rockwell Hardness Tester 1 Nos. 25. Thread Plug Gauges, Thread Ring Gauges, Gauge Pins, Runout Taper Mandrels As Per Part Requirements
Factory Infrastructure: We are currently having a covered working area 15000 Sq. Feet which can further be expanded upto 25000 Sq. Feet. Our factory is located at IMT Manesar considered one of the best Industrial Estates in Asia. We have high speed internet connectivity which is capable of live video conferencing. Processes Use of latest machining tools from SANDVIK, SECO, ISCAR, Mitsubishi etc. Use of PCD and other diamond tools for Aluminium and other Components. Use of high Precision CNC machines. Machines with High RPM and Rapid. Use of high Precision measuring and inspection devices. Fully functional Inspection line. Materials Processed Aluminium Castings Aluminium Extrusions Aluminium Tubes Aluminium Forgings S.G. Iron & Grey Iron Castings in all grades All kind of Steel Alloys & Stainless Steels Brass, Copper & Sintered Bronze Sections Teflon, Plastic & Polyurethane We specialize in Aluminium Machining as our 50 % Components are in Aluminium.
Quality Planning & Process Control Advanced Product Quality Planning Patrol Inspection Rejection Analysis Error proofing in fixture & gauges In House/External training to Employees First Piece & Last Piece Comparison Analysis Production Planning at all stages 5 S Cpk & Statistical Process Control Final Inspection of Components Control Plans, Tool Plans & Process Sheets (PPAP) Third Party Raw Material Testing & Analysis Some Component Photos
These are only limited component images. We manufacture more than 150 different types of high precision (under 10 microns tolerance in bore or OD or both) components in various materials, in quantities varying between 1000 to 60,000 on monthly basis. Visit us to see our manufacturing capabilities live. Expansion Plans Company plans to add 5-Axis Turn Mill Center Horizontal Machining Center CMM CNC Turn-Mill Center Gear Hobbing & Shaping Machine
Our Esteemed Customers Lohia Corp. Ltd. (India) Grey Orange India Pvt. Ltd. (India) PRICOL Ltd. (India) Bucher Hydraulics Pvt. Ltd. (India & Italy) SEC UK Ltd. (United Kingdom) Wright Machinery Ltd. (United Kingdom) ROBAT Ltd. (United Kingdom) BIOX Systems Ltd. (United Kingdom) Eicher Engineering Components (India) Nickolai Sourcing Ltd. (Finland) G Sqaured UK Ltd. (United Kingdom) IST Ltd. (India) Wallas Ltd. (Finland) Joros Oy (Finland) Bridgestone Inc. (USA) Essar Steel Ltd. (India) Barden Corporation (United Kingdom) SJX Motorsport (USA) Akasol GmbH (Germany) 3D Motorsport Engineering (USA) Langmuir Systems (USA) And many more.
Our Raw Material Suppliers Location We are based at IMT Manesar, a leading automobile hub having companies like HONDA, DENSO, SUZUKI, MARUTI UDYOG, PRICOL etc. Our factory is 40 Km from New Delhi International Airport and is well connected through Expressway.
Company Name M/s Sterling Auto Address Plot No 84, Sector 7, IMT Manesar, Gurugram 122050 (Haryana) INDIA Contact Person : Mr. Pradeep Yadav Designation: Managing Partner Qualification: B.Tech (Instrumentation & Controls) Kurukshetra University, MBA (Import & Export Management Institute, New Delhi) Telefax: +91 124 4368384 Mobile No: +91 9899 500505 Email: yadav@sterlingauto.in Commercial Details GSTIN: 06ABEFS3205L1Z8 GST Range: R-54, Plot No-36-37, Near Medanta Hospital, Sector 32, Gurugram 122002 (Haryana) INDIA GST Division: West-2, Plot No-36-37, Near Medanta Hospital, Sector 32, Gurugram 122002 (Haryana) INDIA GST Commissionerate: GURUGRAM ECC No: ABEFS3205LXM001 TIN/CST No: 06051928336 PAN No: ABEFS3205L IEC No: 0508025796 D&B D-U-N-S No: 67-734-6677 ESI No: 69000505550000606 PF A/c No: HR/32369 Services Complete Component Manufacturing Solutions As Per Customer Specifications. Business Type High Precision & Complex Component Manufacturer Industry Focus Auto Components, Robotic Components, Conveyor Components, Hydraulic Components, Machinery Components, Engineering Components, Defense Components, Railway Components, Medical Components, Bearing Components & Complex Machined Components. Geographic Worldwide Markets No. of Employees 40 Year Established 2006 Webpage www.sterlingauto.in Our contact details are as under: Office Hours: 10 AM to 6 PM Contact Person: Mr. Pradeep Yadav Designation: Managing Partner Mobile: +91 9899 500505 Email: yadav@sterlingauto.in