Powerful technologies for UV curing of GRP hose liners with CE marking
2 RELINEEUROPE: Powerful technologies for UV curing of GRP hose liners The success of a renovation project with UV light curing GRP hose liners depends to a significant extent on the technologies used. As a system supplier for trenchless sewage rehabilitation, RELINEEUROPE develops and produces complete systems for curing GRP-hose liners with UV light. All components are precisely matched to each other and contribute to increasing the quality of the renovation and the efficiency on the building site. The services on offer range from individual components to UV curing systems and the complete turn-key disassembly of rehabilitation and service vehicles. RELINEEUROPE s system technology was developed from practice for practical applications. This can be seen in its many intelligent innovations. Its UV curing systems have the maximum curing output available in the market and are fitted with an intelligent continuous service monitoring which automatically compensate for the drop in performance of individual spots. The control system offers a range of innovative features which make the work of personnel easier and increase building site safety. The UV systems and light chains with special Our products and services: : : Powerful UV light sources for all dimensions : : Innovative UV curing systems mobile and professional : : Sensible equipment for liner system : : Turn-key complete removal of rehabilitation and service vehicles, custom to your expectations and wishes control electronics are also manufactured by RELINEEUROPE as are most of the turned and milled parts. Service- repair and maintenance work is performed in a for-purpose workshop. In case of emergency, specialist technicians ensure that your system is back in operation - on-site and remotely. RELINEEUROPE UV systems and components are available in both a stationary and a mobile version. Total Quality Management System TQM The Total Quality Management System from RELINEEUROPE (TQM), unique in the industry, forms the foundation for the same level of quality in all production areas of RELINEEUROPE. This instrument for a comprehensive and continuous quality controlling takes into account UV curing technology as well as all produced Alphaliners : : UV systems, light sources, packers, system accessories : : which are produced at the company s headquarters in Rohrbach, Germany. Continuous TQM Total Quality Management quality assurance
4 UV-Power
6 complete curing of laminate Automatic power drop compensation completely to the right: Light chain DN150-500 UV light source 9 x 400-600 W can be switched with 400, 500 and 600 W Configuring the spot output in stages Control via tablet QR code scanner also for max. diameters right: Light chain DN 600-1200 UV light source 6 x 1,000-2,000 W switchable with 1,000, 1,200, 1,500 and 2,000 W always 100 % output Automation Front camera 360 Stop automatic automatic logging UV light sources with optimum constant output Maximum spot output Curing assistance systems (Advanced Curing Assistance Systems- ACAS) UV curing systems from RELINEEUROPE boast continuous maximum output, optimal curing, and the best-possible control and documentation. The power usage of the spots of the UV curing systems can be set in stages from 400 W to 4,000 W. This permits the light output to be configured exactly for the respective GRP hose liner and the fastest curing speeds. UNIQUE: Maximum spot output also for large diameters RELINEEUROPE is the first manufacturer to offer light sources with a spot output of 400 W to 4,000 W for the UV curing of hose liners. With these new UV spots, at a total output of 24,000 W, it is possible to cure hose liners in very large dimensions with high wall thicknesses with only UV light quickly and safely. INNOVATIVE: 100% electrical output In RELINEEUROPE curing systems, the output of the individual spots is checked on a continuous basis and normal, age-related drop in output of individual UV spots is compensated automatically. Thus, there is always 100% electrical output available for full curing with high speeds. Complete curing of laminate Thanks to the innovative arrangement of the UV spots and the design of the light chain, all areas of the laminate are cured completely and evenly. The prerequisite for exceptional rehabilitation results. Curing assistant Plant certification data can be scanned using the integrated QR-Code scanner (REE4000). System parameters such as building site data, starting speed and maximum tensile speed and the required internal pressure are configured automatically. These automatic settings allow the system to be operated with a curing assistance system. Operation with a tablet computer The REE4000 UV.mobile curing system can be operated while mobile with a tablet computer. The system operator thus has more flexibility especially on hard-to-access building sites. The data are transmitted via a secured wireless network built in. Light chain with auto-stop mechanism The REE4000 is fitted with ultrasound sensors as an additional safety function. They recognise the end of the liner and switch off the machine automatically at the end of the curing process. Front camera in hemisphere controllable with joystick / simultaneous front and rear camera display The newly developed front camera with 360 degree endless rotation and rear camera on the light source allow the system operator even better control and overview during rehabilitation work. A split-screen monitor is built into the user interface which displays the front and rear camera. Static UV-light intensity Output (%) Benefits at a glance: 100% 70% RELINEEUROPE UV curing systems Conventional curing systems : : UV spots up to 4,000 W maximum output : : UNIQUE: Configure the necessary spot output in stages for optimum curing : : Electrical output on the lamps remains consistent through intrinsically safe, µcontroller-controlled electronic ballasts Coverage of spot output Time t (h) Swivel camera : : Professional control with front and rear camera, automatic logging and documentation of all parameters of the system during curing DN1800 DN500 Ultrasound sensors Rear-Kamera
8 24 Full HD Monitor QR code scanner Control via tablet Custom-developed crystal glass UV spot Front camera 360 Stop automatic Control in stages REE2000 UV.mobile REE4000 UV.mobile UV curing systems - UV.mobile UV curing systems - REE4000 UV.mobile The UV.mobile UV curing systems can be installed permanently in a rehabilitation vehicle and operated while mobile. The cable drum and control electronics with control panel and touch-screen monitor are permanently integrated into the system. The rehabilitation firm thus have the maximum flexibility on the building site. Even hard-to-reach sewers e.g. in factory halls can be accessed easily. The systems can be equipped for helicopter transport e.g. in mountain regions. The newly developed RELINEEUROPE REE4000 is the most powerful UV curing technology on the market. The system offers a maximum spot output of 6 x 4,000 W. In the course of automation and digitisation, it has also been fitted with a range of different features. These relieve the workload on the operator and increase safety during rehabilitation. REE400 UV.mobile UV curing system REE400 UV.mobile : : Mobile system also for fixed system in the lorry : : Equipped with the easiest operation Special features : : Exceptional value for money therefore especially interesting for individual project deployments and as an entry-level model (DN150-500) : : Improved service friendliness through minimal use of electronics UV light chain (3 individual elements) : : Output 9 x 400 W, 3 elements for each 3 UV spot, plug-in, can also be used individually Cable drum : : Cable length 150 m UV curing system REE2000 UV.mobile : : Mobile system also for fixed system in the lorry : : Fitted with a touch screen monitor for visualisation and control Special features : : System operation via touch-screen monitor : : Visualisation and logging of all curing information and the camera image : : Save the curing data via USB stick or digital transmission, output to printer as well : : Installation of remote maintenance (Online maintenance via modem) Cable drum : : Cable drum (150 or 250 metres) with integrated control panel Light sources : : 9 X 400-600 W for DN150-600 Switchable with 400 W, 500 W, 600 W : : 6 X 1000-2000 W for DN600-1200 switchable with 1000 W, 1200 W, 1500 W, 2000 W UV curing system REE4000 UV.mobile : : Mobile system also for fixed system in the lorry : : Fitted with a 24 touch screen monitor for visualisation and control Special features : : Innovative assistance-based curing (ACAS) : : REE4000 control and curing software : : New user interface with split-screen monitor (front/rear camera) : : Front camera can be controlled with a joystick : : Scanner for QR code for data transmission for curing (building site data, starting speed and maximum pulling speed, interior pressure) : : Continuous control of UV lamp output : : Ultrasound sensors for automatic stop and rear camera for extended curing control integrated in the curing plug : : New RELINE crystal spots with Xenon filling and platinum finish : : Allows for connecting a tablet for mobile control and transfer of information via its own secured wireless network Cable drum : : Cable drum (up to 200m) with built-in control panel Light sources : :10 x 400-600 W for DN150-600 : : 6 x 1000-3000 W for DN600-1200 : : 6 x 2000-4000 W for DN1200-1800 Ultrasound sensors Front-/rear-Kamera QR-code scanner Tablet
10 Vehicle working chamber up to 350 m Curing control stand UV curing systems UV.professional The UV.Professional curing systems are designed for permanent system in a box lorry. The most powerful UV curing system is fitted with a separate control panel and an extra long curing cable up to 350 metres which permits rehabilitation of long hose liners in one work step. UV curing system REE2000 UV.professional : : Permanent system in box lorry : : Separate control panel fixed system Special features : : System operation via touch-screen monitor : : Visualisation and logging of all curing information and the camera image : : Save the curing data via USB stick or digital transmission, output to printer as well : : Remote diagnosis (Online via modem) Cable drum (with air-conditioning system): : : Fitted with a touch screen monitor for visualisation and dual-control : : Cable length: 300 m Light sources : : 9 X 400-600 W for DN150-600 Switchable with 400 W, 500 W, 600 W : : 6 X 1000-2000 W for DN600-1200 switchable with 1000 W, 1200 W, 1500 W, 2000 W Kitchenette UV curing system REE4000 UV.professional : : Permanent system in box lorry : : Fitted with a 24 touch screen monitor for visualisation and control Special features : : Innovative assistance-based curing (ACAS) : : REE4000 control and curing software : : New user interface with split-screen monitor (front/rear camera) : : Front camera can be controlled with a joystick : : Scanner for QR code for data transmission for curing (building site data, starting speed and maximum pulling speed, interior pressure) : : Continuous control of UV lamp output : : Ultrasound sensors for automatic stop and rear camera for extended curing control integrated in the curing plug : : New RELINE crystal spots with xenon filling and platinum finish : : Possibility to connect a tablet for mobile control and transfer of information via its own secured wireless network Cable drum: : : Fitted with a touch screen monitor for visualisation and dual-control : : Cable length: 350 m Working chamber with workbench Vehicle control room Curing control stand (below) Light sources : : 10 x 400-600 W for DN150-600 : : 6 x 1000-3000 W for DN600-1200 : : 6 x 2000-4000 W for DN1200-1800
12 Complete setup Rehabilitation and service vehicles
14 Complete setup of UV rehabilitation systems Service vehicles for efficient building site logistics RELINEEUROPE offers complete set-up of lorry with UV rehabilitation systems. The vehicles are configured individually based on customer wishes turn-key for use on the building site, including all tools. The vehicles are fitted with the latest UV curing technology (UV.mobile or UV.professional) and all of the units needed for use on the building site. : : Turn-key UV rehabilitation vehicles : : Control panel and cable drum and interior fitting for lorry system : : Custom removal as per customer requirements with workbench, kitchenette, etc. An extra vehicle is usually deployed to the building site along side the UV curing vehicle. RELINEEUROPE offers complete turn-key set-up of accompanying lorries. Set-up is as per individual customer requirements with generator, compressor, and all accessories. The service vehicles can be equipped with their own electricity and air supply and are thus independent of the curing system on the building site. They offer adequate storage space for a wide range of building site accessories, such as pipe plugs, pumps, traffic signs and everything else needed on a building site.
16 Equipment for trenchless rehabilitation
18 Misc. Equipment for trenchless sewage rehabilitation RELINEEUROPE develops and produces efficient equipment for the installation of hose liners which makes work on the building site easier and increases economic efficiency. All machines are CE approved. Conveyor belt with or without automatic folding equipment The conveyor belt equipment aids material-friendly loading of hose liners in large dimensions. Fitted on tandem axis trailers with overrun brake Weight: 3.1 t Electrical connection CEE 16A Service and maintenance 24 h Emergency assistance Light chains pulling winch Pulling winch for drawing in light chains and for the removal of hose liner inner film. Electrical connection: 230 V/16A Rope length: 300 m Additional accessories Folder packer / other packers As well as our products and systems, as you would expect we also offer a comprehensive service and repair service for UV systems and machines. Our experienced team comes to your building site all over the world even for short-notice repairs. To ensure your lasting success with your equipment, we also offer you a comprehensive inspection package. Our standard inspection of curing systems comprises the electronics, cable drums and light chain as well as light intensity checks on the UV spots. We also inspect cable winches and loading board walls for compliance with accident prevention regulations. Calibration and pulling force measurement can also be carried out in your own workshops. : : Remote diagnosis : : 24h emergency assistance : : Building site deployments Continuous TQM Total Quality Management quality assurance
RELINEEUROPE AG Große Ahlmühle 31 D-76865 Rohrbach / Germany Phone: +49(0)6349 93934 0 Fax: +49(0)6349 93934 101 info@relineeurope.com www.relineeurope.com www.relineeurope.com