ANALYSIS OF VARIOUS ALL-ELECTRIC-SHIP ELECTRICAL DISTRIBUTION SYSTEM TOPOLOGIES (PPT)

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ANALYSIS OF VARIOUS ALL-ELECTRIC-SHIP ELECTRICAL DISTRIBUTION SYSTEM TOPOLOGIES (PPT) J. Chalfant and C. Chryssostomidis MITSG 11-15 Sea Grant College Program Massachusetts Institute of Technology Cambridge, Massachusetts 02139 Project No. 2008-ESRDC-01-LEV

Energy Storage MTG Rectifier Rectifier ATG Motor Drive Port Propulsion Motor DC/DC Zone 4 Zone 3 DC/DC Radar Zone 2 Zone 1 Motor Drive Pulse Charging ATG Rectifier MTG Rectifier DC/DC Pulsed Analysis of Various All-Electric-Ship Electrical Distribution System Topologies Julie Chalfant, Chryssostomos Chryssostomidis April 11, 2011

Outline Architectural Model Notional Ship Distribution ib ti Systems Results and Conclusions

ARCHITECTURAL MODEL

Architectural Model Fully-integrated simulation of electrical, hydrodynamic, y thermal, and structural components of the ship operating in a seaway. Metrics: weight volume efficiency (fuel) vulnerability quality of service cost

Architectural Model MATLAB, Paramarine Modules: Electrical Distribution System Power Train Cooling System Resistance Propulsion Power Fuel Usage (Operational Scenario) Survivability

Architectural Model Ship Object Class Name, Weight, Dimensions (LWH), Location, Orientation, Max Power,, (Cost, MTBF) PCM, PDM, PGM, PLM, PMM, ESM Effy, SFC as a fn(load) BUS Class Loc1, Loc2, Nr of Cables, Conductor Size, (Resistance), Ampacity, MaxV, (MaxPower),, Diameter, Weight

Equipment Library Engines GE LM2500, LM500 Rolls Royce MT30, RR4500 Motors ALSTOM/Converteam 19MW, 34MW Circuit Breakers AC: ABB Emax, ADVAC DC: Secheron UR26 and extrapolation Energy Storage ABB PCS100 Battery ESS Converters AC to DC ABB Rectifier 36MW 12-pulse Rectifier 40MW 12-pulse Rectifier 5MW DC to in-zone Satcon PCM1, PCM2, PCM1A Transformers Federal Pacific GT S1500H Motor Drives Sinamics GM150/SM150 ABB ACS 6309-A18, ACS 800

Equipment Library Cabling General Cable Offshore MVRIG and Polyrad 15KV, 2KV and 600V single and 3-conductor, armored and sheathed, and unarmored various ampacities AC Plants Various York, Trane plants from 100-6000 tons Pipingi Standard CuNi

electrical distribution analysis fuel usage (operational scenario) vulnerability MODULES

Electrical Distribution Analysis Max-flow, Min-cost algorithm Directed, weighted graph with super-sinksink s are filled in priority order Network capacity subtracted along the path as each load is satisfied Determine load on each component and thus losses.

Operational Scenario speed-condition profile, percent time spent at various speeds and battle conditions Sample speed profiles ime Perce ent of Operating T 15 10 5 NAVSEA Nominal 0 0 10 20 30 Speed (kts) Perce ent of Operating Time 15 10 5 Rough Actual Data, 1998 0 0 10 20 30 Speed (kts) Actual profiles used include battle condition as well.

Survivability Impose damage, then remove damaged equipment/cabling from the directed graph and distribute remaining power on a priority basis. Twofold survivability metric in the face of damage: maximum value of all loads that can be serviced, proceeding in priority order highest priority load that cannot be filled while satisfying all higher priority loads Survivability scores are averaged over a large number of blasts, and can be calculated or single or multiple blasts.

s Operational Scenario Electrical Distribution Systems NOTIONAL SHIP

Notional Ship Notional Destroyer, similar to DDG 51 ESRDC MVDC Baseline topology 22 lumped-parameter loads in 4 zones plus selected propulsion motors, radar, pulse weapon, and generators.

Notional loads Cruise Battle Zone 1 1,382 2,790 Zone 2 1,685 3,241 Zone 3 2,149 3,890 Zone 4 839 2,965 Radar 2,850 3,750 Pulse Weapon 0 10,000

Notional Ship Total Motor Speed (kt) (kw) 0 0 5 203 10 1,415 15 4,696 20 10,996 25 24,085 30 60,407

Notional Ship Layout, Generated in Paramarine Zone 4 Zone 3 Zone 2 Zone 1

Baseline Ring Bus Energy Storage MTG Rectifier Rectifier ATG Motor Drive Port Propulsion Motor DC/DC DC/DC Radar Zone 4 Zone 3 Zone 2 Zone 1 Motor Drive Pulse Charging g ATG Rectifier Stbd MTG Rectifier Propulsion DC/DC Motor Pulsed

Modified Ring Bus Energy Storage MTG Rectifier Rectifier ATG Motor Drive Port Propulsion Motor DC/DC Zone 4 Zone 3 DC/DC Radar Zone 2 Zone 1 Motor Drive Pulse Charging g ATG Rectifier Stbd MTG Rectifier Propulsion DC/DC Motor Pulsed

Breaker-and-a-Half MTG Rectifier Rectifier ATG Port Propulsion Motor Energy Storage Motor Drive DC/DC Zone 4 Zone 3 Radar Zone 2 Zone 1 Motor Drive Pulse Charging ATG Rectifier Stbd Propulsion Motor MTG Rectifier Pulsed DC/DC

Results Ring Bus Breaker and a Half Total Weight (lton) 792 693 Total Volume (ft3) 42,721 38,527 Annual Fuel (lton) 16,861 16,805 Total Loss (kw) 3,383 3,382 Single-Hit 98.34 97.17 Survivability Double-Hit 91.25 86.47 Survivability Ring bus is lighter and smaller but has reduced survivability.

Conclusions Further development of architectural model to include: OOP Modularity Equipment library Single/Multi blast survivability Efficiency over range of operating conditions

Thank you!