October 1, 01 Lit. No. 0689, Rev. 1 POWER PLOW Snowplows Model 8100PP & 86110LP Blade Crate Assembly 57530 & 5750 Big Box Assembly 57535 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
BLADE COMPONENTS... OFF-TRUCK COMPONENTS...8 Pivot Beam, Light Tower and A Frame...8 Hydraulic Unit... 1 Hoses and Fittings... 1 Lift and Angle Rams... 15 Electrical Components...16 Vehicle-Side Wiring Diagram 3 Port, Plug Systems... 17 Headlamp Kit...18 Lit. No. 0689, Rev. 1 3 October 1, 01
86110LP Blade Components 1 16 15 36 6 1 3 8 9 7 5 10 13 1 3 5 30 0 31 3 3 36 33 35 1 37* 8 39 1 11 9 0 6 38 19 17 7 Groove 18 * Current ram has a groove around the base near the pin hole. Early ram does not have a groove. Lit. No. 0689, Rev. 1 October 1, 01
86110LP Blade Components Item Part Qty Description 1 117 1 Moldboard 59900 1 Label Warning/Caution, Snowplows 3 B63160 1 Label POWER PLOW Center 93 1 Label POWER HITCH Attach/Detach 5 B1196 1 1/" Moldboard Cutting Edge (1080) 6 9038 7 1/ 13 x 1 3/ Carriage Bolt G8 7 B61365 6 1/ 13 Flanged Locknut 8 B61618 3/ 10 x 1 1/ Screw 9 B61593 3/ 10 Hex Locknut G8 10 B11989 Slide Box Extend/Retract Pin 11 B61030 1/8 x 5/8 Hair Cotter Pin 1 B61198 5/8 ID, 3/ OD x 1 Black Vinyl Cap 13 B55066 1 Slide Box PS 1 B55007 1 Wing Cutting Edge PS (T1) 15 9633 1 Wing Label PS 16 B55068 1 Wing PS 17 9071 HD Disc Shoe Assembly 18 6005 1 1/8 ID, 1 5/8 OD x 1 1/ Spacer 19 9119 5 Flat Washer, Special 0 93010 7/16 x 1 3/ Linchpin 1 9593 Label Multiple Pinch Points B6101 5/8 11 x 3/8 Spade Bolt 3 B6118 1/ 13 x 3 1/ Carriage Bolt G8 B6119 1/ 13 x 1/ Carriage Bolt G8 5 B616 1/ 13 x 5 3/ Carriage Bolt G8 6 B55006 1 Wing Cutting Edge DS (T1) 7 B6109 1 Plow Guide Assembly (set of ) 8 689 5/16 18 x 1 Hex Cap Screw G5 9 9133 5/16 18 Hex Locknut GB 30 B55067 1 Wing DS 31 96331 1 Wing Label DS 3 B61385 5/8 x 3 Clevis Pin 33 90601 1/ x 1 1/ Cotter Pin 3 B550 Wing Pivot Pin 35 B55065 1 Slide Box DS 36 91337 5/8 11 Hex Locknut GB 37* B6007 Slide Box Extend/Retract Hydraulic Cylinder (Early ram see callout on diagram.) 380 Ram Assembly 1-3/ x 18-7/16 DA (Current ram see callout on diagram.) ns B60365 Combo Seal Kit, Cylinder B6007 ns 3793 Seal Kit, Ram Assembly 380 38 B61167 3/8 x 5/8 x 1 1/ Extension Spring 39 956 1 Label Foot Crush Hazard 0 50639 Wear Strip Wing Top 1 91335 7 1/ 13 Hex Locknut Topring GB 9057 7 1/ Hardened Flat Washer ns B509 1 Snowplow Airfoil ns B5087 1 Rubber Snow Deflector w/hardware ns = not shown G = Grade = Accessory Only Lit. No. 0689, Rev. 1 5 October 1, 01
8100PP Blade Components 1 16 15 36 6 1 3 8 9 7 5 10 39 13 1 3 5 30 0 31 3 3 33 35 36 1 37* 8 39 1 11 9 0 6 38 19 17 7 Groove 18 * Current ram has a groove around the base near the pin hole. Early ram does not have a groove. Lit. No. 0689, Rev. 1 6 October 1, 01
8100PP Blade Components Item Part Qty Description 1 1173 1 Moldboard ns 1171 1 Service Moldboard Assembly (incl. items 1 39) 59900 1 Label Warning/Caution, Snowplows 3 B63160 1 Label POWER PLOW Center 93 1 Label POWER HITCH Attach/Detach 5 B619 1 1/" Moldboard Cutting Edge 6 9038 7 1/ 13 x 1 3/ Carriage Bolt G8 7 B61365 6 1/ 13 Flanged Locknut 8 B61618 3/ 10 x 1 1/ Screw 9 B61593 3/ 10 Hex Locknut G8 10 B11989 Slide Box Extend/Retract Pin 11 B61030 1/8 x 5/8 Hair Cotter Pin 1 B61198 5/8 ID x 3/ OD x 1 Black Vinyl Cap 13 B55066 1 Slide Box PS 1 B5107 1 Wing Cutting Edge PS 15 9636 1 Wing Label PS 16 070 1 Wing PS 17 9071 HD Disc Shoe Assembly 18 6005 1 1/8 ID, 1 5/8 OD x 1 1/ Spacer 19 9119 Flat Washer Special 0 93010 7/16 x 1 3/ Linchpin 1 9593 Label Multiple Pinch Points B6101 5/8 11 x 3/8 Spade Bolt 3 B6118 1/ 13 x 3 1/ Carriage Bolt G8 B6119 1/ 13 x 1/ Carriage Bolt G8 5 B616 1/ 13 x 5 3/ Carriage Bolt G8 6 B5108 1 Wing Cutting Edge DS 7 B6109 1 Plow Guide Assembly (set of ) 8 689 5/16 18 x 1 Hex Cap Screw G5 9 9133 5/16 18 Hex Locknut GB 30 0739 1 Wing DS 31 9635 1 Wing Label DS 3 B61385 5/8 x 3 Clevis Pin 33 90601 1/ x 1 1/ Cotter Pin 3 B550 Wing Pivot Pin 35 B55065 1 Slide Box DS 36 91337 6 5/8 11 Hex Locknut GB 37 B6037 Slide Box Extend/Retract Hydraulic Cylinder (early ram see callout on diagram) 3803 Ram Assembly 1-1/ x 13-15/16 DA (current ram see callout on diagram) ns B60373 Combo Seal Kit, Cylinder B6037 ns 379 Seal Kit, Ram Assembly 3803 38 B61167 3/8 x 5/8 x 1 1/ Extension Spring 39 956 Label Foot Crush Hazard 0 50639 Wear Strip Wing Top 1 91335 7 1/ 13 Hex Locknut Topring GB 9057 7 1/ Hardened Flat Washer ns B5093 1 Snowplow Airfoil ns B611 1 Rubber Snow Deflector w/hardware ns = not shown G = Grade = Accessory Only Lit. No. 0689, Rev. 1 7 October 1, 01
Pivot Beam, Light Tower and A Frame Components A 1 57 16 35 6 3 59 15 6 17 15 30 1 15 Hole Current No Hole Earlier 10 11 1 58 1 17 0 36 3 33 17 7 9 37 5 7 9 A 75 8 1 13 18 77 7 78 1 3 33 79 13 66 65 7 ** 68 6 5 67 6 63 61 60 55 0 70 6 8 5 71 39 31 3 51 6 56 76 33 7 73 8 5* 53* 5* B 38 B * Included in Undercarriage Kit only when necessary (determined by vehicle type and model). ** For mounting plate with holes. For mounting plate with keyhole slots. No washers. Current Earlier Lit. No. 0689, Rev. 1 8 October 1, 01
Pivot Beam, Light Tower and A Frame Components Qty Qty Item Part 8100 PP 86110 LP Description Item Part 8100 PP 86110 LP Description 1 91337 6 5/8 11 Hex Locknut GB 37 11 1 1 1 Light Tower, Upper 1118 1 Pivot Beam 38 115 1 1 1 Light Tower, Lower 117 1 Pivot Beam 39 91338 3/ 10 Hex Locknut GB 3 3039 6 Trip Spring 0 119 1 Hitch Pin Kit 113 6 Eyebolt Kit 9001 8 8 3/8 16 x 1 Carriage Bolt G5 5 113 Pivot Pin w/cotter 137 1 1 1 Mount Adapter Assembly 6 B6116 6 5/8 11 x 7 3/8 Eyebolt G 5* 631 Spacer 7 B50069 3/ x 3 Clevis Pin 53* 051 Height Adjustment Plate Tall 9 135 1 1 A Frame 5* 0515 Height Adjustment Plate Short 10 1119 1 1 Pivot Bolt Kit 55 8659 5/16 x 3/ Hex Flange Bolt G5 11 50605 1 1 1 8 x 9 1/ Hex Cap Screw G5 SPL 56 0517 1 Receiver Hardware Kit 1 9130 1 1 1 8 Hex Locknut GB 57 118 1 1 Cover Assembly 13 11 Pin Kit 60 807 1 1 Label, POWER HITCH Switch ID 1 6816 1 x Clevis Pin G5 61 6637 5/16 x 1 Hex Cap Screw G5 15 91911 5/3 x 1 1/ Cotter Pin 6 90313 5/16 Flat Washer 16 057 3 3 Ram Pin Kit 63 910 5/16 Lock Washer 17 058 3 3 1 x 6 1/ Clevis Pin 7 90601 6 6 1/ x 1 1/ Cotter Pin 18 1096 1 3/ x 11 3/8 Ram Assembly 75 69689 1 1 Label, SECURITY GUARD 8 91333 8 8 3/8 16 Hex Locknut GB 77 8556 1 1 Transport Pin Kit 9 1117 1 1 Draw Latch Assembly Item 9 1117 Draw Latch Assembly 15 91911 5/3 x 1 1/ Cotter Pin 3 110 1 1 Draw Latch Hook 17 058 3 3 1 x 6 1/ Clevis Pin 35 1105 1 1 Draw Latch 0 0660 Spring 36 8986 1 1 3/ x 5 3/8 Clevis Pin HT 30 1095 1 1 3 1/ x 5 1/ Ram Assembly 1 9119 3 3 Flat Washer Special 33 9117 1 1 3/ Flat Washer Narrow Item 137 1 Mount Adapter Assembly 33 9117 3/ Flat Washer Narrow 8 669 3/ 10 x 3/ Hex Cap Screw G5 39 91338 3/ 10 Hex Locknut GB 51 1 1/8 x 1 9/16 R-Pin Cotter 5 1 1 Mount Adapter 76 3133 3/ Washer Narrow 6 096 3/ x 3/8 Clevis Pin Item 57 118 Cover Assembly 1 1 Cover 59 80 1 1 Label Information, Electric 58 B6168 3/8 16 Clamping Knob 6 870 1 1 Label Information, Hydraulic Item 7 8731 Stand Assembly DS 3 761 1 1 Compression Spring 65 67636 1 1 Stand Lock Spring 8733 1 1 Handle DS 66 8715 1 1 Stand Return Spring 5 8730 1 1 Stand DS 67 67700 1 1 3/16 x 1 1/ Roll Pin 7 878 1 1 Stand Shoe 68 9061 1 1 1/ 0 x 3/ Hex Cap Screw G5 31 066 1 1 Stand Pin 70 1101 1 1 1/ 0 x 1/ Hex Cap Screw G8 6 69685 1 1 Stand Plunger Cap 71 91331 1/ 0 Hex Locknut GB G = Grade HT = Heat Treated * The height adjustment plates are not included in the Crate Assembly Box, and are not required for all applications. When required, the correct plates are packaged and sold with the Undercarriage Kits. Earlier A frames (without hole) must also replace Item, Mount Adapter Assembly. Lit. No. 0689, Rev. 1 9 October 1, 01
Pivot Beam, Light Tower and A Frame Components Qty Qty Item Part 8100 PP 86110 LP Description Item Part 8100 PP 86110 LP Description Item 73 873 Stand Assembly PS 3 761 1 1 Compression Spring 65 67636 1 1 Stand Lock Spring 6 879 1 1 Stand PS 66 8715 1 1 Stand Return Spring 7 878 1 1 Stand Shoe 67 67700 1 1 3/16 x 1 1/ Roll Pin 31 066 1 1 Stand Pin 68 9061 1 1 1/ 0 x 3/ Hex Cap Screw G5 3 873 1 1 Handle - PS 70 1101 1 1 1/ 0 x 1/ Hex Cap Screw G8 6 69685 1 1 Stand Plunger Cap 71 91331 1/ 0 Hex Locknut GB Item 77 8556 Transport Pin Kit 78 6335 1 1 3/ x 6 Clevis Pin 79 9196 1 1 1/8 Hairpin Cotter 33 9117 1 1 3/ Flat Washer Narrow G = Grade HT = Heat Treated Lit. No. 0689, Rev. 1 10 October 1, 01
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Hydraulic Unit Components 1 3 0 15 3 8 7 5 19 3 16 18 1 9 1 17 31 9 1 10 11 6 6 5 7 1 33 30 13 8 1 Lit. No. 0689, Rev. 1 1 October 1, 01
985 Hydraulic Unit Item Part Qty Description Item Part Qty Description 1 878 1 Breather 0 9099 1/ 0 x 1/ Hex Washer-Head 986 1 Reservoir Kit Thread-Rolling Screw 3 66607 10 x 5 16 Machine Screw 1 988 Valve, 3-Way, PO Check 9095 1 1/ Plug NPTF Hex Socket 888 1 Valve, -Way, NC w/rev Flow 5 66519 1 O-Ring 50 3 989 1 Valve, -Way w/check 6 73897 1 Magnet 99 5 Valve, 3-Way, -Position 7 90080 5 5/16 18 x 1/ Hex Cap Screw G5 5 990 1 Valve, -Way, -Position SV08 5 8 567 1 O-Ring 013 6 991 1 Valve, -Way, -Position SV08 1 9 66515 1 Pump Shaft Seal 7 B60168 1 Relief Valve 3000 psi ns 830 1 Seal Repair Tool Kit w/seal 8 895 1 Snowplow Battery Cable 10 987 1 Hydraulic Pump Kit 9 9071 1 Cable Assembly 8" 11 881 1 Filter 30 9081 1/ 0 x 3 Socket Cap Screw 1 983 1 Plow Control Harness, -Coil 31 55587 O-Ring 11 13 993 1 Plow Control Harness, 7-Coil 3 99 1 Manifold Assembly, Primary, 1 883 5 Relief Valve (1 set) w/o Valves 15 81 1 Stem Assembly Needle Valve 33 995 1 Manifold Assembly, Secondary, 16 3 1 7/16 0 Socket O-Ring Boss Plug w/o Valves 17* 5636 1 Bearing Sleeve ns Fuse, 5-amp Mini Automotive ns 88 1 Bearing Repair Tool Kit w/bearing Blade-Style (for item 1) 18 885 1 Motor ns Fuse, -amp Mini Automotive 19 903 1 Motor Relay Kit, FLEET FLEX Blade-Style (for item 13) O-Ring Service Kits 8301 O-Ring Kit 8310 Seal Kit, -Way Valves 8309 Seal Kit, 3-Way & -Way Valves 96 Crossover Relief Seal Kit Item 3 99 Manifold Assembly, Primary, w/o Valves 1 Manifold 15 81 1 Stem Assembly Needle Valve 5 66519 1 O-Ring 50 16 3 1 7/16 0 Socket O-Ring Boss Plug 8 567 1 O-Ring 013 17 5636 1 Bearing Sleeve 9 66515 1 Pump Shaft Seal 31 55587 O-Ring 11 1 883 1 Relief Valive (1 set) Item 33 995 Manifold Assembly, Secondary, w/o Valves 1 Manifold 31 55587 O-Ring 11 1 883 Relief Valve (1 set) ns = not shown G = Grade *Use 88 tool to install. Go to www.blizzardplows.com for hydraulic unit service information and specifications. Lit. No. 0689, Rev. 1 13 October 1, 01
Hoses and Fittings 8 To Lift Ram Base End 3 8 To DS Angle Ram 5 To PS Angle Ram See Orifice Detail 5 See Orifice Detail To DS 1 Wing Ram Rod End To DS 1 Wing Ram Base End To Lift Ram Rod End 1 To PS Wing Ram Rod End 1 To PS Wing Ram Base End 9 PS Wing Ram Base End DS Wing Ram Base End 6 7 PS Wing Ram Rod End DS Wing Ram Rod End 7 Hoses and Fittings Item Part Qty Description Item Part Qty Description 1 996 3/8 x Hose w/fjic Ends 6 1093 1 Elbow 5 9/16 18 x 7/16 0 ORB 0570 3 1/ x Hose w/fjic Ends 7 8333 Elbow 5 6M O-Ring/MJIC 3 0569 1 1/ x 16 Hose w/fjic Ends 8 993 Orifice Kit 0571 9 Elbow 90 6M O-Ring/MJIC 9 5683 1 Hose Wrap 5 057 Elbow 90 Extra Long 6M O-Ring/MJIC F = Female G = Grade M = Male or Metric ns = not shown Lit. No. 0689, Rev. 1 1 October 1, 01
Lift and Angle Ram Components 1095 Lift Ram Assembly 3 1/ x 5 1/ Item Part Qty Description 1 8358 1 1 1/ Gland 1098 1 Seal Kit 3 1/" DA Ram 1 ns = not shown 1 1096 Angle Ram Assembly 1 3/ x 11 Item Part Qty Description 1 5003 1 1 3/ Gland 1097 1 1 3/ Seal Kit ns = not shown Go to www.blizzardplows.com for hydraulic unit service information and specifications. Lit. No. 0689, Rev. 1 15 October 1, 01
Electrical Components 1 3 5 7 8 6 Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 1 35 3 1 Plow Module 6 0576 1 Toggle Switch 355 1/ 0 x 5/8 Hex Washer-Head (MOM-ON, OFF, MOM-ON) Thread-Rolling Screw 7 859 Switch Boot 3 839 1 Module Plate 8 616 1 Cable Boot 1088 9 Coil w/wire Leads 5 0575 1 Toggle Switch (MOM-ON, OFF, ON) Vehicle-Side Electrical Components * 01 1 Vehicle Battery Cable ns 835 Plug Cover * 8587 1 Vehicle Control Harness ns = not shown * For diagram see Vehicle-Side Harness Diagram Lit. No. 0689, Rev. 1 16 October 1, 01
Vehicle-Side Harness Diagram 3 Port, Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Battery Cable Vehicle Control Harness Vehicle Lighting Harness (11-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 10.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED BAT 3-Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 0689, Rev. 1 17 October 1, 01
Headlamp Kit 7 6 5 1 8 3 8800 1 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 1 8801 1 1 Headlamp Service Kit, DS 5 Park/Turn Bulb (trade no. 157NAK) ns 880 1 1 Headlamp Service Kit, PS 6 8806 H13 Headlamp Bulb Service Kit 8803 1 Rear Cover Kit (fits - or 3-screw) 7 8808 1 Cover Screws Service Kit (pkg of 3) 3 880 Mounting Hardware Kit 8 813K 1 Harness Service Kit 8805 Park/Turn Socket Service Kit ns = not shown Lit. No. 0689, Rev. 1 18 October 1, 01
Blizzard PO Box 5038 Milwaukee, WI 53 9538 www.blizzardplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 01 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Blizzard. Authorization to photocopy items for internal or personal use by Blizzard outlets or snowplow owner is granted. Blizzard reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Blizzard or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Blizzard offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: BLIZZARD, BLIZZARD POWER PLOW, POWER HITCH, POWER HITCH, POWER PLOW, SECURITY GUARD. Printed in U.S.A. Lit. No. 0689, Rev. 1 0 October 1, 01