STS SYSTEMS PRODUCT CATALOGUE
CONTENTS Civil 4 Construction 18 Mining 46 Contact STS Systems 64 Supporting our world s infrastructure STS Systems, originally Severs Technical Systems, was formed in 1992. Since then we have established ourselves as technical experts and leading suppliers of pre and post tensioning systems to customers worldwide. Our pre and post tensioning systems and products are manufactured in facilities across Australia and Asia. Our systems and processes are certified to the ISO9001 quality standard, and we also certify according to regional requirements engineering our systems to different local markets. Our executive team and main operations are based in Australia, with key account managers, engineers and quality assurance managers located across our global sites in Australia, North America, Europe and Middle East. We are part of the HMI Group which specialises in sourcing, using the economic advantages of Asian manufacturing whilst guaranteeing the highest quality. We are supported by HMI s global network of over 35 sourcing experts and engineers.
CONTENTS CONTENTS CIVIL 4 CONSTRUCTION 5 MINING 6 Standard AS1314 Flat Anchor 7 Small Flat Anchor 8 15.2 Strand Flat Anchor 9 STS Systems provides post tensioning systems for civil projects, including ground anchoring systems for tunnelling; post tensioning components for cable stay bridges, incrementally launched bridges, and bridge bearings; and ground anchoring and wailer systems for large scale excavations. Wedge Blocks 10 Mono Anchor 11 Wedges 12 Ducting 13 Bar Chairs 14 Circular Anchors 6 Stressing Jack 15 Strand Spacers 7 Stressing Pumps 16 Wall Anchor 8 Strand Pusher 17 Wall Plates 9 Grout Pump 18 Onion Jack 19 Wedges 10 Strand Spacer 20 Stressing Jack 11 Barrel Swager 21 Stressing Pumps 12 Staple Gun 22 Grout Pump 13 Double-Ended Joiners 23 Barrels 14 Resueablemultigrip Wedges 24 Reusablemultigrip Barrels Double-Ended Joiners 15 25 Resueable Spring Loadedanchor 26 Resueable Multigrip Wedges 16 Mg Double Ended Joiners 27 Reuseable Multigrip Barrels 17 Staple Gun CIVIL 28 Contact STS Systems 29 PRODUCT CATALOGUE
Page 6 Page 7 CIRCULAR ANCHORS STRAND SPACERS 2 Strand: GFANCH1502 3 Strand: GFANCH1503 4 Strand: GFANCH1504 5 Strand: GFANCH1505 6 Strand: GFANCH1506 2 Strand: SPACER2 3/4 Strand: SPACER4 5/6 Strand: SPACER5 Customisation availa 2-6 strands 0.4-5.3kg 28-35mm 55-86mm 2-6 strands 28-35mm 55-86mm Hole pattern can be customized to suit application Circular anchors can have flat base or locating shoulder as required Mill certificates can be provided Inspection reports for batch can be provided Tough plastic design suited for use in civil and building environment Smooth edges to aid grout flow, preventing air pockets and stress concentrators Stiff enough to hold cable in position, and flexible enough to allow cable seating during grouting/stressing operations Wall Anchor Wedges Circular Anchors Wall Anchor T: +61 2 9738 5508 T: +61 2 9738 5508
Page 8 Page 9 WALL ANCHOR WALL PLATE WALLANCH WALLPLATE Width Height 11.8kg 290mm 220mm 220mm Bearing plate design with steel trumpet and grout hole tube Grout tube to suit 22mm tube Can be customised to suit application Width Height 11.0kg 150mm 200mm 200mm Designed to suit STS Systems circular anchors Clearance between anchor and wall to allow for cable cutter post loading if required Can be customised to suit application 6mm fillet welded COMPATIBLE WEDGE BLOCKS: Strand Configuration 15mm 2 Strand GFANCH1502 15mm 3 Strand GFANCH1503 15mm 4 Strand GFANCH1504 15mm 5 Strand GFANCH1505 COMPATIBLE WEDGE BLOCKS: Strand Configuration 15mm 2 Strand GFANCH1502 15mm 3 Strand GFANCH1503 15mm 4 Strand GFANCH1504 15mm 5 Strand GFANCH1505 Circular Anchors Wedges Circular Anchors Wedges T: +61 2 9738 5508 T: +61 2 9738 5508
Page 10 Page 11 WEDGES 12.7mm 2 Piece: GFPTW2P13 12.7mm 3 Piece: GFPTW3P13 15.2mm 2 Piece: GFPTW2P15 15.2mm 3 Piece: GFPTW3P15 STRESSING JACK 25T Jack 200mm Stroke: STRESSJACK25TNP20013GF 300mm Stroke: STRESSJACK25TNP30013GF 30T Jack 200mm Stroke: STRESSJACK30TNP20015GF 300mm Stroke: STRESSJACK30TNP30015GF 184kN 0.06kg 35mm 25mm 260kN 0.08kg 42mm 27mm 25T Jack 200mm Stroke: STRESSJACK25TNP20015GF 300mm Stroke: STRESSJACK25TNP30015GF 30T Jack STRESSJACK30TNP20015GF STRESSJACK30TNP30015GF Australian made Unique teeth design helps strand to achieve designated ultimate capacity Unique heat treatment creates superior load durability Meets AS1443 and AS1314 requirements (12.7mm only) RECOMMENDED PRODUCTS: Circular Anchors Stressing Jack Max Pressure 10,000PSI 245kN (25T) from 22kg from 334mm from 115mm 10,000PSI 294kN (30T) from 22kg from 334mm from 115mm COMPATIBLE STRESSING JACKS: Wedge Configuration 3 piece 12.7mm 2 piece 3 piece 15.2mm 2 piece STRESSJACK25T13 STRESSJACK25T15 Australian made Specialised jack wedges helps strand to achieve ultimate capacity Quick and easy setup to change from to Designed to ISO4413:1998 Hard chrome ram and bronze seals ensure super low friction and maximum durability Lightweight Stressing Pump Anchors T: +61 2 9738 5508 T: +61 2 9738 5508
Page 12 Page 13 STRESSING PUMP GROUT PUMP HYDPUMP GROUTPUMP10B Max Pressure LP Flow Rate HP Flow Rate Oil Capacity Dimensions Power 10,000PSI 11.5L/min 0.98L/min 8L 32kg 414 x 424 x 240mm Single phase 240v 10A Power Capacity Pump Rate Dimensions Single phase 240v 10A 12 x 20kg bags 2700 L/min 250kg 1010 x 1700 x 1200mm Bleed down valve operational on Port A 4 way 3 position valve Small light weight unit without compromising on power and speed Duel control (via remote or switch on unit control box) Dead man switch to prevent accidental continuous operation Belt or Chain drive E-STOP Four point lifting lugs Hinged safety mesh Choice of rear caster wheels or stands Puncture free front tyres Stressing Jack Grout Pump Stressing Jack Hydraulic Pump T: +61 2 9738 5508 T: +61 2 9738 5508
Page 14 Page 15 BARRELS DOUBLE-ENDED JOINERS GFPTBAR13 GFPTBAR15 GFPTJNR13 GFPTJNR15 Load Capacity 209kN 0.27kg 37mm 40mm 300kN 0.40kg 45mm 42mm Load Capacity 209kN 0.82kg 116mm 45mm 300kN 1.28kg 135mm 50mm Compact design High load capacity Stressing Jack Wedge Quick Locking design High load capacity COMPATIBLE WEDGES: Wedge Configuration 12.7mm 15.2mm 2 piece 2 piece GFPTW2P13 GFPTW2P15 3 piece 3 piece GFPTW3P13 GFPTW3P15 Stressing Jack Strand Spacer T: +61 2 9738 5508 T: +61 2 9738 5508
Page 15 Page 16 REUSABLE MULTIGRIP WEDGES REUSABLE MULTIGRIP BARRELS 12.7mm 3 Piece: MGPSW13 15.2mm 3 Piece: MGPSW15 MGPSBAR13S MGPSBAR15S 184kN 0.130kg 50mm 30mm 260kN 0.200kg 54mm 35mm Load Capacity 209kN 0.405kg 50mm 45mm 300kN 0.610kg 57mm 50mm Unique teeth design helps strand to achieve designated ultimate capacity Unique heat treatment creates a superior durabel product Quick release post load due to unique surface finish Strand size stamped onto wedge Reusable Multigrip Barrels Stressing Jack Quick strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Reusable Multigrip Wedges Stressing Jacks COMPATIBLE BARRELS: COMPATIBLE WEDGES: 12.7mm 15.2mm MGPSBAR13S MGPSBAR15S Wedge Configuration 12.7mm 3 piece MGPSW13 15.2mm 3 piece MGPSW15 T: +61 2 9738 5508 T: +61 2 9738 5508
CONTENTS CONTENTS CIVIL 4 CONSTRUCTION 5 MINING 6 Standard AS1314 Flat Anchor 7 Small Flat Anchor 8 15.2 Strand Flat Anchor 9 Wedge Blocks 10 Mono Anchor 11 Wedges 12 Ducting 13 Bar Chairs 14 Stressing Jack 15 Stressing Pumps 16 Strand Pusher 17 Grout Pump 18 Onion Jack 19 Strand Spacer 20 Barrel Swager 21 Staple Gun 22 Double-Ended Joiners 23 Resueablemultigrip Wedges 24 Reusablemultigrip Barrels 25 Resueable Spring Loadedanchor 26 Mg Double Ended Joiners 27 CONSTRUCTION Staple Gun 28 Contact STS Systems 29 PRODUCT CATALOGUE STS specialises in the design and supply of systems and products for pre and post tensioning of concrete beams and slabs for both on-site construction projects and the pre cast environment. Void Former Anchor Pan Heavy Duty AS1314 Flat Anchor Standard AS1314 Flat Anchor 3 Strand Flat Anchor 15.2 Strand Flat Anchor Wedge Blocks Mono Anchor Wedges Ducting Bar Chairs Stressing Jack Stressing Pumps Strand Pusher Grout Pump Onion Jack Strand Spacer Barrel Swager Barrels Double-Ended Joiners Reusable Multigrip Wedges Reusable Multigrip Barrels Reusable Spring Loaded Anchor Reusable Double-Ended Joiners Staple Gun Hydraulic Hosing 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
Page 20 Page 21 VOID FORMER ANCHOR PAN 5VFORMER05 3VFORMER03 PLASTICPAN5X0.5 Height Width 0.463kg 105mm 100mm 294mm Anchor Pan Stressing Jack Height Depth Anchor Depth 2kg 500mm 390mm 180mm 152mm Void Former Stressing Jack Australian made Specially formulated HDPE plastic which offers strong UV performance and high impact resistance Specially designed tapered strand void which collects strand into one bundle allowing for better strand control and OHS Large clearance to allow for easy access with slide hammer for removal Reinforced ribbing which strengthens walls and prevents sinking Australian made Specially formulated HDPE plastic which offers strong UV performance and high impact resistance 20mm lip around top to help prevent concrete spill into void during pour and vibration. Specially designed radiused edges to allow for easy removal once the slab has cured Metal backing plate to prevent anchor sagging COMPATIBLE ANCHORS: Void Former Anchor Strand Configuration COMPATIBLE ANCHORS: 5VFORMER05 3VFORMER03 HMIAN5X.5AS HMIAN5X.5 HMIANCH3X.5 12.7x5, 12.7x4 15.2x4 12.7x3, 12.7x2 Void Former 5VFORMER05 Anchor HMIAN5X.5AS HMIAN5X.5 Strand Configuration 12.7x5, 12.7x4 15.2x4 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 22 Page 23 HEAVY DUTY AS1314 FLAT ANCHOR STANDARD AS1314 FLAT ANCHOR HMIAN5X.5AS HMIAN5X.5 Height Width 1501kN (Tested) 4.0kg 210mm 72mm 215mm Void Former Wedge Block Height Width 1100kN (Tested) 3.5kg 210mm 72mm 215mm Void Former Wedge Block Tapered grout hole quickly and easily fits grout tubes from 20-23mm Built in grout tube stop to prevent grout tubes bottoming out or folding at bottom of anchor Balanced design to prevent point loading and concrete blowouts Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion Built in ducting seam allowance which allows for ducting installation regardless of orientation FOS of 1.9 at 85% of 5 x 12.7 strand UTS under correct installation Meets AS1830 and AS1314 requirements COMPATIBLE WEDGE BLOCKS: 12.7mm 15.2mm Strand Configuration 5 HMIWBLOCK5X0.5 4 3 4 HMIWBLOCK4X0.5 HMIWBLOCK3X0.5 HMIWBLOCK4X0.6R Tapered grout hole quickly and easily fit grout tubes from 20-23mm Large fins to distribute compressive stresses over larger area Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion FOS of 1.4 at 85% of 5 x 12.7 strand UTS under correct installation Meets AS1830 and AS1314 requirements COMPATIBLE WEDGE BLOCKS: 12.7mm 15.2mm Strand Configuration 5 HMIWBLOCK5X0.5 4 HMIWBLOCK4X0.5 3 HMIWBLOCK4X0.5 4 HMIWBLOCK4X0.6R T: +61 2 9738 5508 T: +61 2 9738 5508
Page 24 Page 25 3 STRAND FLAT ANCHOR 15.2 STRAND FLAT ANCHOR HMIANCH3X.5 HMIANCH5X0.6 Height Width 660kN 2.0kg 153mm 70mm 153mm Wedge Blocks Wedges Height Width 1300kN 5.74kg 270mm 80mm 266mm Wedge Block Wedges Tapered grout hole quickly and easily fits grout tubes from 20-23mm Large fins to distribute compressive stresses over larger area Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion Compatible with 5 x 12.7mm ducting (20x 70mm) Tapered grout hole quickly and easily fit grout tubes from 20-23mm Large fins to distribute compressive stresses over larger area Tapered ducting hole with built in stop to allow for quick installation of duct without over insertion COMPATIBLE WEDGE BLOCKS: COMPATIBLE WEDGE BLOCKS: Strand Configuration Strand Configuration 12.7mm 3 2 HMIWBLOCK3X0.5 HMIWBLOCK2X0.5 15.2mm 4 5 HMIWBLOCK4X0.6 HMIWBLOCK5X0.6 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 26 Page 27 WEDGE BLOCKS MONO ANCHOR 5 x : HMIWBLOCK5X0.5 4 x : HMIWBLOCK4X0.5 3 x : HMIWBLOCK3X0.5 2 x : HMIWBLOCK2X0.5 5 x : HMIWBLOCK5X0.6 4 x : HMIWBLOCK4X0.6 4 x : HMIWBLOCK4X0.6R P0.5MONOANCH P0.6MONOANCH Height Width 920kN (5 Strand) 1.3.-2.6kg 50mm 50mm 100-205mm 1300kN (5 Strand) 2.4-3.5kg 51-54mm 48-55mm 183-250mm Height Width 185kN 0.480kg 33mm 57mm 127mm 260kN 0.930kg 41mm 76mm 148mm Self-aligning design Large anchor contact area to help distribute loading Meets AS1831 and AS1314 requirements (s only) RECOMMENDED PRODUCTS: Wedges Stressing Jack Large fins to distribute compressive stresses over larger area Wedges Stressing Jack COMPATIBLE WEDGES: COMPATIBLE WEDGES: Strand Configuration 12.7mm 2 piece GFPTW2P13 Wedge Configuration 12.7mm 2 piece GFPTW2P13 3 piece GFPTW3P13 3 piece GFPTW3P13 15.2mm 2 piece GFPTW2P15 15.2mm 2 piece GFPTW2P15 3 piece GFPTW3P15 3 piece GFPTW3P15 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 28 Page 29 WEDGES DUCTING 12.7mm 2 Piece: GFPTW2P13 12.7mm 3 Piece: GFPTW3P13 15.2mm 2 Piece: GFPTW2P15 15.2mm 3 Piece: GFPTW3P15 GALV DUCT 70X20 184kN 0.06kg 35mm 25.4mm 260kN 0.08kg 42mm 27mm Width Height 5 x 12.7mm, 3 x 0.510kg/m 5/5.7mm 70mm 20mm Australian made Unique teeth design helps strand to achieve designated ultimate capacity Unique heat treatment creates superior load durability Meets AS1443 and AS1314 requirements ( only) COMPATIBLE STRESSING JACKS: RECOMMENDED PRODUCTS: Stressing Jacks Circular Anchors Galvanized 0.4mm gage material Meets AS1397:2001 - G250spec 12.7mm 15.2mm Wedge Configuration 3 piece 2 piece 3 piece 2 piece STRESSJACK25T13 STRESSJACK25T15 Anchors Bar Chair T: +61 2 9738 5508 T: +61 2 9738 5508
Page 30 Page 31 BAR CHAIRS STRESSING JACK 25-130mm: BCHAIRC25 - BCHAIRC130 140-480mm: BCHAIRT140 - BCHAIRT480 200-480mm 4 leg: BCHAIR4L200 BCHAIR4L480 25T Jack 200mm Stroke: STRESSJACK25TNP20013GF 300mm Stroke: STRESSJACK25TNP30013GF 30T Jack 200mm Stroke: STRESSJACK30TNP20015GF 300mm Stroke: STRESSJACK30TNP30015GF Height Duct attachment 25-480mm Tie on or clip on 25T Jack 200mm Stroke: STRESSJACK25TNP20015GF 300mm Stroke: STRESSJACK25TNP30015GF 30T Jack STRESSJACK30TNP20015GF STRESSJACK30TNP30015GF Available in tie down or clip lock form Can be configured in 2 or 4 leg styles Plastic coated feet to prevent corrosion Max Pressure: 10,000PSI 245kN (25T) from 22kg from 334mm from 115mm 10,000PSI 294kN (30T) from 22kg from 334mm from 115mm Ducting Anchors Australian made Specialised Jack wedges helps strand to achieve designated ultimate capacity Quick and easy set up to change from to Designed to ISO4413:1998 Hard chromed ram and bronze seal ensure super low friction and hard wearing Lightweight Stressing Pump T: +61 2 9738 5508 T: +61 2 9738 5508
Page 32 Page 33 STRESSING PUMPS STRAND PUSHER HYDPUMP STRANDPUSHER Max Pressure LP Flow Rate HP Flow Rate Oil Capacity Dimensions Power 10,000PSI 11.5L/min 0.98L/min 8L 32kg 414 x 424 x 240mm Single phase 240v 10A Power Compatible Strand Feed Rate Dimensions Single phase 240v 15A 12.7-15.7mm 150m/min 55kg 500 x 320 x 455mm Bleed down valve operational on Port A 4 way 3 position valve Small lightweight unit without compromising on power and speed Dual control (via remote or switch on unit control box) Dead man switch to prevent accidental continuous operation Dead man switch to prevent accidental continuous operation E-STOP Variable clutch Carry handles Grout Pump Grout Pump T: +61 2 9738 5508 T: +61 2 9738 5508
Page 34 Page 35 GROUT PUMP ONION JACK GROUTPUMP10B 12.7MM STRAND SONIONJACK13MM 15.2MM STRAND SONIONJACK15MM Power Capacity Pump Rate Dimensions Single phase 240v 10A 2 x 20kg bags 2700L/min 250kg 1010 x 1700 x 1200mm Working Pressure Onion Size Dimensions 10,000 PSI 100-150mm 383mm x 150mm 10kg Belt or Chain drive E-STOP Four point lifting lugs Hinged safety mesh Choice of rear caster wheels or stands Puncture free front tyres Lightweight design Quick easy set up between 12.7mm and Heat treated frame for extra strength Hydraulic Pump Strand Pusher T: +61 2 9738 5508 T: +61 2 9738 5508
Page 36 Page 37 STRAND SPACER BARREL SWAGER 3 Hole: SPACER03 4 Hole: SPACER04 5 Hole: SPACER05 BSWAGER 12.7-15.2mm Compatible for 12.7 and Working Pressure Dimensions 10,000PSI 12.7-15.2mm 290mm x 75mm 5.8kg Bar Chairs Ducting Lightweight design Compatible for 12.7 and Onion Jack T: +61 2 9738 5508 T: +61 2 9738 5508
Page 38 Page 39 BARRELS DOUBLE-ENDED JOINERS GFPTBAR13 GFPTBAR15 GFPTJNR13 GFPTJNR15 Load Capacity 209kN 0.27kg 37mm 40mm 300kN 0.40kg 45mm 42mm Load Capacity 209kN 0.82kg 116mm 45mm 300kN 1.28kg 135mm 50mm Quick locking design High load capacity Wedges Barrel Swager Quick locking design High load capacity COMPATIBLE WEDGES: Wedge Configuration 12.7mm 15.2mm 2 piece 2 piece GFPTW2P13 GFPTW2P15 3 piece 3 piece GFPTW3P13 GFPTW3P15 Strand Spacer Stressing Jack T: +61 2 9738 5508 T: +61 2 9738 5508
Page 40 Page 41 REUSABLE MULTIGRIP WEDGES REUSABLE MULTIGRIP BARRELS 12.7mm 3 Piece: MGPSW13 15.2mm 3 Piece: MGPSW15 MGPSBAR13S MGPSBAR15S 184kN 0.13kg 50mm 30mm 260kN 0.20kg 54mm 35mm Load Capacity 209kN 0.405kg 50mm 45mm 300kN 0.610kg 57mm 50mm Unique teeth design helps strand to achieve designated ultimate capacity Unique heat treatment creates a superior load durability Quick release post load due to unique surface finish Strand size stamped onto wedge Reusable Multigrip Barrels Stressing Jack Quick strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Reusable Multigrip Wedges Stressing Jack COMPATIBLE BARRELS: COMPATIBLE WEDGES: 12.7mm 15.2mm MGPSBAR13S MGPSBAR15S Wedge Configuration 12.7mm 3 piece MGPSW13 15.2mm 3 piece MGPSW15 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 42 Page 43 REUSABLE SPRING LOADED ANCHOR REUSABLE DOUBLE-ENDED JOINERS MGPSSL13S MGPSSL15S MGPSJNR13S MGPSJNR15S 209kN 0.13kg 95mm 45mm 260kN 0.200kg 105mm 50mm Load Capacity 209kN 1.8kg 194mm 45mm 260kN 2.5kg 218mm 50mm Unique teeth design helps strand to achieve designated ultimate capacity Quick strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Unique teeth design helps strand to reach designated ultimate capacity Quick strand locking design Easy release post load Anti-corrosion coating Stamped load rating and strand size Reusable Multigrip Barrels Stressing Jack Double-Ended Joiners Stressing Jack T: +61 2 9738 5508 T: +61 2 9738 5508
Page 44 Page 45 STAPLE GUN HYDRAULIC HOSING STAPLEGUN HOSEPT-3M-3/8MM HOSEPT-6M-3/8MM Staple Size Staple Capacity Dimensions 6mm 180 staples 2.9Kg 335 x 675 x 50mm FOS Operating pressure Certification 4:1 10,000PSI 100% pressure tested with certification Strong steel body and magazine Light weight design 3/8th NPT male threaded ends Can be customised with male/female ends Hose has serial number linked with pressure testing certificate Bar chairs Ducting Stressing Jack T: +61 2 9738 5508 T: +61 2 9738 5508
CONTENTS CONTENTS CIVIL 4 CONSTRUCTION 5 MINING 6 Standard AS1314 Flat Anchor 7 Small Flat Anchor 8 15.2 Strand Flat Anchor 9 STS specialises in the supply of ground control components for coal and hard rock mining in Australia, North and South America, South Africa and Asia. Our core strength for mining customers is our OEM service (original equipment manufacture). We have the expertise to manufacture products according to your own custom design, whilst ensuring economic, high quality production and on-time sourcing. We also have a range of STS products featured in this catalogue. Wedge Blocks 10 Mono Anchor 11 Wedges 12 Ducting 13 Bar Chairs 14 Stressing Jack 15 Stressing Pumps 16 16.7T Tensioning Jack 48 Strand Pusher 17 32T Light Tensioning Jack 49 Grout Pump 18 Hydraulic Pump 50 Onion Jack 19 MG41 Hydraulic Hosing 51 Strand Spacer 20 Barrel Swager Wedges 52 21 Staple Gun 22 Barrels 53 Double-Ended Joiners 23 21mm Fibre Bar 54 Resueablemultigrip Wedges 24 24mm Fibre Bar 55 Reusablemultigrip Barrels 25 Square Cuttable Plate 56 Resueable Spring Loadedanchor 26 Round Cuttable Plate with Insert 57 Mg Double Ended Joiners 27 Flat Round Cuttable Plate 58 Flat Round Cuttable Plate with Insert 59 Self-Locating Flat Round Cuttable Plate 60 Expansion Shells 61 Dome Washer/ Plates 62 Custom Dome Barrels 63 MINING Staple Gun 28 Contact STS Systems 29 PRODUCT CATALOGUE
Page 48 Page 49 16.7T TENSIONING JACK 32T LIGHT WEIGHT TENSIONING JACK 15-18mm Strand: STRESSINGJACK27T15 21-31mm Strand: STRESSINGJACK27T STRESSJACK32T Stroke Maximum Pressure Minimum Strand 16.0kg 75mm 167kN 6000PSI 130mm Stroke Maximum Pressure Min Strand 15.0kg 75mm 325kN 6000PSI 130mm Hard chromed ram for wear resistance Bronzed seals to reduce loading friction Shielded return line for safety 2.5:1 FOS Quick and easy change over for different strand sizes Hard chromed ram for wear resistance Bronzed seals to reduce loading friction 3:1 FOS Quick and easy change over for different strand sizes Double handles for easy handling Hydraulic Pump MG41 Hydraulic Hosing Hydraulic Pump MG41 Hydraulic Hosing T: +61 2 9738 5508 T: +61 2 9738 5508
Page 50 Page 51 HYDRAULIC PUMP MG41 HYDRAULIC HOSING PUMPA/H-DACM-F HOSEMDG41-3M-MM HOSEMDG41-5M-MM HOSEMDG41-6M-MM Maximum Hydraulic Pressure Minimum Air Operating Pressure Oil Reservoir 14.0kg 6000PSI 5.5Bar 5L Meets MDG 41 requirements FOS Operating pressure: Certification 4:1 10,000PSI 100% pressure tested with certification Build in gauge Low operating pressure Carry handle Built in air filter, lubricator and regulator 3/8th NPT male threaded ends Can be customized with male/female ends Hose has serial number linked with pressure testing certificate 32T Lightweight Tensioning Jack MG41 Hydraulic Hosing Hydraulic Pump 32T Lightweight Tensioning Jack T: +61 2 9738 5508 T: +61 2 9738 5508
Page 52 Page 53 WEDGES BARRELS 12.7mm 2 Piece: GFPTW2P13 12.7mm 3 Piece: GFPTW3P13 15.2mm 2 Piece: GFPTW2P15 15.2mm 3 Piece: GFPTW3P15 GFPTBAR13 GFPTBAR15 184kN 0.06kg 35mm 25mm 260kN 0.08kg 42mm 27mm Load Capacity 209kN 0.27kg 37mm 40mm 300kN 0.40kg 45mm 42mm Australian made Unique teeth design helps to achieve designated ultimate capacity Unique heat treatment creates superior durability Meets AS1443 and AS1314 requirements (12.7mm only) RECOMMENDED PRODUCTS: 32T LW Tensioning Jack Barrels Quick locking design High load capacity 32T LW Tensioning Jack Wedges COMPATIBLE BARRELS: COMPATIBLE WEDGES: Wedge Configuration 12.7mm 15.2mm GFPTBAR13 GFPTBAR15 12.7mm 2 piece GFPTW2P13 3 piece GFPTW3P13 15.2mm 2 piece 3 piece GFPTW2P15 GFPTW3P15 T: +61 2 9738 5508 T: +61 2 9738 5508
Page 54 Page 55 21MM FIBRE BAR 24MM FIBRE BAR FBAR21 FBAR24 Colour Shank Dowel's Rib Tensile Strength Torque Strength Blue 850, 1000, 1150, 1450, 1720, 2050mm 19.5mm 21.5mm >200kN >80Nm 14.0kg Colour Shank Dowel's Rib Tensile Strength Torque Strength Orange 850, 1000, 1150, 1450, 1720, 2050mm 22.2mm 24.5mm >300kN >80Nm Domed head for even load distribution Unique fiber to plastic bonding for superior strength Rippled surface finish to enhance bonding to resin V-shaped tip to avoid gloving Domed head for even load distribution Unique fiber to plastic bonding for superior strength Rippled surface finish to enhance bonding to resin V-shaped tip to avoid gloving 24mm Fibre bar Square Cuttable plate 21mm Fibre bar Round Cuttable Plate with Insert T: +61 2 9738 5508 T: +61 2 9738 5508
Page 56 Page 57 SQUARE CUTTABLE PLATE ROUND CUTTABLE PLATE WITH INSERT SCMS230 RCS230 Colour Dimensions Bearing Load White 230mm x 230mm 25kN Colour Dimensions Bearing Load White 230mm dia 50kN Conical shape for increased load bearing Optional Metal clips allow magnetic holding of plate on bolting rig head plates Functions as a tension indicator if used with fiber bars Thick ribbed shape to improve stiffness Stackable Flat design to reduce excessive torque on dowel High impact grade plastic 21mm Fibre bar Round Cuttable Plate with Insert 24mm Fibre bar Square Cuttable plate T: +61 2 9738 5508 T: +61 2 9738 5508
Page 58 Page 59 FLAT ROUND CUTTABLE PLATE FLAT ROUND CUTTABLE PLATE WITH INSERT RF230 RFS230 Colour Dimensions Bearing Load White 230mm dia 50kN Colour Dimensions Bearing Load White 230mm dia 65kN Thick ribbed section to improve stiffness Stackable Flat design to reduce excessive torque on dowel High impact grade plastic Thick ribbed section to improve stiffness Stackable Steel plate insert to increase capacity Flat design to reduce excessive torque on dowel High impact grade plastic 24mm Fibre bar Square Cuttable plate 21mm Fibre bar Round Cuttable Plate with Insert T: +61 2 9738 5508 T: +61 2 9738 5508
Page 60 Page 61 SELF-LOCATING FLAT ROUND CUTTABLE PLATE EXPANSION SHELLS RFO230 AS CUSTOMER SPEC Colour Dimensions Bearing Load White 230mm dia 65kN Designed as required Leaf retained by plastic, tape, o-ring or cir-clip Sizes to suit 15-32mm strand/bolt 2 leaf or 3 leaf design Oval hole to help self-locate during install Stackable Flat design to reduce excessive torque on dowel High impact grade plastic 21mm Fibre bar Self-Locating Flat Round Cuttable Plate 21mm Fibre bar Round Cuttable Plate with Insert T: +61 2 9738 5508 T: +61 2 9738 5508
Page 62 Page 63 DOME WASHER/ PLATES CUSTOM DOME BARRELS AS CUSTOMER SPEC AS CUSTOMER SPEC Designed as required Powder coated to required indicative colours Suited for 15-31mm strand/bolt Cast, stamped and machined designs Designed as required Powder coated to required indicative colours Phosphate coated for corrosion resistance Suited for 15-31mm Strand/bolt 21mm Fibre bar Self-Locating Flat Round Cuttable Plate 24mm Fibre bar Dome Washer/Plates T: +61 2 9738 5508 T: +61 2 9738 5508
CONTACT STS SYSTEMS If you would like to find out more about any of our products, or discuss the manufacture of a product according to your own custom design, please contact your nearest STS Systems location shown on the map below or email orders@stssystems.com. NORTH AMERICA +1 262 236 0045 usa.orders@stssystems.com EUROPE +49 160 365 0435 eu.orders@stssystems.com GCC +971 4 885 1828 me.orders@stssystems.com AUSTRALIA (head office) 1300 30 35 11 +61 2 9738 5508 au.orders@stssystems.com STS Systems Pty Ltd 17 Gunya Street, Regents Park NSW, 2143, Australia ABN: 50 056 962 004 2015 STS Systems. All Rights Reserved.