BATTEIES HK DK TK TADITIONAL BATTEIES FO MOTIVE POWE Our range of monoblock batteries has been designed to give the professional user a maximum of autonomy and extended service life even under the most difficult conditions. The reliability of these compact powerhouses is simply amazing, permitting up to 1200 recharge cycles with 80% depth of discharge! Moreover we make sure that the maintenance requirements of each battery type and self-discharge is minimal. TADITIONAL BATTEIES A maximum of capacity and consequently maximum autonomy as well. Very extensive and complete range. eliable high quality. Batteries available in both European and American sizes. EMOL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/309.24.24 - F +32(0)3/311.79.50 - info@emrol.com - www.emrol.com 1
HK DK TK TADITIONAL BATTEIES FO MOTIVE POWE Batteries for motive power The EDrive label that we put on our batteries is your guarantee that they have successfully undergone the most stringent quality tests. Moreover Trojan is America s most renowned maker of Deep Cycle batteries. Emrol is proud to be the Benelux s principal importer of this prestige brand. In addition to our range of traditional liquid acid batteries, we also supply zero maintenance batteries. For more information see the HO DO TO SO brochure. Applications Cleaning AWP Golf Intralogistics Horticulture ecreational vehicles Marine Elektrical vehicles enewable energy Traffic signs esearch & Development 2
BATTEIES When making a choice between our HK, DK or TK products, it is important to keep a number of key parameters in mind: Dimensions: Not all models are available in the three versions (HK-DK-TK). The space available in the machine may therefore determine the battery type. For this reason always check the dimensions first. Intensity: When a particular model is available in more than product version (HK-DK-TK) the choice will depend on the intensity of battery use. HK versions are meant for low intensity use, DK for moderate intensity, and TK for high intensity use. To estimate the discharge depth, simply compare the capacity of the machine with the machine s expected application. Example: for a street cleaning machine with a capacity of 2000m2 and a car park covering of 1000m2, the discharge depth is 50%. It is important to note that other criteria, such as correct maintenance and temperature, also have a substantial impact on life expectancy but these have been disregarded in the graphs. The graphs are only for advisory purposes and do not express or imply a guarantee. Budget: By referring to the charts you can select a battery that conforms to your expectations regarding battery life. This helps you to make the choice that gives you the best return on investment. DEPTH OF DISCHAGE according to IEC254-1 Number of years number of years number of years 40% 60% 80% 100% 40% 60% 80% 100% 40% 60% 80% 100% days per week days per week days per week HK life expectancy DK life expectancy TK life expectancy 3
HK DK TK BATTEIES FO MOTIVE POWE EDIVE HK SEIES All the products in the HK group are approved EDrive products, which means that they conform to the Emrol quality standard. THE ADVANTAGES OF SEMI-TACTION BATTEIES (HK) AT A GLANCE Properties Characteristics Benefits Very limited self-discharge eady for use, even after long periods of idleness (if left charged!) Can be stored up to 6 months without maintenance, if fully charged Ideal for seasonal use Ideal as reserve battery (if stored empty can be stored for very long periods of time). Extended life and extreme cycle resistance As much as 3 times greater cycle resistance as an ordinary starter battery. Cheaper than a starter battery because of longer service life High electrical values Will start an engine at all temperatures above freezing. Can be used for many purposes Plenty of starting power for combustions engines. Leakproof up to 55 Special construction prevents damage due to battery acid Safe, even on an overturned boat 80% of the capacity can be used per cycle Long service life despite deep discharges Large available capacity per cycle Safe if overcharged In the event of an oversight (limited overcharging) water can be topped up. Greater safety when used Long service life 4
BATTEIES BATTEIES FO MOTIVE POWE EDIVE Stock product HK EDIVE / VATA type Voltage (V) C 5 Capacity C 20 Capacity Length Width Height Total Height Weight +/- kg Pallet quantity Terminal Type & Lay-out 9.540.6 40 50 207 175 190 190 13.4 60 0AP 9.550.2 50 60 242 175 190 190 15.4 57 0AP 9.555.1 60 80 275 175 225 21.0 60 AP 9.560.2 60 75 278 175 190 190 18.3 48 0AP 9.575.2 85 105 353 175 190 190 24.0 36 0AP 9.590.3 85 104 310 172 202 223 22.8 36 0AP 12 9.580.4 100 122 342 172 214 239 29.9 36 0AP 9.600.2 115 135 342 172 262 284 31.6 24 0AP 9.605.1 110 135 509 175 182 206 37.5 24 3AP 9.635.1 155 180 507 224 194 218 48.6 21 3AP 9.680.3 190 225 518 273 213 237 62.0 18 3AP 9.680.4 160 210 513 270 215 242 60 18 4AP 5
HK DK TK BATTEIES FO MOTIVE POWE TOJAN Trojan The Trojan Battery Company is the world leader in deep cycle battery technology. Trojan has been pioneering the best of deep cycle batteries ever since 1925. Every battery made by Trojan represents the fruits of decades of experience, constant innovation and dedication. Conclusion? You can count on Trojan for reliable, durable, constant, good quality energy. This is the Trojan advantage, brought to you in every deep cycle battery in the distinctive chestnut brown colour. Trojan s Alpha Plus paste Formulation Longer service life Trojan s Maxguard Advanced Design Separator Longer service life and better performance More cycles educed water consumption and lower maintenance costs 6
BATTEIES BATTEIES FO MOTIVE POWE TOJAN Trojan s Deep Cycle Ventilationsystem Safer Better educed water consumption and lower maintenance costs Trojan s Polyon Case Exceptional durability Increased safety and reliability Trojan s Flowbridge mudrest Longer battery life Minutes of capacity @ 75 Amp discharge Competitor CYCLE LIFE TEST @ KAN LABOATOIES Trojan 150 140 130 120 TOJAN 110 100 90 COMPETITO 80 70 60 50 40 30 20 10 0 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950 Cycles 7
HK DK TK UNIQUE TECHNOLOGY, EXCELLENT PEFOMANCE TOJAN 1. Trojan s Maxguard Advanced Design Separator Only genuine Trojan deep cycle batteries feature the Maxguard Advanced Design Separator. This proprietary technology offers a number of benefits Long life and sustained performance S shaped ribbing on back web helps fully wet the negative plate by venting gas. Multi-rib geometry keeps the acid channels open longer. Both properties result in more effective utilization of active material. Extended battery life ubber-based separators slow the antimony transfer from the positive grids to the negative plates. Thick glass fibre sheet to support plate integrity. Less water consumption and lower maintenance costs educes end-of-charge current to less than half of that required by other types of separators. 2. Trojan s Alpha Plus Paste Formulation Trojan deep cycle batteries feature the exclusive Alpha Plus high-density paste formulation for enhanced performance. Longer battery life Dynel fiber holds the active material together longer. Trojan s curing process results in a stronger bond between the active material and the grid frame. The 72-hour plate curing process also results in an interlocking crystal structure holding the active material longer. Dynel Fiber 8 Active material
BATTEIES UNIQUE TECHNOLOGY, EXCELLENT PEFOMANCE TOJAN 3. Trojan s Polyon Case Exceptional durability Custom-formulated polyolefin resin produces a case and cover that are strong, yet light, for batteries in heavy service applications such as floor machines, aerial work platforms and renewable energy systems. Increased safety and reliability Buttressed trestle design adds strength and integrity to the structure. 4. Trojan s Deep Cycle Venting system Larger vent pods on Trojan s deep cycle batteries reduce the potential for acid leakage in applications the require deep discharges. Safer Avoid acid spilling onto the battery cover or in the machine. Better Humid battery covers can cause short circuit currents to flow between the battery terminals discharging the battery. Less water consumption and lower maintenance costs Decreased possibility for electrolyte fumes to leave the battery, means less water consumption. Standard competitive Vent Pod Trojan s deep cycle venting system 5. Trojan s Flowbridge mudrest It s not often you check what s in the bottom of your battery case, but at Trojan, nothing is left out of the design process. That s why the FlowBridge Mud est was developed. Longer battery life Unique herringbone design diffuses active material after it falls off the plates, minimizing opportunities for shorts. Trojan FlowBridge Competitor s Mudrest 9
HK DK TK BATTEIES FO MOTIVE POWE TOJAN Stock product DK TOJAN type Voltage (V) C 5 Capacity C 20 Capacity Length Width Height Total Height Weight +/- kg Pallet Quantity Terminal Type & Lay-out T605 ELPT 175 210 264 181 243 276 26 48 5ELPT T105 EHPT 185 225 264 181 243 278 28 48 5EHPT T105 ELPT 185 225 264 181 243 270 28 48 5ELPT T105 EAP 185 225 264 181 243 270 28 32 5AP T125 EHPT 195 240 264 181 243 278 30 32 5EHPT T145 EHPT 215 260 264 181 264 298 33 45 5EHPT TE35 AP 200 245 245 190 252 276 31 48 5AP J250P DT 216 250 295 178 292 33 28 5DT 6 J305Eh-AC UT 250 305 311 178 335 365 38 15 5UT J305Gh-AC UT 258 315 311 178 335 365 40 15 5UT J305P-AC DT 271 330 295 178 343 365 44 15 5DT J305H-AC DT 295 360 295 178 343 365 45 15 5DT L16Eh-AC UT 303 370 311 178 387 432 46 14 5UT L16Gh-AC UT 320 390 311 178 387 432 49 28 5UT L16P-AC DT 344 420 295 178 398 424 52 14 5DT L16H-AC DT 357 435 295 178 398 424 57 13 5DT T875 ELPT 145 170 264 181 243 276 29 48 1ELPT 8 T890 ELPT 155 190 264 181 243 276 31 48 1ELPT 27TMX AP 85 105 324 171 205 235 25 42 1AP 27TMH AP 95 115 324 171 205 235 27 42 1AP 30XHS AP 105 130 355 171 215 236 30 36 1AP T1275 ELPT 120 150 327 178 243 276 37 24 1ELPT J150 EHPT 12 120 150 351 178 243 276 38 24 1EHPT J185E-AC UT 144 175 394 178 371 46 12 0UT J185G-AC UT 152 185 394 178 371 48 12 0UT J185P-AC DT 168 205 381 178 347 371 52 12 0DT J185H-AC DT 185 225 381 178 347 371 58 12 0DT 10
BATTEIES BATTEIES FO MOTIVE POWE EDIVE NBA Nuova Brescia Accumulatori (NBA) was established in Gambara in Italy in 1986. NBA is specialized in making special batteries for electrical drives whose main features are high capacity combined with maximum useful life. The latter property applies to both the flat plate HK series batteries and the tubular plate TK series. Only materials of the highest quality are used for these batteries which is why they are a guaranteed source of reliable, long lasting energy. TK NBA type 5 PzB 240 Voltage (V) C 5 Capacity C 20 Capacity Length Width Height Total Height Weight +/- kg Stock product Pallet Quantity Terminal Type & Layout 185 240 260 180 252 275 29 38 5AP 6 PzB 260 200 260 260 180 252 275 31 38 5AP 6 PzS 195 6 180 240 242 190 252 275 30 36 5AP 6 PzS 205 205 270 242 190 252 275 32 38 5AP 7 PzS 320 320 425 305 180 333 365 48 28 5AP 5 PzS 160 8 160 210 260 180 275 29 48 AP 2 PzS 56 56 75 265 175 210 20 60 AP 3 PzS 54 54 72 278 175 190 190 18 64 0AP 3 PzS 75 75 95 308 174 220 19 56 AP 3 PzS 85 85 110 308 175 228 225 27 56 0AP 4 PzS 72 72 96 352 175 190 23 48 AP 12 4 PzS 90 90 120 345 170 235 29-0AP 4 PzS 118 118 157 345 170 260 285 36 36 0AP 6 PzS 126 126 167 510 175 205 225 40 32 4AP 7 PzS 150 150 200 510 222 225 46 28 AP 10 PzS 180 180 240 517 270 240 68 18 AP These batteries are light for the performance they deliver. They are moreover easy to handle and simple to maintain. Tubular plate technology for the best possible performance: up to 1200 cycles in accordance with the IEC254-1 standard. NBA s dedication to quality has helped it obtain UNI EN ISO9001/2000 certification for its management system, and UNI EN ISO 14001 certification for its environmental management system. 11
BATTEIES HK DK TK THE DIFFEENCES BETWEEN FLAT PLATES AND TUBULA PLATES What are the technical differences between flat and tubular plates? Motive power applications usually use tubular plate batteries, in particular for highly intensive use and/or shift working. Compared to flat plates the energy they deliver is more constant and reliable. Their greater productivity and longer operational availability with fewer battery changes is the result of a design that makes more room for energy and extended life time. Batteries with tubular and flat plates contain the same basic components: a positive electrode (or plate) a negative electrode (or plate) electrolyte in which the plates are immersed (a dilute solution of sulphuric acid) The difference between the two technologies lies in the design of the positive plate: A tubular plate consists of little tubes with a lead core encapsulated in an inactive porous sheath of polyester. The sheathes are filled with the positive active material, which presses firmly against the lead cores. A flat positive plate is a lead grid into which a wet mix of active material has been spread. These differences have a limited impact on performance and maintenance. In Europe flat plate batteries are only Unlike batteries with thick flat plates (both semi-traction batteries available in 6V, 8V or 12 V versions offering and deep-cycle batteries), starter batteries with thin flat plates are not cold start currents from 40 to 400 Ah. suitable for discharges deeper than 20%. A starter battery will have Tubular plate batteries are available in the words cold start current printed on it somewhere followed by a 2V, 6V, 8V and 12V versions are available number expressed in Amperes. Although it s possible to start an engine from 40 to 1800 Ah. 2V batteries, which with a thick flat battery or a tubular plate battery, it will have to be larger are sometimes also referred to as cells in order to deliver a sufficiently high cold start current. or elements are used mainly in forklift trucks. (E) version 16-05/12 12 EMOL - Industrieweg 15 - B-2390 Malle - Belgium - T +32(0)3/309.24.24 - F +32(0)3/311.79.50 - info@emrol.com - www.emrol.com