GRUNDFOS DATA BOOKLET ydro Grundfos ydro booster sets with 1-4 CR ums z
Contents Product data Performance range 3 ydro 4 Tye key 4 Oerating conditions 4 Other versions on request 4 Function 5 Grundfos Control for 1 um 5 Grundfos Control for 2-4 ums 5 Flange dimensions 6 System comonents 6 Pum 7 Shaft seal 7 Motor 7 Materials CR 3, 5,, 15 and 7 Materials CR 32, 45, 64 and 9 8 Materials CRI, CRN 8 Dimensions and weights 8 Construction 8 Mechanical installation 9 Electrical installation 9 Performance curves CR 3 CR 5 11 CR 12 CR 15 13 CR 14 CR 32 15 CR 45 16 CR 64 17 CR 9 18 Dimensions and weights Booster set with 1 um 19 Booster set with 2 um 21 Booster set with 3 um 23 Booster set with 4 um 25 Diahragm tank Diahragm tank selection 27 Further roduct documentation WebCAPS 28 WinCAPS 29 2
Product data ydro Performance range ydro z 9 CR 5 CR 15 CR 32 CR 64 CR 3 CR CR CR 45 CR 9 2 3 4 6 8 Q [m³/h] TM4 3145 38 Note: Performace exceding above area are available on request. 3
Product data ydro ydro Grundfos ydro booster sets consist of 2 to 4 identical Grundfos CR ums mounted in arallel on a common base frame and a control cabinet with motor rotection and integrated CS controller. Pums are automatically oerated according to system demand by means of ressure switches (one for each um). The setting of the ressure switches have to be within the otimal erformance area of each um model. ydro booster sets are sulied as comlete, reassembled and tested systems including suction and discharge manifolds, isolating valves, non-return valves, ressure gauge and ressure switches. A ydro booster set with one um is also available. The booster set is assembled with main mechanical comonents. owever, the control cabinet is simler and does not incororate the CS. To ensure stable oeration the booster set must be fitted with a suitable diahragm tank. The size of the diahragm tank can be calculated according to the section "Diahragm tank selection" at age 27. And/or Pum Pressure switch Non-Return valve Fig. 1 ydro ressure boosting system Booster sets without suction manifolds (NOS version) are without these comonents. CS Non-return valves can be fitted on the suction side on request. ydro Isolating valve Pressure gauge TM4 3144 38 Tye key Examle Tye /G: See chater System Comonents /P: See chater System Comonents /B: See chater System Comonents /L: See chater System Comonents /W: See chater System Comonents /N: See chater System Comonents On-off control Number of ums Pum tye Voltage/frequency Oerating conditions Flow: u to 4 m 3 /h Oerating ressure: Liquid temerature: Ambient temerature: max. 16 bar C to + C +5 C to + C. Maximum suction lift (): The maximum suction lift () can be calculated as follows: =.33 m - NPS of the um - other suction losses - a safety margin of.5 metres. Maximum inlet ressure: Power range: DOL starting: SD starting: Power suly: ydro G CS 3 CR 3-5 3 x V 6. bar u to kw u to 7.5 kw 11 to kw Other versions on request 3 x V, z, PE. The following versions are available on request: booster set with jokey um booster set without suction manifold (NOS version) booster set with CRI, 3, 5,, 15, ums different material combination - see chater System comonents erformance exceeding the standard range characteristics other than those stated above single-hase ower suly: 1 x 2 V, z N, PE three-hase ower suly: 3 x 2 V, z N, PE starting configuration other than standard z. 4
Product data ydro Function When a ta is oened, water is taken from the diahragm tank. Then the ressure dros to the first cut-in ressure, and the first um is cut in. As the consumtion rises, more ums will be cut in until the erformance of the ums in oeration corresonds to the requirement. When the water consumtion falls, the discharge ressure rises to the cut-out ressure and the CS cuts out one um. As the consumtion falls, more ums will be cut out. Examle: ydro 3 ums Cut-in Cut-out Pr1 Pr2 Pr3 Pr1 Pr2 Pr3 One um in oeration Two ums in oeration Three ums in oeration Cascade Ste Δressure TM 9732 297 Grundfos Control for 2-4 ums The Grundfos Control suervises a given number of mains-oerated ums. The Control offers the following functions, rovided by the CS controller in case of two ums and above: Automatic cascade control of ums Automatic um changeover at any start-u cycle Manual oeration Pum- and system-monitoring functions: maximum ressure re-ressure/level motor rotection Dislay and indication functions: green indicator lights for mode of oeration indications (automatic or manual) and red indicator lights for fault indications otential-free changeover contact for fault signal. Fig. 2 Oeration with cut-in and cut-out Grundfos Control for 1 um The control anel for 1 um offer the following functions: Front cover um oeration mode AUTO STOP MANUAL (TEST) Front cover indication functions: mains voltage - white indicator light on when mains is connected overload rotection - red light for thermal rotection indication um running - green light for um running indication Fig. 3 Control dislay for 1 um Protection: A ressure switch or a level switch at the suction side can be used as dry-running rotection. When the water level or ressure has been restored, automatic or manual resetting is ossible. TM4 2981 38 Fig. 4 Control dislay for 2-4 ums Protection A ressure switch or a level switch at the suction side can be used as dry-running rotection. When the water level or ressure has been restored, automatic or manual resetting is ossible. Time control To adat the booster set oeration to the actual conditions, the following settings can be made: Start-u delay: Sto delay: Prevents simultaneous start-u of all ums. Prevents simultaneous sto of all ums. After-run delay: Kees ums in oeration after cutout ressure is reached. Time control is articularly convenient to reduce the number of starts and stos er hour, to revent water hammer and negative ressure in the suction manifold as well as other roblems that can arise under certain conditions. TM 9738 31 5
Product data ydro Flange dimensions PN 16 flanges D 1 D 2 D 3 S TM2 77 33 Standard: EN 92-2 PN 16 (1.6 MPa) Nominal diameter (DN) DN 125 1 2 D 1 125 1 2 D 2 1 1 2 2 295 355 D 3 2 2 285 3 5 S 8x19 8x19 8x19 8x23 12x23 12x28 System comonents TM4 2982 38 Fig. 5 System comonents Versions Pos. Descrition Quantity "G" "P" "B" "L" "W" "N" 1 Control cabinet 1 Metal, ainted Metal, ainted Metal, ainted Metal, ainted Metal, ainted Metal, ainted 2 Panel stand 2 Galvanized steel Galvanized steel Galvanized steel Galvanized steel 3 Suction manifold 1 Galvanized steel 4 Isolating valve 2 er um Brass NiCrlated or cast iron 1.41 (AISI 4) Brass NiCrlated or cast iron 1.41 (AISI 4) "Belgaqua" aroved 1.41 (AISI 4) Brass NiCrlated or cast iron 5 Base frame 1 Galvanized steel Galvanized steel Galvanized steel Galvanized steel 6 Non-return valve 1 er um 7 Discharge manifold 1 Galvanized steel POM or cast iron POM or cast iron POM or cast iron POM or cast iron 1.41 (AISI 4) 1.41 (AISI 4) 1.41 (AISI 4) 1.41 (AISI 4) 1.4571 (AISI 316 Ti) Brass NiCrlated or cast iron 1.41 (AISI 4) POM or 1.41 (AISI 316) 1.4517 (AISI 316 Ti) 1.41 (AISI 4) 1.4571 (AISI 316 Ti) 1.41 (AISI 316) and cast iron 1.41 (AISI 4) 1.41 (AISI 316) 1.4517 (AISI 316 Ti) 8 Pum 1-4 CR CR* CR CRI CR(I) CRN 9 Diahragm tank 1 Not in the standard scoe of suly * Version ACS on request. Available also version "Z" with all comonents listed above in 1.41 (AISI 316), including ball and nuts and fittings. 6
Product data ydro Pum The CR um is a non-self-riming, vertical multistage centrifugal um fitted with a Grundfos standard motor. The um consists of a base and a um head. The chamber stack and the outer sleeve are secured between the um head and the base by means of staybolts. The base has suction and discharge orts on the same level (in-line). All ums are equied with a maintenance-free mechanical shaft seal. Motor Electrical data Mounting u to 4 kw: from 5.5 kw: V 18 V 1. Insulation class: F. Enclosure class IP 55. z Standard voltages 3 x 2-2/3-415 V, for P 2 3 kw. 3 x 3-415Δ V, for P 2 4 kw. Motor rotection All motors are rotected by the control anel of the booster set. Three-hase Grundfos motors from 3 kw uwards have a built-in thermistor (PTC) according to DIN 482. Single-hase motors have a built-in thermal overload switch. Features and benefits The state-of-the-art features introduced into this new vertical multistage um generation offer the following benefits: Pum head Outer sleeve Staybolt Base igh efficency Low NPS Air handling New cartridge concet mechanical seal Sacer couling Sleeve sealing Silicon carbide bearings Reinforced shaft lock ring Minimised energy cost Imroves suction caability Reduces risks of dry-running Allows to service the um directly on site without dismantling it from the booster set nor disassembling the liquid end Allows to service the mechanical seal without disassembling the motor from the um (for 11 kw motor onwards) Provices high resistance to ressure ulses and withstands temerature fluctuations as well as external forces Wear resistance, imroved dry-running caability and handling of thermal shocks enable longer oerating time Strong axial locking force and high torque lock system enable robust and reliable oeration of rotating assembly GR7376 Materials CR 3, 5,, 15 and Fig. 6 CR um Shaft seal As standard the CR um is fitted with either a QQE shaft seal (cartridge tye). Shaft seal Descrition Max. tem. range [ C] QQE Motor O-ring (cartridge) (balanced seal), SiC/SiC, EPDM C to +1 C The motor is a totally enclosed, fan-cooled, 2-ole Grundfos standard motor with rincial dimensions in accordance with the EN/IEC and DIN standards. Electrical tolerances according to EN 34/IEC 34. Descrition Materials EN/DIN AISI/ASTM Pum head Cast iron EN-GJL- EN-JL Shaft Stainless steel 1.41 ASTM 25B AISI 316 AISI 431 Imeller Stainless steel 1.41 AISI 4 Chamber Stainless steel 1.41 AISI 4 Outer sleeve Stainless steel 1.41 AISI 4 Base Neck ring Rubber arts in um Cast iron EN-GJL- PTFE EPDM or FKM EN-JL ASTM 25B 7
Product data ydro Materials CR 32, 45, 64 and 9 Descrition Materials EN/DIN AISI/ASTM Pum head Cast iron EN-GJS--7 Materials CRI, CRN EN-35 ASTM -55-6 Motor stool Cast iron EN-GJL- EN-JL ASTM 25B Shaft Stainless steel 1.57 AISI 431 Imeller Stainless steel 1.41 AISI 4 Chamber Stainless steel 1.41 AISI 4 Outer sleeve Stainless steel 1.41 AISI 4 O-ring for outer sleeve EPDM or FKM Base Cast iron EN-GJS--7 Carbongrahite filled Neck ring PTFE Bearing ring Bronze Bottom bearing ring TC/TC Rubber arts EPDM or FKM TC = Tungsten carbide (cemented). EN-JL ASTM -55-6 The base, the um head cover as well as vital um comonents of CRI and CRN ums are made as follows: Construction ydro is built u on a common base frame. The ums are fixed to the base frame by means of bolts. The control cabinets are divided into three grous based on construction: Systems with the control cabinet mounted on the um base frame. Systems with the control cabinet mounted on a searate base frame. Systems with the control cabinet without a base frame. therefore suitable for floor mounting. For further information, see the aragrah Dimensions A discharge manifold is mounted on the discharge side of the ums. An isolating valve and non-return valve are mounted between the discharge manifold and the individual ums. The non-return valve may be mounted on the suction side on request. A suction manifold is mounted on the suction side of the ums. An isolating valve is mounted between the suction manifold and the individual ums. Descrition Materials EN/DIN AISI/ASTM CRI Imeller Stainless steel 1.41 AISI 4 Chamber Stainless steel 1.41 AISI 4 Outer sleeve Stainless steel 1.41 AISI 4 O-ring for outer sleeve EPDM or FKM CRN Imeller Stainless steel 1.41 AISI 316 Chamber Stainless steel 1.41 AISI 316 Outer sleeve Stainless steel 1.41 AISI 316 O-ring for outer sleeve EPDM or FKM All other arts and comonents are as er the revious tables. Dimensions and weights Dimensions and weights for ydro are stated on ages 19 to 26. Please note that the dimensions stated may vary ± mm and that all systems are sulied without vibration damers. The dimensions may vary according to the technological imrovements of the comonents and/or materials used. 8
Product data ydro Mechanical installation Location The booster system must be installed in a well-ventilated room to ensure sufficient cooling of the control cabinet and ums. Note: ydro MPC is not designed for outdoor installation and must not be exosed to direct sunlight. The booster system should be laced with a 1-metre clearance in front and on the two sides for insection and removal. Piework Arrows on the um base show the direction of flow of water through the um. The iework connected to the booster system must be of adequate size. The ies are connected to the manifolds of the booster system. To otimize oeration and mimimise noise and vibration, it may be necessary to consider vibration damening of the booster system. Noise and vibration are generated by the rotations in the motor and um and by the flow in iework and fittings. The effect on the environment is subjective and deends on correct installation and the state of the remaining system. If booster systems are installed in blocks of flats or the first consumer on the line is close to the booster system, it is advisable to fit exansion joints on the suction and discharge ies to revent vibration being transmitted through the iework. The ies must be fastened to arts of the building to ensure that they cannot move or be twisted. Foundation The booster system should be ositioned on an even and solid surface, such as a concrete floor or foundation. If the booster system is not fitted with vibration damers, it must be bolted to the floor or foundation. Note: As a rule of thumb, the weight of a concrete foundation should be 1.5 x the weight of the booster system. Damening To revent the transmission of vibrations to buildings, it is advisable to isolate the booster system foundation from building arts by means of vibration damers. Which is the right damer varies from installation to installation, and a wrong damer may increase the vibration level. Vibration damers should therefore be sized by the sulier. If the booster system is installed on a base frame with vibration damers, exansion joints should always be fitted on the manifolds. This is imortant to revent the booster system from "hanging" in the iework. Electrical installation The electrical installation should be carried out by an authorized erson in accordance with local regulations. The electrical installation of the booster set must be carried out in accordance with enclosure class IP 54. Make sure that the booster set is suitable for the electricity suly to which it is connected. Make sure that the wire cross-section corresonds to the secifications in the wiring diagram. Note: The mains connection should be carried out as shown in the wiring diagram. 1 1 2 2 3 3 Fig. 7 Schematic view of hydraulic installation TM3 2154 35 Pos. Descrition 1 Exansion joint 2 Pie suort 3 Machine shoe Note: Exansion joints, ie suorts and machine shoes shown in the figure above are not sulied with a standard booster system. All nuts should be tightened rior to start-u. 9
Performance curves ydro with 1, 2, 3 or 4 ums CR 3 CR 3 9 9 ydro CR 3-15 z ISO 996 Annex A CR 3-12 CR 3- CR 3-8 CR 3-7 CR 3-6 CR 3-5 2 4 6 8 12 14 16 18 Q [m³/h] 5 Q [l/s] TM2 2119 3
Performance curves ydro with 1, 2, 3 or 4 ums CR 5 CR 5 9 9 ydro CR 5-15 z ISO 996 Annex A CR 5-13 CR 5- CR 5-9 CR 5-8 CR 5-7 CR 5-5 4 8 12 16 24 28 32 Q [m³/h] 2 4 6 8 Q [l/s] TM2 2132 3 11
Performance curves ydro with 1, 2, 3 or 4 ums CR CR 9 9 9 ydro CR - z ISO 996 Annex A CR -9 CR -8 CR -7 CR -6 CR -5 CR -4 CR -3 5 15 25 35 45 Q [m³/h] 2 4 6 8 12 14 Q [l/s] TM2 7779 3 12
Performance curves ydro with 1, 2, 3 or 4 ums CR 15 CR 15 9 9 1 9 9 ydro CR 15-8 z ISO 996 Annex A CR 15-7 CR 15-6 CR 15-5 CR 15-4 CR 15-3 CR 15-2 9 Q [m³/h] 5 15 25 Q [l/s] TM2 77 3 13
Performance curves ydro with 1, 2, 3 or 4 ums CR CR 9 9 ydro CR -7 z ISO 996 Annex A 9 9 CR -6 CR -5 CR -4 CR -3 CR -2 9 1 Q [m³/h] 5 15 25 Q [l/s] TM2 7781 3 14
Performance curves ydro with 1, 2, 3 or 4 ums CR 32 CR 32 1 9 1 1 9 ydro CR 32-6 z ISO 996 Annex A 9 9 CR 32-5 CR 32-4 CR 32-3 CR 32-2 CR 32-2-2 1 1 1 Q [m³/h] TM1 36 3 15
Performance curves ydro with 1, 2, 3 or 4 ums CR 45 CR 45 9 9 ydro CR 45-4 z ISO 996 Annex A CR 45-3 CR 45-2 CR 45-2-2 CR 45-1 1 1 1 1 2 Q [m³/h] Q [l/s] TM1 3611 3 16
Performance curves ydro with 1, 2, 3 or 4 ums CR 64 CR 64 1 9 1 1 9 ydro CR 64-4 z ISO 996 Annex A CR 64-4-2 9 9 CR 64-3-1 CR 64-2 CR 64-2-2 1 1 2 2 3 3 Q [m³/h] Q [l/s] TM1 3612 3 17
Performance curves ydro with 1, 2, 3 or 4 ums CR 9 CR 9 9 9 1 9 9 ydro CR 9-4-2 z ISO 996 Annex A CR 9-3 CR 9-3-2 CR 9-2 CR 9-2-2 CR 9-1 1 2 3 4 Q [m³/h] 1 1 Q [l/s] TM1 3613 3 18
Dimensions and weights ydro 1 um Booster set with 1 um L A B1 B TM4 2983 38 Fig. 8 Dimensional sketch of a ydro booster set with a control cabinet centred the base late TM4 2984 38 Fig. 9 Dimensional sketch of a ydro booster set with a control cabinet centred on the base late TM4 3143 38 Q Q L A B1 B Fig. Dimensional sketch of a ydro booster set with a control cabinet centred on the base late 19
Dimensions and weights ydro 1 um Booster set with 1 um Pum tye Suly voltage [V] Motor [kw] Manifold Connection A 1CR 3-5 3x3-415V, PE.37 R 1"¼ 1 5 4 514 551 11-41.4 B 1CR 3-6 3x3-415V, PE.55 R 1"¼ 1 5 4 514 569 11-42.5 B 1CR 3-7 3x3-415V, PE.55 R 1"¼ 1 5 4 514 587 11-43.5 B 1CR 3-8 3x3-415V, PE.75 R 1"¼ 1 5 4 514 651 11-45.5 B 1CR 3-3x3-415V, PE.75 R 1"¼ 1 5 4 514 687 11-46.5 B 1CR 3-12 3x3-415V, PE 1.1 R 1"¼ 1 5 4 514 723 11-48.5 B 1CR 3-15 3x3-415V, PE 1.1 R 1"¼ 1 5 4 514 777 11-.5 B 1CR 5-5 3x3-415V, PE.75 R 1"¼ 1 5 4 514 642 11-44.5 B 1CR 5-7 3x3-415V, PE 1.1 R 1"¼ 1 5 4 514 696 11-48.5 B 1CR 5-8 3x3-415V, PE 1.1 R 1"¼ 1 5 4 514 723 11-48.5 B 1CR 5-9 3x3-415V, PE 1.5 R 1"¼ 1 5 4 514 816 11-56.5 B 1CR 5-3x3-415V, PE 1.5 R 1"¼ 1 5 4 514 843 11-56.5 B 1CR 5-13 3x3-415V, PE 2.2 R 1"¼ 1 5 4 514 964 11-59.5 B 1CR 5-15 3x3-415V, PE 2.2 R 1"¼ 1 5 4 514 18 11-.5 B 1CR -3 3x3-415V, PE 1.1 R 1"½ 1 5 4 587 678 11-.21 B 1CR -4 3x3-415V, PE 1.5 R 1"½ 1 5 4 587 774 11-68.21 B 1CR -5 3x3-415V, PE 2.2 R 1"½ 1 5 4 587 4 11-69.21 B 1CR -6 3x3-415V, PE 2.2 R 1"½ 1 5 4 587 834 11-.21 B 1CR -7 3x3-415V, PE 3 R 1"½ 1 5 4 587 923 11-75.21 B 1CR -8 3x3-415V, PE 3 R 1"½ 1 5 4 587 953 11-76.21 B 1CR -9 3x3-415V, PE 3 R 1"½ 1 5 4 587 983 11-77.21 B 1CR - 3x3-415V, PE 4 R 1"½ 1 5 4 587 11-89.21 B 1CR 15-2 3x3-415V, PE 2.2 DN 1 5 4 7 6 11-76 B 1CR 15-3 3x3-415V, PE 3 DN 1 5 4 7 8 11-81 B 1CR 15-4 3x3-415V, PE 4 DN 1 5 4 7 952 11-94 B 1CR 15-5 3x3-415V, PE 4 DN 1 5 4 7 997 11-95 B 1CR 15-6 3x3-415V, PE 5.5 DN 1 5 4 7 93 11-117 B 1CR 15-7 3x3-415V, PE 5.5 DN 1 5 4 7 1138 11-119 B 1CR 15-8 3x3-415V, PE 7.5 DN 1 5 4 7 1183 11-123 B 1CR -2 3x3-415V, PE 2.2 DN 1 5 4 7 6 11-76 B 1CR -3 3x3-415V, PE 4 DN 1 5 4 7 97 11-92 B 1CR -4 3x3-415V, PE 5.5 DN 1 5 4 7 3 11-114 B 1CR -5 3x3-415V, PE 5.5 DN 1 5 4 7 48 11-116 B 1CR -6 3x3-415V, PE 7.5 DN 1 5 4 7 93 11-119 B 1CR -7 3x3-415V, PE 7.5 DN 1 5 4 7 1138 11-121 B 1CR 32-2-2 3x3-415V, PE 3 DN 65 175 5 4 588 9 11-113 B 1CR 32-2 3x3-415V, PE 4 DN 65 175 5 4 588 17 11-124 B 1CR 32-3 3x3-415V, PE 5.5 DN 65 175 5 4 588 16 11-144 B 1CR 32-4 3x3-415V, PE 7.5 DN 65 175 5 4 588 1176 11-154 B 1CR 32-5 3x3-415V, PE 11 DN 65 215 6 4 588 14 11-192 B 1CR 32-6 3x3-415V, PE 11 DN 65 215 6 4 588 1574 11-195 B 1CR 45-1 3x3-415V, PE 4 DN 2 5 4 675 1 11-133.8 B 1CR 45-2-2 3x3-415V, PE 5.5 DN 2 5 4 675 1 11-1.8 B 1CR 45-2 3x3-415V, PE 7.5 DN 2 5 4 675 1 11-152.8 B 1CR 45-3 3x3-415V, PE 11 DN 2 6 4 675 1438 11-191.8 B 1CR 45-4 3x3-415V, PE 15 DN 2 6 4 675 1497 11-211.8 B 1CR 64-2-2 3x3-415V, PE 7.5 DN 2 5 4 687 15 11-165.2 B 1CR 64-2 3x3-415V, PE 11 DN 2 6 4 687 1323 11-.2 B 1CR 64-3-1 3x3-415V, PE 15 DN 2 6 4 687 1424 11-225.2 B 1CR 64-4-2 3x3-415V, PE 18.5 DN 2 6 4 687 1547 11-265.2 B 1CR 64-4 3x3-415V, PE 22 DN 2 6 4 687 1639 11-296.2 B 1CR 9-1 3x3-415V, PE 7.5 DN 2 5 4 2 72 11-1.2 B 1CR 9-2-2 3x3-415V, PE 11 DN 2 6 4 2 1382 11-1.2 B 1CR 9-2 3x3-415V, PE 15 DN 2 6 4 2 1361 11-215.2 B 1CR 9-3-2 3x3-415V, PE 18.5 DN 2 6 4 2 1493 11-265.2 B 1CR 9-3 3x3-415V, PE 22 DN 2 6 4 2 1585 11-296.2 B 1CR 9-4-2 3x3-415V, PE DN 2 6 4 2 1713 11-377.2 B B B1 Design A: ydro booster set with a control cabinet mounted on the same base late as the ums. Design B: ydro booster set with a control cabinet centred on the base late. Design C: ydro booster set with a floor-mounted control cabinet. Design D: ydro booster set with a control cabinet mounted on a searate base late. Dimensions may vary by ± mm. L Q Weight [kg] Design
Dimensions and weights ydro 2 ums Booster set with 2 um A Q L B1 B TM4 2986 38 Fig. 11 Dimensional sketch of a ydro booster set with a control cabinet centred the base late A Q L B1 B TM4 2987 38 Fig. 12 ydro booster set with a control cabinet mounted on the same base late as the ums. A Q L LQ B1 B TM4 2988 38 Fig. 13 ydro booster set with a control cabinet mounted on a searate base late. 21
Dimensions and weights ydro 2 ums Booster set with 2 um Pum tye Suly voltage [V] Motor [kw] Manifold Connection A B 2CR 3-5 3x3-415V, PE.37 R 2 1 7 6 6-551 11-1 B 2CR 3-6 3x3-415V, PE.55 R 2 1 7 6 6-569 11-112 B 2CR 3-7 3x3-415V, PE.55 R 2 1 7 6 6-587 11-112 B 2CR 3-8 3x3-415V, PE.75 R 2 1 7 6 6-651 11-118 B 2CR 3-3x3-415V, PE.75 R 2 1 7 6 6-687 11-118 B 2CR 3-12 3x3-415V, PE 1.1 R 2 1 7 6 6-723 11-126 B 2CR 3-15 3x3-415V, PE 1.1 R 2 1 7 6 6-777 11-126 B 2CR 5-5 3x3-415V, PE.75 R 2 1 7 6 6-642 11-114 B 2CR 5-7 3x3-415V, PE 1.1 R 2 1 7 6 6-696 11-122 B 2CR 5-8 3x3-415V, PE 1.1 R 2 1 7 6 6-723 11-122 B 2CR 5-9 3x3-415V, PE 1.5 R 2 1 7 6 6-816 11-138 B 2CR 5-3x3-415V, PE 1.5 R 2 1 7 6 6-843 11-138 B 2CR 5-13 3x3-415V, PE 2.2 R 2 1 7 6 6-964 11-146 B 2CR 5-15 3x3-415V, PE 2.2 R 2 1 7 6 6-18 11-146 B 2CR -3 3x3-415V, PE 1.1 R 2½ 1 876 6-678 11-144 B 2CR -4 3x3-415V, PE 1.5 R 2½ 1 876 6-774 11-1 B 2CR -5 3x3-415V, PE 2.2 R 2½ 1 876 6-4 11-166 B 2CR -6 3x3-415V, PE 2.2 R 2½ 1 876 6-834 11-166 B 2CR -7 3x3-415V, PE 3 R 2½ 1 876 6-923 11-1 B 2CR -8 3x3-415V, PE 3 R 2½ 1 876 6-953 11-1 B 2CR -9 3x3-415V, PE 3 R 2½ 1 876 6-983 11-1 B 2CR - 3x3-415V, PE 4 R 2½ 1 876 6-11- 9 B 2CR 15-2 3x3-415V, PE 2.2 DN 1 11 9 755-6 11-211 B 2CR 15-3 3x3-415V, PE 3 DN 1 11 9 755-8 11-221 B 2CR 15-4 3x3-415V, PE 4 DN 1 11 9 755-952 11-2 B 2CR 15-5 3x3-415V, PE 4 DN 1 11 9 755-997 11-2 B 2CR 15-6 3x3-415V, PE 5.5 DN 1 11 9 13-93 14 282 A 2CR 15-7 3x3-415V, PE 5.5 DN 1 11 9 13-1138 14 288 A 2CR 15-8 3x3-415V, PE 7.5 DN 1 11 9 13-1183 14 294 A 2CR -2 3x3-415V, PE 2.2 DN 1 11 9 755-6 11-244 B 2CR -3 3x3-415V, PE 4 DN 1 11 9 755-97 11-244 B 2CR -4 3x3-415V, PE 5.5 DN 1 11 9 13-3 14 282 A 2CR -5 3x3-415V, PE 5.5 DN 1 11 9 13-48 14 284 A 2CR -6 3x3-415V, PE 7.5 DN 1 11 9 13-93 14 29 A 2CR -7 3x3-415V, PE 7.5 DN 1 11 9 13-1138 14 292 A 2CR 32-2-2 3x3-415V, PE 3 DN 175 11 9 37-9 11-342 B 2CR 32-2 3x3-415V, PE 4 DN 175 11 9 37-17 11-342 B 2CR 32-3 3x3-415V, PE 5.5 DN 175 11 9 37 16 14 365 D 2CR 32-4 3x3-415V, PE 7.5 DN 175 11 9 37 1176 14 381 D 2CR 32-5 3x3-415V, PE 11 DN 215 11 9 37 14 14 4 D 2CR 32-6 3x3-415V, PE 11 DN 215 11 9 37 1574 14 5 D 2CR 45-1 3x3-415V, PE 4 DN 1 2 1335 42-1 11-3 B 2CR 45-2-2 3x3-415V, PE 5.5 DN 1 2 1335 42 1 14 368 D 2CR 45-2 3x3-415V, PE 7.5 DN 1 2 1335 42 1 14 378 D 2CR 45-3 3x3-415V, PE 11 DN 1 2 1335 42 1438 14 554 D 2CR 45-4 3x3-415V, PE 15 DN 1 2 1335 42 1497 14 597 D 2CR 64-2-2 3x3-415V, PE 7.5 DN 1 2 1335 42 15 14 377 D 2CR 64-2 3x3-415V, PE 11 DN 1 2 1335 42 1323 14 558 D 2CR 64-3-1 3x3-415V, PE 15 DN 1 2 1335 42 1424 14 611 D 2CR 64-4-2 3x3-415V, PE 18.5 DN 1 2 1335 42 1547 14 717 D 2CR 64-4 3x3-415V, PE 22 DN 1 2 1335 42 1639 14 784 D 2CR 9-1 3x3-415V, PE 7.5 DN 1 2 1485 42 72 14 563 D 2CR 9-2-2 3x3-415V, PE 11 DN 1 2 1485 42 1382 14 563 D 2CR 9-2 3x3-415V, PE 15 DN 1 2 1485 42 1361 14 7 D 2CR 9-3-2 3x3-415V, PE 18.5 DN 1 2 1485 42 1493 14 7 D 2CR 9-3 3x3-415V, PE 22 DN 1 2 1485 42 1585 14 787 D 2CR 9-4-2 3x3-415V, PE DN 1 2 1485 42 1713 14 975 D B1 L Design A: ydro booster set with a control cabinet mounted on the same base late as the ums. Design B: ydro booster set with a control cabinet centred on the base late. Design C: ydro booster set with a floor-mounted control cabinet. Design D: ydro booster set with a control cabinet mounted on a searate base late. Dimensions may vary by ± mm. LQ Q Weight [kg] Design 22
Dimensions and weights ydro 3 ums Booster set with 3 um TM4 2989 38 Q A L B1 B Fig. 14 ydro booster set with a control cabinet mounted on the same base late as the ums. A Q L B1 B TM4 299 38 Fig. 15 ydro booster set with a control cabinet mounted on the same base late as the ums. A Q L LQ B1 B TM4 2991 38 Fig. 16 ydro booster set with a control cabinet mounted on a searate base late. 23
Dimensions and weights ydro 3 ums Booster set with 3 um Pum tye Suly voltage [V] Motor [kw] Manifold Connection A B 3CR 3-5 3x3-415V, PE.37 R 2 1 7 6 13-551 14 172 A 3CR 3-6 3x3-415V, PE.55 R 2 1 7 6 13-569 14 175 A 3CR 3-7 3x3-415V, PE.55 R 2 1 7 6 13-587 14 175 A 3CR 3-8 3x3-415V, PE.75 R 2 1 7 6 13-651 14 184 A 3CR 3-3x3-415V, PE.75 R 2 1 7 6 13-687 14 184 A 3CR 3-12 3x3-415V, PE 1.1 R 2 1 7 6 13-723 14 196 A 3CR 3-15 3x3-415V, PE 1.1 R 2 1 7 6 13-777 14 196 A 3CR 5-5 3x3-415V, PE.75 R 2 1 7 6 13-642 14 179 A 3CR 5-7 3x3-415V, PE 1.1 R 2 1 7 6 13-696 14 191 A 3CR 5-8 3x3-415V, PE 1.1 R 2 1 7 6 13-723 14 191 A 3CR 5-9 3x3-415V, PE 1.5 R 2 1 7 6 13-816 14 215 A 3CR 5-3x3-415V, PE 1.5 R 2 1 7 6 13-843 14 215 A 3CR 5-13 3x3-415V, PE 2.2 R 2 1 7 6 13-964 14 227 A 3CR 5-15 3x3-415V, PE 2.2 R 2 1 7 6 13-18 14 227 A 3CR -3 3x3-415V, PE 1.1 R 2½ 1 876-678 14 223 A 3CR -4 3x3-415V, PE 1.5 R 2½ 1 876-774 14 247 A 3CR -5 3x3-415V, PE 2.2 R 2½ 1 876-4 14 256 A 3CR -6 3x3-415V, PE 2.2 R 2½ 1 876-834 14 256 A 3CR -7 3x3-415V, PE 3 R 2½ 1 876-923 14 277 A 3CR -8 3x3-415V, PE 3 R 2½ 1 876-953 14 277 A 3CR -9 3x3-415V, PE 3 R 2½ 1 876-983 14 277 A 3CR - 3x3-415V, PE 4 R 2½ 1 876-14 3 A 3CR 15-2 3x3-415V, PE 2.2 DN 1 11 9 14-6 14 322 A 3CR 15-3 3x3-415V, PE 3 DN 1 11 9 14-8 14 337 A 3CR 15-4 3x3-415V, PE 4 DN 1 11 9 14-952 14 3 A 3CR 15-5 3x3-415V, PE 4 DN 1 11 9 14-997 14 3 A 3CR 15-6 3x3-415V, PE 5.5 DN 1 11 9 16-93 14 416 A 3CR 15-7 3x3-415V, PE 5.5 DN 1 11 9 16-1138 14 425 A 3CR 15-8 3x3-415V, PE 7.5 DN 1 11 9 16-1183 14 434 A 3CR -2 3x3-415V, PE 2.2 DN 1 11 9 14-6 14 371 A 3CR -3 3x3-415V, PE 4 DN 1 11 9 14-97 14 371 A 3CR -4 3x3-415V, PE 5.5 DN 1 11 9 16-3 14 416 A 3CR -5 3x3-415V, PE 5.5 DN 1 11 9 16-48 14 418 A 3CR -6 3x3-415V, PE 7.5 DN 1 11 9 16-93 14 428 A 3CR -7 3x3-415V, PE 7.5 DN 1 11 9 16-1138 14 431 A 3CR 32-2-2 3x3-415V, PE 3 DN 1 175 1235 9 1542 4 9 14 522 D 3CR 32-2 3x3-415V, PE 4 DN 1 175 1235 9 1542 4 17 14 522 D 3CR 32-3 3x3-415V, PE 5.5 DN 1 175 1235 9 1542 16 14 511 D 3CR 32-4 3x3-415V, PE 7.5 DN 1 175 1235 9 1542 1176 14 589 D 3CR 32-5 3x3-415V, PE 11 DN 1 215 1235 9 1542 14 14 771 D 3CR 32-6 3x3-415V, PE 11 DN 1 215 1235 9 1542 1574 14 7 D 3CR 45-1 3x3-415V, PE 4 DN 2 139 1544 4 1 14 562 D 3CR 45-2-2 3x3-415V, PE 5.5 DN 2 139 1544 1 14 576 D 3CR 45-2 3x3-415V, PE 7.5 DN 2 139 1544 1 14 713 D 3CR 45-3 3x3-415V, PE 11 DN 2 139 1544 1438 14 8 D 3CR 45-4 3x3-415V, PE 15 DN 2 139 1544 1497 14 872 D 3CR 64-2-2 3x3-415V, PE 7.5 DN 2 139 1544 15 14 615 D 3CR 64-2 3x3-415V, PE 11 DN 2 139 1544 1323 14 8 D 3CR 64-3-1 3x3-415V, PE 15 DN 2 139 1544 1424 14 919 D 3CR 64-4-2 3x3-415V, PE 18.5 DN 2 139 1544 1547 14 47 D 3CR 64-4 3x3-415V, PE 22 DN 2 139 1544 1639 14 1167 D 3CR 9-1 3x3-415V, PE 7.5 DN 2 15 1544 72 14 848 D 3CR 9-2-2 3x3-415V, PE 11 DN 2 15 1544 1382 14 848 D 3CR 9-2 3x3-415V, PE 15 DN 2 15 1544 1361 14 52 D 3CR 9-3-2 3x3-415V, PE 18.5 DN 2 15 1544 1493 14 52 D 3CR 9-3 3x3-415V, PE 22 DN 2 15 1544 1585 14 1171 D 3CR 9-4-2 3x3-415V, PE DN 2 15 1544 1713 14 1422 D B1 L Design A: ydro booster set with a control cabinet mounted on the same base late as the ums. Design B: ydro booster set with a control cabinet centred on the base late. Design C: ydro booster set with a floor-mounted control cabinet. Design D: ydro booster set with a control cabinet mounted on a searate base late. Dimensions may vary by ± mm. LQ Q Weight [kg] Design 24
Dimensions and weights ydro 4 ums Booster set with 4 um TM4 2992 38 Q A L B1 B Fig. 17 ydro booster set with a control cabinet mounted on the same base late as the ums. A Q L LQ B1 B TM4 2993 38 Fig. 18 ydro booster set with a control cabinet mounted on a searate base late. A Q L LQ B1 B TM4 2994 38 Fig. 19 ydro booster set with a floor-mounted control cabinet. 25
Dimensions and weights ydro 4 ums Booster set with 4 um Pum tye Suly voltage [V] Motor [kw] Manifold Connection A B 4CR 3-5 3x3-415V, PE.37 R 2½ 1 726 6 169-551 14 217 A 4CR 3-6 3x3-415V, PE.55 R 2½ 1 726 6 169-569 14 221 A 4CR 3-7 3x3-415V, PE.55 R 2½ 1 726 6 169-587 14 221 A 4CR 3-8 3x3-415V, PE.75 R 2½ 1 726 6 169-651 14 233 A 4CR 3-3x3-415V, PE.75 R 2½ 1 726 6 169-687 14 233 A 4CR 3-12 3x3-415V, PE 1.1 R 2½ 1 726 6 169-723 14 249 A 4CR 3-15 3x3-415V, PE 1.1 R 2½ 1 726 6 169-777 14 249 A 4CR 5-5 3x3-415V, PE.75 R 2½ 1 726 6 169-642 14 226 A 4CR 5-7 3x3-415V, PE 1.1 R 2½ 1 726 6 169-696 14 242 A 4CR 5-8 3x3-415V, PE 1.1 R 2½ 1 726 6 169-723 14 242 A 4CR 5-9 3x3-415V, PE 1.5 R 2½ 1 726 6 169-816 14 274 A 4CR 5-3x3-415V, PE 1.5 R 2½ 1 726 6 169-843 14 274 A 4CR 5-13 3x3-415V, PE 2.2 R 2½ 1 726 6 169-964 14 29 A 4CR 5-15 3x3-415V, PE 2.2 R 2½ 1 726 6 169-18 14 29 A 4CR -3 3x3-415V, PE 1.1 DN 1 17-678 14 5 A 4CR -4 3x3-415V, PE 1.5 DN 1 17-774 14 337 A 4CR -5 3x3-415V, PE 2.2 DN 1 17-4 14 349 A 4CR -6 3x3-415V, PE 2.2 DN 1 17-834 14 349 A 4CR -7 3x3-415V, PE 3 DN 1 17-923 14 377 A 4CR -8 3x3-415V, PE 3 DN 1 17-953 14 377 A 4CR -9 3x3-415V, PE 3 DN 1 17-983 14 377 A 4CR - 3x3-415V, PE 4 DN 1 17-14 434 A 4CR 15-2 3x3-415V, PE 2.2 DN 1 11 9 17-6 14 1 A 4CR 15-3 3x3-415V, PE 3 DN 1 11 9 17-8 14 421 A 4CR 15-4 3x3-415V, PE 4 DN 1 11 9 17-952 14 478 A 4CR 15-5 3x3-415V, PE 4 DN 1 11 9 17-997 14 478 A 4CR 15-6 3x3-415V, PE 5.5 DN 1 11 9 19-93 14 5 A 4CR 15-7 3x3-415V, PE 5.5 DN 1 11 9 19-1138 14 572 A 4CR 15-8 3x3-415V, PE 7.5 DN 1 11 9 19-1183 14 584 A 4CR -2 3x3-415V, PE 2.2 DN 1 11 9 17-6 14 466 A 4CR -3 3x3-415V, PE 4 DN 1 11 9 17-97 14 466 A 4CR -4 3x3-415V, PE 5.5 DN 1 11 9 19-3 14 5 A 4CR -5 3x3-415V, PE 5.5 DN 1 11 9 19-48 14 568 A 4CR -6 3x3-415V, PE 7.5 DN 1 11 9 19-93 14 576 A 4CR -7 3x3-415V, PE 7.5 DN 1 11 9 19-1138 14 5 A 4CR 32-2-2 3x3-415V, PE 3 DN 1 175 1235 9 42 4 9 14 6 D 4CR 32-2 3x3-415V, PE 4 DN 1 175 1235 9 42 4 17 14 6 D 4CR 32-3 3x3-415V, PE 5.5 DN 1 175 1235 9 42 16 14 781 D 4CR 32-4 3x3-415V, PE 7.5 DN 1 175 1235 9 42 1176 14 813 D 4CR 32-5 3x3-415V, PE 11 DN 1 215 1235 9 42 14 14 986 D 4CR 32-6 3x3-415V, PE 11 DN 1 215 1235 9 42 1574 14 998 D 4CR 45-1 3x3-415V, PE 4 DN 2 139 44 4 1 14 2 D 4CR 45-2-2 3x3-415V, PE 5.5 DN 2 139 44 1 14 822 D 4CR 45-2 3x3-415V, PE 7.5 DN 2 139 44 1 14 912 D 4CR 45-3 3x3-415V, PE 11 DN 2 139 44 1438 14 28 D 4CR 45-4 3x3-415V, PE 15 DN 2 139 44 1497 14 1133 D 4CR 64-2-2 3x3-415V, PE 7.5 DN 2 139 44 15 14 D 4CR 64-2 3x3-415V, PE 11 DN 2 139 44 1323 14 D 4CR 64-3-1 3x3-415V, PE 15 DN 2 139 44 1424 14 1196 D 4CR 64-4-2 3x3-415V, PE 18.5 DN 2 139 44 1547 1356 D 4CR 64-4 3x3-415V, PE 22 DN 2 139 44 1639 1488 D 4CR 9-1 3x3-415V, PE 7.5 DN 2 2 15 51 72 14 1151 D 4CR 9-2-2 3x3-415V, PE 11 DN 2 2 15 51 1382 14 1151 D 4CR 9-2 3x3-415V, PE 15 DN 2 2 15 51 1361 1434 D 4CR 9-3-2 3x3-415V, PE 18.5 DN 2 2 15 51 1493 1434 D 4CR 9-3 3x3-415V, PE 22 DN 2 2 15 51 1585 1566 D 4CR 9-4-2 3x3-415V, PE DN 2 2 15 51 1713 1898 C B1 L Design A: ydro booster set with a control cabinet mounted on the same base late as the ums. Design B: ydro booster set with a control cabinet centred on the base late. Design C: ydro booster set with a floor-mounted control cabinet. Design D: ydro booster set with a control cabinet mounted on a searate base late. Dimensions may vary by ± mm. LQ Q Weight [kg] Design 26
Diahragm tank ydro Diahragm tank selection To ensure stable oeration, the ydro booster set must be installed in combination with an adequate diahragm tank. The size of the obligatory diahragm tank can be calculated by means of the followong formula: V Q Δ = Tank volume [litres] = Mean flow [m 3 /h] = Difference between cut-in and cut-out ressure Cut-in = Cut-in ressure (lowest) [bar] n max k V = Q ------------------------------------------------------------------------------------ ( 1 + ( cut in) +Δ) 1 -- 4 n Δ k max = Max. number of starts/stos er hour = Constant for diahragm tank re-charge ressure: k =.9 The diahram tank may also be selected on the basis of the below tables in which the following values have been used: Motors u to and including 3. kw: n = to Motors above 3. kw: n = to Diff. between cut-in and cut-out: Δ = 1.5 [bar] Grundfos ums and motors are not subject to any articular limitations as they are tested u to start/ stos er hour. owever when dimensioning the diahragm tank volume the following arameters may also be considered: maximum number of start/stos er hour allowed by local regulations maximum number of start/stos er hour described by the system designer temerature and ventilation conditions available sace for diahragm tank installation. The diahragm tank re-charge ressure is set to.9 times the lowest cut-in ressure. Minimum diahragm tank volume [litres] at Δ = 1.5 [bar] and n max = : Pum tye Cut-in 1 [bar] Cut-in 2 [bar] Cut-in 3 [bar] Minimum diahragm tank volume [litres] at Δ = 1.5 [bar] and n max = : Refer to the cut-in ressure closest to the lowest setting of the selected booster set. Minimum diahragm tank volume [litres] Cut-in 4 [bar] Cut-in 5 [bar] Cut-in 6 [bar] Cut-in 7 [bar] CR 3 65 84 2 1 1 158 176 195 CR 5 8 135 1 232 263 294 324 CR 173 222 272 321 3 4 469 518 CR 15 346 444 543 642 741 839 938 37 CR 432 556 679 2 926 49 1173 1296 CR 32 691 889 86 1284 1481 1679 1876 74 CR 45 972 12 1528 15 83 2361 2639 2916 CR 64 1383 1778 2173 2568 2963 3358 3753 4148 CR 9 1944 55 3611 4166 4722 5277 5833 Pum tye Cut-in 1 [bar] Cut-in 2 [bar] Cut-in 3 [bar] Minimum diahragm tank volume [litres] Cut-in 4 [bar] Cut-in 5 [bar] Cut-in 6 [bar] Cut-in 7 [bar] Cut-in 8 [bar] Cut-in 8 [bar] CR 3 25 36 42 47 53 59 CR 5 33 41 51 78 88 98 CR 52 67 81 96 111 126 141 156 CR 15 4 133 163 193 222 252 281 311 CR 1 167 4 241 278 315 352 389 CR 32 7 267 326 385 444 4 563 622 CR 45 292 375 458 542 625 8 792 875 CR 64 415 533 652 7 889 7 1126 1244 CR 9 583 7 917 83 12 1417 1583 17 27
Further roduct documentation ydro WebCAPS WebCAPS is a Web-based Comuter Aided Product Selection rogram available on www.grundfos.com. WebCAPS contains detailed information on more than 185, Grundfos roducts in more than languages. In WebCAPS, all information is divided into 6 sections: Catalogue Literature Service Sizing Relacement CAD drawings. Catalogue With a starting oint in areas of alications and um tyes, this section contains technical data curves (Q, Eta, P1, P2, etc) which can be adated to the density and viscosity of the umed liquid and show the number of ums in oeration roduct hotos dimensional drawings wiring diagrams quotation texts, etc. Literature In this section you can access all the lastest documents of a given um, such as data booklets Installation and oerating instructions service documentation, such as Service kit catalogue and Service kit instructions quick guides roduct brochures, etc. Service This section contains an easy-to-use interactive service catalogue. ere you can find and identify service arts of both existing and cancelled Grundfos ums. Furthermore, this section contains service videos showing you how to relace service arts. 28
1 Further roduct documentation ydro Sizing With a starting oint in different alication areas and installation examles, this section gives easy ste-by-ste instructions in how to select the most suitable and efficient um for your installation carry out advanced calculations based on energy consumtion, ayback eriods, load rofiles, lifecycle costs, etc. analyse your selected um via the built-in lifecycle cost tool determine the flow velocity in wastewater alications, etc. Relacement In this section you find a guide to select and comare relacement data of an installed um in order to relace the um with a more efficient Grundfos um. The section contains relacement data of a wide range of ums roduced by other manufacturers than Grundfos. Based on an easy ste-by-ste guide, you can comare Grundfos ums with the one you have installed on your site. After having secified the installed um, the guide suggests a number of Grundfos ums which can imrove both comfort and efficiency. CAD drawings In this section it is ossible to download 2-dimensional (2D) and 3- dimensional (3D) CAD drawings of most Grundfos ums. The following formats are available in WebCAPS: 2-dimensional drawings.dxf, wireframe drawings.dwg, wireframe drawings. 3-dimensional drawings.dwg, wireframe drawings (without surfaces).st, solid drawings (with surfaces).ert, E-drawings. WinCAPS WinCAPS is a Windows-based Comuter Aided Product Selection rogram containing detailed informtion on more than 185, Grundfos roducts in more than languages. The rogram contains the same features and functions as WebCAPS, but is an ideal solution if no Internet connection is available. WinCAPS is available on CD-ROM and udated once a year. Fig. WinCAPS CD-ROM 29
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Being resonsible is our foundation Thinking ahead makes it ossible Innovation is the essence V7127644 8 Rel. V7127644 4 GB Subject to alterations. GRUNDFOS A/S. DK-88 Bjerringbro. Denmark Telehone: +45 87 14 www.grundfos.com