AMERICA S TRENCH BOX BUILDER Hydraulic Shoring Product Guide VERTICAL SHORES HORIZONTAL WALERS HI-CLEARANCE SHORES ALUM-A-SHIELD 1.5 22 CYLINDER SPACING 2 3.5 5 SHORE RAILS 7 9 EFFICIENCY PRODUCTION, INC. Hydraulic Shoring Product Guide 48 12 16 750 CYLINDER PRESSURE (PSF) 1,500 America s Trench 800-552-8800 Box Builder www.efficiencyproduction.com www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373
Hydraulic Vertical Shores Superior versatility in trenches up to 25 ft. deep and 12 ft. wide Uses: Where trench shields are used to protect workers against cave-ins, hydraulic shores are used to actually apply pressure to trench walls to prevent cave-ins. Efficiency s aluminum hydraulic shores and shields are an excellent lightweight resource for working around existing utilities, supporting trench walls near structures, curbs, or sidewalks; and for pipe installations where a larger backhoe cannot be used. Hydraulic shores are installed and removed from the surface, thus avoiding the risk of working in an unshored trench. Hydraulic shores offer superior versatility in trenches up to 25 ft. deep and 12 ft. wide. A cylinder extension system adds to the shores range which improves on-site adaptability when encountering excavations of varying widths. These high strength aluminum shores are available in standard or heavy duty models and can be used to meet OSHA regulations in A, B, or C soils. Features: Two 8 in. wide rails ranging in size from 1.5 ft. to 16 ft. tall 2 in. diameter hydraulic cylinders Oversleeve to protect cylinder Fittings and hose Cylinder pads and socket pads Swivel fitting protector Options & Accessories: Standard or Heavy Duty tails Cylinder extension system 5 gal. pump can (plastic or steel) Biodegradable shoring fluid Release tool & removal hook Chudoform (4 ft. x 8 ft. sheets) Finger guards Repair kit 2 Hydraulic Shoring Product Guide
Installation & Removal Safe, easy shoring installation & removal process Installation 1 Connect hydraulic hose line from pump to shore. Hook release tool through handle and lower shore into trench. Place shores in accordance with the Tabulated Data and begin pressurizing the shore. Normal operating pressure is 750 to 1500 psi. Installation 2 Installation 3 When shore is in place and pressurized to a safe working range, disconnect the hose fitting with the release tool. Removal 1 Release shoring fluid at hose fitting with the release tool and allow shore to depressurize. The released fluid is biodegradable. Removal 2 Pull the shore from the trench with the removal hook and release tool. The shore will scissor back toward a folded position. Removal 3 Continue pulling the shore away from the trench until it folds flat. Finger guards help protect from pinch points. www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 3
Shoring Specifications Six sizes of STANDARD vertical shores Vertical Shore Rails - Standard STANDARD Rail (Lg. x CB) Cross Brace Width (In.) Cylinders S-1.5X1727 17-27 1 20 S-1.5X2236 22-36 1 23 S-1.5X2846 28-46 1 25 S-1.5X3455 34-55 1 28 S-1.5X4269 42-69 1 32 S-1.5X5288 52-88 1 36 Hydraulic Vertical Shore with two cylinders Standard Rails S-2X1727 17-27 1 22 S-2X2236 22-36 1 24 S-2X2846 28-46 1 28 S-2X3455 34-55 1 30 S-2X4269 42-69 1 34 S-2X5288 52-88 1 38 S-3.5X1727 17-27 2 41 S-3.5X2236 22-36 2 50 S-3.5X2846 28-46 2 55 S-3.5X3455 34-55 2 60 S-3.5X4269 42-69 2 68 S-3.5X5288 52-88 2 77 Hydraulic Shores in trench S-5X1727 17-27 2 55 S-5X2236 22-36 2 60 S-5X2846 28-46 2 65 S-5X3455 34-55 2 70 S-5X4269 42-69 2 78 S-5X5288 52-88 2 87 S-7X1727 17-27 2 65 S-7X2236 22-36 2 70 S-7X2846 28-46 2 75 S-7X3455 34-55 2 80 S-7X4269 42-69 2 88 S-7X5288 52-88 2 97 Hydraulic Shores with boards Universal One-Piece Extension S-9X1727 17-27 3 84 S-9X2236 22-36 3 90 S-9X2846 28-46 3 102 S-9X3455 34-55 3 108 S-9X4269 42-69 3 120 S-9X5288 52-88 3 132 S-9X4269 42-69 3 120 S-9X5288 52-88 3 132 Part No. Length (In.) EXU6 6 4 EXU12 12 6 EXU18 18 7 EXU24 24 9 EXU30 30 10 EXU36 36 11 EXU42 42 12 EXU48 48 13 EXU56 56 14 Hydraulic Shores in trench 4 Hydraulic Shoring Product Guide
Shoring Specifications Eight sizes of HEAVY DUTY vertical shores Vertical Shore Rails - Heavy Duty HEAVY DUTY Rail (Lg. x CB) Cross Brace Width (In.) Cylinders H-1.5X1727 17-27 1 27 H-1.5X2236 22-36 1 29 H-1.5X2846 28-46 1 33 H-1.5X3455 34-55 1 35 H-1.5X4269 42-69 1 40 H-1.5X5288 52-88 1 43 H-2X1727 17-27 1 27 H-2X2236 22-36 1 29 H-2X2846 28-46 1 33 H-2X3455 34-55 1 35 H-2X4269 42-69 1 40 H-2X5288 52-88 1 43 Heavy Duty Rails Heavy Duty Vertical Shore with three cylinders H-3.5X1727 17-27 2 27 H-3.5X2236 22-36 2 29 H-3.5X2846 28-46 2 61 H-3.5X3455 34-55 2 66 H-3.5X4269 42-69 2 74 H-3.5X5288 52-88 2 82 H-5X1727 17-27 2 61 H-5X2236 22-36 2 65 H-5X2846 28-46 2 72 H-5X3455 34-55 2 77 H-5X4269 42-69 2 85 H-5X5288 52-88 2 93 Heavy Duty Shores in trench H-7X1727 17-27 2 78 H-7X2236 22-36 2 82 H-7X2846 28-46 2 89 H-7X3455 34-55 2 94 H-7X4269 42-69 2 102 H-7X5288 52-88 2 110 H-9X1727 17-27 3 104 H-9X2236 22-36 3 110 H-9X2846 28-46 3 120 H-9X3455 34-55 3 128 H-9X4269 42-69 3 140 H-9X5288 52-88 3 152 H-12X1727 17-27 3 128 H-12X2236 22-36 3 134 H-12X2846 28-46 3 145 H-12X3455 34-55 3 152 H-12X4269 42-69 3 164 H-12X5288 52-88 3 176 Heavy Duty Shores with boards H-16X1727 17-27 4 170 H-16X2236 22-36 4 177 H-16X2846 28-46 4 191 H-16X3455 34-55 4 202 H-16X4269 42-69 4 218 H-16X5288 52-88 4 234 www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 5
Shoring Accessories Hydraulic shoring options and accessories Removal Hook Release Tool Handle Corner Protector Finger Guard Chudoform (Shoring Board) Installation & Removal Tools Installation Tools Part # Description Length AS510000 Shoring Release Tool 30 AS510001 Shoring Release Tool 48 AS510002 Shoring Release Tool 72 AS510003 Shoring Release Tool 96 8350157 Waler Release Tool 48 Removal Tools Part # Description Length AS510004 Shoring Removal Hook 30 AS510005 Shoring Removal Hook 48 AS510006 Shoring Removal Hook 72 AS510007 Shoring Removal Hook 96 Chudoform, Handle, Finger Guards & Corner Protectors Part # Description 59425 4x8 Sheet of Chudoform 8345187 Stnd. Universal Handle 59246 Finger Guards AS510035 Corner Protector Handle Cylinder Test Stand Part # ASCYLTEST Release Tool Removal Hook FinForm Release Tool Corner Protector Finger Guard Finger Guard Hyd. Rail Straightener Part # AS-RS-ADJ Shoring Barrel Wrench Part # Description AS510023 2 Cylinder Barrel Wrench 6 Hydraulic Shoring Product Guide
Shoring Hand Pump Metal or plastic hand pump for hydraulic shores Efficiency Production s hydraulic shoring pump and container were developed especially for hydraulic shoring systems. The patented, corrosion-resistant pump assembly and five-gallon plastic container give a more reliable pumping system for your hydraulic shores. Features Five gallon, rust-proof container Stainless steel plunger rod Only two internal working parts Adjustable handle with rubber grip Front lifting handle Internal check valve UV stabilized, high-impact polymer Foot hold Dent resistant Protected recessed fitting guard Custom colors and logos available with quantity purchase, plastic pump can only 5 Gallon Plastic Pump Can Part # A512002 Hydraulic Pump Can Part # Description AS512001 5 Gallon Hand Pump-Steel AS512002 5 Gallon Hand Pump-Plastic Shoring Fluid Part # Description Quantity AS510014 Shore Fluid 1 Qrt. AS510024 Shore Fluid 12 Qrt./Case AS510028 No-Freeze SF 1 Gal AS510036 No-Freeze SF 4 Gal/Case AS510032 No-Freeze SF 6 Gal/Case *All shoring fluid is environmentally safe New Translucent Plastic Pump Can 5 Gallon Steel Pump Can Part # A512001 www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 7
Horizontal Walers Hydraulic horizontal walers provide increased depth rating Walers - Standard Rails STANDARD Rail Lg. x Cr. Br. Cross Brace Width (In.) Cylinders WS-6X36 22-36 2 97 WS-6X46 28-46 2 105 WS-6X55 34-55 2 109 WS-6X69 42-69 2 117 WS-6X88 52-88 2 125 WS-8X36 22-36 2 121 WS-8X46 28-46 2 129 WS-8X55 34-55 2 133 WS-8X69 42-69 2 141 WS-8X88 52-88 2 149 Horizontal Hydraulic Walers WS-12X36 22-36 3 180 WS-12X46 28-46 3 188 WS-12X55 34-55 3 198 WS-12X69 42-69 3 210 WS-12X88 52-88 3 218 Walers - Heavy Duty Rails HEAVY DUTY Rail Lg. x Cr. Br. Cross Brace Width (In.) Cylinders WH-6X36 22-36 2 167 WH-6X46 28-46 2 175 WH-6X55 34-55 2 179 WH-6X69 42-69 2 187 WH-6X88 52-88 2 195 WH-8X36 22-36 2 215 WH-8X46 28-46 2 223 WH-8X55 34-55 2 227 WH-8X69 42-69 2 235 WH-8X88 52-88 2 243 WH-10X36 22-36 2 262 WH-10X46 28-46 2 270 WH-10X55 34-55 2 274 WH-10X69 42-69 2 282 WH-10X88 52-88 2 290 WH-12X36 22-36 2 309 WH-12X46 28-46 2 317 WH-12X55 34-55 2 321 WH-12X69 42-69 2 329 WH-12X88 52-88 2 337 WH3-16X36 22-36 3 416 WH3-16X46 28-46 3 428 WH3-16X55 34-55 3 434 WH3-16X69 42-69 3 446 WH3-16X88 52-88 3 458 8 Hydraulic Shoring Product Guide
Hi-Clearance Shores Superior versatility and maximum pipe clearance Advantages: Efficiency s Hi-Clearance Shore provide the greatest pipe-clearance up to 84 in. of any hydraulic vertical shores on the market today. Additionally, Hi-Clearance Shores feature all the options and accessories of regular hydraulic vertical shores. Hi-Clearance Shores Hi-Clearance Shores - Heavy Duty Rails Model - Rail Lg. x Cr. Br. Cross Brace Width (In.) Cylinders HI-CLEAR-8X36 22-36 3 244 HI-CLEAR-8X46 28-46 3 256 HI-CLEAR-8X55 34-55 3 262 HI-CLEAR-8X69 42-69 3 274 HI-CLEAR-8X88 52-88 3 286 HI-CLEAR-10X36 22-36 4 300 HI-CLEAR-10X46 28-46 4 316 HI-CLEAR-10X55 34-55 4 324 HI-CLEAR-10X69 42-69 4 340 HI-CLEAR-10X88 52-88 4 356 HI-CLEAR-12X36 22-36 4 343 HI-CLEAR-12X46 28-46 4 359 HI-CLEAR-12X55 34-55 4 367 HI-CLEAR-12X69 42-69 4 383 HI-CLEAR-12X88 52-88 4 399 HI-CLEAR-16X36 22-36 5 450 HI-CLEAR-16X46 28-46 5 470 HI-CLEAR-16X55 34-55 5 480 HI-CLEAR-16X69 42-69 5 500 HI-CLEAR-16X88 52-88 5 520 www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 9
Rescue Shores Fast, lightweight shoring for trench rescue operations Rescue shore with Traction Tread Plate and new Positive Locking Cylinder Advantages: Time is critical in a trench rescue and air jacks are time consuming to install safely. Air jacks are also heavy and need to be nailed to cumbersome planking or plywood inside of an already unsafe trench, putting the rescue crew at risk of becoming trapped themselves. Hydraulic Rescue Shores are quickly positioned and pressurized from the surface, eliminating the need for crew members to enter an unsafe trench to install shoring. Rescue Shores feature a pivoting socket pad that swivel s to support irregular trenches. Rails have traction tread plates that increase the holding grip on shoring board surface. Rescue Shores now come standard with positive locking cylinders that protect against the unlikely event of a collapsed cylinder due to loss of pressure. Positive Locking Cylinder Rescue Shores - Standard Rails Model - Rail Lg. x Cr. Br.. Cross Brace Width (In.) Cylinders S-1.5X1727-R 17-27 1 35 S-1.5X2236-R 22-36 1 38 S-1.5X2846-R 28-46 1 40 S-1.5X3455-R 34-55 1 43 S-1.5X4269-R 42-69 1 47 S-1.5X5288-R 52-88 1 51 U-Style Swivel Socket Pad 10 Hydraulic Shoring Product Guide
Alum-A-Shield Corrugated aluminum trench shield with hydraulic spreaders Alum-A-Shield is a single wall corrugated aluminum trench shield that is designed to be light and strong. Available with static or hydraulic spreader sets, Alum-A- Shield is designed specifically for municipalities, utility workers, and contractors who use rubber-tired backhoe/loaders and small excavators for trenching. Side cut-out doors can be added for crossing utilities, and end kits allow for three or four-sided protection. Features: Interchangeable static or hydraulic telescoping QuickBraces as spreaders Horizontal waler along sidewall for maximum depth rating Reinforced steel caps on top and bottom for added durability Molded tubular end members for additional strength and durability Recessed stacking pockets Leg kit (Optional) Alum-A-Shield - Hydraulic QuickBraces Model - Depth of Cut (Ft.) Rail Lg. x Cr. Br. C-60 C-80 AH46 21 16 610 AH48 21 16 800 AH410 18 14 1,000 AH412 12 9 1,200 AH66 21 16 715 AH68 21 16 940 AH610 18 14 1,165 AH612 12 9 1,390 AH86 21 16 815 AH88 21 16 1,070 AH810 18 14 1,330 AH812 12 9 1,640 AH106 21 16 1,060 AH108 21 16 1,200 AH1010 18 14 1,495 AH101 12 9 1,780 Alum-A-Shield with End Kit Hydraulic QuickBraces Rectangular steel tubing fully protects enclosed cylinder system and spring return Single-pin connection to waler allows for easy assembly Adjustable sizes to accommodate various shielding widths Telescoping oversleeves that pin every 2 in. for extra protection SPRING RETURN QuickBrace Internal Components CYLINDER Quick-connect hydraulic fittings and pins allow for easy assembly, disassembly, or change out Custom needle values give bi-directional sealing capabilities for independent pressure control Manifold has bleed-off valve to relieve hydraulic pressure No special tools needed for disassembly or maintenance www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 11
End Shores Corrugated aluminum rails & end panels Efficiency Production s corrugated aluminum hydraulic end shores are ideal for adding third-sided protection to a trench when working closely to buildings or existing structures. End Shores are equipped with end panel tubes and brackets to secure corrugated aluminum sheeting to the enclosed hydraulic cylinders. The end panel tubes can secure sheeting up to 4 ft. off the bottom of the trench to accommodate utility installation under the end panel. End Shores are designed to work in combination with vertical hydraulic shores. Features: Designed to work in combination with Vertical Hydraulic Shores 8 in. wide Corrugated Aluminum Rails Two 8 in. wide horizontal walers attach rail for maximum depth rating Reinforced steel caps on rail s top and bottom for added durability Utilizes hydraulic telescoping Quick-Braces Vertical Shore Rails - Standard STANDARD Rail (Lg. x CB) Cross Brace Width (In.) Cylinders S-3.5X1727-E 17-27 2 215 S-3.5X2236-E 22-36 2 230 S-3.5X2846-E 28-46 2 235 S-3.5X3455-E 34-55 2 240 S-3.5X4269-E 42-69 2 255 S-3.5X5288-E 52-88 2 270 S-5X1727-E 17-27 2 240 S-5X2236-E 22-36 2 250 S-5X2846-E 28-46 2 260 S-5X3455-E 34-55 2 280 S-5X4269-E 42-69 2 310 S-5X5288-E 52-88 2 350 S-7X1727-E 17-27 2 240 S-7X2236-E 22-36 2 270 S-7X2846-E 28-46 2 315 S-7X3455-E 34-55 2 320 S-7X4269-E 42-69 2 410 S-7X5288-E 52-88 2 480 S-8X1727-E 17-27 3 255 S-8X2236-E 22-36 3 275 S-8X2846-E 28-46 3 320 S-8X3455-E 34-55 3 325 S-8X4269-E 42-69 3 415 S-8X5288-E 52-88 3 485 S-8X76112-E 76-112 3 602 S-9X1727-E 17-27 3 280 S-9X2236-E 22-36 3 300 S-9X2846-E 28-46 3 335 S-9X3455-E 34-55 3 350 S-9X4269-E 42-69 3 445 S-9X5288-E 52-88 3 520 S-12X1727-E 17-27 4 290 S-12X2236-E 22-36 4 320 S-12X2846-E 28-46 4 365 S-12X3455-E 34-55 4 375 S-12X4269-E 42-69 4 465 S-12X5288-E 52-88 4 535 End Panel Bracket End Panel Tube Pin NOTE: Tubes may be staggered to secure sheeting in place if required 12 Hydraulic Shoring Product Guide
Shoring Trailer FullStock Aluminum Shoring Trailer (FAST) Efficiency s FullStock Aluminum Shoring Trailer (FAST) is equipped with a variety of custombuilt options for stocking shoring equipment for fast, resourceful use in the field. Shoring trailers are ideal for Public Works crews encountering a variety of trench projects each day, since all of the necessary tools are available... no return trips to the yard for missing equipment. The FullStock trailer can also save storage space in the equipment garage since all of the pieces can remain loaded and locked on the trailer. All racks and other options can be re-sized, repositioned, and reconfigured to fit your specific needs. Features: High strength steel construction Dual axle Racks can be fitted to your trailer Aluminum shield racks that fit a XLAP, Alum-A-Shield or Corru-Lite Modular Build-A-Box panel and corner post racks Spreader racks Workbench and toolbox for Build- A-Box pins and keepers, slings, or other tools TRENCH-RESCUE TRAILER Time is critical in a trench rescue operation and it is important to have all rescue equipment available at a moments notice. Efficiency s new Trench-Rescue Trailer contains the most common equipment and tools for rescue operations. Hydraulic Shores Rack Hydraulic Cylinder Test Stand Tool Box & Work Bench Hydraulic Cylinder Test Stand Build-A-Box Spreader Rack Tool Box Hydraulic Shores Rack Build-A-Box Panel & Corner Post Racks Shoring Board Rack One-Piece Hyd Cylinder Extensions Build-A-Box Panel Rack Build-A-Box Corner Post Rack XLAP Alum. Shield Build-A-Box Panel Rack Hydraulic Shores Racks Tool Box Rescue Shores Shoring Board Rack www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 13
How to Use Shores Tabulated data and soil classification Manufacturers Tabulated Data General Information Efficiency Hydraulic Aluminum Shoring System tabulated data is based on the OSHA Safety requirements defined in CFR, Part 1926, Subpart P - Excavations and Trenches. The Competent Person shall continually monitor the excavation for signs of deterioration such as seepage of water or flowing soil into the excavation. Changing soil conditions may require adjustments to the shoring system. The faces of the excavation shall be straight and near vertical. Shoring members must bear on firm soil or solid filler. Trenches shall be kept dry and free of water at all times. Once cylinders are pressurized between 750-1500 psi, the soil should not give and reduce the pressure within the cylinder. When Chudoform sheeting is used, it shall extend to the top of the excavation and to within 2 ft. of the bottom of the excavation in Type A & B soils, and to the bottom of the trench in Type C soils. A complete shore unit consists of one or more cylinders, two rails, fittings, and hoses. Efficiency offers training for the use and applications of Hydraulic Shores. Using Vertical Shoring Systems Trenches exceeding 8 ft. in length will have a minimum of three shores spaced according to the tables. In trenches shorter than 8 ft. in length, two sets of vertical shores are required at the horizontal spacing indicated in the tables. For trenches 5-6 ft. in depth, vertical shoring shall consist of a minimum of one cylinder and a set of rails. If using a single cylinder it shall be positioned no more than four feet from the bottom of the trench and shall be within 1-2 ft. from the top of the trench. For trenches 6-10 ft. in depth, vertical shoring shall consist of a minimum of two hydraulic cylinders and rail sets in each vertical plane. Thrust pressure arches from each shore fan out through trench walls and interlock with the arches of adjacent shores. Each cylinder provides a total working range thrust of 2,360-4,710 psi against the trench wall. Pressure Arches Cylinders must be used with rails or walers Soil Classification: The soil descriptions for OSHA Type A, B, and C soils are based on Appendix A to OSHA Safety requirements defined in CFR, Part 1926, Subpart P - Excavations and Trenches. No soil is Type A (25 lbs. psf) if: Cohesive soil with unconfined compressive strength greater than 1.5 tsf. It is fissured. It is subject to vibration. It has been previously disturbed. It is part of a sloped, layered system which dips into the excavation on a slope of 4 horizontal to 1 vertical [4H:1V] or greater. It is subject to other factors requiring classification as less stable. Type B Soil (45 lbs. psf) Cohesive soil with unconfined compressive strength greater than 0.5 tsf but less than 1.5 tsf. Granular non-cohesive soils, e.g., gravel, silt, silt loam, sandy loam. Type A fissured or subject to vibration. Unstable dry rock. It is part of a sloped, layered system which dips into the excavation on a slope less steep than [4H:1V], but only if the material would otherwise be classified as type B. Type C-60/80 Soil (60/80 lbs. psf) Cohesive soils with unconfined compressive strength of 0.5 tsf or less. Granular soils including gravel, sand, and loamy sand. Submerged soil or soil from which water is freely seeping. Submerged rock that is not stable. Sloped, layered system which slopes into an excavation at an angle of 4H:1V or steeper. 14 Hydraulic Shoring Product Guide
Other Products Trench shields, Slide Rail Systems, and support equipment Steel Trench Shields Manhole Shields Slide Rail Systems Corru-Lite Aluminum Trench Shields Modular Build-A-Box Porta-Tank Quicksheet Guideframe Stone Mizer Call, or visit our website for a Trench Shielding Product Guide, or literature on any support equipment. www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373 15
AMERICA S TRENCH BOX BUILDER CNC/Fabrication: Efficiency Production features the latest in CNC technology and equipment. Efficiency s CNC abilities include designing and developing prototype models, special machinery bases, fully integrated CAD-designed fabrication components, and the ability to fabricate any competitor s parts and components. CNC/FABRICATION EFFICIENCY PRODUCTION, INC. Hydraulic Shoring Product Guide CAD DESIGN ENGINEERING Catalog - Hyd SHoring 2017.indd TECHNOLOGY America s Trench Box Builder www.efficiencyproduction.com 800-552-8800 517-676-8800 Fax 517.676.0373