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Transcription:

Hard metals for precision tools EN

Production sites Tianjin China Taiwan Shanghai Changtai Xiamen 1+2 Tamshui Wugu ispatching centre Logistics centre Kempten, Germany 2

product line Carbide products from the CB-CERATIZIT plants The joint venture which was created between CB Carbide and CERATIZIT in October 2010 now enables us to offer you products from our CB-CERATIZIT plants. These carbide products are distributed under the name e-line. Acknowledged industrial quality With over 30 years' experience in carbide production and a quality management system certified according to ISO 9001, e-line stands for carbide products of a worldwide acknowledged industrial quality with a good price-performance ratio. The e-line products are continuously being further developed and thus always meet the most recent market standards. Order online through the E-TECHSTORE and enjoy rapid availability The e-line products can easily be ordered online through the tried and tested E-TECHSTORE from CERATIZIT. All e-line products are stored and dispatched from our central warehouse in Kempten, Germany, which guarantees rapid availability for our customers. Please note that the e-line products are only available in full packaged units (see program). Our e-line products can be recognized by this label. e-line tool label 3

www.ceratizit.com SPEE > Configurate over 900 products online and order immediately > Immediate order confirmation > Online check regarding delivery status of product > Extended product search especially for rods > Orders placed by 6 p.m. (C.E.T.) will be dispatched on the same day INFORMATION > On-line availability check for all standard items > Up-to-the-minute high-performing CERATIZIT product catalogue including all technical and graphical details > Well-structured navigation, easy user guidance SERVICES > Access 24 hours a day > irect link to your personal contact person > Online solution - no software installation necessary > Optimum safety by means of SSL-encoding and personal access authorization BUSINESS > Order online at individual net prices and conditions > Check invoices, consignments and payments > 'Last-minute' changes of open orders possible > Usage of personal order templates possible > Shipment tracking via Internet (Track & Trace) 4

S Contents L esignation system 6-7 Grade guide 8 RR - sintered rods 9 RG - ground rods 10 RRK2 - sintered rods with two helical coolant holes 11 RRG1 - sintered rods with central coolant hole 11 RRG2 - sintered rods with two straight coolant holes 12 RGK2 - ground rods with two helical coolant holes 12 RGG1 - ground rods with straight coolant hole 13 RGG2 - ground rods with two straight coolant holes 13 RGMC - ground rods cut to length 14 5

CERATIZIT designation system RR RG Sintered rods Ground rods RGMC Ground rods cut to length RRK RGK Sintered rods with helical coolant hole(s) Ground rods with helical coolant hole(s) RRG Sintered rods with straight coolant hole(s) RGG Ground rods with straight coolant hole(s) Type of rod External diameter [mm] CB-RRK 2 1030 / 4,5 / E-Line Coolant hole Pitch circle of coolant holes [mm] 1 = 2 = 6

CERATIZIT designation system iameter of coolant holes [mm] Rod length [mm] 1,3 / 43,5-330 WF15 Nominal pitch of coolant hole [mm] Grade Pitch WF15.. 7

Grades Composition and properties Grade ISO code U.S. code Grain size TiC/ Ta(Nb)C Binder ± 0,5% ensity Hardness Transverse rupture strength TRS K IC * SEVNB TUNGSTEN CARBIE COBALT GRAE (%) g/cm³ HV10 HV30 HRA MPa P.S.I. MPa*m 1/2 WF05 K10-K20 C-2 Submicron 7 14,65 1820 1790 93,0 3500 506.975 7,6 WF15 K20-K40 C-3 Submicron 10 14,40 1600 1580 91,8 3700 535.945 9,1 WF25 K10-K30 C-2 Ultrafine 12 14,15 1700 1690 92,4 4000 579.400 7,8 WF05 Submicron grain grade for rotating solid carbide tools. For the machining of aluminium alloys, non ferrous metals and cast iron. Suitable for the machining of plastic materials and graphite. WF15 Submicron grade with a wide application range in metal cutting. Suitable for drilling and milling most steel and cast iron grades. WF25 Ultrafine carbide grade with high transverse rupture strength and good wear resistance for finishing of hardened steels. Classification of tungsten carbide grain size Tungsten carbide grain size [µm] < 0,2 0,2-0,5 0,5-0,8 0,8-1,3 1,3-2,5 2,5-6,0 > 6,0 Classification nano ultrafine submicron fine medium coarse extra-coarse Comments: 1. The data in this table represents typical material parameters. We reserve the right to modify the data due to technical progress or due to further development within our company. 2. K IC *: the measured critical tension intensity factors (K IC ) depend to a high degree on the sample geometry and sample preparation. A direct comparison with parameters which have been determined by means of a different method is therefore not admissible. 8

Rods Sintered rods Type, VE L ia. tol. [piece] [mm] [mm] WF05 WF15 WF25 3.20 CB-RR 0320-330 100 330-0/+0.20 r r r 3.70 CB-RR 0370-330 50 330-0/+0.20 r 4.20 CB-RR 0420-330 50 330-0/+0.20 r r r 4.70 CB-RR 0470-330 50 330-0/+0.20 r 5.20 CB-RR 0520-330 30 330-0/+0.25 r r r 5.70 CB-RR 0570-330 30 330-0/+0.25 r 6.20 CB-RR 0620-330 30 330-0/+0.25 r r r 6.70 CB-RR 0670-330 30 330-0/+0.25 r 7.20 CB-RR 0720-330 20 330-0/+0.30 r 7.70 CB-RR 0770-330 20 330-0/+0.30 r 8.20 CB-RR 0820-330 20 330-0/+0.30 r r r 8.70 CB-RR 0870-330 20 330-0/+0.30 r 9.20 CB-RR 0920-330 10 330-0/+0.30 r 9.70 CB-RR 0970-330 10 330-0/+0.30 r 10.20 CB-RR 1020-330 10 330-0/+0.30 r r r 10.70 CB-RR 1070-330 7 330-0/+0.30 r 11.20 CB-RR 1120-330 7 330-0/+0.30 r 11.70 CB-RR 1170-330 7 330-0/+0.30 r 12.20 CB-RR 1220-330 7 330-0/+0.30 r r r 12.70 CB-RR 1270-330 7 330-0/+0.30 r 13.20 CB-RR 1320-330 5 330-0/+0.30 r 13.70 CB-RR 1370-330 5 330-0/+0.30 r 14.20 CB-RR 1420-330 5 330-0/+0.30 r r r 14.70 CB-RR 1470-330 5 330-0/+0.30 r 15.20 CB-RR 1520-330 4 330-0/+0.30 r 15.70 CB-RR 1570-330 4 330-0/+0.30 r 16.20 CB-RR 1620-330 4 330-0/+0.45 r r r 17.20 CB-RR 1720-330 4 330-0/+0.45 r 18.20 CB-RR 1820-330 4 330-0/+0.45 r r r 19.20 CB-RR 1920-330 2 330-0/+0.45 r 20.20 CB-RR 2020-330 2 330-0/+0.45 r r r 21.20 CB-RR 2120-330 2 330-0/+0.55 r 22.20 CB-RR 2220-330 2 330-0/+0.55 r 23.20 CB-RR 2320-330 2 330-0/+0.55 r 24.20 CB-RR 2420-330 1 330-0/+0.55 r 25.20 CB-RR 2520-330 1 330-0/+0.65 r r r 26.20 CB-RR 2620-330 1 330-0/+0.65 r 27.20 CB-RR 2720-330 1 330-0/+0.65 r 28.20 CB-RR 2820-330 1 330-0/+0.65 r 30.20 CB-RR 3020-330 1 330-0/+0.65 r 32.20 CB-RR 3220-330 1 330-0/+0.65 r r = stock item = limited stock or upon request = new products = no longer in production, available as long as stocks last VE = packaging unit Other grades and dimensions upon request Ø 3.20 32.20 mm 9

Rods Ground rods h6 Ø 3.00 32.00 mm Type, VE L ia. tol. [piece] [mm] [mm] WF05 WF15 WF25 3.00 CB-RG 0300-330 100 330 +0/-0.006 r R r 3.50 CB-RG 0350-330 100 330 +0/-0.008 r 4.00 CB-RG 0400-330 50 330 +0/-0.008 r R r 4.50 CB-RG 0450-330 50 330 +0/-0.008 r 5.00 CB-RG 0500-330 30 330 +0/-0.008 r R r 5.50 CB-RG 0550-330 30 330 +0/-0.008 r 6.00 CB-RG 0600-330 30 330 +0/-0.008 r R r 6.50 CB-RG 0650-330 30 330 +0/-0.009 r 7.00 CB-RG 0700-330 20 330 +0/-0.009 r 7.50 CB-RG 0750-330 20 330 +0/-0.009 r 8.00 CB-RG 0800-330 20 330 +0/-0.009 r R r 8.50 CB-RG 0850-330 20 330 +0/-0.009 r 9.00 CB-RG 0900-330 10 330 +0/-0.009 r 9.50 CB-RG 0950-330 10 330 +0/-0.009 r 10.00 CB-RG 1000-330 10 330 +0/-0.009 r R r 11.00 CB-RG 1100-330 7 330 +0/-0.011 r 12.00 CB-RG 1200-330 7 330 +0/-0.011 r R r 13.00 CB-RG 1300-330 5 330 +0/-0.011 r 14.00 CB-RG 1400-330 5 330 +0/-0.011 r R r 15.00 CB-RG 1500-330 4 330 +0/-0.011 r 16.00 CB-RG 1600-330 4 330 +0/-0.011 r R r 17.00 CB-RG 1700-330 4 330 +0/-0.011 r 18.00 CB-RG 1800-330 4 330 +0/-0.011 R 20.00 CB-RG 2000-330 2 330 +0/-0.013 r R r 22.00 CB-RG 2200-330 2 330 +0/-0.013 r 24.00 CB-RG 2400-330 1 330 +0/-0.013 r 25.00 CB-RG 2500-330 1 330 +0/-0.013 r R r 30.00 CB-RG 3000-330 1 330 +0/-0.013 r 32.00 CB-RG 3200-330 1 330 +0/-0.016 R r = stock item = limited stock or upon request = new products = no longer in production, available as long as stocks last VE = packaging unit Other grades and dimensions upon request 10

Rods Sintered rods L with two helical coolant holes Ø 6.30 25.30 mm Type, VE L 1 d Nominal pitch [piece] [mm] [mm] [mm] [mm] [ ] WF15 6.30 CB-RRK2 0630/2.4/0.7/32.7-330 30 330 2.40 0.70 32.70 30.0 r 8.30 CB-RRK2 0830/4.00/1.00/43.53-330 20 330 4.00 1.00 43.53 30.0 r 10.30 CB-RRK2 1030/4.50/1.40/54.41-330 10 330 4.50 1.40 54.41 30.0 r 12.30 CB-RRK2 1230/6.25/1.40/65.30-330 7 330 6.25 1.40 65.30 30.0 r 14.30 CB-RRK2 1430/7.10/1.75/76.18-330 5 330 7.10 1.75 76.18 30.0 r 16.30 CB-RRK2 1630/8.3/1.8/87-330 4 330 8.30 1.80 87.00 30.0 r 18.30 CB-RRK2 1830/9.2/2.0/98-330 4 330 9.20 2.00 98.00 30.0 r 20.30 CB-RRK2 2030/10.4/2.0/108.8-330 2 330 10.40 2.00 108.80 30.0 r 25.30 CB-RRK2 2530/12.8/2.5/139.3-330 1 330 12.80 2.50 139.30 29.4 r Sintered rods L with one straight coolant hole Ø 4.20 32.20 mm Type, VE L d [piece] [mm] [mm] WF15 4.20 CB-RRG1 0420/0.6-330 50 330 0.60 r 5.20 CB-RRG1 0520/0.8-330 30 330 0.80 r 6.20 CB-RRG1 0620/1.00-330 30 330 1.00 r 8.20 CB-RRG1 0820/1.0-330 20 330 1.00 r 10.20 CB-RRG1 1020/1.3-330 10 330 1.30 r 12.20 CB-RRG1 1220/2.5-330 7 330 2.50 r 14.20 CB-RRG1 1420/2.0-330 5 330 2.00 r 15.20 CB-RRG1 1520/3.0-330 4 330 3.00 r 16.20 CB-RRG1 1620/2.0-330 4 330 2.00 r 18.20 CB-RRG1 1820/2.5-330 4 330 2.50 r 20.20 CB-RRG1 2020/2.5-330 2 330 2.50 r 25.20 CB-RRG1 2520/4.0-330 1 330 4.00 r 30.20 CB-RRG1 3020/5.0-330 1 330 5.00 r 32.20 CB-RRG1 3220/5.0-330 1 330 5.00 r = stock item = limited stock or upon request = new products = no longer in production, available as long as stocks last VE = packaging unit Other grades and dimensions upon request 11

Rods Sintered rods L with two straight coolant holes Ø 6.20 20.20 mm Type, VE L 1 d [piece] [mm] [mm] [mm] WF05 6.20 CB-RRG2 0620/1.1/0.5-330 30 330 1.10 0.50 r CB-RRG2 0620/2.2/1.0-330 30 330 2.20 1.00 r 8.20 CB-RRG2 0820/1.1/0.5-330 20 330 1.10 0.50 r CB-RRG2 0820/2.2/1.0-330 20 330 2.20 1.00 r 10.20 CB-RRG2 1020/2.6/1-330 10 330 2.60 1.00 r CB-RRG2 1020/4.3/1.6-330 10 330 4.30 1.60 r 12.20 CB-RRG2 1220/3.5/1.2-330 7 330 3.50 1.20 r CB-RRG2 1220/5.0/1.5-330 7 330 5.00 1.50 r 14.20 CB-RRG2 1420/5.5/1.8-330 5 330 5.50 1.80 r CB-RRG2 1420/6.5/2.0-330 5 330 6.50 2.00 r 16.20 CB-RRG2 1620/5.5/1.8-330 4 330 5.50 1.80 r CB-RRG2 1620/7.0/2.0-330 4 330 7.00 2.00 r 18.20 CB-RRG2 1820/6.0/2.0-330 4 330 6.00 2.00 r 20.20 CB-RRG2 2020/3.5/1.5-330 2 330 3.50 1.50 r CB-RRG2 2020/6.0/2.0-330 2 330 6.00 2.00 r Ground rods h6 h6 L with two helical coolant holes Ø 6.00 25.00 mm Type, VE L 1 d Nominal pitch [piece] [mm] [mm] [mm] [mm] [ ] WF15 6.00 CB-RGK2 0600/2.40/0.70/32.65-330 30 330 2.40 0.70 32.65 30.0 r 8.00 CB-RGK2 0800/3.80/1.00/43.53-330 20 330 3.80 1.00 43.53 30.0 r 10.00 CB-RGK2 1000/4.50/1.40/54.41-330 10 330 4.50 1.40 54.41 30.0 r 12.00 CB-RGK2 1200/6.3/1.4/65.3-330 7 330 6.30 1.40 65.30 30.0 r 14.00 CB-RGK2 1400/7.1/1.75/76.2-330 5 330 7.10 1.75 76.20 30.0 r 16.00 CB-RGK2 1600/8.3/1.8/87-330 4 330 8.30 1.80 87.00 30.0 r 18.00 CB-RGK2 1800/9.15/2.00/97.95-330 4 330 9.15 2.00 97.95 30.0 r 20.00 CB-RGK2 2000/10.4/2.0/108.8-330 2 330 10.40 2.00 108.80 30.0 r 25.00 CB-RGK2 2500/12.8/2.5/139.3-330 1 330 12.80 2.50 139.30 29.4 r = stock item = limited stock or upon request = new products = no longer in production, available as long as stocks last VE = packaging unit Other grades and dimensions upon request 12

Rods Ground rods h6 h6 L with one straight coolant hole Ø 4.00 32.00 mm Type, VE L d ia. tol. [piece] [mm] [mm] [mm] WF15 4.00 CB-RGG1 0400/0.6-330 50 330 0.60 +0/-0.008 r 5.00 CB-RGG1 0500/0.8-330 30 330 0.80 +0/-0.008 r 6.00 CB-RGG1 0600/1.0-330 30 330 1.00 +0/-0.008 r 8.00 CB-RGG1 0800/1.0-330 20 330 1.00 +0/-0.009 r 10.00 CB-RGG1 1000/1.3-330 10 330 1.30 +0/-0.009 r 12.00 CB-RGG1 1200/2.5-330 7 330 2.50 +0/-0.011 r 14.00 CB-RGG1 1400/2.0-330 5 330 2.00 +0/-0.011 r 15.00 CB-RGG1 1500/3.0-330 4 330 3.00 +0/-0.011 r 16.00 CB-RGG1 1600/2.0-330 4 330 2.00 +0/-0.011 r 18.00 CB-RGG1 1800/2.5-330 4 330 2.50 +0/-0.011 r 20.00 CB-RGG1 2000/2.5-330 2 330 2.50 +0/-0.013 r 25.00 CB-RGG1 2500/4.0-330 1 330 4.00 +0/-0.013 r 30.00 CB-RGG1 3000/5.0-330 1 330 5.00 +0/-0.013 r 32.00 CB-RGG1 3200/5.0-330 1 330 5.00 +0/-0.016 r Ground rods h6 L with two straight coolant holes Ø 6.00 20.00 mm Type, VE L 1 d [piece] [mm] [mm] [mm] WF05 6.00 CB-RGG2 0600/1.1/0.5-330 30 330 1.10 0.50 r CB-RGG2 0600/2.2/1-330 30 330 2.20 1.00 r 8.00 CB-RGG2 0800/1.1/0.5-330 20 330 1.10 0.50 r CB-RGG2 0800/2.2/1-330 20 330 2.20 1.00 r 10.00 CB-RGG2 1000/2.6/1-330 10 330 2.60 1.00 r CB-RGG2 1000/4.3/1.2-330 10 330 4.30 1.20 r 12.00 CB-RGG2 1200/3.5/1.2-330 7 330 3.50 1.20 r CB-RGG2 1200/5.0/1.5-330 7 330 5.00 1.50 r 14.00 CB-RGG2 1400/5.5/1.8-330 5 330 5.50 1.80 r CB-RGG2 1400/6.5/2.0-330 5 330 6.50 2.00 r 16.00 CB-RGG2 1600/5.5/1.8-330 4 330 5.50 1.80 r CB-RGG2 1600/7.0/2.0-330 4 330 7.00 2.00 r 18.00 CB-RGG2 1800/6/2-330 4 330 6.00 2.00 r 20.00 CB-RGG2 2000/3.5/1.5-330 2 330 3.50 1.50 r CB-RGG2 2000/6/2-330 2 330 6.00 2.00 r = stock item = limited stock or upon request = new products = no longer in production, available as long as stocks last VE = packaging unit Other grades and dimensions upon request 13

Rods Ground rods h6 45 c L Semi-finished products for solid carbide milling cutters Ø 3.00 25.00 mm Type, VE L c ia. tol. [piece] [mm] [mm] [mm] WF15 3.00 CB-RGMC 0300-0395 400 39.5 0.30 +0/-0.006 R 4.00 CB-RGMC 0400-050 300 50 0.40 +0/-0.008 r 5.00 CB-RGMC 0500-050 300 50 0.40 +0/-0.008 r CB-RGMC 0600-051 300 51 0.60 +0/-0.008 R 6.00 CB-RGMC 0600-055 200 55 0.60 +0/-0.008 R CB-RGMC 0600-057 200 57 0.60 +0/-0.008 R CB-RGMC 0600-100 100 100 0.60 +0/-0.008 r CB-RGMC 0800-058 100 58 0.60 +0/-0.009 r 8.00 CB-RGMC 0800-063 100 63 0.60 +0/-0.009 R CB-RGMC 0800-100 50 100 0.60 +0/-0.009 r CB-RGMC 1000-066 60 66 0.60 +0/-0.009 r 10.00 CB-RGMC 1000-072 60 72 0.60 +0/-0.009 R CB-RGMC 1000-100 30 100 0.60 +0/-0.009 r CB-RGMC 1200-073 30 73 0.80 +0/-0.011 r 12.00 CB-RGMC 1200-083 30 83 0.80 +0/-0.011 R CB-RGMC 1200-100 15 100 0.80 +0/-0.011 r 14.00 CB-RGMC 1400-074 20 74 0.80 +0/-0.011 r CB-RGMC 1400-083 20 83 0.80 +0/-0.011 R CB-RGMC 1600-082 12 82 0.80 +0/-0.011 r 16.00 CB-RGMC 1600-092 12 92 0.80 +0/-0.011 R CB-RGMC 1600-100 8 100 0.80 +0/-0.011 r CB-RGMC 1600-120 8 120 0.80 +0/-0.011 r 18.00 CB-RGMC 1800-084 6 84 1.00 +0/-0.011 r CB-RGMC 1800-092 6 92 1.00 +0/-0.011 r CB-RGMC 2000-092 6 92 1.00 +0/-0.013 r 20.00 CB-RGMC 2000-104 6 104 1.00 +0/-0.013 R CB-RGMC 2000-125 6 125 1.00 +0/-0.013 r CB-RGMC 2000-150 6 150 1.00 +0/-0.013 r 25.00 CB-RGMC 2500-150 6 150 1.00 +0/-0.013 r = stock item = limited stock or upon request = new products = no longer in production, available as long as stocks last VE = packaging unit Other grades and dimensions upon request 14

CERATIZIT contact Europe istribution areas (sales companies) Belgium Bulgaria Germany France United Kingdom Italy Luxembourg Netherlands Austria Poland Switzerland Slovak Republic Spain Czech Republic Hungary America (sales companies) U.S.A. Brazil Mexico India Japan (sales companies) CERATIZIT worldwide Parent company in Luxembourg CERATIZIT Luxembourg Sàrl Route de Holzem 101 L-8232 Mamer Tel.: +352 312 085-1 Fax: +352 311 911 E-mail: info@ceratizit.com www.ceratizit.com Contact for further information: CERATIZIT Austria Gesellschaft m.b.h. A-6600 Reutte/Tyrol Tel.: +43 (5672) 200-0 Fax: +43 (5672) 200-502 E-mail: info.austria@ceratizit.com www.ceratizit.com 15

540 540 EN 12.11 7000373 We reserve the right to make technical changes for improvement of the product.