SLIDING DOOR AND WINDOW SYSTEM WITH THERMAL BREAK

Е70 WINDOW AND DOOR SYSTEM WITH THERMAL BREAK TABLE OF CONTENTS GENERAL INFORMATION page 9 BUILDING PHYSICS page 17 TABLES page 25 PROFILES page 31 SECTIONS page 47 GLAZING OPTIONS page 67 CUTTING LISTS page 71 MACHINING page 85 ACCESSORIES page 161 CE MARKING page 189 5

GENERAL INFORMATION CONCEPT / ADVANTAGES / CERTIFICATES

WINDOW CONCEPT IS A HIGH-END SLIDING WINDOW SYSTEM WITH THERMAL BREAK, SUITABLE FOR OPPOSED BALCONY DOORS AND WINDOWS WITH HIGH REQUIREMENTS FOR THERMAL INSULATION, FUNCTIONALITY AND AESTHETICS. Elegant straight design Excellent water-tightness and air-permeability High thermal insulation Glazing sash with 70.0 mm width allowing glass panel from 20.0 up to 50.0 mm Ability of minimum aluminium appearance (Less Frame) at the external side. Function ability by electric mechanism. Maximum weight per sash 400 kg. 11

ADVANCED IMPROVED BASIC 12

ADVANTAGES AND COMBINATION PERFORMANCE CHARACTERISTICS Type of glazing Double Glazing Double Glazing Double Glazing Triple Glazing 4/16/4 Low Emission 5/15/4 Low Emission Argon 5sun guard/15/4 Low Emission 5sun guard/12/4/12/4 Low Emission 4 16 4 5 15 4 5 15 4 5 12 4 12 4 24 24 24 37 Uglass 1,4 1,1 1,0 0,6 Uwindow 1 1,7 1,5 1,4 1,1 g value 2 0,6 0,6 0,5 0,46 ADVANTAGES Energy Efficincy * ** *** **** Sound Insulation * ** *** **** Ventilation Daylight **** *** ** * Sunshading E 66 * ** *** **** Automation Safety and security Notes: 1. Uw value is calculating by using warm edge spacer for double vent window (exter. dimensions W4000 x H2500) 2. g value is calculating without external sunshading. * good ** better *** the best ****excellent compatible 13

COMPLIANCE WITH APPLICABLE REGULATIONS Production management Quality Management system is certified in accordance with EN ISO 9001:2008. Environmental management system is certified in accordance with EN ISO 14001. Factory production control system is certified according to the requirements of EN 15088. All ETEM profiles are CE marked and in compliance with applicable European Standards. ETEM is authorized to use the QUALICOAT quality sign for paint, lacquer and powder coating on aluminium for architectural applications. Occupational Health & Safety Management System is certified in accordance with OHSAS 18001. PERFORMANCE CHARACTERISTICS OF Characteristic Classification / value Standard Air permeability Up to class 4 EN 1026 / EN 12207 Watertightness Up to class E750 EN 1027 / EN 12208 Resistance to wind load Up to class C4 EN 12211 / EN 12210 Thermal transmittance from 1,5 W/m 2.K EN ISO 10077-2 14

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BUILDING PHYSICS DIMENSIONING / FORMULAS / EXAMPLES

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CALCULATION OF REQUIRED MOMENT OF INERTIA * Wind load actions: The required moment of inertia of a mullion due to the wind action is given by: a) triangle load Example: If H or b) trapezoid load If Use the same method to calculate Jyd Total of required moment of inertia:, cm4 L Initial data: H = 3 m w = 120 kg/m² c = 2,8 m Eal = 7.109 kg/m² d = 2,8 m c d where: Jy - Moment of inertia of a transom, cm4 w - wind pressure, kg/m² Eal - Modulus of Elasticity of aluminium, kg/m² fmax - Maximum transom deflection, m H - Length of a mullion, m a,b - Distance between mullions, m (EN 14351-1) in the following formulas: Maximum transom deflection fmax by wind load: or 0,015 m - whichever is less (EN 14351-1) Use ETEM Catalogue to choose the appropriate mullion with Jy exceeding or equal to the required Jy. Use ETEM Catalogue to choose the appropriate profile which characteristics exceed or are equal to both calculated values Jx and Jy. In this case the combined moment of inertia of sash 201 + interlock 603 + ET080186 must be The moment of inertia of the combination is: 21

CALCULATION OF GLASS PANE THICKNESS Glazing thickness: For single glazing the minimum thickness is given by the following equations: a) If hg or b) If where: t - Minimum theoretical glass thickness, mm w - Wind pressure, kg/m² lg - The smallest dimension of the glass pane, m hg - The largest dimension of the glass pane, m lg Example: Initial data: lg = 2,8 m hg = 3 m w = 120 kg/m² For double glazing, the total thickness of both glasses in the panel is equal to the thickness of a single glass pane (evaluated using the above equations) multiplied by 1.5 For triple glazing, the total thickness of all glasses in the panel is equal to the thickness of a single glass pane (evaluated using the above equations) multiplied by 1.7 Always consult façade engineer or glazing manufacturer when calculating for required glazing thickness and maximum allowable dimensions. For double glazing treq = 1,5 x 11.8 = 18 mm We choose double glazing 10/spacer/4+4 ATTENTION: PLEASE NOTE THAT THE ABOVE CALCULATIONS ARE INDICATIVE 22

Method for calculation according to EN ISO 10077-2 Uw= Ag x Ug + Af x Uf + lg x g Ag + Af Uw thermo-transmittance coefficient of the whole structure Ug glass thermo-transmittance coefficient Uf thermo-transmittance coefficient of the aluminium frame (frame and sash) g spacer linear thermal transmittance lg total length of the spacer Ag glass area Af aluminium frame area (frame and sash) Uw is calculated by formula (1) Ug is given by the glass manufacturer Uf is given by the manufacturer of the aluminium profiles Aw Af,i Ag,i Ig Uf Af,a Ag,a Ug Example for calculating thermal transmission coefficient 2 frame: E 70 Uf 2.29 W/(m K) 4000 spacer: Warm Edge g 0.051 W/(mK) 2 glass: triple insulated glass Ug 1.00 W/(m K) 2500 window width: window height: length of glass edge lg: window type: 4.00 m 2.50 m 16.0 m double vent sliding Uw= 8.0 x 1 + 2.0 x 2.29 + 16 x 0.051 8.0 + 2 2 Uw 1,4 W/(m K) 23

TABLES TYPOLOGIES / LIST OF PROFILES / CHARACTERISTICS

G70-01 technical catalogue 27

102 101 160 2300 g/m L=6.01 m 201 2313 g/m L=6.01 m Double rail 42 Sash 70 Ix=59.7 m 4 Iy=57.2 m 4 102 81 1500 g/m L=6.01 m 204 102 2105 g/m L=6.01 m Single rail 45 Sash for "Less Frame" 70 Ix=45.6 m 4 Iy=55.1 m 4 103 149 2178 g/m L=6.01 m 602 23 277 g/m L=6.01 m Part of triple rail 42 Supplementary profil for upper rail 17 104 104.2 1507 g/m L=6.01 m 551 77 1274 g/m L=6.01 m Part of triple rail 42 Adjoining profile 30 Ix=25.7 m 4 Iy=3.1 m 4 153 160 1995 g/m L=6.01m 603 85 486 g/m L=6.01 m Indermidiate profile Ix=177.6 m 4 30.4 Iy=8.9 m 4 Interlock profile 21.7 601 Suplementary profil for rail 40 22 269 g/m L=6.01 m 604 Anodised cover for bottom rail 87 594 g/m L=6.01 m 16.3 L70-01 technical catalogue 28

605 87 667 g/m L=6.01 m 651 18.8 265 g/m L=6.01 m Anodised cover for bottom rail 31.5 Supplemetary anodized profile for 204 606 87 569 g/m L=6.01 m 959 238 g/m L=6.01 m Cover for jamb Anodized spacer for 204 16.3 607 10 386 g/m L=6.01 m Supplementary profil for frame 42 E 19641 26.4 130 g/m L=4.80 m Cover for 640 640 60 597 g/m L=4.80 m Wall joining profile 50 7.5 650 17.5 103 g/m L=6.01 m Supplemetary anodized profile for 204 4.7 12.2 44.7 6.2 E60222 22 281 g/m L=6.01 m Glazing bead 21 E60107 7 189 g/m L=6.01 m Glazing bead 21 E60207 7 205 g/m L=6.01 m Glazing bead 21 E60219 18.5 270 g/m L=6.01 m Glazing bead L70-02 21 technical catalogue 29

E60235 34.5 322.1 g/m L=6.01 m E60230 29.5 304.5 g/m L=6.01 m Glazing bead 21 Glazing bead 21 E60225 25 289 g/m L=6.01 m E60117 17 284 g/m L=6.01 m Glazing bead 21 Glazing bead 21 E60122 22 308 g/m L=6.01 m E60215 14 238 g/m L=6.01 m Glazing bead 21 Glazing bead 21 E60127 27 L70-03 381 g/m L=6.01 m Glazing bead 21 technical catalogue 30

PROFILES DRAWINGS / SCALE 1:1

101 Double rail 2300 gr/m 160 42 102 Single rail 1500 gr/m 81 30 45 30 scale : 1:1 P70-01 technical catalogue 33

Triple rail = 103 + 104 103 Part of triple rail 103 250 104 2178 gr/m 149 42 104 Part of triple rail 1507 gr/m 104.2 30 42 30 scale : 1:1 P70-02 technical catalogue 34

153 Indermidiate profile 1995 gr/m 160 30.4 601 Supplementary profile for rail 269 gr/m 22 40 25 4.5 scale : 1:1 P70-03 technical catalogue 35

201 Sash 2313 gr/m 102 80 70 204 102 Sash for "Less Frame" 2105 gr/m 70 14 scale : 1:1 P70-04 technical catalogue 36

602 Supplementary profile for upper rail 277 gr/m 23 551 Adjoining profile 1274 gr/m 77 30 17 scale : 1:1 P70-05 technical catalogue 37

603 Interlock profile 486 gr/m 85 21.7 604 Anodized cover for bottom rail 594 gr/m 87 16.3 17 scale : 1:1 P70-06 technical catalogue 38

605 Anodized cover for bottom rail 87 667 gr/m 607 Supplementary profile for frame 386 gr/m 606 Cover for jamb 569 gr/m 10 87 42 16.3 26.5 31.5 scale : 1:1 P70-07 technical catalogue 39

E19641 Cover for 640 130 gr/m 26.4 640 Wall joining profile 60 597 gr/m 50 7.5 scale : 1:1 P70-08 technical catalogue 40

651 Supplementary anodised profile for 204 265 gr/m 12.2 18.8 650 Supplementary anodized profile for 204 103 gr/m 17.5 4.7 14.1 scale : 1:1 P70-09 technical catalogue 41

959 Anodized spacer for 204 238 gr/m 44.7 21 6.2 E60222 Glazing bead 281 gr/m E60107 Glazing bead 189 gr/m 22 7 21 scale : 1:1 P70-10 technical catalogue 42

E60207 Glazing bead 205 gr/m E60219 Glazing bead 270 gr/m 7 18.5 21 21 E60235 Glazing bead 322.1 gr/m E60225 Glazing bead 289 gr/m 34.5 25 21 21 scale : 1:1 P70-11 technical catalogue 43

E60117 Glazing bead 284 gr/m E60122 Glazing bead 308 gr/m 17 22 14 27 21 21 21 21 E60215 Glazing bead 238 gr/m E60127 Glazing bead 381 gr/m scale : 1:1 P70-12 technical catalogue 44

E60230 Glazing bead 304.5 gr/m 29.5 21 scale : 1:1 P70-13 technical catalogue 45

SECTIONS SECTIONS / DETAILS

42 out 101 160 7 201 70 29 E60127 30 5 136 80 21 in scale : 1:1 D70-01 technical catalogue 49

43 120 out 201 29 201 85 70 603 21 120 43 in scale : 1:1 D70-02 technical catalogue 50

29 70 6 16 7 out in E60127 30 5 7 80 21 201 101 42 136 scale : 1:1 D70-03 technical catalogue 51

4.5 101 160 20 21 151 80 56.5 30 601 602 out in scale : 1:1 29 70 technical catalogue 52

F 29 70 6 16 7 out in E60127 44.5 21 201 604 30 80 5 136 scale : 1:1 D70-05 technical catalogue 53

F 101 160 20 151 80 21 30 601 602 605 201 E60127 out in scale : 1:1 29 70 D70-06 technical catalogue 54

F 604 43 120 out 201 29 201 85 70 603 21 120 43 in scale : 1:1 D70-07 technical catalogue 55

70 29 201 551 30 7 7 93 93 109 109 E60127 in scale : 1:1-2:1 out D70-08 technical catalogue 56

35 102 201 102 out 7 81 29 E60127 35 136 80 21 in scale : 1:1 D70-09 technical catalogue 57

out 125 E19641 70 105-140 mm 29 E60127 201 in 21 80 23 640 scale : 1:1 74 50 D75-10 technical catalogue 58

4.5 81 102 151.1 5.1 45 601 201 E60127 21 out in 29 scale : 1:1 70 D75-11 technical catalogue 59

70 out in E60127 201 30 5 7 102 scale : 1:1 81 D75-12 technical catalogue 60

42 out 101 204 959 16 70 54 160 30 5 650 in scale : 1:1 D75-12 technical catalogue 61

43 120 out 603 650 54 35 651 70 6 16 16 85 10 6 54 6 204 650 120 43 in scale : 1:1 technical catalogue 62

75 5 3 36 6 25 F E60225 E75100 25 58 21 153 59 101 30 601 20 602 605 201 out in scale : 1:1 70 technical catalogue 63

75 5 3 36 6 25 E60225 21 E75210 E75110 148 72 5 72 5 50 5 72 E75153 out in 25 101 scale : 1:1 160 D75-12 technical catalogue 64

85 5 85 5 29 70 6 16 7 out in E60127 7 136 80 21 201 42 12 30 103 104 30 5 3.5 scale : 1:1 250 D75-12 technical catalogue 65 65

GLAZING OPTIONS

external gaskets GLAZING OPTIONS INTERNAL GASKETS GLAZING BEADS 5-6 mm 130176 7-8 mm 130177 X 65 X mm 50 49 48 47 47 46 45 44 E60107 old code E1114 E60110 1 2 7 E60207 7 10 old code E1144 E60210 9.5 45 44 43 42 43 42 41 40 40 39 38 37 38 37 36 35 35 34 33 32 32 31 30 29 30 29 28 27 27 26 25 24 E60112 old code E5317 E60215 old code E5324 E60117 old code E5311 E60219 old code E5304 E60222 old code E1113 E60225 old code E5307 E60127 old code E5325 E60230 17 18.5 22 E60122 22 25 12 14 27 29.5 old code E5312 22 21 20 19 E60235 34.5 ETEM is stopping the production and distribution of profiles E5397, E5380, E5305 and E5393. Please see the revised glazing scheme above! Note: Tolerance in dimension chain ±0.5mm T70-01 technical catalogue 69

CUTTING LISTS

DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T70-01 1 3 4 101 601 30 20 height of sash H=height of casement 602 151 2 width of sash 1 21 80 W=width of casement cutting lengths width of rail 101 = W height of frame 101 = H E60127 width 601 = W 21 width 602 = W - 85 width of sash 201 = (W+16) 2 2 201 height of sash 201 = H - 85 80 136 inter. profile height 603 = H - 85 7 dimension in millimeters 30 5 all measurements are taken from the external side of the frame 43 120 603 7 3 4 120 43 30 5 80 21 136 2 0.0 10 5 50 mm 20 100 technical catalogue 73

DOUBLE LEAF WITH LIFT & SLIDE MECHANISM AND FIXED SASH T70-03 1 3 4 5 F height of sash H=height of casement 101 601 602 605 30 20 151 2 1 80 width of sash W=width of casement 21 cutting lengths width of rail 101 = W height of frame 101 = H height 601 = W E60127 height 602 = W - 85 21 width of sash 201 = (W+16) 2 2 height of sash 201 = H - 85 201 inter. profile height 603 = H - 85 80 136 606 = H - 105 604 604 605 = W - 91 2 = W - 91 2 30 5 dimension in millimeters all measurements are taken from the external side of the frame 3 120 4 5 43 137 121 110 35 603 606 7 120 43 0.0 2 10 5 50 mm 20 100 technical catalogue 74

THREE LEAF WITH LIFT & SLIDE MECHANISM T70-04 104 1 103 30 601 20 3 4 5 height of sash H=height of frame 602 151 80 2 width of sash 1 W=width of casement 21 E60127 2 30 5 7 136 80 21 201 5 3 4 cutting lengths width of rail 101 = W 43 120 height of frame 101 = H height 601 = W 603 height 602 = W - 85 width of sash 201 height of sash 201 = (W+102) 3 = H - 85 7 inter. profile height 603 = H - 85 dimension in millimeters all measurements are taken from the external side of the frame 30 5 80 21 136 0.0 2 10 5 50 mm 20 100 technical catalogue 75

FOUR LEAF WITH LIFT & SLIDE MECHANISM T70-05 1 101 30 3 4 5 601 20 height of sash H=height of casement 602 80 151 2 W=width of casement 1 21 cutting lengths width of rail 101 height of frame 101 = W = H 3 height 601 height 602 = W = W - 85 E60127 width of sash 201 = (W+88) 4 7 21 height of sash 201 = H - 85 2 201 sup. profile height 551 = H - 128 80 136 inter. profile height 603 dimension in millimeters all measurements are taken from the external side of the frame = H - 85 30 5 80 21 136 7 30 5 4 43 120 109 93 5 551 109 93 603 7 7 120 43 0.0 2 10 5 50 mm 20 100 technical catalogue 76

SINGLE LEAF WITH LIFT & SLIDE MECHANISM T70-06 1 H=height of casement height of sash 3 4 1 602 45 5.1 151.1 2 W=opening width 21 cutting lengths width of top rail 102 width of bot. rail 102 height of frame 102 = W + 500 = 2W - 175 = H E60127 width 601 width 602 width of sash 201 = W - 50 = W + 500 = W - 58 2 201 height of sash 201 = H - 85 30 5 102 7 dimension in millimeters all measurements are taken from the external side of the frame 125 7 102 3 4 E19641 105-140 mm 35 80 21 136 21 80 640 2 10 50 mm 0.0 5 20 100 23 technical catalogue 77

DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T70-07 1 4 45 H=height of casement height of sash 3 1 602 5 151 W=opening width 2 21 cutting lengths width of top rail 102 width of bot. rail 102 height of frame 102 width 601 = W + 1000 = 2W - 300 = H = W - 100 E60127 width 602 = W + 1000 201 width of sash 201 = (W- 60) 2 2 height of sash 201 = H - 85 7 sup. profile height 551 = H - 128 102 dimension in millimeters all measurements are taken from the external side of the frame 125 109 93 551 109 93 3 4 E19641 105-140 mm 7 7 21 80 640 0.0 2 10 5 50 mm 20 100 technical catalogue 78

DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T70-11 1 3 4 5 101 601 30 20 2 width of sash W=width of casement cutting lengths width of rail 101 height of frame 101 width 601 width 602 width of sash 204 height of sash 204 = W = H = W = W - 85 = (W+16) 2 = H - 85 height of sash H=height of casement 602 1 2 959 204 21 21 81 81 137.1 152.1 inter. profile height 603 = H - 85 7 30 5 dimension in millimeters all measurements are taken from the external side of the frame 2 10 50 mm 0.0 5 20 100 3 4 43 120 603 6 35 651 120 43 technical catalogue 79

DOUBLE LEAF WITH LIFT & SLIDE MECHANISM AND FIXED SASH T70-13 1 3 4 5 101 30 2 width of sash W=width of casement cutting lengths width of rail 101 F height of frame 101 width 601 width 602 width of sash 204 height of sash 204 inter. profile height 603 = W = H = W = W - 85 height of sash = (W+16) 2 = H - 85 = H - 85 H=height of casement 601 602 605 1 2 959 204 21 21 81 20 81 137.1 152.1 650 606 = H - 105 604 605 = W 2-91 = W 2-91 604 30 5 dimension in millimeters all measurements are taken from the external side of the frame 43 120 603 6 606 35 651 3 4 43 5 120 0.0 2 10 5 50 mm 20 100 technical catalogue 80

THREE LEAF WITH LIFT & SLIDE MECHANISM T70-14 103 1 104 30 3 4 5 height of sash H=height of casement 601 602 20 152 959 102 2 width of sash 1 W=width of casement 650 603 2 204 7 102 6 651 30 5 137 5 3 4 cutting lengths 43 120 width of rail 101 = W height of frame 101 height 601 = H = W 603 height 602 = W - 85 width of sash 204 height of sash 204 inter. profile height 603 = (W+102) 3 = H - 85 = H - 85 6 35 651 dimension in millimeters all measurements are taken from the external side of the frame 30 5 7 102 136 no scale 2 0.0 10 5 50 mm 20 100 technical catalogue 81

FOUR LEAF WITH LIFT & SLIDE MECHANISM T70-15 1 3 4 5 2 cutting lengths width of rail 101 height of frame 101 width 601 width 602 width of sash 201 height of sash 201 sup. profile height 551 W=width of casement = W = H = W = W - 85 = (W+88) 4 = H - 85 = H - 128 height of sash H=height of casement 3 101 601 602 1 2 959 204 21 21 81 20 30 81 137.1 152.1 650 inter. profile height 603 dimensions in milimeters = H - 85 7 30 5 all measurements are taken from the external side of the frame 43 120 4 551 5 603 7 7 6 35 651 109 109 120 43 2 10 50 mm 0.0 5 20 100 technical catalogue 82

SINGLE LEAF WITH LIFT & SLIDE MECHANISM T70-16 1 3 4 45 1 7 H=height of casement height of sash 2 602 959 102 5 152 W=opening width cutting lengths width of top rail 102 width of bot. rail 102 height of frame 102 width 601 = W + 500 = 2W - 175 = H = W - 50 650 width 602 = W + 500 204 width of sash 204 height of sash 204 = W - 58 = H - 85 2 dimension in millimeters 102 all measurements are taken from the external side of the frame 3 4 E19641 105-140 mm 0.0 2 10 5 50 mm 20 100 640 technical catalogue 83

DOUBLE LEAF WITH LIFT & SLIDE MECHANISM T70-17 1 H=height of casement height of sash 3 4 1 601 602 959 45 5 W=opening width 2 cutting lengths width of top rail width of bottom rail height of frame = W + 1000 = 2W - 300 = H 650 width 601 = W - 100 width 602 = W + 1000 204 width of sash 204 = (W- 60) 2 2 height of sash 204 = H - 85 7 sup. profile height 551 = H - 128 102 dimension in millimeters all measurements are taken from the external side of the frame 3 4 551 E19641 105-140 mm 7 7 0.0 2 10 5 50 mm 20 100 640 technical catalogue 84

MACHINING

79.6 119 119 15 30 15 15 10 21 49 6 30 21 17 42 12.5 8 30 40 50 ET074771.00 ET074605.00 technical catalogue 87

21 10 49 6 30 12.5 8 30 40 50 ET074771.00 80 130 104 10 31 80 50 50 50 80 500 80 50 50 50 30 65 80 59.5 20.5 2 500 30 45 15 15 15 100 145 technical catalogue 88

74.5 119 15 79.6 17 45 15 30 * 21 * 49 10 40 30 20 79.6 17 21 * * 10 21 * * 42 40 45 30 49 119 *R=3 mm technical catalogue 89

79.6 119 119 15 30 15 15 77 13 8 30 60 30 technical catalogue 90

74.5 15 30 45 13 77 technical catalogue 91

// 80 130 104 80 50 50 50 10 31 80 // // 80 50 50 50 30 65 90 59.5 20.5 2 // 45 30 15 15 15 100 145 technical catalogue 92

machining for: machining is performed by punching machine apply adhesive ET138004.00 20.1 119.8 20.1 technical catalogue 93

10.5 40 20 11 6 machining is performed by punching machine 20.1 20.1 machining for: technical catalogue 94

61.3 11.2 5 8.7 6.2 30 170 30 30 305 technical catalogue 95

9.7 50.6 9.7 58.7 8.5 technical catalogue 96

245 22.7 170 technical catalogue 97

* * 27 * 40 40 205 center of handle (measuring form sash bottom) * center of handle (measuring form sash bottom) 50.5 * R=3 mm 50.5 25.5 8.4 center of handle (measuring form sash bottom) * R=3 mm technical catalogue 98

* * 205 40 102.5 40 80 40 1006 center of handle (measuring form sash bottom) 1006 center of handle (measuring form sash bottom) 19 102.5 1006 center of handle (measuring form sash bottom) 50.5 50.5 8.4 * R=3 mm technical catalogue 99

technical catalogue 100

technical catalogue 101

36.5 27 21.5 5.2 5 18 7 * * 5 13 * * 7 8 5.2 8 35 30 20 * R=2 mm technical catalogue 102

36.5 27 21.5 5.2 5 9 * 5 9 7 * * 7 8 5.2 8 35 30 20 * R=2 mm technical catalogue 103

technical catalogue 104

5 5 technical catalogue 105

technical catalogue 106

7 77.5 12.6 * 60 200 21.7 26.6 38.7 * R=1 mm technical catalogue 107

12.6 * 38.7 26.6 21.7 * R=1 mm technical catalogue 108

ET138001.00 50 300 technical catalogue 109

77.5 7 technical catalogue 110

technical catalogue 111

technical catalogue 112

95 55 35 35 technical catalogue 113

95 55 22.7 22.7 technical catalogue 114

8 16 52 6 16 6 7 1 6.1 2 5 14 2 3 4 6 2 2 * * the edges of the glass pane are trimmed: 2x2 mm the gap, between sash 204 and the outer glass pane (thickness 8 mm), must be not less than 2-3 mm the gap between sash 204 and the outer glass pane, is filled with structural glazing silicone the structural glazing tape, as well as, the structural glazing silicone must be applied according to the written instructions of the supplier the glazing shim must be made of polypropylene for optimum performance ATTENTION: profile 650 must be inserted into the groove of sash 204 and then cut them according to the specified dimensions. it is not possible to insert 650 once the corners of the sash frame have been fixed by the crimping machine technical catalogue 115

0.6 * 651 * technical catalogue 116

technical catalogue 117

F technical catalogue 118

F technical catalogue 119

34 7 7 technical catalogue 120

22.5 technical catalogue 121

B B C B B C B B A B B C B C B B B A D D A B C D 7 mm 9 mm ET133010 ET133011 ET135507 ET135509 composite weather seal for 551 composite weather seal for sash pile weather seal FP 7 mm pile weather seal FP 9 mm technical catalogue 122

A A A C B C B D D B C B C A B C D ET970101.00 ET970201.00 ET970603.00 ET080523.00 foamed insert for rail foamed insert for ET080188, 201, 204 foamed insert for sash (fixed at interlock side) foamed insert for filling the gap between glass pane - sash technical catalogue 123

25 38.5 technical catalogue 124

B A 55.5 B A B 90 400-500 max technical catalogue 125

B A 55.5 A B 11 B 90 400-500 max no scale technical catalogue 126

ET138001.00 ET074704.00 technical catalogue 127

ET133009.00 ET133010.00 ET133010.00 no scale ET133009.00 technical catalogue 128

ET071260.00 ET071260.00 part ET071260.00 is cut according to the formula S.H-30mm (where S.H = sash height) ET071260.00 is inserted into the groove formed between the external part of 204 and the the PVC profile ET080189.00. it is placed only at the side of the sash frame, at which the adjoining profile 551 is to be fixed. ATTENTION: ET071260.00 is inserted into the sash profile before pressing the joint corner brackets at the crimping machine. scale : 1:1 technical catalogue 129

ET133009.00 ET133010.00 ET133010.00 ET133009.00 technical catalogue 130

27 * machining on 102 for ET240626.00 105 * *R=3 mm scale : 1:1 technical catalogue 131

ET240626.00 ET240626.00 ET240626.00 is placed into the groove that has been formed on to rail 102 using part ET240626.00 as jig, drill fixing holes (for sheet metal screws 5.5x50 mm) on to the threshold. remove part temporarily, so that to fix the plastic plugs. place the part and fix it on place using countesunk head sheet metal screws 5.5x50 mm DIN 7982 the gap between ET240626.00 and rail 102 is filled with silicone ET138001.00 technical catalogue 132

ET240624.02 ET240624.02 place stop ET240624.02 on to ET240626.00 taking care so that the fixing holes are aligned ET240624.02 stop ET240624.02 is fixed on to ET240626.00 using sheet metal screws 4.8x20 mm DIN 7982 technical catalogue 133

ET080191.00 ET080191.00 fix machined plastic profile ET080191.00 on to the rail the gap between ET240624.02 and plastic profile ET080191.00 is filled with silicone ET138001.02 technical catalogue 134

MACHINING ON ET080188 FOR FOUR SASHES SLIDING DOOR FOR bottom RAIL 101 F F A A 21 * 64 * ET080188.00 70 35 machining on ET080188.00 for bottom rail 101 (valid only for four sashes sliding door) 7.9 ET080188.00 101 *R=3 mm technical catalogue 135

B B F F 46.6 51 25.5 23.3 6 for top rail 101 (valid only for four sashes sliding door) 101 technical catalogue 136

51 * 25.5 * 32.5 F F 65 23.3 46.6 * * machining on top and bottom rail *R=3 mm 18 technical catalogue 137

F F machining on 604 in order to fix it on to the bottom rail 101 of a four sashes sliding door 13.5 7 14 604 604 101 technical catalogue 138

F F machining on 605 in order to fix it on to the top rail 101 of a four sashes sliding door 19 9.5 * * * * * 35 770 28.7 605 *R=2 mm 605 101 technical catalogue 139

F F ET240625.00 is placed into the grooves formed at the back side of profile 101, taking care so that the fixing holes of ET240625.00 (for the stop) are placed at the side of the polyamide, as presented in the drawing above ET240625.00 101 ET240625.00 is fixed on top & bottom side of rail 101 101 ET240625.00 ET240625.00 is fixed on to rail 101, using countersunk head sheet metal screws ST 4.8x13 mm DIN 7982. the gap between ET240625.00 and 101 is sealed with silicone ET138001 101 technical catalogue 140

ET138001.02 ET240622.02 insert stopper ET240622.02 on to bottom rail 101 before fixing the frame into the opening after fixing the rail into the opening apply silicone along the perimeter of each hole drilled on to rail 101, as presented in the figure. move up the stopper, so that not to spread the silicone and move it until the fixing holes are aligned, then press the stopper against the rail ET240622.02 101 stopper ET240624.02 is fixed using sheet metal screws 4.8x20 mm DIN 7982 101 technical catalogue 141

ET080188.00 fix machined plastic profile ET080188.00 on to the rail 101 ET080188.00 the gap between ET240622.02 and plastic profile ET080188.00 is filled with silicone ET138001.02 101 101 technical catalogue 142

fix machined plastic profile ET080188.00 on to the rail 101 ET071268.00 ET080188.00 101 101 fix the al. spacer ET071268.00 into each of the holes drilled on to plastic drain profile 080188.00 technical catalogue 143

place stop ET240621.02 on to plastic profile ET080188.00 taking care so that the fixing holes are aligned ET240621.00 101 101 101 stop ET240621.02 is fixed using sheet metal screws 4.8x32mm DIN 7982 technical catalogue 144

F F ET240621.00 605 101 cover profile 605 is fixed on the top side of a four sashes sliding door, only in case that the intermediate sashes are sliding 605 101 technical catalogue 145

F F stopper ET240623.02, is fixed on the bottom rail of a four sashes sliding door, only in case that the intermediate sashes are sliding ET240623.02 external side insert stopper ET240623.02 on to rail 101 before fixing the frame into the opening, taking care that the gaskets positioned at the external side of the frame after fixing the rail into the opening apply silicone along the perimeter of each hole drilled on to rail 101, as presented in the figure. move up the stopper, so that not to spread the silicone and move it until the fixing holes are aligned, then press the stopper against the rail ET240623.00 101 stop ET240624.02 is fixed using sheet metal screws 4.8x20 mm DIN 7982 technical catalogue 146

F F ET080188.00 fix machined plastic profile ET080188.00 on to the rail ET240623.00 604 101 604 cover profile 604 is fixed on the bottom side of a four sashes sliding door, only in case that the intermediate sashes are sliding the gap between ET240623.02 and plastic profile ET080188.00 is filled with silicone ET138001.02 technical catalogue 147

F 101 F F ET240805.00 alternativaly ET 240819.00 101 ET240805.00 sealing brush ET240805 is fixed on to the top rail 102, after placing one sash into the frame sealing brush is moved underneath the first sash so that to be able to place the next sash into the frame technical catalogue 148

place the next sash into the frame and move the sealing brush between the two sashes the sealing brush is fixed on to the frame using two countersunk head sheet metal screws 4.2x19 mm DIN 7982, as presented in the drawing technical catalogue 149

F F 4.8x38 mm DIN 7982C F * in order to fix spacer for fixed frame ET240423.00 on to the sash frame, is necessary to prepare 2 shims according to drawing (*)made of aluminum sheetor composite panel, having a thickness of 3mm ET240423.00 attention: always fix stainless steel rail at the bottom part of ET240423.00 bottom side spacer ET240423.00 is fixed into the groove of the bottom part of the sash frame, 53 mm measured from the edges of the sash frame. the aluminum sheet is placed into the groove for the glazing of the bottom part of the sash frame, as presented in the drawing. ET240423.00 is fixed using sheet metal screws 4.8x38 mm DIN 7982C, that are fixed at the drilled holes of the aluminum shims. ET240423.00 * made of aluminium sheet 150 35 80 35 80 35 80 ET240423.00 80 35 bottom side scale : 1:1 53 53 technical catalogue 150

F F F ET240423.00 spacer ET240423.00 is also fixed at the vertical member of the frame, at the side where the fixed sash frame is to be placed. three (3) spacers shall be fixed, one at each edge of the vertical member and one in the middle, as presented in the drawing. the spacers shall be fixed using sheet metal screws 4.8x18 mm DIN 7981C ET240423.00 4.8x18 mm DIN 7981C ATTENTION: always fix stainless steel rail at the bottom part of ET240423.00 technical catalogue 151

F F F fixed sash fixed sash the fixed sash frame is placed into the frame and is guided towards the vertical side of the frame, where the spacers are fixed made of aluminium sheet fixed sash frame is fixed on to the spacers using sheet metal screws 4.8x38 mm DIN 7982C, that are fixed at the drilled holes of the aluminum shims. 4.8x38 mm DIN 7982C 150 35 80 35 80 201 in order to fix fixed sash frame on to spacer ET240423.00, that is fixed on to the frame, is necessary to prepare 3 shims according to drawing (*) made of aluminum sheetor composite panel, having a thickness of 3 mm technical catalogue 152

F F F top side ET994619.00 spacer ET994619.00 is inserted into the groove of the upper part of the fixed sash frame. it is required two use two pieces, one at each side. the first spacer is guided until it reaches spacer ET240423.00, that is already fixed on to the vertical member of the frame. the second is placed at distance of 53 mm, measured from the edge of the sash frame (see drawing below) 53 ATTENTION: use only spacer ET994619.00 on the top side of the fixed sash frame. do not fix stainless steel rail on to ET994619.00 side of interlock ET240423.00 ET994619.00 201 top side ET994619.00 technical catalogue 153

F F F 53 53 35 80 80 35 35 80 35 technical catalogue 154

F F F fix the cover cap of the interlock profile 603. if there is a demand for additional thermal insulation, insert into the cavity of the sash the foam insert ET080506.00, before fixing the cover cap 603. fixed sash ET080506.00 603 605 fixed sash fix supplementary profiles 604, 605 & 606 604 scale : 1:1 606 technical catalogue 155

F 604 in case that the fixed frame is placed at the external side, is necessary to machine the supplementary profile 604, as presented in the drawing, so that to provide drainage of the water. 5 6 30 5 5 120 5 5 120 6 30 5 120 604 technical catalogue 156

cut 201 GU 250114.02 cut and remove 20 mm of the height of the metal pin, that is inserted into the plastic part of the stop GU 250114.02 25 45 the distances presented in the drawings. fix the stopper temporarily on to the sash frame, by inserting the metal pin (encased in the stopper) into the hole, that was drilled previously. align the stopper, so that the stopper is vertical in respect to the height of the sash frame. once this is achieved drill a hole, with a diameter of 3.5 mm on to the sash frame, using as jig the hole formed on the plastic part of the stopper. the stopper is fixed using a sheet metal screw 45 90 stop GU 250114.02 is fixed at the internal side of the external sash frame 201 technical catalogue 157

GU 250114.02 cut & remove 204 reduce 20 mm of the height of the metal pin, that is inserted into the plastic part of the stop GU 250114.02 drill a hole,on to the sash frame, with a diameter of 8 mm, at the distances presented in the drawings. fix the stopper temporarily on to the sash frame, by inserting the metal pin (encased in the stopper) into the hole, that was drilled previously. align the stopper, so that the stopper is vertical in respect to the height of the sash frame. once this is achieved drill a hole, with a diameter of 3.5 mm on to the sash frame, using as jig the hole formed on the plastic part of the stopper. the stopper is fixed using a sheet metal screw 4.8x38 mm DIN 7982C 110 90 stop GU 250114.02 is fixed at the internal side of the external sash frame 204 technical catalogue 158

1 2 3 4 5 6 1 Machining for rail corner joint connection (Machining's M70-07 & M70-08) 4 Machining of interlock profile 603 (Machining's M70-16 & M70-17) 2 Machining for sashes corner joint (Machining's M70-09 & M70-10) 5 Machining for profiles 604 & 605 (Machining's M70-21 & M70-22) 3 Machining for additional rail profile 601 (Machining M70-23) 6 Machining on PVC profile ET080189.00 (Machining M70-19) technical catalogue 159

1 2 3 4 5 6 1 Machining on profile 605 for sliding sash (Machining M70-53 & M70-59) 4 Machining on PVC profile ET080188.00 (Machining M70-49) 2 Machining on rail cover profile 604 (Machining M70-52 & M70-61) 5 Machining on PVC profile ET080191.00 for top side of rail (hole 119x30.2 mm) 3 Machining on PVC profile ET080188.00 (Machining M70-50) 6 Machining on PVC profile ET080191.00 for bottom side of rail (hole 20x22.5 mm) technical catalogue 160

ACCESSORIES

code/description package/pcs colour ET 130402.00 70 Elongated glazing EPDM gasket3.0 mm ET 130411.00 150 EPDM glazing gasket press-in 3.0 mm ET 130504.00 40 EPDM glazing gasket press-in 5.0 mm ET 130745.00 120 EPDM gasket for rail A70-01 technical catalogue 163

code/description package/pcs colour ET 130751.00 140 EPDM gasket for structural silicone covering ET 130174.00 160 Interior seal EPDM gaskettop LINE ET 130203.00 260 EPDM glazing gasket press-in 3.0 mm ET 130204.00 200 EPDM glazing gasket press-in 4.0 mm A70-02 technical catalogue 164

code/description package/pcs colour ET 130205.00 180 EPDM glazing gasket press-in 5.0 mm ET 130207.00 75 EPDM glazing gasket press-in 7.0 mm ET 130208.00 40 EPDM glazing gasket press-in 8.0 mm ET 133009.00 1 Double face tape for 50 m + ET133010.00 required for fixing ET133010.00 onto 551 A70-03 technical catalogue 165

code/description package/pcs colour ET 133010.00 150 Composite gasket for sealing adjoining profile + ET133009.00 551 ET 133011.00 150 Composite gasket for sealing sash ET 082201.00 1 INOX Stainless steel rail "U" shape for & E3000 rails 6.01 m ET 073004.00 50 Plastic glazing block for 201 A70-04 technical catalogue 166

code/description package/pcs colour ET 080186.00 1 Interlock profile (PVC) for 6 m ET 080187.00 1 Supplementary PVC profile for bottom rail 6 m 101 103 ET 080188.00 1 Thermal drain profile for rail 6 m 101 103 104 ET 080189.00 1 PVC mechanism channel profile for sash 6 m 201 204 A70-05 technical catalogue 167

code/description package/pcs colour ET 080191.00 1 PVC profile for 102 & 111 6 m 102 111 ET 061104.00 100 Plastic alignment square for sash ET 053329.00 250 natural 101 Die cust aluminum corner joint for rails 104 103 ET 054712.00 70 MF Extruded aluminium corner joint (13.9 mm) with socket for sashes 201 204 A70-06 technical catalogue 168

code/description package/pcs colour ET 054257.00 300 MF Extruded aluminium corner joint (5.2 mm) with socket for 102 102 ET 054721.00 300 MF Extruded aluminium corner joint (4.8 mm) for 204 204 ET 054253.00 200 MF Extruded aluminium corner joint (24.7 mm) with socket for 103 103 ET 054714.00 40 MF Extruded aluminium corner joint (36.5 mm) with socket for rails 101 103 102 104 A70-07 technical catalogue 169

code/description package/pcs colour ET 074700.00 1 Plastic plug for upper side of interlock profile of 603 ET 074701.00 100 Pair of plastic plugs for interlock profile ET080186.00 ET 074704.00 100 Pair of plastic plugs for adjoining profile 551 551 ET 074605.00 100 Plastic water drain cap A70-08 technical catalogue 170

code/description package/pcs colour ET 240806.00 1 EPDM sealing block for bottom rail ET 074702.00 10 EPDM foam plug for bottom side of interlock 603 ET 071262.00 1 Fastening fixing plate for rollers of sash 201 201 ET 071263.00 1 Fastening fixing plate for hardware on sashes 201, 202 201 A70-09 technical catalogue 171

code/description package/pcs colour ET 071264.00 204 ET 071265.00 204 ET 071266.00 Fastening fixing plate for striker on profile 511 204 ET 240624.02 Aluminium stopper (22 mm) for rail 102, RAL 9005 102 ATTENTION A70-10 technical catalogue 172

code/description package/pcs colour ET 071267.00 1 102 Alumunium shim for fixing stopper ET071267 on upper rail 102 ATTENTION co-operate with stopper ET240624.02 and applied only on top rail + ET240624.02 ET 240622.02 1 Al. stopper 78 mm for bottom rail without cover cap for four leaf door RAL 9005 101 ATTENTION applied only on bottom rail ET 240623.02 1 Aluminium stopper 78 mm for bottom rail with cover cap for four leaf door RAL 9005 101 ATTENTION applied only on bottom rail ET 240621.02 1 Aluminium stopper 64 mm for upper rail for four leaf door RAL 9005 ATTENTION applied only on top rail A70-11 technical catalogue 173

code/description package/pcs colour ET 071268.00 20 MF 101 Spacer for aluminium stopper ET240621 ATTENTION co-operate with stopper ET240621.02 and applied only on top rail ET 240625.00 1 Fixing part for stopper of four leaf doof ET 240626.00 1 Fixing part for stopper of double leaf door ET 240805.00 1 Plastic brush 63 mm for upper rail A70-12 technical catalogue 174

code/description package/pcs colour ET 135407.01 ET 135407.02 ET 135407.04 ET 071268.00 Pile weatherseal 4P - 7 mm 275 275 275 102 111 115 510 604 605 606 ET 135408.01 ET 135408.02 ET 135408.04 225 225 225 640 Pile weatherseal 4P - 8 mm ET 135507.01 ET 135507.02 ET 135507.04 Pile weatherseal FP - 7 mm 275 275 275 102 111 115 510 604 605 606 ET 135508.01 ET 135508.02 ET 135508.04 225 225 225 Pile weatherseal FP - 8 mm A70-13 technical catalogue 175

code/description package/pcs colour ET 135509.02 175 Pile weatherseal FP - 9 mm ET080186.00 ET 994619.00 1 MF 201 204 Spacer for fixed frame 44.3 x 20.8 mm ET 240423.00 1 MF Spacer for fixed frame 201, 204 201 204 ET 143900.00 100 natural Roll pin 3x6 with sleeve A70-14 technical catalogue 176

code/description package/pcs colour ET 143914.00 100 INOX Roll pin 4/8 x 6.5 mm with collar-inox ET 071261.00 1 Securing nut for hardware handle of Less Frame 204 ET 071260.00 1 Fixing profile for 551 on to 204 (Less Frame) 551 204 ET 143525.00 1 604 Special screw for fixing 604 & 606 on rail 606 A70-15 technical catalogue 177

code/description package/pcs colour ET 970101.00 9 pcs x 700 mm standard Foam insert for rails 101 103 104 ET 970201.00 9 pcs x 700 mm standard Foam insert for sashes 201 204 ET 970603.00 9 pcs x 700 mm standard Foam insert for interlock profile 204 201 ET 080523.00 2 Foam insert for glazing space 201 A70-16 technical catalogue 178

code/description package/pcs colour GU MF GU MF GU MF GU MF technical catalogue 179

code/description package/pcs colour GU 205108.00 1 MF Screw M6x75 mm, DIN 965 GU 205109.01 GU 205109.03 GU 205109.11 1 1 1 brown silver Flush pull 934 GU 205118.00 1 Additional part for GU 934 18 mm GU 250100.01 GU 250100.03 GU 250100.11 1 1 1 brown silver Flush pull 934 without cylinder bore with screw base plate A70-18 technical catalogue 180

code/description package/pcs colour GU 250102.01 GU 250102.03 GU 250102.11 1 1 1 brown silver Flush pull 934 without cylinder bore GU 250111.01 1 Cover rail extension for gear GU 934, 500 mm GU 250114.02 1 Stopper GU 934, black GU 250124.01 GU 250124.03 GU 250124.11 1 1 1 brown silver Removable handle 934 A70-19 technical catalogue 181

code/description package/pcs colour GU 250125.01 GU 250125.03 GU 250125.11 1 1 1 brown silver Rosette for 934 handle without cylinder bore GU 250129.00 1 Outer rosette for 934 handle GU 250101.00 Rollers GU 934 GU 250140.01 GU 250140.03 GU 250140.11 1 1 1 brown silver Both side handle 934, with cylinder hole A70-20 technical catalogue 182

code/description package/pcs colour GU 250119.00 1 Ventilation striker for hardware 934 GU 250146.00 1 Bottom spacer 18 mm for GU 934 GU 250148.00 1 Additional rollers basic kit for GU 934 GU 250145.11 1 Gear for GU 934 Silver for height 1865-2365 mm A70-21 technical catalogue 183

code/description package/pcs colour GU 250149.11 1 Gear for GU 934 Silver for height 865-1285 mm GU 250150.11 1 Gear for GU 934 Silver for height 1235-1865 mm GU 250151.11 1 Gear for GU 934 Silver for height 2155-2765 mm GU 250696.00 1 Gear extension with locking point EV1 A70-22 technical catalogue 184

code/description package/pcs colour GU 250147.00 1 Frame striker for GU 934 GU 250900.00 1 Elastic interlock stopper for GU 934 ET 143907.00 1 Screw hollow washer ET 138001.00 ET 138001.01 ET 138001.02 ET 138001.03 ET 138001.04 1 1 1 1 1 transparent white black brown grey Silicone for general use 280 ml A70-23 technical catalogue 185

code/description package/pcs colour ET 138000.01 1 Acrylic putty 280 ml ET 138004.00 1 Crimping machine adhesive with rapid vulcanisation 290 ml ET 138005.00 1 High performance sealant 310 ml ET 138013.00 1 Boutyl for gluying gaskets A70-24 technical catalogue 186

code/description package/pcs colour ET 133002.00 20m Self adresive, self expand tape SUPERSEAL 80 for watertightness and sound insulation (4/20x20) ET 136651.00 1 P.U. Foam 750 ml ET 136652.00 1 P.U. Foam 750 ml for foamgun ET 162256.00 1 Punching machine for profiles A70-25 technical catalogue 187

code/description package/pcs colour ET 162257.00 1 Jig for PVC profiles ET 162261.00 1 Additional punching machine for profiles A70-26 technical catalogue 188

CE MARKING STANDARDS / PERFORMANCE CHARACTERISTICS

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HATCHES Hatches for different materials 194

2015 195