Dedication is everything.

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Transcription:

Dedication is everything.

References worldwide for over 100 years. Process and industrial pumps Hot carbon oils Nuclear power plants Coal liquefaction Spunlace applications Press drives Fertilizer (Urea) production Descaling Extraction Oil and gas Injection Fatty acids Detergent slurry Hydrostatic lubrication Pressure testing Petrochemical industry Chemical industry Osmosis Service Commissioning Training Maintenance Supply of spare parts 24-hour service Diagnostics Modernization User support Expert advice High-pressure cleaning Sewer cleaning Cleaning of components Heat exchanger cleaning Tank and vessel cleaning Cleaning with special media Paint-stripping Deburring Core removal Mould cleaning Concrete demolition Facade cleaning High-pressure cleaning accessories Cleaning tests Demonstrations Plant hire

Our experience knows no limits. Wherever you see URACA technology in action, you will fi nd a professional solution. As one of the leading manufacturers of high-pressure plunger pumps and high-pressure water jet technology, we have been at the fore of research and development since 1893. Our products are just as varied as their fi elds of application. You will fi nd us in virtually all industrial sectors. URACA, an independent family company with over 100 years of experience and with 300 employees, remains committed to Germany as its manufacturing base. The high level of in-house manufacturing depth in our company guarantees the quality and lifetime of our products that our customers demand. Innovation, quality and service: Dedication is everything. Our engineers develop and design sophisticated units for manufacturing, production and cleaning processes, or optimize existing solutions using the latest technology. And you can take our word for it: every unit is made in Germany, tested extensively by URACA and ready for operation in the shortest possible time after delivery.

Descaling in steel production Residue-free cleaning of precision casting parts Surface treatment of concrete, metal or stone Thorough as well as gentle cleaning of heat exchanger pipes

The city is our province. You won t only fi nd us in the most exciting places on earth. But virtually at every corner and especially in places where every day there is a lot going on. You will see URACA all over the world, working for you in the background and providing cleanliness, safety and consistency. Should we happen to meet somewhere between Bad Urach and the other end of the world, please have a good look. You will see the way a perfect solution works! Safe and defi ned removal of layers of concrete and cement when reconditioning buildings Reliable cleaning of machine parts such as engines for ships

Paint-stripping and derusting also of sensitive surfaces Process pumps for oil production as well as fuel production Deburring and interior cleaning of processing residues at precision parts

Knowledge is what drives us. We move heaven and earth to make sure that planes will take off safely, machines work failure-free and vehicles stay in the right lane. Given this variety of applications it is hardly surprising that we are quite popular wherever we go. And because our pumps and cleaning systems are so successful, we see our range of applications is constantly growing. And what can we do for you? Sewer and pipe cleaning with high-pressure pumps mounted on special vehicles Removal of road markings or rubber marks on runways Tank and boiler cleaning of stationary and mobile vessels

Cleaning, paint-stripping and roughing also on sensitive surfaces Cleaning of reactors, e.g. for manufacturing PVC Pressure testing of pipelines and pipes Fertilizer production with special high-pressure plunger pumps

The project is our playing field. The tailor-made solutions of our engineers are a perfect match for the problems of our customers and are particularly good where a standard product from the shelf does not satisfy requirements. And because our playing fi eld can never be big enough, we will gladly take on the maintenance and service jobs on site after a URACA unit has been commissioned. High-pressure pumps in the textile industry, e.g. for the production of nonwoven fabrics CO 2 - extraction for the food industry

Overview of high-pressure plunger pumps and pump systems. The variety of industrial processes requires individual pump solutions. This is why we adapt our units to the individual requirements of our customers. A great range of industrial pumps, chemical and process pumps as well as testing pumps for operating pressures up to 3,000 bar / 43,500 psi or fl ow rates up to 5,000 lpmin / 1,320 gpm and power requirements up to 2,600 kw / 3,500 HP gets production up to speed and reliably controls industrial processes. The high energy effi ciency of our pumps provide for long-term savings in operating costs. Quality increases the lifetime and availability and therefore the overall benefi t of your unit. Selection of pumps and units Pumps for pressure-testing Pumps for liquids up to a power requirement of 2,600 kw / 3,500 HP Leak-free pumps for toxic media Pumps for high temperatures up to 400 C / 750 F Pumps for slurry with up to 50% solids content

High-pressure water jet technology. Our high-pressure water technology satisfi es highly varied requirements. Our focus is on the cleaning problem of our customer, which URACA solves reliably and economically with the help of a wide selection of pumps, valves, cleaning systems and accessories. The range of products we offer also includes the realization of customer requests and requirements for controlling and timing we will be glad to help you out with machinery from our plant hire or try to solve the problem on site. Selection of high-pressure cleaning systems and accessories TWK Tank cleaning heads and individual cleaning systems JetPower high-pressure cleaning units with diesel drive or electric drive High-pressure spray guns Safety, switching and overfl ow valves Rigid and rotating nozzles

URACA Pumpenfabrik GmbH & Co. KG Sirchinger Str. 15 72574 Bad Urach Germany Phone: +49 (7125) 133-0 Fax: +49 (7125) 133-202 email: info@uraca.de www.uraca.de URACA_1.e 0509 Ra L+S

A clean job. Sewer Cleaning Pumps

We are working on the ideal solution under maximum pressure. URACA sewer cleaning pumps are well known in the industry. Our high pressure pumps combine longstanding competency in development and construction, innovative technology and, last but not least, high-quality manufacturing. It is not without reason that URACA high-pressure pumps lie at the core of many pipe and sewer cleaning vehicles. Our plunger pumps have a compact design and are robust, powerful and versatile and have proven themselves to our clients over centuries. A clean job also comes from experience, and therefore, URACA Technology is used wherever soil and deposit on all kinds of surfaces have to be removed. Especially in those places, where many others fail but let us listen to our customers feedback Benefits at a glance Cost-effective to operate Performance without competition Robust, long service life and reliable Extremely versatile Reliable and intelligent technology Optimised design for the best balance of weight and performance Easy to maintain and service Environmental friendly Not only the air in Berlin is unique thanks to URACA sewer cleaning pumps the sewers are too. For over 150 years, the Berlin water works supply 3.7 million people in Berlin and the surrounding areas with drinking water and treat waste water from 3.9 million people. In order to clean the sewer network of 9,500km, we have been relying on URACA sewer cleaning pumps and high pressure cleaning technology for years. Through that, we ensure the quality of our waste water and preserve our environment. Dipl. Ing. Wolfgan Joezwiak Maintenance Director of Fleet Management Berlin Water Works 2

The high reliability of URACA sewer cleaning pumps ensures our quality during everyday operations. The Onyx Rohr- und Kanal-Service GmbH & Co. KG has over 30 years experience and is the competent partner for private clients, communities and enterprises. We rely on the experience of URACA for the cleaning and inspection of pipe and sewer systems. The high reliability of URACA sewer cleaning pumps ensures our quality during everyday operations. Horst-Peter Stachorski Management Onyx Rohr- und Kanal-Service GmbH & Co. KG Hannover A company of Veolia Umweltservice GmbH Our customers have to rely on us. We rely on the URACA high-pressure cleaning technology. Kanal Wambach is a family company, which has been standing for quality in sewer and industry cleaning for over 40 years. For over two generations, we ensure safety and operational capability of sewers and pipes with our technical intuition, expertise and high performing vehicles. Therefore, we rely on URACA high-pressure pumps for our sewer cleaning vehicles and high-pressure water jet technology. Bruno Wambach Management Director Kanal Wambach GmbH D-56566 Neuwied-Engers 3

The portfolio of the number 1 in sewer cleaning pumps in Europe. You don t become market leader by chance. In our case, we have achieved this by applying a great degree of precision and only being satisfi ed with a solution which is clear in all respects. Which tasks does our client have to fulfi l? What are their daily needs? And which special challenges do they have to face during their operations? The sewer cleaning vehicle, for which we don t have a tailored solution, has yet to be built. As a full-service provider for the complete high-pressure technology for sewer cleaning vehicles, URACA always offers the fi tting solution for every kind of sewer cleaning vehicles. Therefore, URACA is the market leader in Europe. High-pressure sewer cleaning pumps The core of sewer cleaning Valves For the operation of high-pressure plunger pumps Hoses For use as a sewer cleaning hose or on a spray gun Spray Guns For the perfect cleaning Nozzles Suitable for every application 4

URACA offers you tailored solutions. Only those who understand the needs of their customers in every detail and possess the necessary experience and technical know-how can provide the right answers through matured technologies and sound construction. The range of the pump portfolio with individual constructive solutions, as well as the extensive accessory portfolio, ensures fl awless operation and reliability of the system. What requirements do you have for the sewer cleaning technology? We are confi dent that we are able to fi nd a clear solution for you as well. Liquid end variations Different pressure levels Clear water model Recycling model Hot water model Design Drive Systems LW model without gear right left G model with gear GS model with 180 degree gear horizontal vertical Suction and pressure connections alternatively left or right H models with interlocked crank shaft for direct connection to hydraulic drive systems surface mounting with coupling housing for hydraulic drive systems ISO 140 Power end Z model Compressed oil lubrication for safe operation in all positions Options ATEX model K model with special crosshead sealing Valve-lift for drainage Power end cooling with or without 5

High-pressure pumps for sewer cleaning Sewer cleaning pump P3-08 Made in Bad Urach P3-08 Power kw 7 30 Pump speed at shaft min -1 250 1,000 Pressure bar 100 200 Flow Rate l/min 20 163 up to 30 kw Pressure Levels 100 bar 125 bar 160 bar 200 bar Liquid end variations Clear water Design horizontal left/right suction and pressure connections left/right Drive Systems LW Model H Model Power End with and without power end cooling Option Valve-lift for drainage Sewer cleaning pump P3-10 For private and community cleaning companies P3-10 A 1 Power kw 9 38 Pump speed at shaft min -1 250 1,000 Pressure bar 125 250 Flow Rate l/min 20 163 up to 38 kw Pressure Levels A 1 125 bar 160 bar 200 bar 250 bar A 2 250 bar 330 bar 415 bar 530 bar B up to 1,000 bar Liquid end variations Clear water Recycling Hot water Design horizontal left/right suction and pressure connections left/right Drive Systems LW Model H Model Power End with and without power end cooling Option Valve-lift for drainage 6

Sewer cleaning pump KD 708 Versatile for communal use KD 708 A 1 up to 75 kw Power kw 29 75 Pump speed at shaft min -1 292 731 Pressure bar 135 250 Flow Rate l/min 63 295 Pressure Levels A 1 135 bar 160 bar 200 bar 250 bar A 2 250 bar 400 bar 520 bar C 1 up to 1,200 bar D up to 2,800 bar Liquid end variations Clear water Recycling Hot water Design horizontal left/right suction and pressure connections left/right Drive Systems LW Model G Model GS Model Power End with and without power end cooling Z Model K Model Option Valve-lift for drainage Sewer cleaning pump KD716 At home in the city KD 716 A 1 Power kw 20 110 Pump speed at shaft min -1 257 565 Pressure bar 140 200 Flow Rate l/min 123 391 up to 110 kw Pressure Levels A 1 140 bar 170 bar 200 bar A 2 270 bar 340 bar 530 bar A 3 170 bar 200 bar 250 bar 300 bar 380 bar 400 bar B up to 850 bar C up to 1,200 bar D up to 2,800 bar Liquid end variations Clear water Recycling Hot water Design horizontal/vertical left/right suction and pressure connections left/right Drive Systems LW Model G Model GS Model H Model (Surface mounting) Power End with and without power end cooling Z Model K Model Option Valve-lift for drainage 7

Sewer cleaning pump P3-45 Number 1 within Europe P3-45 Power kw 72 134 Pump speed at shaft min -1 30 575 Pressure bar 150 250 Flow Rate l/min 162 473 up to 130 kw Pressure Levels 150 bar 175 bar 205 bar 250 bar Liquid end variations Clear water Recycling Hot water Design horizontal left/right suction and pressure connections left/right Drive Systems G Model Power End with and without power end cooling Z Model Option Valve-lift for drainage Sewer cleaning pump P4-45 Victory parade in the metropolises P4-45 Power kw 96 179 Pump speed at shaft min -1 319 575 Pressure bar 150 250 Flow Rate l/min 216 631 up to 175 kw Pressure Levels 150 bar 175 bar 205 bar 250 bar Liquid end variations Clear water Recycling Hot water Design horizontal left/right suction and pressure connections left/right Drive Systems G Model Power End with and without power end cooling Z Model Option Valve-lift for drainage 8

Sewer cleaning pump KD 724 Industrial cleaning on a large scale KD 724 A 1 Power kw 69 170 Pump speed at shaft min -1 238 571 Pressure bar 170 275 Flow Rate l/min 138 548 Pressure Levels A 1 170 bar 200 bar 230 bar 275 bar A 2 170 bar 200 bar 230 bar 275 bar 330 bar 400 bar B up to 1.000 bar C up to 1.200 bar D up to 2.800 bar up to 170 kw Liquid end variations Clear water Recycling Hot water Design horizontal/vertical left/right suction and pressure connections left/right Drive Systems LW Model G Model Power End with and without power end cooling Z Model K Model Option Valve-lift for drainage Pressure converter UD 200 Well known all over the world UD 200 Power kw 20 180 Lift Frequency min -1 20 Pressure bar 70 200 Flow Rate l/min 470 up to 180 kw The oil-hydraulic driven pressure converter UD 200 is suitable for installation on sewer vehicles and is an alternative to the plunger pump. 9

Valves for high-pressure plunger pumps A broad portfolio of highpressure valves ensures the reliable and safe operation of sewer cleaning pumps. The high-pressure valves are used for the following applications: Safety Valve Relief Valve Pump unloading Valve On/Off Valve Type VS Type HHV Type VSV Type MSSV Mechanical safety valve Mechanical safety valves Mechanical safety valves Diaphragm-controlled switch/safety valves For securing of high-pressure pumps against pressure overload Reliable mechanical safety valve for different pressure/volume levels Robust, reliable and long service life, especially suitable for frequent activation Pneumatic activation valve for soft switching Type VS 200/180 HHV 5/800 VSV 10/300 VSV 12/300 MSSV 13/100 MSSV 32/150 MSSV 11/250 MSSV 24/250 Safety function Relief function - - - - - - - - - Pump Switching function - - - - MSSV 16/400 Closing function - - - - ( ) ( ) ( ) ( ) Operating pressure (max.) bar 180 800 150-300 150-300 100 150 250 250 400 Recommended fl ow rate l / min 0-200 5-550 100-500 250-650 0-100 0-1,000 0-100 0-500 0-250 Operation mode mechanical mechanical mechanical mechanical pneumatic pneumatic pneumatic pneumatic pneumatic Standard ( ) Option 10

Type MSÜV Type HDV Type ZV / VZV Type PZV Diaphragm-controlled switch/relief/ safety valves Hydraulic pressure valves Mechanical closing valve Pneumatic closing valve Pneumatic activated valve with relief function Mechanical Unloader valve always there if there s no power Spring-loaded valve with closing function Pneumatic operating valve with closing function MSÜV 20/150 MSÜV 29/300 MSÜV 29/450 HDV 180 HDV 262/1 HDV 262/2 HDV 300/1 HDV 300/2 HDV 300/3 ZV 29/300 VZV 25/400 - - - - - - - - - - - - - - - - - - 150 300 450 10-210 40-120 40-280 40-110 110-220 220-400 300 400 550 PZV 23/550 0-650 0-1,000 0-1,000 5-30 8-135 8-100 8-170 8-120 8-60 0-1,000 0-650 0-800 pneumatic pneumatic pneumatic mechanical mechanical mechanical mechanical mechanical mechanical mechanical mechanical pneumatic 11

Accessories and special equipment for perfectly clean work. Whether it s tools, additional pumping equipment or just equipment for your work: We offer you the full portfolio. Suction pulsation damper Suction pressure monitor and switch Pressure sensors Pressure gauge Temperature switch and sensors High-pressure hoses for sewer cleaning and spray gun operation Defl exion Roller Tools, Special tools and assembling aids Suction pulsation damper Suction pressure monitor and switch Pressure sensor Pressure gauge Temperature switch and sensors High-pressure hoses for sewer cleaning and spray gun operation Defl exion Roller Tools, special tools and assembling aids 12

Spray guns for hand-guided cleaning jobs. Robust and resilient you will enjoy using URACA spray guns for a long time. For all hand-guided cleaning jobs on sewer cleaning vehicles, it is the perfect addition. Clear advantages Low weight, easy handling Large volume fl ow, low pressure loss Easy trigger, low retention force Tough, reliable and long-lasting Extensive range of accessories Integrated safety concept Suitable for all pump brands Type SP 250 SP 250-Vario* Operating Pressure (max.) bar 250 250 Weight (with spray tube) kg 1,5 1,5 Length standard spray tube mm 390 390 Nozzle assembly (standard) Type N N Connection thread at inlet G 3/4 G 3/4 Hose connection with standard connecting studs M24x1,5 DKO-S M24x1,5 DKO-S *With adjustable fl ow rate The SP 250 Spray Gun Pure Power Cleaning power at an extremely low weight of only 1.5 kg. The adjustable fl ow rate enables the user to practically dose the large volume fl ow of the SP 250-Vario making the SP 250 extremely versatile. Its attractive price performance ratio is outstanding. Type SP503* SP802 Operating Pressure (max.) bar 500 800 Weight (with spray tube) kg 1,0 1,6 Length standard spray tube mm 800 800 Nozzle assembly (standard) Type N P Connection thread at inlet G 1/2 G 1/2 Hose connection with standard connecting studs M24x1,5 DKO-S M24x1,5 DKO-S *Also suited for use with hot water Spray Guns Modern Design URACA spray guns maximize user effi ciency due to their low weight, easy handling, and minimize retention forces. The technical optimization of these tools makes them robust, simple to use, virtually fatigue free and they can be used with any pump system. 13

Pipe and Sewer Cleaning Nozzles The full portfolio Rotating sewer cleaning nozzles with adjustable rotational speed made by URACA. The effective way to clean sewers and pipes. DFK 55 DFK 61 The robust nozzle for sewer cleaning also suited for narrow pipes. The leakage-free pipe cleaning nozzle with adjustable rotational speed for maximum pressure. DFK 90 The all-rounder amongst the rotating sewer cleaning nozzles for high fl ow rate capacity. All nozzles can be supplied with various nozzle heads, nozzle extensions as well as adjustable slides. This allows for thorough cleaning of pipes and sewers with different diameters. Type DFK 55 DFK 61 DFK 90 Allowed Operating Pressure bar 50-1,600 1,600-3,000 50-800 Recommended Flow Rate l/min 25-150 10-40 30-400 Rotational Speed Range min -1 100-1,500 500-2,000 200-1,200 Minimum Diameter (with smallest slide) Minimum Diameter (without slide) mm 67 75 145 mm 55 61 90 14

All-purpose Pipe and Sewer Cleaning Nozzles as well as extra and special nozzles. The right equipment for all requirements. All-purpose Pipe and Sewer Cleaning Nozzles Individually drilled, reversible Individually drilled, reversible Bombs and Grenades Extra and Special Nozzles Rod Nozzles Flounder Bulldozer Bulldog Root Cutter, Cutting Chain Rotation Nozzle Nozzle Inserts All nozzles are available in various diameters and for different pressure levels. Nozzle inserts for various pressure levels and fl ow rates are also available. Type R Type E Type L Type N 15

Our experience is limitless Wherever you see URACA technology, you will come across a professional solution. That s because we have been at the forefront of worldwide development as a leading manufacturer of high-pressure plunger pumps and high-pressure water jet technology. Our products are as versatile as their application areas. You can fi nd us in nearly all areas of the industry. As an independent family-owned company with over 100 years experience and 300 employees, URACA consistently relies on Germany as its production location. The high degree of vertical integration in-house ensures the quality and durability of our products as required by our clients. Our engineers develop and construct challenging systems for manufacturing, production and cleaning processes or optimise existing solutions with the latest technological advancements. You have our word that: Every system is Made in Germany, is thoroughly tested by URACA and can be operated shortly after deployment. Certifi ed according to: DIN EN ISO 9001: 2008 by LRQA VGB KTA 1401 AD 2000 HP0 Further certifi cations on request Construction alterations are subject to change. Measurements, weights, illustrations and data are non-binding. 1 bar = 14,5038 psi, 1 l / min = 0,26417 USGPM = 0,22 IPGPM., 1 kw = 1,3410 HP, 1mm = 0,03937 inch URACA Pumpenfabrik GmbH & Co. KG Sirchinger Str. 15 D-72574 Bad Urach Telefon: +49 (0)7125 133-0 Telefax: +49 (0)7125 133-202 Email: info@uraca.de www.uraca.de URACA_KS.e 1110 Ra LS