FORGED GATE, GOBE AND CHECK VAVES About us KAVA is a Canadian valve fabricator, providing customers with gate, globe, check, as well as floating and trunnion ball valves, etc. of a complete range of sizes and ratings for oil and gas industry, as well as other industries. Kaval has production and distribution centers in Calgary, Canada and Nanjing, China, consisting of experienced RD, QA/QC, Engineering and production teams. We provide customers in the world with soft seated floating and trunnion ball valves, gate valves, globe valves, check valves, etc. for oil and gas industry, as well as other industries. KAVA is ISO 9000 certified (DNV) and valve designs meet relevant standards such as API 6D, API 600, API 594, ASME B16.34, CSA Z245.15, and tested as per API 598, API 6D, API 607, etc.. Our products meet the most stringent requirement in quality, pricing, delivery and services by our customers. In the very tough competitive market, KAVA wins its share by high quality products, quick delivery, excellent service and competitive price. In KAVA we are proud of our quality control, knowledge of materials, valve design, fabrication, our services, as well as our understanding about requirements in oil and gas industries in North America and the world. Our experienced staff, high standards of excellence, expertise in problem solving and variety of our products will provide our clients with fully satisfaction. Our international team is composed of experts of valve design, valve manufacture, material production, oil and gas production, EPC, etc. Based on know-how and know-why, we provide our clients with result-oriented flow control solutions for their projects, including selection of materials, specification of valves, etc. rather than only valve products, to meet the client particular applications. Matching up the market requirement and technology development, we have been dedicating on developing products and services to best meet our client s needs in oil and gas industries. Client s success is our achievement. Our experienced staff, high standards of excellence, expertise in problem solving and variety of our products will provide our clients with fully satisfaction. KAV FGGC14 1
FORGED GATE, GOBE AND CHECK VAVES PRODUCTS AND STANDARDS Forged steel gate valve Size: NPS 1/4 2 Class: ANSI 150 2500 Design standard: API 602 Test: API 598 End: RF, BW, SW, NPT OS& Y, Solid wedge Forged Globe Valve Size: NPS 1/4 2 Class: ANSI 150 2500 Design standard: API 602 Test: API 598 End: RF, BW, SW, NPT OS&Y Tapered Disc, T-pattern and Y-pattern Manually Operated KAV FGGC14 2
FORGED GATE, GOBE AND CHECK VAVES Forged Check Valve Size: NPS 1/4 2 Class: ANSI 150 1500 Design standard: API 602 Test: API 598 End: RF, BW, SW, NPT. ift Check Valve Design standard: API 602, BS1868 Size: NPS 1/2 12 Class: ANSI 150 2500 Test: API 598 End: RF, RTJ, BW, SW, NPT NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV FGGC14 3
FORGED GATE, GOBE AND CHECK VAVES STANDARD MATERIA AND DIMENSION Forged Gate Valve Item Part Standard Material 1 Normal temperature ow temperature Stainless steel 1 Body A105N F2 class 1 F316 2 Gasket 304SS + graphite flexible 3 Bonnet A105N F2 class 1 F316 4 Bolt A193 B7M A320 7M A193 B8MA, Class 1 5 Washer PTFE 6 Pin 410 410 304 7 Gland Eyebolt A193 B7M A320 7M A193 B8MA, Class 1 8 Gland Flange A105N F2 class 1 F304 9 Nut A194 2HM A194 7M A194 8MA 10 Stem Nut 410 11 Washer SS304 SS304 SS304 12 Handwheel A197 13 ocking Nut A194 2HM A194 7M A194 8MA 14 Seat Per trim 15 Wedge Per trim 16 Stem Per trim 17 Packing Graphite 18 Packing Gland 410 410 316 Note: Other materials are available upon request and service condition. KAV FGGC14 4
FORGED GATE, GOBE AND CHECK VAVES Main Dimensions Information of most commonly used valves is given. For those not listed, please consult KAVA engineering. Design can be revised per customer s requirements. (Dimensions in mm) Size Class ½ ¾ 1 1-1/4 1-1/2 2 150-800 9.5 12.7 17.5 23.8 28.6 36.5 d 900 9.5 12.7 17.5 23.8 28.6 36.5 1500 9.5 12.7 17.5 23.8 28.6 36.5 150-800 79 92 111 120 120 140 900 111 111 120 120 140 170 1500 111 111 120 120 140 170 150-800 182 208 254 290 330 372 H 900 182 208 254 290 330 372 1500 182 208 254 290 330 372 150-800 100 100 125 160 180 200 W 900 100 100 125 160 180 200 1500 100 100 125 160 180 200 KAV FGGC14 5
FORGED GATE, GOBE AND CHECK VAVES Forged Globe Valve Item Part Standard Material 1 Normal temperature ow temperature Stainless steel 1 Body A105N F2 class 1 F316 2 Gasket 304SS + graphite flexible 3 Bonnet A105N F2 class 1 F316 4 Pin 410 410 304 5 Bolt A193 B7M A320 7M A193 B8MA, Class 1 6 Gland Eyebolt A193 B7M A320 7M A193 B8MA, Class 1 7 Gland Flange A105N F2 class 1 F304 8 Nut A194 2HM A194 7M A194 8MA 9 Stem Nut 410 10 Handwheel A197 11 ocking Nut A194 2HM A194 7M A194 8MA 12 Disc Per trim 13 Stem Per trim 14 Packing Graphite 15 Packing Gland 410 410 316 Note: Other materials are available upon request and service condition. KAV FGGC14 6
FORGED GATE, GOBE AND CHECK VAVES MAIN DIMENSIONS Information of most commonly used valves is given. For those not listed, please consult KAVA engineering. Design can be revised per customer s requirements. (Dimensions in mm) Size Class ½ ¾ 1 1-1/4 1-1/2 2 d H W 150-800 9.5 12.7 17.5 23.8 28.6 36.5 900-1500 9.5 12.7 17.5 23.8 28.6 36.5 150-800 79 92 111 120 152 172 900-1500 111 111 120 152 172 220 150-800 158 192 252 252 289 330 900-1500 207 207 240 258 290 337 150-800 100 100 125 160 180 200 900-1500 100 100 125 160 180 200 KAV FGGC14 7
FORGED GATE, GOBE AND CHECK VAVES Forged Check Valve Item Part Standard Material 1 Normal temperature ow temperature Stainless steel 1 Body A105N F2 class 1 F316 2 Disc Per trim 3 Gasket 304SS + graphite flexible 4 Bonnet A105N F2 class 1 F316 5 Bolt A193 B7M A320 7M A193 B8MA, Class 1 Note: Other materials are available upon request and service condition. MAIN DIMENSIONS Size Class ½ ¾ 1 1-1/4 1-1/2 2 150-800 9.5 12.7 17.5 23.8 28.6 36.5 d 900 9.5 12.7 17.5 23.8 28.6 36.5 1500 9.5 12.7 17.5 23.8 28.6 36.5 150-800 79 92 111 120 152 172 H 900 111 111 120 152 172 220 1500 111 111 120 152 172 220 150-800 61 61 78 84 103 118 900 79 79 97 104 120 139 1500 79 79 97 104 120 139 KAV FGGC14 8
FORGED GATE, GOBE AND CHECK VAVES HOW TO ORDER FORGED GATE, GOBE AND CHECK VAVES Type of valve Size Port Class Model End connection Operator Body material Trim material Type of valve: GAA = Gate valve, wedge GAB = Gate valve, slab GAC = Gate valve, expanding gate GT = Globe valve, straight pattern (T pattern) GY = Globe valve, angular pattern (Y pattern) GD = Stop and check globe CHA = Swing check CHB = Horizontal piston check CHC = Dual Plate check CHD = Axial flow check CHE = Tilting disc check Size: 07 = 1/4" 09 = 3/8" 11 = 1/2" 13 = 3/4" 01 = 1" 15 = 1 1/2" 02 = 2" Port: R = Regular F = Full Class: 01 = 150 03 = 300 06 = 600 08 = 800 09 = 900 15 = 1500 25 = 2500 20 = 2000 CWP 30 = 3000 CWP 40 = 4000 CWP 50 = 5000 CWP 60 = 6000 CWP 70 = 7000 CWP 80 = 15000 CWP 90 = 20000 CWP Model: Gate valve A1 = Bolted bonnet, flexible wedge, outside screw & Yoke (standard) A2 = Bolted bonnet, solid wedge, outside screw & Yoke (standard) A3 = Bolted bonnet, flexible wedge, cryogenic A4 = Bolted bonnet, solid wedge, cryogenic Globe valve and Check Valve B1 = Bolted bonnet, outside screw & Yoke (standard) B3 = Bolted bonnet, cryogenic KAV FGGC14 9
FORGED GATE, GOBE AND CHECK VAVES End connection: R = Raised face J = RTJ W = Butt weld S = Socket weld N = NPT Female M = NPT Male P = SW X NPT Operator: G = Manual gear H = Hand wheel B = Bare stem C = Chain wheel E = Electric actuator A = Pneumatic actuator N = Not applicable Body material: 11 = A105N 12 = A350 F2 15 = A182 F316 () 16 = A182 F304 () 20 = Other material Trim (as per API STD 600): 01 = Trim 1 (F6) 02 = Trim 2 (304) 03 = Trim 3 (F310) 04 = Trim 4 (Hard F6) 05 = Trim 5/05A (Hardfaced) 06 = Trim 6 (F6 +Cu-Ni) 07 = Trim 7 (F6 + Hard F6) 08 = Trim 8/8A (F6 + Hardfaced) 09 = Trim 9 (Monel) 10 = Trim 10 (316) 12 = Trim 12 (316SS + Hardfaced) 13 = Trim 13 (Alloy 20) 14 = Trim 14 (Alloy 20 + Hardfaced) 15 = Trim 15 (Hardfaced) 16 = Trim 16 ((Hardfaced) 20 = A105 + ENP 21 = A350 F2 + ENP KAV FGGC14 10
CASTING GATE, GOBE AND CHECK VAVES PRODUCTS AND STANDARDS Cast steel gate valve Size: NPS 2 48 KΛV Class: ANSI 150 2500 Design standard: ASME B16.34, API 600 Face to Face: ASME B16.10 Test: API 598 End: RF, RTJ, BW OS&Y, bolted bonnet Solid, flexible or split wedge Manually or Actuator operated Repairability Performance API 603 Gate Valve Size: NPS 2-24 Class: ANSI 150-300 Design standard: API 603 Face to Face: ASME B16.10 Test: API 598 End: RF, BW OS & Y, bolted bonnet Solid, flexible or split wedge Manually or Actuator Operated KAV CGGC14 3
CASTING GATE, GOBE AND CHECK VAVES Cast Globe Valve Size: NPS 2 16 Class: ANSI 150 1500 Design Standard: ASME B16.34, BS1873 Test: API 598 Face to Face:ASME B16.10 End: RF, RTJ, BW OS&Y, bolted bonnet Manually or Actuator Operated Tapered Disc Swing Check Valve Size: NPS 1/2 48, Class: ANSI 150 2500 Design Standard: ASME B16.34, API 594, BS1868 End: RF, RTJ, BW, SW, NPT Non-penetrate disc shaft KAV CGGC14 4
CASTING GATE, GOBE AND CHECK VAVES Dual Plate Check Valve Size: NPS 2 30 Class: ANSI 150 1500 Design standard: API 594 Type: Wafer, ug, Flanged, Butt Weld Hub Connections Improved flow efficiencies GENERA STANDARD Besides standards listed, all KAVA valves meet the following industrial standards: Face to face dimension: ASME B16.10 Butt weld end bevel: ASME B16.25 Surface quality of castings: MSS SP-55 Marking: MSS SP-25 NDE: ASME B16.34 Sec. 8 (upon request) CSA Z245.15 (as per PO specification) NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV CGGC14 5
CASTING GATE, GOBE AND CHECK VAVES STANDARD MATERIA AND DIMENSION CAST GATE VAVE Gear operator selection (other sizes by option): Rating Size 150 24 and larger 300 18 and larger 600 14 and larger 900 8 and larger 1500 8 and larger 2500 8 and larger Item Part Standard Material Normal temperature ow temperature Stainless steel 1 Body A216 WCB A352 CC A351 CF8M 2 Seat A105N A350 F2, Class 1 A182 F316 3 Wedge A216 WCB A352 CC A351 CF8M 4 Stem As per trim As per trim A182 F316 5 Gasket 316SS + graphite flexible 6 Bonnet/Yoke A216 WCB A352 CC A351 CF8M 7 Nut A194 2HM A194 7M A194 8MA 8 Bolt A193 B7M A320 7M A193 B8MA 9 Backseat bushing A182 F6 A182 F6 A182 F316 10 Stem packing Graphite 11 Gland A182 F6 A352 CC A182 F316 12 Gland cover A216 WCB A216 WCB A351 CF8M 13 Gland nut A194 2HM A194 7M A194 8MA 14 Gland eyebolt A193 B7M A320 7M A194 8MA 15 Grease nipple Copper alloy, Carbon steel or ally steel 16 Stem nut A439 D2 17 Retaining nut Carbon steel or ally steel 18 Handwheel Ductile iron or steel 19 Handwheel nut Ductile iron or steel KAV CGGC14 6
CASTING GATE, GOBE AND CHECK VAVES FACE TO FACE DIMENSIONS AND WEIGHTS Information of most commonly used valves is given. Valves for other sizes and ratings are also available. For those not listed, please consult KAVA engineering. (Dimensions in mm, weight in Kg) Gate Valve Class 150 NPS 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 30 36 40 42 DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 750 900 1000 1200 (RF/BW) 178 191 203 229 254 267 292 330 356 381 407 432 457 508 610 711 108 127 H 386 434 480 584 681 765 956 1149 1350 1508 1703 1892 2119 2500 3148 3721 3980 5920 W 200 200 250 250 300 350 400 450 500 550 600 650 750 610 610 610 610 610 (RF) (BW) 20 28 36 52 72 85 127 195 283 398 524 690 900 1135 2800 3820 4842 7110 15 22 26 40 68 77 18 185 270 370 500 650 880 1100 2610 3600 4815 7050 Class 300 NPS 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 750 900 DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 30 36 (RF/BW) 216 241 283 305 381 403 419 457 502 762 838 914 991 1143 1397 1727 H 410 453 509 612 670 805 1000 1200 1416 1582 1725 1959 2104 2598 3205 4104 W 200 200 250 250 300 350 400 450 500 550 600 610 610 610 610 1000 (RF) (BW) 20 23 26 27 44 50 74 124 137 217 337 580 715 1050 1235 1655 17 19 21 20 35 37 54 100 110 174 285 495 615 840 1090 1500 Class 600 NPS 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 DN 50 65 80 100 150 200 250 300 350 400 450 500 600 (RF/BW) 292 330 356 432 559 660 787 838 889 991 1092 1194 1397 H 418 476 518 646 770 839 1024 1229 1450 1574 1931 2207 2582 W 200 250 250 300 400 450 500 600 610 610 610 610 610 (RF) (BW) 40 55 70 123 245 426 700 940 1310 1610 2070 2405 3621 32 47 64 103 218 374 570 830 1012 1217 1760 2000 3015 KAV CGGC14 7
CASTING GATE, GOBE AND CHECK VAVES Class 900 NPS 2 2 1/2 3 4 6 8 10 12 14 16 18 DN 50 65 80 100 150 200 250 300 350 400 450 (RF/BW) (RTJ) 368 419 381 457 610 737 838 965 1029 1130 1219 371 422 384 460 613 740 841 968 1038 1140 1232 H 498 547 572 679 900 1102 1346 1520 1905 2054 2213 W 250 250 300 350 500 600 610 610 610 610 610 (RF) (BW) 95 128 155 192 378 635 900 1550 2170 3070 3870 80 110 125 165 330 520 730 1300 1800 2650 3302 Class 1500 NPS 2 2 1/2 3 4 6 8 10 12 14 16 18 DN 50 65 80 100 150 200 250 300 350 400 450 (RF/BW) (RTJ) 368 419 470 546 705 832 991 1130 1257 1384 1537 371 422 473 549 711 842 1000 1146 1276 1407 1559 H 487 572 602 700 985 1145 1374 1633 1798 1963 2812 W 250 300 350 500 600 450 450 610 610 610 610 (RF) (BW) 74 132 165 248 510 1040 1910 2685 4100 6200 8100 54 105 129 129 360 760 164 2755 3200 5300 7100 Class 2500 NPS 2 2 1/2 3 4 6 8 10 12 DN 50 65 80 100 150 200 250 300 (RF/BW) (RTJ) 451 508 578 673 914 1022 1270 1422 454 514 584 683 927 1038 1292 1445 H 563 563 582 870 1450 1610 2076 2281 W 350 450 450 500 610 610 610 610 (RF) (BW) 130 200 245 490 1600 2450 4570 6100 95 150 175 375 1310 2010 3800 5200 KAV CGGC14 8
CASTING GATE, GOBE AND CHECK VAVES Globe Valve Gear operator selection (other sizes by option): Rating Size 150 18 and larger 300 12 and larger 600 8 and larger 900 8 and larger 1500 4 and larger 2500 3 and larger Item Part Standard Material Normal ow temperature Stainless steel temperature 1 Body A216 WCB A352 CC A351 CF8M 2 Seat As per trim As per trim A182 F316 3 Disc A105N A350 F2 Class 1 A182 F316 4 Seat As per trim As per trim A182 F316 5 Stem A182 F6 A182 F6 A182 F316 6 Disc nut As per trim As per trim A182 F316 7 Gasket 316SS + graphite 8 Bonnet/Yoke A216 WCB A352 CC A351 CF8M 9 Bolt A193 B7M A320 7M A193 B8MA, Class 1 10 Nut A194 2HM A194 7M A194 8MA 11 Back seat As per trim As per trim A182 F316 12 Stem packing Graphite 13 Gland A182 F6 A352 CC A182 F316 14 Gland cover A216 WCB A352 CC A351 CF8M 15 Gland eyebolt A193 B7M A320 7M A194 8MA 16 Nut A194 2HM A194 7M A194 8MA 17 Pin Carbon steel Carbon steel 316 SS 18 Stem nut A439 D2 19 Handwheel Ductile iron or steel 20 washer Carbon steel or alloy steel 21 Handwheel nut Carbon steel or alloy steel KAV CGGC14 9
CASTING GATE, GOBE AND CHECK VAVES Class 150 NPS 2 2 1/2 3 4 5 6 8 10 12 14 16 DN 50 65 80 100 125 150 200 250 300 350 400 (RF/BW) 203 216 241 292 356 406 495 622 699 622 699 H 338 373 396 476 497 524 588 738 862 950 994 W 200 250 250 300 350 350 400 500 500 550 550 (RF) 21 30 41 64 90 113 190 289 485 550 724 (BW) 19 27 38 54 75 93 170 220 362 491 650 Class 300 NPS 2 2 1/2 3 4 5 6 8 10 12 DN 50 65 80 100 125 150 200 250 300 (RF/BW) 267 292 318 356 400 445 559 622 711 H 354 389 420 496 576 674 912 949 1032 W 200 250 250 350 350 400 450 500 600 (RF) 26 38 51 76 125 173 296 500 724 (BW) 21 29 38 59 104 137 237 432 632 Class 600 NPS 2 2 1/2 3 4 5 6 8 10 12 DN 50 65 80 100 125 150 200 250 300 (RF/BW) 292 330 356 432 508 559 660 787 838 (RTJ) 292 330 356 432 511 562 663 790 841 H 396 446 496 599 700 791 1014 1180 1350 W 250 250 350 350 450 500 600 700 610 (RF) 37 50 62 150 187 294 543 1006 1350 (BW) 30 40 58 132 142 227 460 729 1060 KAV CGGC14 10
CASTING GATE, GOBE AND CHECK VAVES Class 900 NPS 2 2 1/2 3 4 6 8 10 12 DN 50 65 80 100 150 200 250 300 (RF/BW) 368 419 381 457 610 737 838 965 (RTJ) 371 422 384 460 613 740 841 968 H 590 660 699 795 1108 1184 1479 1755 W 350 350 450 500 610 610 610 610 (RF) 95 138 110 197 435 720 1070 1920 (BW) 75 85 112 158 360 597 890 1690 Class 1500 NPS 2 2 1/2 3 4 6 8 10 12 DN 50 65 80 100 150 200 250 300 (RF/BW) 368 419 470 546 705 832 991 1130 (RTJ) 371 422 473 549 711 842 1000 1146 H 550 572 582 795 1278 1960 2450 2904 W 350 350 500 550 610 610 610 610 (RF) 85 138 215 350 560 990 1530 2570 (BW) 75 112 129 299 462 830 1330 2270 Class 2500 NPS 2 2 1/2 3 4 6 8 10 DN 50 65 80 100 150 200 250 (RF/BW) 451 508 578 673 914 1022 1270 (RTJ) 454 514 584 683 927 1038 1292 H 720 800 885 1260 1905 2465 3108 W 400 500 550 610 610 610 610 (RF) 176 264 308 759 1990 4390 5290 (BW) 141 214 238 644 1700 3950 4390 KAV CGGC14 11
CASTING GATE, GOBE AND CHECK VAVES Swing Check Valve Item Part Standard Material Normal ow temperature Stainless steel temperature 1 Body A216 WCB A352 CC A351 CF8M 2 Seat As per trim As per trim A182 F316 3 Disc A216 WCB A352 CC A351 CF8M 4 Pin A182 F6 A182 F6 A182 F316 5 DISC NUT A182 F6 A182 F6 A182 F316 6 Hinge A216 WCB A352 CC A351 CF8M 7 Hinge pin A182 F6 A182 F6 A182 F316 8 Bearing bracket A216 WCB A352 CC A351 CF8M 9 Bolt A182 F316 A182 F316 A182 F316 10 Cover A216 WCB A216 CC A351 CF8M 11 Gasket 316SS + Graphite 12 Cover bolt A193 B7M A320 7M A193 B8M 13 Cover nut A194 2HM A194 7M A194 8M Class 150 NPS 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 (RF/BW) 203 216 241 292 330 356 495 622 699 787 864 978 978 1295 1448 1524 H 150 168 171 204 230 296 351 389 438 476 525 582 627 880 935 970 (RF) (BW) 15 22 28 42 57 79 131 177 282 380 542 632 855 970 1600 2020 10 12 17 29 45 57 96 143 227 294 468 552 755 831 1420 1760 KAV CGGC14 12
CASTING GATE, GOBE AND CHECK VAVES Class 300 NPS 2 2 1/2 3 4 5 6 8 10 12 14 16 18 20 24 28 30 DN 50 65 80 100 125 150 200 250 300 350 400 450 500 600 700 750 (RF/BW) 267 292 318 356 400 445 533 622 711 838 864 978 1016 1346 1499 1595 H 176 185 216 259 304 317 380 434 500 560 596 675 730 860 1163 1270 (RF) (BW) 20 30 40 65 84 118 193 310 450 595 840 933 1320 1848 2660 3680 16 22 30 53 73 101 157 232 414 455 766 774 960 1792 2260 2780 Class 600 NPS 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 28 30 DN 50 65 80 100 150 200 250 300 350 400 450 500 600 700 750 (RF/BW) (RTJ) 292 330 356 432 559 660 787 838 889 991 1092 1194 1397 1600 1651 295 333 359 435 562 664 791 841 892 994 1095 1200 1407 1613 1664 H 184 210 232 263 374 426 517 569 622 680 752 975 1111 1192 1324 (RF) (BW) Class 900 34 45 63 114 387 580 790 892 1200 1600 2420 3150 3800 4600 5500 26 37 50 98 310 490 670 752 1020 1350 2050 2720 3100 4700 6000 NPS 2 2 1/2 3 4 6 8 10 12 14 16 18 20 DN 50 65 80 100 150 200 250 300 350 400 450 500 (RF/BW) (RTJ) 368 381 419 457 610 737 838 965 1029 1130 1219 1321 371 384 422 460 613 740 841 968 1038 1140 1232 1333 H 296 300 300 327 441 502 664 775 782 838 839 932 (RF) (BW) Class 1500 69 100 110 145 310 500 772 1120 1380 1810 3000 4000 50 68 77 113 23 385 632 901 1140 1613 2650 3550 NPS 2 2 1/2 3 4 6 8 10 12 14 16 18 20 DN 50 65 80 100 150 200 250 300 350 400 450 500 (RF/BW) (RTJ) 368 419 470 546 705 832 991 1130 1257 1384 1537 1664 371 422 473 549 711 841 1000 1148 1276 1407 1559 1686 H 296 300 341 412 511 680 756 857 950 1020 1147 1284 (RF) (BW) 70 100 150 245 550 1010 1476 280 3060 4500 6100 8000 50 77 115 190 452 750 1012 1780 2200 3500 5200 7500 KAV CGGC14 13
CASTING GATE, GOBE AND CHECK VAVES PRESSURE SEA VAVES KAVA pressure seal valves are used for high pressure services. Size: NPS 2 24 Class: ANSI 600 2500 Design standard: ASME B16.34 Test: API 598 End: BW (ASME B16.25), RF (ASME B16.5) Solid, flexible or split wedge OS&Y, Full guiding ow emission Optional by-pass KAV CGGC14 14
CASTING GATE, GOBE AND CHECK VAVES Pressure Seal Gate Valve Item Part Standard material 1 Body A216 WCB 2 Seat A105 + HF 3 Wedge A216 + HF 4 Stem A182 F6a 5 Bonnet A216 WCB 6 Gasket SS 304 7 Trust ring A276 Type 410 8 Segment ring A276 Type 410 9 Pressure plate A216 WCB 10 Bolt A193 B7 11 Yoke A216 WCB 12 Bolt A193 B7 13 Nut A194 2H 14 Stem packing Graphite 15 Gland A276 T410 16 Gland flange A216 WCB 17 Gland nut A194 2H 18 Gland eyebolt A193 B7 19 Gear box Cast iron 20 By-pass Globe A105N (optional) valve 21 By-pass pipe A106 B (optional) Gear operator selection (other sizes by option): Rating Size 900 8 and larger 1500 8 and larger 2500 6 and larger KAV CGGC14 15
CASTING GATE, GOBE AND CHECK VAVES Face to Face Dimension and Information of most commonly used valves is given. Valves for other sizes and ratings are also available. For those not listed, please consult KAVA engineering. (Dimensions in mm, weight in Kg) Class 600 NPS 2 2 1/2 3 4 6 8 10 12 14 16 DN 50 65 80 100 150 200 250 300 350 400 (RF) 451 478 673 917 1022 1270 838 - - - (BW) 371 422 384 460 613 740 841 968 1038 1140 H 498 547 572 679 900 1102 1346 1520 1905 2054 (RF) (BW) 70 95 100 148 245 320 430 515 570 905 62 80 84 115 171 215 268 318 435 570 Class 900 NPS 2 2 1/2 3 4 6 8 10 12 14 16 DN 50 65 80 100 150 200 250 300 350 400 (RF) 368 381 419 457 610 737 838 965 1029 1130 (BW) 216 254 305 356 508 660 787 914 991 1092 H 594 753 780 864 1013 1276 1543 1781 2026 2261 (RF) (BW) 63 99 107 158 294 692 1008 1418 1785 2520 42 67 70 108 194 520 772 1103 1470 2048 Class 1500 NPS 2 2 1/2 3 4 6 8 10 12 14 16 DN 50 65 80 100 150 200 250 300 350 400 (RTJ) 371 422 473 549 711 842 1000 1146 1276 1407 (BW) 216 254 305 406 559 711 864 991 1067 1194 H 594 753 785 864 994 1349 1480 1870 2216 2331 (RTJ) (BW) 63 99 126 218 504 958 1481 2184 2741 3780 42 67 87 150 367 718 1071 1523 1890 2888 KAV CGGC14 16
CASTING GATE, GOBE AND CHECK VAVES Pressure Seal Globe Valve 16 12 11 10 20 19 18 17 15 14 9 13 8 7 6 5 4 3 2 1 Item Part Material 1 Body A216 WCB+ HF 2 Disc A105+ HF 3 Disc Thrust Plate A276 420 4 Disc Nut A276 410 5 Stem A182 GR.F6 6 Bonnet A216 WCB + HF 7 Thrust Ring A276 410 8 Gasket A182 F304 9 Stem Packing Graphite 10 Bonnet Retainer Carbon Steel 11 Gland A276 410 12 Gland Cover A216 WCB 13 Eye Bolt Pins Carbon Steel 14 Gland Eye Bolts A193 B7 15 Eye Bolt Nuts A194 2H 16 Yoke A216 WCB 17 Stem nut Carbon Steel 18 Handwheel Ductile Iron 19 Washer Carbon Steel 20 Handwheel Nut Carbon steel Gear operator selection (other sizes by option): Ratin g Size 900 8 and larger 1500 4 and larger 2500 4 and larger KAV CGGC14 17
CASTING GATE, GOBE AND CHECK VAVES Face to Face Dimension and Information of most commonly used valves is given. Valves for other sizes and ratings are also available. For those not listed, please consult KAVA engineering. (Dimensions in mm, weight in Kg) Class 900 NPS 2 2 1/2 3 4 6 8 10 12 14 16 DN 50 65 80 100 150 200 250 300 350 400 1 (RF/BW) 368 419 381 457 610 737 838 965 1029 1130 2 (RTJ) 371 422 384 460 613 740 841 968 1038 1140 H 619 641 721 850 1225 1350 1550 1750 200 2310 W 350 350 450 500 610 610 610 1000 1000 1200 (RF) 84 110 116 179 441 1050 1720 2300 3350 4000 (BW) 58 74 84 137 378 945 1520 2050 3050 3600 Class 1500 NPS 2 2 1/2 3 4 6 8 10 12 14 DN 50 65 80 100 150 200 250 300 350 1 (RF/BW) 368 419 470 546 705 832 991 1130 1257 2 (RTJ) 371 422 473 549 711 842 1000 1146 1276 H 619 641 835 857 1230 1800 2000 2311 2692 W 350 350 500 500 610 610 1000 1000 1200 (RF) 84 116 143 236 918 1764 2680 3400 4300 (BW) 58 62 128 168 781 1502 2280 2830 3600 Class 2500 NPS 2 2 1/2 3 4 6 8 10 12 14 DN 50 65 80 100 150 200 250 300 350 1 (RF/BW) 368 419 470 546 705 832 991 1130 1257 2 (RTJ) 371 422 473 549 711 842 1000 1146 1276 H 619 641 835 857 1230 1800 2000 2311 2692 W 350 350 500 500 610 610 1000 1000 1200 (RF) 84 116 143 236 918 1764 2680 3400 4300 (BW) 58 62 128 168 781 1502 2280 2830 3600 Pressure Check Valve KAV CGGC14 18
CASTING GATE, GOBE AND CHECK VAVES Item Part Standard material 1 Body A216 WCB 2 Cover A105 3 Disc A216 + HF 4 Hinge A216 WCB 5 Seat ring A105 + HF 6 Hinge pin A182 F6 7 Sealing ring A276 Type 410 8 Pressure ring A276 Type 410 9 Segment ring A216 WCB 10 Cover clamp A216 WCB 11 Cover clamp bolt A193 B7 12 Cover clamp nut A194 2H 13 Eyebolt A181 Face to Face Dimension and Information of most commonly used valves is given. Valves for other sizes and ratings are also available. Class 600 NPS (d) 2 2 1/2 3 4 6 8 10 12 14 16 20 24 DN 50 65 80 100 150 200 250 300 350 400 500 600 1 (RF/ BW) 292 330 356 432 559 660 787 838 889 991 1194 1394 1 (RTJ) 296 333 359 435 562 763 790 841 892 994 1200 1407 H 241 264 270 318 400 587 606 695 749 780 819 949 (RF) (BW) 27 35 45 65 190 350 500 670 680 1150 1880 2600 18 25 32 55 130 260 370 490 660 850 1490 2040 Class 900 NPS (d) 2 2 1/2 3 4 6 8 10 12 14 16 DN 50 65 80 100 150 200 250 300 350 400 1 (BW) 216 254 305 356 508 660 787 914 991 1092 1 (RTJ) 371 384 422 460 613 740 841 968 1038 1140 H 241 264 270 318 400 587 606 695 749 780 (RTJ) 42 55 58 110 242 599 893 1365 1628 1733 (BW) 21 32 34 68 168 462 725 1071 1281 1418 Class 1500 KAV CGGC14 19
CASTING GATE, GOBE AND CHECK VAVES NPS (d) 2 2 1/2 3 4 6 8 10 12 DN 50 65 80 100 150 200 250 300 1 (BW) 216 254 305 406 559 711 864 991 1 (RTJ) 371 422 473 546 711 842 1000 1146 H 241 264 274 318 422 479 591 645 (RTJ) (BW) 42 58 105 147 360 641 1103 1628 21 34 42 74 233 504 777 1155 Class 2500 NPS (d) 2 2 1/2 3 4 6 8 10 12 DN 50 65 80 100 150 200 250 300 1 (BW) 279 330 368 457 610 762 914 1041 1 (RTJ) 454 514 584 683 927 1038 1292 1445 H 245 264 274 318 451 559 576 656 (RTJ) (BW) 89 124 163 299 588 1072 1678 2776 53 74 89 142 285 598 783 1512 KAV CGGC14 20
CASTING GATE, GOBE AND CHECK VAVES HOW TO ORDER CAST GATE GOBE AND CHECK VAVES Type of valve Size Port Class Model End connection Operator Body material Trim material Type of valve: GAA = Gate valve, wedge GAB = Gate valve, slab GAC = Gate valve, expanding gate GT = Globe valve, straight pattern (T pattern) GY = Globe valve, angular pattern (Y pattern) GD = Stop and check globe CHA = Swing check CHB = Horizontal piston check CHC = Dual Plate check CHD = Axial flow check CHE = Tilting disc check Size: 01 = 1" 15 = 1 1/2" 25 = 2 1/2" 02 = 2" 03 = 3" 04 = 4" 06= 6" 08 = 8 10 = 10 12 = 12 14 = 14 16 = 16 18 = 18 20 = 20 22 = 22 24 = 24 26 = 26 28 = 28 30 = 30 32 = 32 34 = 34 36 = 36 Port: R = Regular F = Full Class: 01 = 150 03 = 300 06 = 600 08 = 800 09 = 900 15 = 1500 25 = 2500 20 = 2000 CWP 30 = 3000 CWP 40 = 4000 CWP 50 = 5000 CWP 60 = 6000 CWP 70 = 7000 CWP 80 = 15000 CWP 90 = 20000 CWP Model: Gate valve A1 = Bolted bonnet, flexible wedge, outside screw & Yoke (standard) A2 = Bolted bonnet, solid wedge, outside screw & Yoke (standard) A3 = Bolted bonnet, flexible wedge, cryogenic A4 = Bolted bonnet, solid wedge, cryogenic A5 = Pressure seal, flexible wedge, outside screw & Yoke (standard) A6 = Pressure seal, solid wedge, outside screw & Yoke (standard) A7 = Bolted bonnet, bellow seal A8 = Pressure, bellow seal KAV CGGC14 21
CASTING GATE, GOBE AND CHECK VAVES Globe valve and Check Valve B1 = Bolted bonnet, outside screw & Yoke (standard) B2 = Pressure seal, outside screw & Yoke (standard) B3 = Bolted bonnet, cryogenic B4 = Pressure seal, cryogenic Dual-plate check valve C1 = Flanged, standard C2 = ug, standard C3 = Wafer, standard C4 = Welded, standard End connection: R = Raised face J = RTJ W = Butt weld S = Socket weld N = NPT Female M = NPT Male P = SW X NPT Operator: G = Manual gear H = Hand wheel B = Bare stem C = Chain wheel E = Electric actuator P = Pneumatic actuator N = Not applicable Body material: 01 = A216 WCB 02 = A352 CC 03 = A351 CF8M 04 = A351 CF8 06 = A351 CF3M 07 = A351 CF3 08 = A217 CA15 09 = A217 WC6 10 = A217 WC9 20 = Other alloys Trim (as per API STD 600): 01 = Trim 1 (F6) 02 = Trim 2 (304) 03 = Trim 3 (F310) 04 = Trim 4 (Hard F6) 05 = Trim 5/05A (Hardfaced) 06 = Trim 6 (F6 +Cu-Ni) 07 = Trim 7 (F6 + Hard F6) 08 = Trim 8/8A (F6 + Hardfaced) 09 = Trim 9 (Monel) 10 = Trim 10 (316) 12 = Trim 12 (316SS + Hardfaced) 13 = Trim 13 (Alloy 20) 14 = Trim 14 (Alloy 20 + Hardfaced) 15 = Trim 15 (Hardfaced) 16 = Trim 16 ((Hardfaced) 20 = A105 + ENP 21 = A350 F2 + ENP KAV CGGC14 22
FOATING BA VAVE KAVA s premium quality floating ball valves have found wide applications in oilfield, chemical industry, petrochemical and hydrocarbon processing applications. PRODUCTS AND APPICABE STANDARDS Cast Floating Ball Valve Size: NPS 2 6 Class: ANSI 150 600 Design standard: API 608/ ASME B16.34 End: RF flange per ASME B16.5 Fact to Face: ASME B16.10 Test: API 6D Soft & Metal Seated Forged Ball Valve (small size) Size: NPS 1/4 2, Class: ANSI 800 2500 Design standard: API 608, ASME B16.34 Test: API 598, API 6D End: BW, SW, NPT Screwed body construction Soft & Metal Seated Fireproof per API 607 KAV-FBV14 2
FOATING BA VAVE Cast Floating Ball Valves (small size) Size: NPS 1/2-2 Class: ANSI 150 1500 Design standard: API 608 End: RF flange per ASME 16.5 Test: API 6D Soft & Metal Seated Fireproof per API 607 KAVA floating ball valves are also designed to meet EN/ISO standards: Design standard: EN ISO17292 Valve shell pressure-temperature: EN ISO17292 Shell wall thickness: EN ISO17292 Face-to-face dimensions: EN 12982 End flange dimensions: EN 1759-1 Fire test: ISO 10497 Pressure/eak test: EN 12266 CSA standards Kaval floating valves satisfy CSA Z245.15 (latest edition). NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV-FBV14 3
FOATING BA VAVE DESIGN FEATURES Belleville spring washers under the handle are used to achieve live loading and minimize the need to retighten the packing. Position locking plate and indicator handle The locking plate will ensure proper open/close position of the ball and provide CO/CC of the valve. The handle ensures installation on the stem in the correct position and in alignment with the ball port. When the handle is aligned with the pipe, the valve is open. When the handle is perpendicular to the pipe, the valve is closed. Blow-out proof stem. The stem is blow-out proof design. On the stem, primary O-ring and secondary fire safe flexible graphite stem seal provide low break torque, excellent emission control, and good chemical and thermal resistance. The valve stem has a built in antistatic device which ensures continuous contact of stem-to-ball and stem-to-body. Integral ISO actuator mounting Top work flange dimensions are in accordance with ISO5211 and provides unified easy installation of actuators and locking device. Ground and polished ball is free to float and mates perfectly with the conical seats for a positive leak proof seal, self-cleaning and selfadjusting. The ball is also pressure activated. The higher the line pressure, the tighter the valve will seal. Deep recessed soft seats The seat is recessed into a deep machined pocket which serves to surround and protect the seat on all sides. This design eliminates cold flow of the soft seats into the valve conduit where the seats can be damaged by the action of the ball or the flow medium, to provide an extremely long service life of the seats. PTFE and graphite body seal The PTFE provides the primary body seal and graphite provides secondary fire safe seal. Other polymer materials may be used as the primary body seal to meet any particular service requirement KAVA floating ball valve is bi-directional sealing design, i.e. either end of the valve can be installed upstream without compromising the integrity of the bubble-tight seal. KAV-FBV14 4
FOATING BA VAVE PARTS AND MATERIA SEECTION Below is an explosive illustration of KAVA full port, split body, floating type ball valve to show the basic design concept. The parts of the valve are numbered and given in bill of material. The regular port is not shown, but design features are the same. KAV-FBV14 5
FOATING BA VAVE BI OF MATERIA (Typical materials of construction 1 ) Note: ITEM PART NAME MATERIA Normal temperature service ow temperature service 2 Stainless steel for server corrosive service 1 Body ASTM A216 WCB ASTM A352 CC ASTM A351 CF8M 2 Adapter ASTM A216 WCB ASTM A352 CC ASTM A351 CF8M 3 Ball ASTM A182 F316/ ASTM A182 F316/ ASTM A105N+ENP 3 ASTM A350 F2+ENP 3 ASTM A182 F316 4 Stem ASTM A182 F316/ ASTM A182 F316 / ASTM A105N+ENP 3 ASTM A350 F2+ENP 3 ASTM A182 F316 5 Seat 4 PTFE / RPTFE / NYON / DEVON / PEEK 6 Handle ASTM A216 WCB ASTM A216 WCB ASTM A216 WCB 7 Stopper Carbon steel Carbon steel Carbon steel 8 Gland ASTM A182 F316 ASTM A182 F316 ASTM A182 F316 9 Thrust Washer PTFE PTFE PTFE 10 ock Washer Carbon steel Carbon steel Carbon steel 11 Washer Carbon steel Carbon steel Carbon steel 12 Packing Graphite Graphite Graphite 13 Body Seal 5 PTFE PTFE PTFE 14 Body Gasket Graphite Graphite Graphite 15 O Ring VITON B VITON GT VITON B 16 Body Stud ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 17 Body Nut ASTM A194 2HM ASTM A194 7M ASTM A194 8M 18 Stem Nut ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 19 Stem Bolt CARBON STEE CARBON STEE CARBON STEE 20 Stop Screw ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 21 Stop Sleeve ASTM A276 410 ASTM A276 410 ASTM A276 410 22 Antistatic Ball SS316 SS316 SS316 23 Antistatic Spring SS316 SS316 SS316 24 Belleville Spring AS 9262 AS 9262 AS 9262 1. The BOM table lists standard materials which are most commonly used in oil and gas industries. Other materials are available depending on service conditions of the valve and client requirement. 2. A350 F2 material, unless otherwise specified, will be Class 1. 3. The thickness of ENP, unless otherwise specified, will be 3 mil (0.075 mm). 4. Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available and can be selected upon client request (see the pressure/temperature rating chart of sealing materials). 5. PEEK or other polymer seal is available upon client requirements for particular applications. KAV-FBV14 6
Pressure (psi) Pressure (bar) KAVA FOATING BA VAVE PRESSURE/TEMPERATURE RATINGS OF SEAT MATERIAS The pressure-temperature ratings for KAVA floating ball valves are determined by the body material and the seat material. The chart is indicative of the standard seat and sealing materials. For ratings of other materials, contact the technical department of KAVA. 6000 Temperature ( C) 38 93 149 204 260 316 371 413 5000 A216 WCB C2500 344 4000 275 PEEK 3000 A216 WCB C1500 206 2000 A216 WCB C900 137 1000 A216 WCB C600 A216 WCB C300 68 0 0 100 200 300 400 500 600 700 Temperature ( F) A216 WCB C150 KAV-FBV14 7
FOATING BA VAVE DIMENSION DATA ASME Class150 full port Valve size Valve Dimensions (mm) A B C D N-E T f 1 W H 1/2 12 34.9 60.3 90 4-16 8.0 2 108 42 180 73 1.8 3/4 18 42.9 69.9 100 4-16 8.9 2 117 45 180 90 2.3 1 24 50.8 79.4 110 4-16 9.6 2 127 50 180 90 3.3 1 1/2 37 73 98.4 125 4-16 12.7 2 165 65 288 121 6.5 (kg) 2 50 92.1 120.7 152 4-19 14.3 2 178 77 288 141 10.7 3 76 127 152.4 190 4-19 17.5 2 203 85 394 196 25 4 100 157.2 190.5 230 8-19 22.3 2 229 95 488 237 37 6 151 215.9 241.3 280 8-22.5 23.9 2 394 175 800 295 81 ASME Class 300 full port Valve size Valve Dimensions (mm) A B C D N-E T f 1 W H 1/2 12 34.9 66.7 95 4-16 12.7 2 140 42 180 73 2.8 3/4 18 42.9 82.6 115 4-19 14.3 2 152 45 180 90 4.1 1 24 50.8 88.9 125 4-19 15.9 2 165 50 180 90 5.6 1 1/2 37 73 114.3 155 4-22.5 19.1 2 190 75 288 121 9.1 (kg) 2 50 92.1 127 165 8-19 20.7 2 216 85 288 141 13.9 3 76 127 168.3 210 8-22.5 27 2 282 95 394 196 32 4 100 157.2 200 255 8-22.5 30.2 2 305 115 488 237 48.5 6 151 215.9 269.9 320 12-22.5 35 2 403 175 800 295 104 KAV-FBV14 8
FOATING BA VAVE ASME Class 600 full port Valve size Valve Dimensions (mm) A B C D N-E T f 1 W H (kg) 1/2 12 34.9 66.7 95 4-16 14.3 7 165 70 180 100 2.7 3/4 18 42.9 82.6 115 4-19 15.9 7 190 75 180 103 6.3 1 24 50.8 88.9 125 4-19 17.5 7 216 78 180 115 6.0 1 1/2 37 73 114.3 155 4-22.5 22.3 7 241 100 394 153 12.5 2 50 92.1 127 165 8-19 25.4 7 292 113 394 163 21.3 3 76 127 168.3 210 8-22.5 31.8 7 356 153 488 209 45 4 100 157.2 215.9 275 8-25.5 38.1 7 432 178 700 257 88 ASME Class 150 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f 1 W H (kg) 3/4 X1/2 12 18 42.9 69.9 100 4-16 8.9 2 117 45 180 73 2.6 1 X3/4 18 24 50.8 79.4 110 4-16 9.6 2 127 50 180 90 2.8 1 1/2 X1 24 37 73 98.4 125 4-16 12.7 2 165 65 180 90 4.0 2 X1 1/2 37 50 92.1 120.7 152 4-19 14.3 2 178 75 288 121 7.9 3 X2 50 76 127 152.4 190 4-19 17.5 2 203 87 288 141 17 4 X3 76 100 157.2 190.5 230 8-19 22.3 2 229 100 394 196 28.5 6 X4 100 151 215.9 241.3 280 8-22.5 23.9 2 394 150 488 237 51 KAV-FBV14 9
FOATING BA VAVE ASME Class 300 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f 1 W H (kg) 3/4 X1/2 12 18 42.9 82.6 115 4-19 14.3 2 152 45 180 73 3.4 1 X3/4 18 24 50.8 88.9 125 4-19 15.9 2 165 50 180 90 4.2 1 1/2 X1 24 37 73 114.3 155 4-22.5 19.1 2 190 75 180 90 7.3 2 X1 1/2 37 50 92.1 127 165 8-19 20.7 2 216 85 288 121 10.6 3 X2 50 76 127 168.3 210 8-22.5 27 2 282 95 288 141 23.5 4 X3 76 100 157.2 200 255 8-22.5 30.2 2 305 115 394 196 42 6 X4 100 151 215.9 269.9 320 12-22.5 35 2 403 175 488 237 72 ASME Class 600 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f 1 W H (kg) 3/4 X1/2 12 18 42.9 82.6 115 4-19 15.9 7 190 75 180 100 5.0 1 X3/4 18 24 50.8 88.9 125 4-19 17.5 7 216 78 180 103 7.0 1 1/2 X1 24 37 73 114.3 155 4-22.5 22.3 7 241 100 180 115 10.0 2 X1 1/2 37 50 92.1 127 165 8-19 25.4 7 292 113 394 153 17 3 X2 50 76 127 168.3 210 8-22.5 31.8 7 356 153 394 163 29 4 X3 76 100 157.2 215.9 275 8-25.5 38.1 7 432 178 488 209 63.5 6 X4 100 151 215.9 292.1 355 12-28.5 47.7 7 559 210 700 257 121.5 KAV-FBV14 10
FOATING BA VAVE ACTUATOR MOUNTING DATA ASME Class 150 full port Valve size Valve Dimensions (mm) H P M K S T V ISO 5211 Torque (N.m) 1/2 70 30 M14X1.5 11 M5 10 Ø36 F03 7 3/4 72 30 M14X1.5 11 M5 10 Ø36 F03 10 1 80 30 M14X1.5 11 M6 10 Ø50 F05 15 1 1/2 90.5 35.5 M18X1.5 15 M6 13 Ø50 F05 30 2 110.5 35.5 M18X1.5 16 M8 13 Ø70 F07 45 3 151.5 41.5 M22X1.5 18 M10 15 Ø102 F10 90 4 193 58 M30X2 27 M10 20 Ø102 F10 130 6 274 79.5 M40X2 39.5 M12 28 Ø125 F12 320 ASME Class 300 full port Valve size Valve Dimensions (mm) H P M K S T V ISO 5211 Torque (N.m) 1/2 70 30 M14X1.5 11 M5 10 Ø36 F03 10 3/4 72 30 M14X1.5 11 M5 10 Ø36 F03 14 1 80 30 M14X1.5 11 M6 10 Ø50 F05 20 1 1/2 90.5 35.5 M18X1.5 15 M6 13 Ø50 F05 40 2 110.5 35.5 M18X1.5 16 M8 13 Ø70 F07 70 3 151.5 41.5 M22X1.5 18 M10 15 Ø102 F10 110 4 193 58 M30X2 27 M10 20 Ø102 F10 245 6 274 79.5 M40X2 39.5 M12 28 Ø125 F12 530 KAV-FBV14 11
FOATING BA VAVE ASME Class 600 full port Valve size Valve Dimensions (mm) H P M K S T V ISO 5211 Torque (N.m) 1/2 70 30 M14X1.5 11 M5 10 Ø36 F03 16 3/4 72 30 M14X1.5 11 M5 10 Ø36 F03 20 1 80 30 M14X1.5 11 M6 10 Ø50 F05 40 1 1/2 108.5 41.5 M22X1.5 18 M8 15 Ø70 F07 90 2 118.5 41.5 M22X1.5 18 M8 15 Ø70 F07 110 3 165 59 M30X2 26.5 M10 20 Ø102 F10 230 4 224.5 79.5 M40X2 39.5 M10 28 Ø102 F10 500 KAV-FBV14 12
FOATING BA VAVE HOW TO ORDER Type of valve Size Port Class Model End connection Operator Body Trim Seat Body seal / Stem seal Type of valve: FBS = Floating ball, Standard FBC = Floating ball, Cryogenic FBP = Floating ball, Special Size: 07 = 1/4" 09 = 3/8" 11 = 1/2" 13 = 3/4" 01 = 1" 15 = 1 1/2" 02 = 2" 25 = 2 1/2" 03 = 3" 04 = 4" 06 = 6" Port: R = Regular port F = Full port Class: 01 = 150 03 = 300 06 = 600 08 = 800 09 = 900 15 = 1500 25 = 2500 20 = 2000 CWP 30 = 3000 CWP 40 = 4000 CWP 50 = 5000 CWP 60 = 6000 CWP Model (of configuration): A1 = 1 pc, Soft seal, casting, bolted closure A2 = 2 pc, Soft seal, casting, bolted closure A3 = 3 pc, Soft seal, casting, bolted closure E2 = 2 pc, Soft seal, forging, threaded closure B1 = 1 pc, Soft seal, forging, bolted closure B2 = 2 pc, Soft seal, forging, bolted closure B3 = 3 pc, Soft seal, forging, bolted closure E3 = 3 pc, Soft seal, forging, threaded closure End connection: R = Raised face flange J = RTJ W = Butt weld S = Socket weld N = NPT Female M = NPT Male P = SW X NPT Operator: G = Manual Gear = ever B = Bare stem S = Spring ever A = Actuator Body: 01 = A216 WCB 02 = A352 CC 03 = A351 CF8M 04 = A351 CF8 06 = A351CF3M 07 = A351 CF3 11 = A105N 12 = A350 F2 13 = A182 F316 () 14 = 182 F304 () 20 = other material Trim: E1 = Body material (equivalent forging) + 1.5 mil ENP E2 = Body material (equivalent forging) + 3mil ENP & 316 stem E3 = Body material (equivalent forging) + 3mil ENP E4 = Body material Trim & 4140 Stem + 3mil ENP S2 = CF8 /304SS S3 = CF8M / 316SS S4 = 410SS S5 = 22Cr Duplex stainless steel S7 = 316S Trim & F51 Stem S8 = F51 Ball and Stem + 316 Trim Seat: T = MPTFE N = Nylon K = PEEK P = PCTFE D = DEVON M = META O = other material Body seal / Stem seal: A = PTFE /PTFE B = PTFE/ Graphite C = PTFE/VITON D = PTFE/HNBR K = PEEK E = SS + Graphite/Graphite KAV-FBV14 13
FOATING BA VAVE FOW COEFFICIENT When flow goes through a valve it loses some energy. The pressure drop (ΔP) of the flow across a valve is determined by the flow rate, specific gravity of the flow and the flow coefficient, K, of the valve. For liquid, Where Q: Flow rate ΔP: Pressure drop Sg: Specific gravity (1 for water) K: Flow coefficient Kv (SI unit) or Cv (Imperial Unit) Cv is is defined as the flow rate in US Gallons per minute [gpm] of water at a temperature of 60 F with a pressure drop of 1 psi across a fully open valve. Kv is the flow coefficient in metric units. It is defined as the flow rate in cubic meters per hour [m3/h] of water at a temperature of 16 C with a pressure drop of 1 bar across a fully open valve. For gas (compressible flow): ( ) where Cv: Valve flow coefficient, dimensionless q: Volumetric flow rate, scfh Gg: Gas specific gravity (ratio of flowing gas to density of air with both at standard conditions, which is equal to the ratio of the molecular weight of gas to the molecular weight of air) : Pressure differential, psi T1: Absolute upstream temperatures (in K) P1: Upstream absolute static pressure, psia y: Expansion factor, ratio of flow coefficient for a gas to that for a liquid at the same Reynolds Number, dimensionless (y = 0.667 when P2 (down stream pressure) <= 0.5 times P1 for choked or critical flow, y = 1.000 when P2 (down stream pressure) > 0.5 times P1 for very low pressure differential) The typical flow coefficient Cv of ball valves (full port at full open position): Size (In) Class 150 Class 300 Class 600 Class 900 Class 1500 Class 2500 1/2 24 24 24 24 24 24 3/4 53 53 53 53 53 53 1 92 92 92 92 92 92 1 ½ 211 211 211 211 211 2 381 381 381 381 3 845 845 845 4 1523 1523 1523 6 3381 3381 3381 8 6031 6031 10 9442 9442 12 13614 KAV-FBV14 14
TRUNNION MOUNTED BA VAVE The KAVA Split Body trunnion mounted ball valves have been designed for severe oil and gas applications, including production, upstream processing, transportation and distribution, refining and petrochemical, as well as power plants, water transportation, sea water desalination and chemical applications. APPICABE STANDARD KAVA trunnion ball valves are designed to meet the following standards: Design standard: API 6D Valve shell pressure-temperature: ASME B16.34 Shell wall thickness: ASME B16.34 Face-to-face dimensions: API 6D/ASME B16.10 End flange dimensions: ASME B16.5, MSS SP-44 and ASME B16.47 series A Top mounting flange: ISO 5211 Fire test: API 607 Pressure / leak test: API 6D KAVA trunnion ball valves are also designed to meet EN/ISO standards: Design standard: ISO 14313 Valve shell pressure-temperature: EN ISO1092-1 Face-to-face dimension: ISO 14313 Fire test: EN ISO 10497 Pressure test: ISO 14313 CSA standards Kaval trunnion valves satisfy CSA Z245.15 (latest edition). NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV-TBV14 2
TRUNNION MOUNTED BA VAVE PARTS AND MATERIA SEECTION Trunnion ball valves can be trunnion supported and bearing-plate mounted design depending on size and class rating. Below are explosive illustrations of KAVA full port, split body, trunnion ball valve exhibiting the basic design concept. The parts of the valve are numbered and given in bill of material. The regular port is not shown, but design features are the same. Trunnion (out trunnion) mounted ball valve KAV-TBV14 3
TRUNNION MOUNTED BA VAVE Bill of Material (Typical materials of construction 1 ) ITEM PART NAME MATERIA 2, 3 1 Body ASTM A105N ASTM A350 F2 ASTM A182 F316 2 Adapter ASTM A105N ASTM A350 F2 ASTM A182 F316 3 Ball 4 Stem 4 316 SS / ASTM A105+ENP 316 SS / ASTM A29 4140+ENP 316 SS / ASTM A350 F2+ENP 316 SS / ASTM A29 4140+ENP 5 Seat 5 RPTFE / NYON / DEVON / PEEK ASTM A182 F316 ASTM A182 F51 6 Seat Ring ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 7 Trunnion ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 8 Bonnet ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 9 Seat Follower ASTM A105N+ENP ASTM A350 F2+ENP ASTM A182 F316 10 Mounting Plate ASTM A105 ASTM A350 F2 ASTM A182 F316 11 Gear Carbon steel Carbon steel Carbon steel 14 Body Stud ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 15 Body Nut ASTM A194 2HM ASTM A194 7M ASTM A194 8M 16 Screw ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 17 Stud ASTM A193 B7M ASTM A320 7M ASTM A193 B8M 18 Nut ASTM A194 2HM ASTM A194 7M ASTM A194 8M 19 Pin Carbon steel Carbon steel ASTM A276 410 20 O Ring VITON B HNBR / VITON GT VITON B 21 Gasket Graphite Graphite Graphite 22 6 Thrust Washer PTFE PTFE PTFE 23 6 Bearing 5 CS+PTFE CS+PTFE SS+PTFE 24 Key AISI 1045 AISI 1045 AISI 1045 25 Relief Valve ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F316 26 Drain Plug ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F316 27 Antistatic Spring SS316 SS316 SS316 28 Spring INCONE X750 INCONE X750 INCONE X750 29 Antistatic Ball SS316 SS316 SS316 30 Pin ASTM A276 410 ASTM A276 410 ASTM A276 410 31 Seat Valve Injection ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F316 32 Check Valve SS316 SS316 SS316 33 Stem Valve Injection ASTM A105+ENP ASTM A350 F2+ENP ASTM A182 F316 34 ifting ug Carbon steel Carbon steel Carbon steel 35 Support Feet Carbon steel Carbon steel Carbon steel KAV-TBV14 4
TRUNNION MOUNTED BA VAVE Note: 1. The BOM table lists standard materials which are most commonly used in oil and gas industries. Other materials are available depending on service conditions of the valve and client requirement. 2. A350 F2 material, unless it is specified otherwise, will be Class 1. 3. The thickness of ENP, unless otherwise specified, will be 3 mil (0.075 mm). 4. Stem material will be determined according to rating/size and service of the valve. Other materials other than listed are available. 5. Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available (see Seat Insert and Sealing Material Selection table). 6. PEEK or other polymer seal is available upon client requirements for particular applications. Seat Insert and Sealing Material Selection Material Temperature Class Rating Size Min Max Seat Insert Seal Seat Insert Seal RPTFE -100 150 300 NA 16 N/A NYON -60 100 2500 NA 56 N/A DEVON -60 140 2500 NA 56 N/A PEEK -60 220 2500 NA 24 N/A PCTFE -196 150 2500 NA 24 N/A HNBR -40 140 N/A 2500 N/A 56 VITON B -29 180 N/A 900 N/A 56 VITON AED -29 180 N/A 2500 N/A 56 VITON GT -30 180 N/A 900 N/A 56 PTFE+Elgiloy Spring -196 200 N/A 2500 N/A 24 Note: The applicable temperature of sealing materials in valves could be lower than the material datasheets for static application. KAV-TBV14 5
TRUNNION MOUNTED BA VAVE DESIGN FEATURES In KAVA trunnion ball vavles, the ball is fixed and the seats are floating, free to move along the valve axis. Side load exerted by the pressure acting on the ball is absorbed by springs behind the seat holder. The springs also provide preload force on the seat to ensure the valve is tight seal at low pressure. ISO 5211 top flange dimensions are in accordance with ISO5211 and provides unified easy installation of actuators Internal stop will ensure proper open/close position of the ball and provide pretection fo the stem and ball from over travelling Blow-out proof stem The stem is of anti-blowout design, separated from the ball and connected to the upper trunnion. The connection between the stem and the actuator is achieved by means of a key. Emergency sealant injectionstem Emergency sealant injection-seat Drain plug Body construction KAVA standard trunnion ball valves are three piece body design (body + 2 adaptors). The body is made of forged parts and connected together with bolts. The bolted construction allows disassembly on the job site for repairs. The body drain is located in the lowest part of the body cavity and consists of a drain valve with safety plug. Graphite rings are provided to guarantee full compliance with Fire Safe Standards. KAV-TBV14 6
TRUNNION MOUNTED BA VAVE Soft seated valves In a soft seated ball valve a resilient polymer seat is inserted into the seat holder to provide bubble tight seal of the valve. The seat holder also provides a metal to metal sealing with the ball (in case the soft seat fails in fire). In trunnion ball vavles, the ball is fixed and the seats are floating. The seat with holder is free to move along the valve axis. The seat is self-relieving. Behind the seat holder are pre-loading springs. The pre-loading springs provide preload force on the seat to ensure the valve is tight seal at low pressure. As pressure increases, the springs absorb load exerted by the fluid pressure and the valve will seal also tight. An O-ring and a graphite gaskets and/or spring energized lip with the seat holder to ensure sealing between the seat holder and the valve body parts. Self-relieving seats are supplied as a standard feature. Double piston or combination seats (self-relieving/upstream, double piston/down-stream) can be supplied upon request. Metal-seated valves For special applications the contact area between the seats and the ball can be completely metallic. This solution is recommended when the normal soft sealing is not suitable due to the severity of the service conditions, such as high temperature and the presence of solid particles which may damage the soft seats. In metal-tometal seal design, the ball and the seat contact surfaces are hard faced with tungsten carbide coating or chromium carbide coating to improve resistance to wear and prevent scratching caused by the solid particles contained in the process media. Stem construction The stem is of anti-blowout design. The stem is separated from the ball and connected to the upper trunnion by means of pins or by a tang-type connection. The connection between the stem and the actuator is achieved by means of a key. Two O-rings and a graphite gasket ensure sealing low emission of the stem. The graphite gasket is retained by the gland plate. An emergency sealant injection facility is provided between the upper O-ring and the graphite gasket. The graphite gasket can be replaced with the valve in line and the ball in any position. To replace the graphite gasket, just removing the gland plate and release possible pressure in the space between the upper O-ring and the graphite gasket through the grease injection fitting hole. The stem seals can also be replaced with the valve in line when the ball is in the fully closed or fully open position and the pressure in the body cavity has been completely released. Special stem sealing systems of lip seals or special gaskets are available upon client request KAV-TBV14 7
TRUNNION MOUNTED BA VAVE for different service conditions. Emergency sealant injection Each KAVA valve is supplied with emergency sealant injection feature. The sealant injection fitting is located between the upper O-rings and the graphite gasket. An emergency sealant injection feature on seats and stem are available for 6 full port and larger, or upon request. Emergency grease injection features are not available on cryogenic and high temperature valves. Double block and bleed All KAVA trunnion mounted ball valves are designed and manufactured to seal off both seats at the same time and allow bleeding of the entrapped cavity pressure (DBB) with the ball in the closed position. Both seats hold their respective pressures independently from the body cavity. The double block and bleed feature provides high reliability of the valve. Anti-static device This device is a standard feature of KAVA ball valves. A spring thrusts a little ball, providing earthed continuity between stem and other metallic components of valve (ball and body) in order to eliminate electric charge accumulation and avoid sparks during operation of the valve and prevent problems in case of use with flammable fluids and gas. Actuation KAVA trunnion mounted ball valves are designed to be operated by manual operators or by any actuator available. The top work flange are designed in accordance with ISO 5211 and fits standard gear box or actuator. Gear operated valves can be easily actuated in service, by removing the gear box and mounting the desired actuator. Fire safe design Fire safe is standard design of all KAVA ball valve. Two o-ring and gland graphite gasket (with graphite packing) prevent leak from the valve stem area. The O-ring and body graphite gasket prevent leakage through the valve body/adaptor connection. In case the O-ring would be destroyed in fire, the graphite gasket and packing will prevent fluid or gas from leakage. NACE compliance For easy application and to avoid misuse at site, all materials used by KAVA are in accordance with NACE MR0175/ISO15156 (latest revision) requirements as pre-qualified materials against H 2S attack, while it is customers responsibility to determine service conditions of the valves. KAV-TBV14 8
TRUNNION MOUNTED BA VAVE DIMENSION DATA The dimension data provided are for flange end valves and consistent with the following standards: Flange dimension: ASME B16.5 Face to face length: ASME B16.10 Dimensions for butt weld valves of KAVA valves are consistent with ASME B16.10 and end preparation per ASME B16.25. Valves of other sizes are also available. Please contact KAVA engineering for information. ASME Class 150 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 2 50 92.1 120.7 152 4-19 14.3 2 178 400 163 85 - - 22 3 76 127 152.4 190 4-19 17.5 2 203 450 196 110 - - 37 4 100 157.2 190.5 230 8-19 22.3 2 229 450 254 133 - - 50 6 150 215.9 241.3 280 8-22.5 23.9 2 394 600 270 205 90 360 170 8 201 270 298.5 345 8-22.5 27 2 457 600 313 260 126 402 255 10 252 323.8 362 405 12-25.5 28.6 2 533 600 352 280 126 402 390 12 303 381 431.8 485 12-25.5 30.2 2 610 600 387 347 126 402 600 16 385 470 539.8 595 16-25.5 35 2 762 600 450 410 126 402 1050 20 487 584.2 635 700 20-28.5 41.3 2 914 750 515 500 138 544 1900 24 589 692.2 749.3 815 20-35 46.1 2 1067 750 670 606 138 544 2800 30 735 857 914.4 985 28-35 73.1 2 1295 750 867 768 205 665 6200 KAV-TBV14 9
TRUNNION MOUNTED BA VAVE ASME Class 300 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 2 50 92.1 127 165 8-19 20.7 2 216 400 163 85 - - 25 3 76 127 168.3 210 8-22.5 27 2 283 450 196 110 - - 50 4 100 157.2 200 255 8-22.5 30.2 2 305 450 254 133 - - 75 6 150 215.9 269.9 320 12-22.5 35 2 403 600 270 205 90 360 172 8 201 270 330.2 380 12-25.5 39.7 2 502 600 313 260 126 402 300 10 252 323.8 387.4 445 16-28.5 46.1 2 533 600 352 280 126 402 500 12 303 381 450.8 520 16-32 49.3 2 648 600 387 347 126 402 740 16 385 469.9 571.5 650 20-35 55.6 2 838 600 464 420 126 402 1405 20 487 584.2 685.8 775 24-35 62 2 991 750 595 515 138 544 2100 24 589 692.2 812.8 915 24-41 68.3 2 1143 750 670 606 138 544 2890 30 735 857 997 1090 28-48 90.5 2 1397 800 890 770 231 695 5550 ASME Class 600 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 1 1/2 38 73 114.3 155 4-22.5 22.3 7 241 450 166. 5 (kg) 85 - - 25 2 50 92.1 127 165 8-19 25.4 7 292 450 177 100 - - 30 3 74 127 168.3 210 8-22.5 31.8 7 356 550 206 117 - - 65 4 100 157.2 215.9 275 8-25.5 38.1 7 432 800 258 145 - - 120 6 150 215.9 292 355 12-28.5 48 7 559 600 283 230 126 402 235 8 201 270 349.2 420 12-32 55.6 7 660 600 313 260 126 402 435 10 252 323.8 431.8 510 16-35 63.5 7 787 600 372 330 126 402 700 12 303 381 489 560 20-35 66.7 7 838 600 387 347 126 402 1050 16 385 469.9 630.2 685 20-41 76.2 7 991 750 506 420 138 544 1550 20 487 584.2 723.9 815 24-44.5 88.9 7 1194 750 635 570 138 544 2690 24 589 692.2 838.2 940 24-51 101.6 7 1397 750 740 606.5 138 544 4345 30 735 857 1022. 4 1130 28-54 114.3 7 1651 800 1015 780 230 763 6660 KAV-TBV14 10
TRUNNION MOUNTED BA VAVE ASME Class 900 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 1 1/2 38 73 123.8 180 4-28.5 31.8 7 305 600 176 96 - - 40 2 50 92.1 165.1 215 8-25.5 38.1 7 368 700 192 104 - - 50 3 74 127 190.5 240 8-25.5 38.1 7 381 700 246 132 - - 82 4 100 157.2 235 290 8-32 44.5 7 457 400 260 159 90 360 150 6 150 215.9 317.5 380 12-32 55.6 7 610 600 288 240 126 402 320 8 201 270 393.7 470 12-38 63.5 7 737 600 332 295 126 402 580 10 252 323.8 469.9 545 16-38 69.9 7 838 600 400 350 126 402 920 12 303 381 533.4 610 20-38 79.4 7 965 700 541 370 138 555 1155 16 385 469.9 616 705 20-40.5 88.9 7 1130 750 565 450 205 664 2010 ASME Class 1500 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 1 1/2 38 73 123.8 180 4-28.5 31.8 7 305 600 176 96 - - 40 2 50 92.1 165.1 215 8-25.5 38.1 7 368 700 192 104 - - 50 3 74 127 203.2 265 8-32 47.7 7 470 900 253 139 - - 110 4 100 157.2 241.3 310 8-35 54 7 546 400 260 206 90 360 200 6 144 215.9 317.5 395 12-38 82.6 7 705 600 308 260 126 402 490 8 192 270 393.7 485 12-45 92.1 7 832 600 385 320 126 402 790 10 239 323.8 482.6 585 12-51 108 7 991 600 420 365 126 402 1200 12 287 381 571.5 675 16-54 123.9 7 965 700 485 390 138 555 1980 ASME Class 2500 full port Valve size Valve Dimensions (mm) A B C D N-E T f W H1 H2 J 1 (kg) 1 1/2 38 73 146 205 4-32 44.5 7 384 800 235 123 - - 62 2 42 92.1 171.4 235 8-28.5 50.9 7 451 800 240 127 - - 120 3 62 127 228.6 305 8-35 66.7 7 578 400 260 178 90 360 200 4 87 157.2 273 355 8-41 76.2 7 673 400 280 230 90 360 380 6 131 215.9 368.3 485 8-54 108 7 914 600 315 280 126 402 765 KAV-TBV14 11
TRUNNION MOUNTED BA VAVE ASME Class 150 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 (kg) 3 X2 50 76 127 152.4 190 4-19 17.5 2 203 400 163 85 - - 22 4 X3 76 100 157.2 190.5 230 8-19 22.3 2 229 450 196 110 - - 35 6 X4 100 150 215.9 241.3 280 8-22.5 23.9 2 394 450 254 133 - - 72 8 X6 150 201 270 298.5 345 8-22.5 27 2 457 600 270 205 90 360 159 10 X8 201 252 323.8 362 405 12-25.5 28.6 2 533 600 313 260 126 402 227 12 X10 252 303 381 431.8 485 12-25.5 30.2 2 610 600 352 280 126 402 396 16 X12 303 385 470 539.8 595 16-25.5 35 2 762 600 387 347 126 402 575 20 X16 385 487 584.2 635 700 20-32 41.3 2 914 600 450 410 126 402 1180 ASME Class 300 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 (kg) 3 X2 50 76 127 168.3 210 8-22.5 27 2 283 400 163 85 - - 25 4 X3 76 100 157.2 200 255 8-22.5 30.2 2 305 450 196 110 - - 50 6 X4 100 150 215.9 269.9 320 12-22.5 35 2 403 450 254 133 - - 75 8 X6 150 201 270 330.2 380 12-25.5 39.7 2 502 600 270 205 90 360 172 10 X8 201 252 323.8 387.4 445 16-28.5 46.1 2 533 600 313 260 126 402 300 12 X10 252 303 381 450.8 520 16-32 49.3 2 648 600 352 280 126 402 500 16 X12 303 385 469.9 571.5 650 20-35 55.6 2 838 600 387 347 126 402 740 20 X16 385 487 584.2 685.8 775 24-35 62 2 991 600 464 420 126 402 1405 KAV-TBV14 12
TRUNNION MOUNTED BA VAVE ASME Class 600 regular port Valve size 2 X1 1/2 Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 38 50 92.1 127 165 8-19 25.4 7 292 450 166.5 85 - - 25 3 X2 50 74 127 168.3 210 8-22.5 31.8 7 356 450 177 100 - - 30 4 X3 74 100 157.2 215.9 275 8-25.5 38.1 7 432 550 206 117 - - 65 6 X4 100 150 215.9 292 355 12-28.5 48 7 559 800 258 145 - - 120 8 X6 150 201 270 349.2 420 12-32 55.6 7 660 600 283 230 126 402 235 10 X8 201 252 323.8 431.8 510 16-35 63.5 7 787 600 313 260 126 402 435 12 X10 252 303 381 489 560 20-35 66.7 7 838 600 372 330 126 402 700 (kg) 16 X12 303 385 469.9 630.2 685 20-41 76.2 7 991 600 387 347 126 402 1050 20 X16 385 487 584.2 723.9 815 24-44.5 88.9 7 1194 750 506 420 138 544 1550 ASME Class 900 regular port Valve size 2 X1 1/2 Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 38 50 92.1 165.1 215 8-25.5 38.1 7 368 600 176 96 - - 40 3 X2 50 74 127 190.5 240 8-25.5 38.1 7 381 700 192 104 - - 50 4 X3 74 100 157.2 235 290 8-32 44.5 7 457 700 246 132 - - 82 6 X4 100 150 215.9 317.5 380 12-32 55.6 7 610 400 260 159 90 360 150 8 X6 150 201 270 393.7 470 12-38 63.5 7 737 600 288 240 126 402 320 10 X8 201 252 323.8 469.9 545 16-38 69.9 7 838 600 332 295 126 402 580 12 X10 252 303 381 533.4 610 20-38 79.4 7 965 600 400 350 126 402 920 (kg) 16 X12 303 385 469.9 616 705 20-40.5 88.9 7 1130 700 541 370 138 555 1155 KAV-TBV14 13
TRUNNION MOUNTED BA VAVE ASME Class 1500 regular port Valve size Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 (kg) 2 X1 1/2 38 50 92.1 165.1 215 8-25.5 38.1 7 368 600 176 96 - - 40 3 X2 50 74 127 203.2 265 8-32 47.7 7 470 700 192 104 - - 50 4 X3 74 100 157.2 241.3 310 8-35 54 7 546 900 253 139 - - 110 6 X4 100 144 215.9 317.5 395 12-38 82.6 7 705 400 260 206 90 360 200 8 X6 144 192 270 393.7 485 12-45 92.1 7 832 600 308 260 126 402 490 10 X8 192 239 323.8 482.6 585 12-51 108 7 991 600 385 320 126 402 790 12 X10 239 287 381 571.5 675 16-54 123.9 7 965 600 420 365 126 402 1200 ASME Class 2500 regular port Valve size 2 X1 1/2 Valve Dimensions (mm) d A B C D N-E T f W H1 H2 J 1 38 42 92.1 171.4 235 8-28.5 50.9 7 451 800 235 123 - - 62 3 X2 42 62 127 228.6 305 8-35 66.7 7 578 800 240 127 - - 120 4 X3 62 87 157.2 273 355 8-41 76.2 7 673 400 260 178 90 360 200 6 X4 87 131 215.9 368.3 485 8-54 108 7 914 400 280 230 90 360 380 (kg) KAV-TBV14 14
TRUNNION MOUNTED BA VAVE HOW TO ORDER Type of valve Size Port Class Model End connection Operator Body material Trim material Seat material Seal Type of valve: TBA = Trunnion ball, standard double block and bleed (DBB), outer trunnion TBE = Trunnion ball, standard double block and bleed (DBB), inner trunnion TBB = Trunnion ball, DPE DPE (both sides piston effect seat), outer trunnion TBC = Trunnion ball, DPE SPE (one side piston effect seat), outer trunnion TBF = Trunnion ball, DPE DPE (both sides piston effect seat), inner trunnion TBG = Trunnion ball, DPE SPE (one side piston effect seat), inner trunnion TBD = Trunnion ball, cryogenic, outer trunnion TBH = Trunnion ball, cryogenic, inner trunnion TBS = Other type Size: 02 = 2" 25 = 2 1/2" 03 = 3" 04 = 4" 06 = 6" 08 = 8" 10 = 10 12 = 12 14 = 14 16 = 16 18 = 18 20 = 20 22 = 22 24 = 24 30 = 30 36 = 36 Port: R = Regular port F = Full port Class: 01 = 150 03 = 300 06 = 600 08 = 800 09 = 900 15 = 1500 25 = 2500 Model (of configuration): S = Bolted body/adaptor connection, side entry T = Bolted body/adaptor connection, top entry W = Welded body/adaptor connection, side entry KAV-TBV14 15
TRUNNION MOUNTED BA VAVE End connection: R = Raised face J = RTJ W = Butt Weld Operator: G = Manual gear = ever B = Bare stem S = Spring lever E = Electric actuator P = Pneumatic actuator Body material: 11 = A105N 12 = A182 F2 13 = A182 F316 () 14 = A182 F304 () 20 = Other material Trim material: E1 = Body material + 1.5 mil ENP E2 = Body material + 3 mil ENP & 316SS stem E3 = Body material + 3 mil ENP E4 = Body material Trim and 4140 Stem + 3mil ENP S2 = A350 CF8/304SS S3 = A350 CF8M/316SS S4 = 410SS S5 = Duplex 22Cr S7 = 316SS Trim and F51 Stem S8 = A182 F51 Ball and Stem +316SS trim S9 = Other materials Seat material: T = MPTFE N = Nylon K = PEEK P = PCTFE D = DEVON M = Metal Z = Other material Seal (Seat seal /Body seal / Stem seal): A = VITION/VITION/VITION C = Graphite/SS+Graphite/Graphite Z = Other material B = HNBR/HNBR/HNBR D = ip Seal/SS+Graphite/Graphite KAV-TBV14 16