GKN Driveline Birmingham Site Visit Tuesday February 2 nd 2016
Ground Floor Orientation Plan 2
GKN Group at a glance
GKN Executive Committee 4
Delivering to our markets 5
GKN Driveline Driving tomorrow s technology 6
GKN Driveline Executive Team 01 February 2016 7
GKN Driveline CVJ Systems efficient thinking the technology leader in CVJ sideshafts > weight, space and fuel savings > improved efficiency > solutions provider > most extensive range of CVJs > widest global footprint > manufacturing CVJs in 21 countries 8
GKN Driveline AWD Systems dynamic thinking > > > the global leader in efficient all-wheel drive systems unique capability to develop and manufacture full AWD Systems world-class engineering over many years optimised components through full system understanding 9
GKN Driveline Trans Axle Solutions unlimited thinking a leader in conventional and controlled differentials for transmissions and axles > manufacturing in all regions of the world > full product range > established and experienced player 10
GKN Driveline edrive Systems electrified thinking a pioneer in advanced electric and hybrid drivelines > systems leadership capability > standard product range > 250,000 vehicles on the road > etransmissions success in each major automotive region > broader range of motors 11
Customer brands 12
GKN Driveline Global Footprint 13
GKN Driveline AWD Systems Plants 14
GKN Driveline Engineering footprint 15
GKN Driveline European Operations 16
GKN Driveline - Europe 17
GKN Driveline BIR : Leadership Team Plant Director BIR Neil Geldard-Williams Operations Value Stream Side Shaft Steve Day Finance Controlling & Information Technology Steve Westwood Functions Quality & Risk Stuart Reynolds Value Stream Side PropShaft Paul Cooper Human Resources Julie McGee Site Services & Maintenance Martyn Walker Supply Chain Haldun Argin Program Launch & Manufacturing Engineering David Puch Purchasing Stuart Cook SCIL David Danks Engineering Steve Pennell 18
GKN Driveline Product Segments CVJ Systems AWD Systems Trans Axle Solutions edrive Systems CV Joints Propshafts Differentials eaxles Sideshafts Transfer Units AWD Couplings Limited Slip & Locking Differentials etransmissions emotors Disconnects Final Drive Units 19
GKN Driveline Birmingham - History 20
UK Propshaft / Sideshaft Locations 2009 GKN Walsall 10 miles GKN Birmingham 21
Birmingham Layout June 2011 216 machines moved or scrapped Sideshaft OES transferred Brand New Paint Plant Sideshaft OES transferred 223 machines transferred from WSL Every piece of equipment moved H/S Assy Complete electrical infrastructure Bars Refurbish Main Office Block P/S Assy and paint Machining And welding Future State along with some of the challenges to get there BPCS > MFGPro 50+ formal consultation meetings Long-stem tulip transferred Bells and Tulips 350+ employees affected 70+ Contractor s involved 1500+ additional orders raised 2000+ hours in re- PPAP 22
Final Integration Bells & Driveline Birmingham Today 23
GKN Driveline Birmingham - Today Established 1925 Location Erdington, Birmingham Products Sideshafts, Propshafts & Associated Components Main Customers JLR, Toyota, Nissan, Renault, Dacia, Honda, Fiat, Volvo, Bentley, Lotus, AMG Total Area 48,000 m² BIR Employees 772 Site Employees Today 487 Direct Manufacturing 234 Staff / Indirect 51 Global Eng. / Sales Act Sales 2010 UK 102m Act Sales 2011 119m Act Sales 2012 135m Act Sales 2013 157m Act Sales 2014 181m Budget 190m Quality TS16949 Certified Environment ISO14001 Certified Health & Safety OSHAS 18001 Certified 24
BIR Volumes 2014 2015 2016 Sideshafts 2.85m 2.99m 3.2m Propshafts 950k 924k 1.0m 25
GKN Driveline Birmingham - Products 26
Sideshafts and Components Fixed Outer Race (Bell) Driveshaft Plunging Outer Race (Tulip) Cage Supplied from other GKN Line Company Inner Race Barshaft 27
Propshafts and Components Crash Features Rubber Couplings CV Joints DTF Joints Cardan Joints 28
Jaguar Land Rover Programmes Propshafts and Sideshafts Supply Locations: All UK Plants & currently supporting India & China Second Tier to ZF on Sideshafts 29
UK Transplant Customer Programmes 30
Other Customer Programmes 31
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Site Tour - Safety First PPE HIGHEST RISKS Vehicle Movements and Automation Be aware of the environment you are in IN CASE OF FIRE ALL Overhead Conveyors Forklift Trucks Light Guards Contractors & visitors must wear the above personal protective equipment on shop floor areas & use pedestrian routes wherever possible Fire Alarm Test Monday Morning 11.00 Short Duration test In case of an Alarm outside of this Test Leave the building with your host who will know the nearest Assembly point and await Authority to return to the building 33 33
QUESTIONS 34