TONISCO RED LINE HOT TAPPING MACHINES for dimensions DN0 (3/8") - DN200 (8") For under pressure hot tappings through DANFOSS & TONISCO valves TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO BABY - RED LINE hot tapping machine for DN0 (3/8") - DN25 (") hot tappings by using ball valves The Compact machine is designed to be used with ball valves that have weldable or threaded connections.tonisco Baby can be used with most of the standard ball valves (DN0-DN25) in the market. The equipment is delivered in a small case containing everything including the power unit that is needed to accomplish the hot tapping process. All TONISCO Hot Tapping Tools provide an efficient and economical way of making connections to mains for repairs, relocations or additions. TONISCO BABY DN0 - DN25 Typical setup up Features TONISCO BABY DN0 - DN25 Description TONISCO Hot tapping machines are designed for making connections to pipelines, tanks and plant piping without shutdown or interuptions to the system. TONISCO Baby hot tapping machine is manual or power-driven drilling machine designed for making small branches under pressure. It can be used for under pressure connections from DN0 (3/8") up to DN25 ("). Typical TONISCO Baby Hot tapping system includes a Power unit, different sizes of drilling shafts with integrated drill bits and connecting adapters from DN 0 to DN 25. The connection adapters are chosen according the valves used for the hot tappings. Drilling diameters 9-4 mm can be carried out - depending on the opening of each valves. Beside a cordless, electric drive unit, any usual electric or pneumatic hand drill machine may be chosen to power the equipment. The equipment is delivered in a strong transport box. The maximum allowed pressure while drilling is 25 Bar and the maximum temperature 60 C. Depending on the material of the sealings drillings with TONISCO Baby can be carried out to pipe lines containing various substances. Typical usage in disrict heating and cooling and nature Gas systems. By choosing the right adapter the TONISCO Baby hot tapping machine can be used with most of the standard valves equipped with threaded or welded connections TONISCO RED LINE TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO BABY TONISCO BABY HOT TAPPING MACHINE ASSEMBLIES FOR BALL VALVES Assemblies consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO Baby hot tapping machine all stored in a handy storing box TONISCO BABY RED LINE HIHI SET Item Item no. For DN5/20/25 DANFOSS Ball valves with welded connections TONISCO BABY RED LINE HIHI SET 800.0020 Product no. 800.0020 TONISCO BABY RED LINE HIKI SET Item Item no. For DN0/5/20 DANFOSS ball valves with inner thread connections TONISCO BABY RED LINE HIKI SET 800.000 Product no. 800.000 TONISCO RED LINE TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO BABY TONISCO BABY SPARE PARTS TONISCO BABY DRILLS Item Item no. 9mm ja 4mm drills for TONISCO BABY DRILL 9 mm (2 pcs) 846.0409 TONISCO Baby hot tapping machine TONISCO BABY DRILL 4 mm (2 pcs) 846.044 TONISCO BABY HIHI ADAPTERS Item Item no. DN5/20/25 Adapters for TONISCO BABY RED LINE HIHI DN5 836.050 weldable DANFOSS ball valves TONISCO BABY RED LINE HIHI DN20 836.050 TONISCO BABY RED LINE HIHI DN25 836.0250 TONISCO BABY HIHI ADAPTERS Item Item no. DN0/5/20 Adapters for TONISCO BABY RED LINE HIKI DN0 837.035 threaded DANFOSS ball valves TONISCO BABY RED LINE HIKI DN5 837.0352 TONISCO BABY RED LINE HIKI DN20 837.0363 TONISCO BABY SEALING SET Item Item no. Spare sealing sets for TONISCO BABY RED LINE SEALINGS (MACHINE) 800.000 TONISCO Baby RED LINE hot tapping machine and for TONISCO BABY RED LNE HIHI SEALING SET 800.0002 TONISCO Baby RED LINE HIHI and HIKI adapters TONISCO BABY RED LNE HIKI SEALING SET 800.0003 TONISCO BABY CONSUMABLES Item Item no. Lubricant for the TONISCO Baby body and cutting paste for the drillls TONISCO BABY RED LINE CONSUMABLES 800.0004 TONISCO BABY TOOL SET Item Item no. Operating tool set for TONISCO BABY RED LINE TOOL SET 800.0005 TONISCO Baby TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO BABY TONISCO BABY ASSEMBLIES ITEM LISTS TONISCO BABY RED LINE HIHI ASSEMBLY Item Item no. Quantity For DN5/20/25 DANFOSS Drive unit Baby electric drive 2.000 Ball valves with welded connections Hot Tapping Machine Product no. 800.0020 Assembly consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO Baby hot tapping machine all stored in a handy storing box TONISCO BABY RED LINE HIKI ASSEMBLY Item Item no. Quantity For DN0/5/20 DANFOSS ball valves with inner thread connections Product no. 800.000 Assembly consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO Baby hot tapping machine all stored in a handy storing box Adapters Drills Tools Baby feed unit Baby body unit Adapter DN5/20 Baby O-ring adapter DN5 O-ring adapter DN20 Connecting screw Clam DN5/20 Baby Adapter DN25 Baby O-ring adapter DN25 Clam DN25 Baby Drill DN0/9 Drill DN 20/3 Adj. wrench Shaft wrench 7mm L-wrench 3mm Cutting Paste TONISCO sealant 855.000 837.0020 836.050 836.052 836.0202 836.0209 836.0204 836.0250 836.0252 836.0254 846.0409 846.043 850.000 837.0500 23.00 289.000 269.000 Transport Transport Box 827.000 Drive unit Baby electric drive 2.0005 Hot Tapping Machine Adapters Drills Tools Baby feed unit Baby body unit Baby adapter DN0 O-ring adapter DN0 Baby adapter DN5 O-ring adapter DN5 Baby reducer DN20 O-ring reducer DN20 Adapter 5 sealing Adapter 0 sealing Drill DN0/9 Drill DN 20/3 Adj. wrench Shaft wrench 7mm L-wrench 3mm Cutting Paste TONISCO sealant 855.000 837.0020 836.035 836.0352 836.0363 836.0450 836.0460 836.0470 836.0480 836.0490 846.0409 846.043 850.000 837.0500 23.00 289.000 269.000 Transport Transport Box 827.000 2 TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO Jr. - RED LINE hot tapping machine for DN20 (3/4") - DN00 (4") hot tappings by using ball valves TONISCO Jr. Hot Tapping Machine is versatile and easy to operate. It has a full range capability of setting valves DN20 DN00 by completing it with proper adapters. With suitable adapter TONISCO Jr. can be used with flanged, threated or weldable connections. All the connections can be made without stopping the flow inside the mains up to the pressure of 60 bar. All TONISCO Hot Tapping Machines provide an efficient and economical way of making connections to mains for repairs, relocations or additions. TONISCO Jr. Typical set up Features Description TONISCO Jr. TONISCO Hot tapping machines are designed for making connections to pipelines, tanks and plant piping without shutdown or interuptions to the system. The lightweight and robust TONISCO Jr. Hot Tapping Machine is equipment designed for making connections to pipelines, tanks and plant piping. By using TONISCO Jr. Hot Tapping Machine it is possible to take new connections from DN20 to DN00. TONISCO Jr. Hot Tapping Machine can be used in temperature maximum of 200 C and pressure up to 60 bar. TONISCO Jr. is equipped normally with electric drive unit. Other possible drive types are hand drive, pneumatic drive or hydraulic drive. TONISCO Jr. Hot Tapping Machine weighs only 5,5 kg. and it can be operated by one man. TONISCO Jr. Hot Tapping Machine can be completed by wide range of hole saws, pilot drills and adapters to fit it with all mainline materials and substances. By using TONISCO Hot Tapping Machines it is possible to make pipeline alteration works in pressurized pipelines without shutdowns. TONISCO RED LINE TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO JR TONISCO RED LINE. 2. 3. 4. 5. 6. 7. 8. 9. TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO JR TONISCO JR RED LINE HOT TAPPING MACHINE Item Item no. TONISCO JR. set consist of all the parts and tools needed to make hot tappings from DN20-DN00. The machine will bedelivered in a handy wooden or polypropylene storing box. TONISCO JR RED LINE HOT TAPPING MACHINE 200.3000 *Also available with pneumatic or hydraulic drive unit TONISCO JR. RED LINE HOT TAPPING MACHINE ASSEMBLIES FOR BALL VALVES Assemblies consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO JUNIOR hot tapping machine all stored in a handy wooden or polypropylene storing box TONISCO JR RED LINE HIKI SET Item Item no. for Hot tapping through DN 20/25/32/40/50/65/80/00 DANFOSS hot tapping valves TONISCO JR RED LINE HIKI DN20-00 200.300 TONISCO JR. RED LINE HIHI SET Item Item no. for Hot tapping through DN25/32/40/50/65/80/00 DANFOSS ball valves with welded connections TONISCO JR RED LINE HIHI DN25-00 200.3200 2. 6. TONISCO JR RED LINE HISI SET Item Item no. for Hot tapping through DN 20/25/32/40/50 DANFOSS ball valves with inner thread connections TONISCO JR RED LINE HISI DN20-50 200.3300 TONISCO JR RED LINE FL SET Item Item no. for Hot tapping through DN25/32/40/50/65/80/00 DANFOSS ball valves with flanged connections TONISCO JR RED LINE FL DN25-00 200.3400 3. 4. 7. 8-9 5. TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO JR TONISCO JR RED LINE SPARE PARTS TONISCO JR RED LINE DRILL SETS Item Item no. Pilot Drill and hole saw sets DRILL & HOLE SAW SET JR RED LINE HIKI DN20-50 200.300 for hot tapping through DANFOSS ball valves. Sets DRILL & HOLE SAW SET JR RED LINE HIKI DN65-00 200.30 include DN20-DN00 hole DRILL & HOLE SAW SET JR RED LINE HIHI 200.3002 saws and two pilot drills DRILL & HOLE SAW SET JR RED LINE HISI 200.3003 DRILL & HOLE SAW SET JR RED LINE FL 200.3004 TONISCO JR RED LINE ADAPTER SETS Item Item no. Adapter sets for hot tapping ADAPTER SET JR RED LINE HIKI DN20-50 200.3005 through DANFOSS ball valves. The adapter sets include ADAPTER SET JR RED LINE HIKI DN65-00 200.305 adapters from DN20-DN00 ADAPTER SET JR RED LINE HIHI 200.3006 ADAPTER SET JR RED LINE HISI 200.3007 ADAPTER SET JR RED LINE FL 200.3008 TONISCO JR RED LINE SEALING SETS Item Item no. Spare sealing sets for SEALING SET JR RED LINE MACHINE 200.3009 TONISCO JR RED LINE and SEALING SET JR RED LINE HIKI 200.300 TONISCO JR RED LINE HIKI, SEALING SET JR RED LINE HIHI 200.30 HIHI and FL. Sets include SEALING SET JR RED LINE HISI 200.302 sealings from DN20 to DN00. SEALING SET JR RED LINE FL 200.303 TONISCO JR RED LINE SHAFT SETS Item Item no. Shaft sets includes the drlilling SHAFT SET JR RED LINE HIKI 200.304 shaft, normal and long shaft extensions, hole saw chucks SHAFT SET JR RED LINE HIHI 200.305 and a shaft extension socket SHAFT SET JR RED LINE HISI 200.306 SHAFT SET JR RED LINE FL 200.307 TONISCO JR RED LINE TOOL SETS Item Item no. Tool set for TONISCO JR RED TOOL SET JR RED LINE HIKI 200.308 LINE to be used with different TOOL SET JR RED LINE HIHI 200.309 DANFOSS ball valves TOOL SET JR RED LINE HISI 200.3020 TOOL SET JR RED LINE FL 200.302 TONISCO RED LINE TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO B30 - RED LINE hot tapping machine for DN40 ( /2") - DN200 (8") hot tappings by using ball valves TONISCO B30 Hot Tapping Machine is versatile and easy to operate. It has a full range capability of setting valves DN40 DN200 by completing it with proper adapters. With suitable adapter TONISCO B30 can be used in flanged, threated or weldable connections. All TONISCO Hot Tapping Machine provide an efficient and economical way of making connections to mains for repairs, relocations or additions. TONISCO B30 Typical setup up Features TONISCO B30 Description The lightweight and robust TONISCO B30 Hot Tapping Machine is equipment designed for making connections to pipelines, tanks and plant piping. By using TONISCO B30 Hot Tapping Machine it is possible to take new connections from DN40 to DN200. All the connections can be made without stopping the flow inside the mains up to the pressure of 60 bar. TONISCO B30 Hot Tapping Machine can be used in temperature maximum of 200 C and pressure up to 60 bar. TONISCO Jr. is equipped normally with electric drive unit. Other possible drive types are hand drive, pneumatic drive or hydraulic drive. TONISCO B30 Hot Tapping Machine weighs only 24 kg. and it can be operated by one man. TONISCO B30 Hot Tapping Machine can be completed by wide range of hole saws, pilot drills and adapters to fit it with all mainline materials and substances. By using TONISCO Hot Tapping Machines it is possible to make pipeline alteration works in pressurized pipelines without shutdowns. By choosing the right adapter the TONISCO B30 hot tapping machine can be used with most of the standard valves equipped with flanged, threaded, welded and clamp connections TONISCO RED LINE TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO B30 TONISCO B30 RED LINE. 2. 3. 4. 5. 6. 7. 8. 9. TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO B30 TONISCO B30 RED LINE HOT TAPPING MACHINE ASSEMBLIES FOR BALL VALVES Assemblies consist of the hot tapping machine, drive unit and all the adapters and tools needed to operate the TONISCO B30 hot tapping machine all stored in a handy storing box TONISCO B30 RED LINE HIKI SET Item Item no. for Hot tapping through DN 40/50/65/80/00 DANFOSS hot tapping valves and DN 25/50/200 TONISCO hot tapping valves TONISCO B30 RED LINE HIKI DN40-200 400.300 &. 5. TONISCO B30 RED LINE HIHI SET Item Item no. for Hot tapping through DN 40/50/65/80/00/25/50/200 DANFOSS ball valves with welded connections TONISCO B30 RED LINE HIHI DN40-50 400.3200 2. 6. TONISCO B30 RED LINE HISI SET Item Item no. TONISCO B30 RED LINE HISI DN40-200 400.3300 for Hot tapping through DN 40/50 DANFOSS ball valves with inner thread connections and for DN65-DN200 Flanged DANFOSS Valves 3. & 7-9 TONISCO B30 RED LINE FL SET Item Item no. for Hot tapping through DN 40/50/65/80/00/25/50/200 DANFOSS Ball valves with flanged connections TONISCO B30 RED LINE FL DN40-200 400.3400 4. 9 TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO B30 TONISCO B30 RED LINE SPARE PARTS TONISCO B30 RED LINE DRILL SETS Item Item no. Pilot Drill and hole saw sets DRILL & HOLE SAW SET B30 RED LINE HIKI 400.300 for hot tapping through DANFOSS ball valves. Sets DRILL & HOLE SAW SET B30 RED LINE HIHI 400.3002 include DN40-DN200 hole DRILL & HOLE SAW SET B30 RED LINE HISI 400.3003 saws and two pilot drills DRILL & HOLE SAW SET B30 RED LINE FL 400.3004 TONISCO B30 RED LINE ADAPTER SETS Item Item no. Adapter sets for hot tapping ADAPTER SET B30 RED LINE HIKI 400.3005 through DANFOSS ball valves. The adapter sets include ADAPTER SET B30 RED LINE HIHI 400.3006 adapters from DN40-DN200 ADAPTER SET B30 RED LINE HISI 400.3007 ADAPTER SET B30 RED LINE FL 400.3008 TONISCO B30 RED LINE SEALING SETS Item Item no. Spare sealing sets for SEALING SET B30 RED LINE MACHINE 400.3009 TONISCO B30 RED LINE and SEALING SET B30 RED LINE HIKI 400.300 TONISCO B30 RED LINE HIKI, SEALING SET B30 RED LINE HIHI 400.30 HIHI and FL. Sets include SEALING SET B30 RED LINE HISI 400.302 sealings from DN40 to DN200. SEALING SET B30 RED LINE FL 400.303 TONISCO B30 RED LINE SHAFT SETS Item Item no. Shaft sets includes the drlilling SHAFT SET B30 RED LINE HIKI 400.304 shaft, normal and long shaft extensions, hole saw chucks SHAFT SET B30 RED LINE HIHI 400.305 and a shaft extension socket SHAFT SET B30 RED LINE HISI 400.306 SHAFT SET B30 RED LINE FL 400.307 TONISCO B30 RED LINE TOOL SETS Item Item no. Tool set for TONISCO B30 RED TOOL SET B30 RED LINE HIKI 400.308 LINE to be used with different TOOL SET B30 RED LINE HIHI 400.309 DANFOSS ball valves TOOL SET B30 RED LINE HISI 400.3020 TOOL SET B30 RED LINE FL 400.302 TONISCO RED LINE TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com
TONISCO Service Hot tapping and pipe plugging Services from experienced service teams. Hot tapping range from DN0 to DN800 up to 60 bar and 200 C TONISCO System Oy is over 45-year old Finnish company specialized in hot tapping and line stopping. TONISCO has a wide range of hot tapping equipment for various needs. TONISCO customers can attach new branches to existing pressurized pipeline networks without stopping the flow and processes connected to them. Hot tapping with TONISCO is safe, cost effective and environmental friendly way to make variations to pipeline networks without interrupting the network. Hot tapping saves a lot of time, environment and last but not least a customer s wallet. TONISCO Hot tapping -process TONISCO hot tapping process starts always from the needs of customer. Together with TONISCO specialists customers can find the best way to execute the alteration work for the pressurized pipeline network without stopping the flow. Hot tapping can be used in district heating and cooling networks, water distribution and waste water networks, building maintenance services, gas and oil networks and in process plants. TONISCO Technology By using TONISCO technology it is possible to make branches from DN0 to DN800. Pipeline materials can vary from plastic and composite to stainless steel. TONISCO hot tapping equipment are modified to fit almost all the standard valves and hot tapping components there are in the market. That is one of the reasons why TONISCO is considered the most flexible partner there is on the field of hot tapping. All our effort in research and development of TONISCO technology is made in order to save money of the customer. TONISCO Service TONISCO offers hot tapping service in over 20 countries. TONISCO s drilling crew consists of well-trained drilling experts and the latest technology to execute hot tapping on time and cost effectively. Size of the new branch can vary from DN0 to DN700. TONISCO drilling crew is devoted to zero error principle. By choosing TONISCO Service customer can be sure that hot tapping process meets always highest quality standards. TONISCO Customers TONISCO has a wide customer base. TONISCO offers lots of services to both public and private sectors. Customer can be a big energy provider or a local contractor who has a need for hot tapping. Where there is a need to keep networks operational there is TONISCO.
TONISCO Service offers: Hot tapping Line stopping Pipe cutting Pipe squeezing for pipeline networks in: District heating and cooling Water and sewage Building maintenance services Gas distribution Process Plants industry Petrochemical industry and more... TONISCO Service is used for: Connecting new customers to district heating, cooling, water or gas networks Connecting new processes to pipe network in plants Adding new components like valves, sensors and pumping stations to pipe networks Expanding the pipe networks coverage Repairing or changing parts of the pipe networks All maintenance, alterration or repairs can be made without interrupting the flow and operation of the mainline up to 60 bar of pressure. Contact the sales in order to keep your process going! +358 (0) 3 26 724 sales@tonisco.com
TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 6 724 sales@tonisco.com www.tonisco.com TONISCO System Oy is a Finnish company originally established in 969. During the past four decades TONISCO has been developing underpressure pipeline maintenace tools for customers. TONISCO Hot Tapping Team has made new connections to existing pipelines for customers such as water, steam and heat supplying companies, waste water treatment companies as well as the suppliers of gas. Besides these pipelines, TONISCO Hot Tapping technique is also frequently used in most of the process- chemical- and petrochemical plants. Whenever there is a need for underpressure branch in a pipeline, the operator of the network may contact the TONISCO office by phone or via E-mail. TONISCO technicians will gather all essential facts about the case and choose the proper components and methods for the under pressure connection in question, and - if so agreed - they will also carry out the actual branching. Normally the whole planning and branching work will not take more than one or two working days Tampere Stockholm Moscow Frankfurt Paris Rome TONISCO System Oy Kalkun kehätie 9 33330 Tampere FINLAND Tel. +358 3 26 724 www.tonisco.com