clever creative sustainable smart NORTH AMERICAN CATALOG Solutions for Material Handling, Storage and Transport utzgroup.com
Dear Reader, On behalf of the employees of the Utz Group, I would like to thank you for taking the time to read our catalog. No matter where in the world you happen to be reading these words Utz employees are available on short notice to advise you on the latest solutions for your Materials Handling needs. Perhaps you would like to pay us a visit right now on the internet? At www.utzgroup.com we can provide you with up-to-date product and technical information, trade show updates and everything you might like to know about the Utz Group. We look forward to receiving your inquiries at info.us@utzgroup.com, or welcoming you at the next trade show. Yours sincerely, Axel Ritzberger CEO Georg Utz Holding AG, Switzerland 4
The Company Packaging is the only common element of the logistic process that is physically present in every step of your value chain. Packaging has to meet requirements for storage, transport, in-house materials handling, as well as provide protection in each of these stages. With the influence of flexible manufacturing, the increase in product flexibility, rising quality requirements and growing demands of customers; it is easy to see the difficult challenges facing logistics professionals today. At Georg Utz, we understand the challenges you are facing and we will work with you to arrive at the optimal solution for your processes. If you have a materials handling problem, we have the solution. Please do not hesitate to contact us to discuss your materials handling requirements. Michael Chiado General Manager Georg Utz, Inc. 5
Georg Utz AG Switzerland Georg Utz Materials Handling (Suzhou) Co., Ltd. China Augraben 2-4 5620 Bremgarten (CH) Phone +41 (0) 56 648 77 11 Fax +41 (0) 56 648 79 12 info.ch@utzgroup.com POOLTEC AG, Service Company Switzerland Building 31, 366 Jian Lin Road 215151 Suzhou(CN) Phone +86 512 6667 0998 Fax +86 512 6667 0697 info.cn@utzgroup.com Georg Utz Sarl France Fischbacherstrasse 11 5620 Bremgarten (CH) Phone +41 56 648 21 11 Fax +41 56 648 21 19 info@pooltec.ch Parc d Activités les 2B, 405 Chemin des Vignes 01360 Bressolles (FR) Phone +33 (0) 4 37 85 83 00 Fax +33 (0) 4 37 85 83 09 info.fr@utzgroup.com 6
The Company Georg Utz, Inc., USA Georg Utz GmbH Germany George Utz Ltd. United Kingdom Nording 67 48465 Schüttorf (DE) Phone +49 5923 805 0 Fax +49 5923 805 800 info.de@utzgroup.com Georg Utz Sp.z o.o. Poland Grange Close, Clover Nook Industrial Estate DE55 4QT Alfreton, Derbyshire (UK) Phone +44 (0) 1773 543 170 Fax +44 (0) 1773 543 180 info.uk@utzgroup.com Georg Utz, Inc. United States ul Nowowiejska 34 55-080 Katy Wroclawskie (PL) Phone +48 713 16 77 60 Fax +48 713 16 77 61 info.pl@utzgroup.com 14000 North 250 West Edinburgh, IN 46124 (US) Phone +1 812 526 2240 Fax +1 812 526 2428 info.us@utzgroup.com 7
The Company Concept to production Utz has full capability from consulting on initial design concepts to production. Capabilities include: consulting, design, prototyping, toolmaking and a full range of production capabilities. Injection molding machines ranging from 770-3,500 tons Thermoformed parts up to 48 x 60 inches Welding equipment: vibration, ultrasonic and hot-plate welding machines CNC controlled machining and mill centers Hot-stamp and pad-print equipment In-house toolroom CAD workstations: SolidWorks, CATIA, Unigraphics Rapid prototype equipment 8
The Company In-house design to production Design Working from customer supplied samples or data files, our engineers use CAD software to generate product and tooling designs. The Company Prototyping Upon initial design completion, 3D models are downloaded direct to our in-house rapid prototype machine. A production represented prototype is available for customer review within 24 hours. Toolmaking Once the design is released for production, tool designs are uploaded to our in-house 4 axis CNC machine. Tooling details are machined and assembled in-house providing our customers with a shorter lead time and competitive pricing. 9
The Company Thermoforming process Heating Radiant heaters are normally used to heat the sheet, which has been positioned above and below the plastic sheet of material. Start of forming After the material has reached the predetermined temperature, the heaters are removed. Forming step 1 Pre-stretch is used to achieve even wall thickness. Air is introduced to bow a small bubble, the mold is then raised into the pre-stretched sheet. Forming step 2 A vacuum is applied, the sheet is drawn into contact with the mold and the mold detail is picked up. Forming step 3 The material is allowed to cool. Fans and fine water mist may be used to help cool part evenly. After part is cool, it is released from the mold with air assist. 10
The Company Injection molding process Injection molding is a process where molten plastic is forced under pressure into a cavity where it cools and forms a part. The process steps are: Melting of plastic The heated barrel is charged from a hopper feed with material in granulated form. In the heated barrel the thermoplastic is melted. The Company Mold closed and clamping The mold is closed within the platen arrangement and clamped using necessary force to hold the mold closed during the plastic injection cycle. Injection of plastic The screw is driven forward under hydraulic pressure to discharge the molten plastic out of the barrel through the injection nozzle into the cavities in the molding tool itself. Holding pressure and cooling The screw is held in the forward position and a holding pressure is maintained on the solidifying material within the mold. Once the hold pressure phase has been terminated the mold must be closed for a set period of cooling time. During the cooling phase, the barrel is recharged with material for the next molding cycle. Mold open and part removal When the cooling phase is complete the mold is opened and the part is removed with a robot. 11
Automated h Component trays Trays with a precise fit Packaging with optimal protection Fragile products need to be securely packaged for transport, so that they arrive at their destination undamaged. Load trays that secure their contents with a precise fit thereby offering optimal protection against damage, are called component trays. Manufacturing process Component trays can be produced by thermoforming or injection molding. Features Component trays can be stacked as needed. There are stack and nest variants, which help save space when returning empties. Sometimes component trays are placed inside plastic containers. Others are manufactured from standardized frame tools. Custom-designed component trays Component trays are uniquely designed for each individual component geometry. The following pages demonstrate a variety of concepts that have been realized. Material: Impact stren Abrasion: Automated h Temperature Material: Impact stren Abrasion: Temperature 12
Component trays Overview about thermoform materials Material: ABS Material: Impact strength: Good Impact strength: Ex Abrasion: Satisfying Abrasion: Automated handling: Excellent Automated handling: Ex Temperature resistance: +17 to +170 F Temperature resistance: -112 to + Material: ABS Material: PC Material: Impact strength: Good Impact strength: Excellent Impact strength: Ex Abrasion: Satisfying Abrasion: Good Abrasion: Ex Automated handling: Excellent Automated handling: Excellent Automated handling: Sat Temperature resistance: +17 to +170 F Temperature resistance: -112 to +248 F Temperature resistance: -40 to + Component trays ABS Material: PC Material: PE gth: Good Impact strength: Excellent Impact strength: Excellent Satisfying Abrasion: Good Abrasion: Excellent andling: Excellent Automated handling: Excellent Automated handling: Satisfying resistance: +17 to +170 F Temperature resistance: -112 to +248 F Temperature resistance: -40 to +185 F Material: PETG Material: Impact strength: Good Impact strength: Abrasion: Good Abrasion: Exc Automated handling: Excellent Automated handling: Sat Temperature resistance: +14 to +140 F Temperature resistance: +32 to + Material: PET Material: PP Material: Impact strength: Good Impact strength: Good Impact strength: Sat Abrasion: Good Abrasion: Excellent Abrasion: Sat Automated handling: Excellent Automated handling: Satisfying Automated handling: Exc Temperature resistance: +14 to +140 F Temperature resistance: +32 to +212 F Temperature resistance: -4 to + PET Material: PP Material: PS gth: Good Impact strength: Good Impact strength: Satisfying Good Abrasion: Excellent Abrasion: Satisfying andling: Excellent Automated handling: Satisfying Automated handling: Excellent resistance: +14 to +140 F Temperature resistance: +32 to +212 F Temperature resistance: -4 to +140 F 13
Component trays Stackable component trays from a frame tool An individual insert tool is developed for the product being packaged and is fitted into a standardized frame tool. This way the same frame can be reused as often as required. The principle of a frame tool A frame tool consists of a standardized base frame and an exchangeable customer specific insert. 14
Component trays Frame-outline Frame tools are distinguished by their outline. This defines precise position features that will ensure component trays to be handled by conveyor systems. Thermoformed stackable trays Basic measurements examples There are a variety of frame tools with different basic measurements. Component trays with different heights can be produced via shims. 15 x 12 in 381 x 305 mm 24 x 15 in 609 x 381 mm 400 x 300 mm 16 x 12 in 600 x 400 mm 24 x 16 in 600 x 500 mm 24 x 20 in 800 x 600 mm 32 x 24 in 1000 x 600 mm 40 x 24 in Other basic measurements are available upon request. 15
Component trays Stackable component trays High efficiency When permitted, the component trays can be designed to be stacked on top of each other resulting in more products stored on the same footprint. Protection from contamination Fragile components, stored in stacked component trays, are protected from dust and dirt. 16
Component trays Examples Stackable component trays with stand-offs for gears with different diameters. Stackable component trays made out of electroconductive polystyrene. Thermoformed stackable trays Stackable component trays with recessed handles. Stackable component trays with color stripe for visual identification of contents. 17
Component trays Stack nest component trays Stackable nestable Stack and nest component trays can be stacked on top of each other when full for warehousing and transport. When the products are removed, the empty trays can be rotated 180 degrees and then nested inside each other. Nesting can provide space savings of up to 80% when transporting empties. 18
Component trays Stack nest trays In the stacked position, loads are transferred from tray to tray through stacking feature. Thermoformed stack and nest trays Trays in the nested position when empty. 19
Component trays Component trays as interlayers Interlayer-concept Interlayer trays are component holders with specific requirements. Cavities on top of the tray are designed for the part it is to carry. The bottom side of the tray is then designed so that the tray will interface with the parts below. The upper tray transfers loads through the appropriate part surface below. 20
Component trays Interlayer trays with parts in lying position. Parts are held securely in place with detailed features on upper and lower trays. Interlayer trays with an angled positioning of the parts to maximize the number of parts per tray. Thermoformed interlayer trays 21
Component trays Component trays used as inserts in containers Utz standard SLC and RAKO containers can be specially adapted to hold a thermoformed component tray. 22
Component trays + Examples of component trays used as inserts In the example, to the left, a standard RAKO container has milled holes on the long walls to hold a thermoformed component tray in place. The thermoformed tray has tabs that fit in the milled holes of the container to enable a secure attachment of the tray to the container. Thermoformed insert trays = RAKO container with drilled holes on the long walls to retain the thermoformed insert. EUROTEC container with thermoformed insert. 23
Component trays Component trays injection molded Tight tolerance There are times when robotic load and unload conditions require exact part location. In tight tolerance conditions like this, an injected molded component tray is the solution. Detailed features and undercuts There are also times when ribbing and undercuts necessitate injection molding as the only sensible production method. Volume Injection molding is generally more economical than thermoforming when very large quantities of component trays are required. 24
Component trays Examples Transport unit for pharmaceutical industry Component holder for electronics housing Injection molded trays Packaging for fuel pumps Component holder for engine accessories Transport kit for camshafts Component holder used as kitting tray for cylinder head gaskets 25
Component trays Combination of injection molded and thermoformed solutions Pallet sized tray This is only one of many examples: A stack nest thermoformed pallet sized tray is bolted to an injection molded pallet. Further pallet sized trays could be stacked on top. The top most tray could be covered with a lid to protect the parts. Thermoformed cover Stacked component holders on top of an injection molded pallet with the same footprint Empty pallet unit without parts To save space on the return transport the empty component holders could be nested on top of the pallet. 26
Component trays Handles Protection against misorientation Identification Handle slots (milled) Rounded-off corner or Mold in logo or text other design Component tray options Shell-shaped handles Marking in color, co-extruded Pad printing color stripes asymmetrical Recess to provide handle or Pad printing Label pocket robot picking access Sign inserted in the tool Label placard 27
Stacking containers Small load containers Utz small load containers are designed and tested to AIAG RC-9 specification. These stackable straight wall containers are compatible with the standard AIAG 48 x 45 pallet. With multiple base, handle and lid options these containers can be customized to meet specific transportation needs. All SLC containers are available in ESD material. 28
Stacking containers Bases Enclosed double base Solid base 0 lb / 0 kg Base loading 55 lb / 25 kg Base loading 132 lb / 60 kg Base loading 0 lb / 0 kg Base loading 25 lb / 11 kg Base loading 30 lb / 14 kg Base loading Cross stacking base Heavy duty base 0 lb / 0 kg Base loading 30 lb / 14 kg Base loading 40 lb / 18 kg Base loading Typical base deflection these do not affect the capacity of containers; it only shows the deflection of the bottom. 0 lb / 0 kg Base loading 40 lb / 18 kg Base loading 60 lb / 27 kg Base loading SLC containers Lids Optional lids protect contents from dust and other foreign material. Lids are available in loose, hook-in and hinged options. Order Ref. Article Outer dimension 50-1512-0 Loose lid 15 x 12 in 381 x 305 mm 50-1512-2 Hook-in lid 15 x 12 in 381 x 305 mm 50-1512-1 Hinged lid 15 x 12 in 381 x 305 mm 50-2415-0 Loose lid 24 x 15 in 609 x 381 mm 50-2415-2 Hook-in lid 24 x 15 in 609 x 381 mm 50-2415-1 Hinged lid 24 x 15 in 609 x 381 mm Shell handles Large ergonomically designed shell handles are comfortable for manual transferring of heavy loads and allow ample clearance for bulky work gloves. Handles have drainage holes to drain collection of water during cleaning or temporary storage outside. All small load containers are available in ESD material. 29
Stacking containers 15 x 12 x 5 in 381 x 305 x 127 mm Inner Usable Capacity Weight dimension height 13.1 x 9.6 x 4.91 in 4.4 in 0.4 ft 3 1.7 lb 333 x 243 x 125 mm 112 mm 10 liters 0.8 kg Order Ref. Walls Base Handles 50-1512-50-0 solid solid 2 shell handles 50-1512-50-1 solid solid base 2 shell handles with pimple 50-1512-50-2 solid cross stacking 2 shell handles 50-1512-50-3 solid heavy-duty 2 shell handles base 50-1512-50-4 solid enclosed 2 shell handles double base 15 x 12 x 7.5 in 381 x 305 x 190 mm Inner Usable Capacity Weight dimension height 13.1 x 9.6 x 7.4 in 6.9 in 0.6 ft 3 2.3 lb 333 x 243 x 188 mm 175.5 mm 15.7 liters 1.1 kg Order Ref. Walls Base Handles 50-1512-75-0 solid solid 2 shell handles 50-1512-75-1 solid solid base 2 shell handles with pimple 50-1512-75-2 solid cross stacking 2 shell handles 50-1512-75-3 solid heavy-duty 2 shell handles base 50-1512-75-4 solid enclosed 2 shell handles double base 15 x 12 x 9.5 in 381 x 305 x 241 mm Inner Usable Capacity Weight dimension height 13.1 x 9.6 x 9.4 in 8.9 in 0.7 ft 3 2.7 lb 333 x 243 x 238.8 mm 226.1 mm 20.1 liters 1.2 kg Order Ref. Walls Base Handles 50-1512-95-0 solid solid 2 shell handles 50-1512-95-1 solid solid base 2 shell handles with pimple 50-1512-95-2 solid cross stacking 2 shell handles 50-1512-95-3 solid heavy-duty 2 shell handles base 50-1512-95-4 solid enclosed 2 shell handles double base 24 x 15 x 5 in 609 x 381 x 127 mm Inner Usable Capacity Weight dimension height 21.6 x 13.1 x 4.9 in 4.4 in.81 ft 3 3.1 lb 548 x 333 x 125 mm 112 mm 23 liters 1.4 kg Order Ref. Walls Base Handles 50-2415-50-0 solid solid 2 shell handles 50-2415-50-1 solid solid base 2 shell handles with pimple 50-2415-50-2 solid cross stacking 2 shell handles 50-2415-50-3 solid heavy-duty 2 shell handles base 50-2415-50-4 solid enclosed 2 shell handles double base 30 All small load containers are available in ESD material.
Stacking containers 24 x 15 x 7.5 in 609 x 381 x 191 mm Inner Usable Capacity Weight dimension height 21.6 x 13.1 x 7.4 in 6.9 in 1.2 ft 3 3.74 lb 548 x 333 x 188 176 mm 35 liters 1.7 kg Order Ref. Walls Base Handles 50-2415-75-0 solid solid 2 shell handles 50-2415-75-1 solid solid base 2 shell handles with pimple 50-2415-75-2 solid cross stacking 2 shell handles 50-2415-75-3 solid heavy-duty 2 shell handles base 50-2415-75-4 solid enclosed 2 shell handles double base 24 x 15 x 9.5 in 609 x 381 x 241 mm Inner Usable Capacity Weight dimension height 21.6 x 13.1 x 8.9 in 8.4 in 1.5 ft 3 4.8 lb 548 x 333 x 226 213 mm 42.4 liters 2.2 kg Order Ref. Walls Base Handles 50-2415-95-0 solid solid 2 shell handles 50-2415-95-1 solid solid base 2 shell handles with pimple 50-2415-95-2 solid cross stacking 2 shell handles 50-2415-95-3 solid heavy-duty 2 shell handles base 50-2415-95-4 solid enclosed 2 shell handles double base SLC containers 24 x 15 x 11 in 609 x 381 x 279 mm Inner Usable Capacity Weight dimension height 21.6 x 13.1 x 10.9 in 10.4 in 1.8 ft 3 5.0 lb 548 x 333 x 277 mm 264 mm 50 liters 2.3 kg Order Ref. Walls Base Handles 50-2415-110-0 solid solid 2 shell handles 50-2415-110-1 solid solid base 2 shell handles with pimple 50-2415-110-2 solid cross stacking 2 shell handles 50-2415-110-3 solid heavy-duty 2 shell handles base 50-2415-110-4 solid enclosed 2 shell handles double base 24 x 15 x 14.5 in 609 x 381 x 368 mm Inner Usable Capacity Weight dimension height 21.6 x 13.1 x 14.4 in 13.9 in 2.4 ft 3 6.26 lb 548 x 332 x 365 mm 353 mm 64 liters 13.8 kg Order Ref. Walls Base Handles 50-2415-145-0 solid solid 2 shell handles 50-2415-145-1 solid solid base 2 shell handles with pimple 50-2415-145-2 solid cross stacking 2 shell handles 50-2415-145-3 solid heavy-duty 2 shell handles base 50-2415-145-4 solid enclosed 2 shell handles double base All small load containers are available in ESD material. 31
Stacking containers 24 x 22.5 x 11 in 609 x 572 x 279 mm Inner Usable Capacity Weight dimension height 21.6 x 20.5 x 10.9 in 10.5 in 2.8 ft 3 6.6 lb 548 x 523 x 277 mm 267 mm 79 liters 3 kg Order Ref. Walls Base Handles 50-2422-110-0 solid solid 2 shell handles 50-2422-110-1 solid solid base 2 shell handles with pimple 50-2422-110-2 solid cross stacking 2 shell handles 50-2422-110-3 solid heavy-duty 2 shell handles base 50-2422-110-4 solid enclosed 2 shell handles double base SLC shipping data SLC containers combined with an Utz pallet and lid Item #33-NFP-4845.000 48 x 45 9 foot pallet Item #50-4845 48 x 45 injection molded lid Seat belt options available #/pallet #/truck Part Number Description #/layer 48 x 45 53 trailer 50-1512-50 15 x 12 x 5 in 12 108 5616 50-1512-75 15 x 12 x 7.5 in 12 72 3744 50-1512-95 15 x 12 x 9.5 in 12 48/60 2808 50-2415-50 24 x 15 x 5 in 6 54 2808 50-2415-75 24 x 15 x 7.5 in 6 36 1872 50-2415-95 24 x 15 x 9.5 in 6 24/30 1404 50-2415-11 24 x 15 x 11 in 6 24 1248 50-2415-145 24 x 15 x 14.5 in 6 36 936 50-2422-11 24 x 22 x 11 in 4 16 832 32 All small load containers are available in ESD material.
Stacking containers Container accessories All containers can be ordered with a variety of options: Snap-locks are designed for easy opening and closing. Security seals are also available to prevent tampering. Snap lock Hinge reinforcements permanently secure the lid to the container. Hinge reinforcement Label holders, galvanized clips and hot stamping are automation features for locating, lifting, identification and orientation. Dividers allow for products to be safe and secure while in transport. Order Ref. Article Dimension 89-4-865 Snap lock 89-4-867 Hinge reinforcement 50-1-0 Label Holder SLC containers Label holder Galvanized clip 80-417-3 Galvanized Clip 19 mm Galvanized clip Hot stamping Standard Font Font size HELVETICA 14 mm, UPPER and lower case 30 mm, UPPER and lower case Hot stamping Dividers Custom made Dividers Black Dark gray Silver gray Blue Forest green Orange Special order colors A variety of colors are available with a minimum order requirement. Tan All small load containers are available in ESD material. 33
Stacking containers RAKO A versatile performer Extremely stable RAKO owes its name to a shortened form of the German word for frame construction, Rahmenkonstruktion. This frame construction creates a very stable container. A wide range of styles The RAKO basic container is a universal container with design flexibility. It allows for a wide number of design variations ranging from base options to different types of handles and sides. RAKO containers are available in ESD material. Base styles for low loads If a RAKO only has to take loads with a low weight, then a simple solid base is sufficient. Base styles for high loads If containers are being used on an automatic conveyor system, the base deflection should be virtually zero. In this case the base of the container has to be reinforced. For this, an additional plastic plate is welded onto the ribbing of the pre-formed concave base of the RAKO. This gives an enclosed double base, which can take a load of up to 155 lbs. A heavy-duty base can withstand the loading from a filled weight of up to 110 lbs. 34
Stacking containers Shell handle Solid sides Perforated sides Slotted sides Slot handle RAKO containers Solid base 0 kg / 0 lb Base loading 25 kg / 55 lb Base loading Solid base 60 kg / 132 lb Base loading 23 mm heavy duty base 0 kg / 0 lb Base loading Heavy duty base 25 kg / 55 lb Base loading 60 kg / 132 lb Base loading Enclosed double base Enclosed double base 0 kg / 0 lb Base loading 25 kg / 55 lb Base loading 60 kg / 132 lb Base loading All RAKO containers are available in ESD material. 35
Stacking containers 200 x 150 x 120 mm 8 x 6 x 4.7 in Inner dimension Capacity Weight 162 x 112 x 117 mm 2 liters 0.2 kg 6.4 x 4.4 x 4.6 in 0.07 ft 3 0.4 lb Order Ref. Walls Base Handles 3-237-0 solid solid 2 shell handles 300 x 200 x 120 mm 12 x 8 x 4.7 in Inner dimension Capacity Weight 258 x 158 x 117 mm 5 liters 0.5 kg 10.2 x 6.2 x 4.6 in 0.17 ft 3 1.1 lb Order Ref. Walls Base Handles 3-206-0 solid solid 2 shell handles 300 x 200 x 220 mm 12 x 8 x 8.7 in Inner dimension Capacity Weight 260 x 160 x 217 mm 9 liters 0.7 kg 10.2 x 6.3 x 8.5 in 0.32 ft 3 1.5 lb Order Ref. Walls Base Handles 3-210-0 solid solid 2 shell handles 400 x 300 x 120 mm 16 x 12 x 4.7 in Inner dimension Capacity Weight 358 x 258 x 117 mm 10 liters 0.9 kg 14.1 x 10.2 x 4.6 in 0.35 ft 3 2.0 lb Order Ref. Walls Base Handles 3-203-0 solid solid 2 shell handles 3-203-1 long sides perforated, solid 2 shell handles short sides solid 3-203-2 long sides slotted, solid 2 shell handles short sides solid 400 x 300 x 220 mm 16 x 12 x 8.7 in Inner dimension Capacity Weight 358 x 258 x 214 mm 20 liters 1.3 kg 14.1 x 10.2 x 8.4 in 0.71 ft 3 2.9 lb Order Ref. Walls Base Handles 3-204-0 solid solid 2 shell handles 3-304-0 solid solid 2 handle slots 3-204-1 perforated solid 2 shell handles 3-304-1 perforated solid 2 handle slots 3-204-2 slotted solid 2 shell handles 3-304-2 slotted solid 2 handle slots 36 All RAKO containers are available in ESD material.
Stacking containers 600 x 400 x 100 mm 24 x 16 x 3.9 in Inner dimension Capacity Weight 558 x 358 x 96 mm 19 liters 1.3 kg 22.0 x 14.1 x 3.8 in 0.67 ft 3 2.9 lb Order Ref. Walls Base Handles 3-228-0 solid solid 2 shell handles 3-228-1 long sides perforated, solid 2 shell handles short sides solid 3-228-2 long sides slotted, solid 2 shell handles short sides solid 600 x 400 x 120 mm 24 x 16 x 4.7 in Inner dimension Capacity Weight 558 x 358 x 116 mm 20 liters 1.7 kg 22.0 x 14.1 x 4.6 in 0.71 ft 3 3.3 lb Order Ref. Walls Base Handles 3-200-0 solid solid 2 shell handles 3-200-1 long sides perforated, solid 2 shell handles short sides solid 3-200-2 long sides slotted, solid 2 shell handles short sides solid RAKO containers 600 x 400 x 220 mm 24 x 16 x 8.7 in Inner dimension Capacity Weight 557 x 358 x 216 mm 40 liters 2.3 kg 22.0 x 14.1 x 8.5 in 1.42 ft 3 5.1 lb Order Ref. Walls Base Handles 3-201-0 solid solid 2 shell handles 3-301-0 solid solid 2 handle slots 3-201-1 perforated solid 2 shell handles 3-301-1 perforated solid 2 handle slots 3-201-2 slotted solid 2 shell handles 3-301-2 slotted solid 2 handle slots 600 x 400 x 325 mm 24 x 16 x 12.8 in Inner dimension Capacity Weight 558 x 358 x 320 mm 60 liters 3.0 kg 22.0 x 14.1 x 12.6 in 2.12 ft 3 6.6 lb Order Ref. Walls Base Handles 3-202-0 solid solid 2 shell handles 3-302-0 solid solid 2 handle slots 3-202-1 perforated solid 2 shell handles 3-302-1 perforated solid 2 handle slots 3-202-2 slotted solid 2 shell handles 3-302-2 slotted solid 2 handle slots All RAKO containers are available in ESD material. 37
Stacking containers Modified heights The RAKO frame design allows the container to be cut to a shorter height dimension via a secondary operation. Sizes Cut down size 300 x 200 x 120 mm 300 x 200 x 94.5 mm / 12 x 8 x 3.7 in 300 x 200 x 220 mm 300 x 200 x 190 mm / 12 x 8 x 7.5 in 400 x 300 x 120 mm 400 x 300 x 94.4 mm / 16 x 12 x 3.7 in 400 x 300 x 220 mm 400 x 300 x 220 mm / 12 x 8 x 7.5 in 600 x 400 x 100 mm 600 x 400 x 75 mm / 12 x 8 x 2.9 in 600 x 400 x 120 mm 600 x 400 x 94.5 mm / 12 x 8 x 3.7 in 600 x 400 x 220 mm 600 x 400 x 190 mm / 12 x 8 x 7.5 in 600 x 400 x 325 mm 600 x 400 x 288 mm / 12 x 8 x 11.3 in Lids Optional lids protect contents from dust and other foreign material. Lids are available in loose, hook-in and hinged options. Order Ref. Article Outer dimension 3-944-0 Loose lid 200 x 150 mm 8 x 6 in 3-944-2 Hook-in lid 200 x 150 mm 8 x 6 in 3-944-1 Hinged lid 200 x 150 mm 8 x 6 in 3-215-0 Loose lid 300 x 200 mm 12 x 8 in 3-215-2 Hook-in lid 300 x 200 mm 12 x 8 in 3-215-1 Hinged lid 300 x 200 mm 12 x 8 in 3-214-0 Loose lid 400 x 300 mm 16 x 12 in 3-214-2 Hook-in lid 400 x 300 mm 16 x 12 in 3-214-1 Hinged lid 400 x 300 mm 16 x 12 in 3-213-0 Loose lid 600 x 400 mm 24 x 16 in 3-213-2 Hook-in lid 600 x 400 mm 24 x 16 in 3-213-1 Hinged lid 600 x 400 mm 24 x 16 in RAKO shipping data Part #/pallet #/truck Number Description #/layer 1200 x 800 53 trailer 3-237 200 x 150 x 120 mm 32 640 16,640 3-206 300 x 200 x 120 mm 16 288 7,488 3-210 300 x 200 x 220 mm 16 160 4,160 Part #/pallet #/truck Number Description #/layer 1200 x 1000 53 trailer 3-203 400 x 300 x 120 mm 10 200 5,200 3-204 400 x 300 x 220 mm 10 100 2,600 3-228 600 x 400 x 100 mm 5 200 5,200 3-200 600 x 400 x 120 mm 5 100 2,600 3-201 600 x 400 x 220 mm 5 50 1,300 3-202 600 x 400 x 325 mm 5 35 910 38 All RAKO containers are available in ESD material.
Stacking containers Container accessories All containers can be ordered with a variety of options: Snap-locks are designed for easy opening and closing. Security seals are also available to prevent tampering. Snap lock Hinge reinforcement permanently secure lid to container. Hinge reinforcement Galvanized clips and hot stamping are automation features for locating, lifting, identification and orientation. Dividers allow for products to be safe and secure while in transport. Order Ref. Article Dimension 89-4-865 Snap lock 89-3-832 Hinge reinforcement 80-417-3 Galvanized Clip 19 mm RAKO containers Galvanized clip Hot stamping Standard Font Font size HELVETICA 14 mm, UPPER and lower case 30 mm, UPPER and lower case Hot stamping Dividers Custom made Dividers Black Forest green Special order colors A variety of colors are available with a minimum order requirement. Dark gray Orange Silver gray Tan Blue All RAKO containers are available in ESD material. 39
Stacking containers Lockable cases and containers Cases RAKO containers can be closed with a lid. When these containers are fitted with carrying handles, they are also called cases. Locking methods To protect cases or containers with lids from unauthorized access, the lid can be locked. There are several possibilities for this: Locking the lid with sealable snap locks or a padlock. Security status Of course, locks alone do not necessarily protect against the theft of the entire container. Nevertheless, the contents are protected as well as possible against unauthorized access, especially when the lid is fitted with a metal reinforcement. Hinged lid with/without metal reinforcement Hinge clip RAKO container with lid Carrying handle on the long side Padlock Carrying handle on the short side 40 All RAKO containers are available in ESD material.
Stacking containers RAKO container with lid Made up of: 1 RAKO container 1 hinged lid 2 snap locks 2 hinge clips Order Ref. Outer dimension Capacity Weight 36-237-11 162 x 112 x 117 mm 2 liters 0.2 kg 6 x 4 x 4.6 in 0.07 ft 3 0.4 lb 36-206-11 300 x 200 x 130 mm 5 liters 0.7 kg 12 x 8 x 5.1 in 0.17 ft 3 1.5 lb 36-210-11 300 x 200 x 230 mm 9 liters 0.9 kg 12 x 8 x 9.1 in 0.32 ft 3 2.0 lb 36-203-11 400 x 300 x 135 kg 10 liters 1.3 kg 16 x 12 x 5.3 in 0.35 ft 3 2.9 lb 36-204-11 400 x 300 x 235 mm 20 liters 1.8 kg 16 x 12 x 9.3 in 0.71 ft 3 4.0 lb 36-228-11 558 x 358 x 96 mm 19 liters 1.3 kg 22 x 14 x 3.8 in 0.67 ft 3 2.9 lb 36-200-11 600 x 400 x 135 mm 20 liters 2.4 kg 24 x 16 x 5.3 in 0.71 ft 3 5.3 lb 36-201-11 600 x 400 x 235 mm 40 liters 3.1 kg 24 x 16 x 9.3 in 1.41 ft 3 6.8 lb 36-202-11 600 x 400 x 340 mm 60 liters 3.7 kg 24 x 16 x 13.4 in 2.12 ft 3 8.2 lb Case with carrying handle on one long side Made up of: 1 RAKO container 1 hinged lid 2 snap locks 2 hinge clips 1 carrying handle Order Ref. Outer dimension Capacity Weight 35-237-10 162 x 112 x 117 mm 2 liters 0.2 kg 6 x 4 x 4.6 in 0.07 ft 3 0.4 lb 35-206-10 300 x 200 x 130 mm 5 liters 0.7 kg 12 x 8 x 5.1 in 0.17 ft 3 1.5 lb 35-210-10 300 x 200 x 230 mm 9 liters 0.9 kg 12 x 8 x 9.1 in 0.32 ft 3 2.0 lb 35-203-10 400 x 300 x 135 kg 10 liters 1.3 kg 16 x 12 x 5.3 in 0.35 ft 3 2.9 lb 35-204-10 400 x 300 x 235 mm 20 liters 1.8 kg 16 x 12 x 9.3 in 0.71 ft 3 4.0 lb 35-228-10 558 x 358 x 96 mm 19 liters 1.3 kg 22 x 14 x 3.8 in 0.67 ft 3 2.9 lb 35-200-10 600 x 400 x 135 mm 20 liters 2.4 kg 24 x 16 x 5.3 in 0.71 ft 3 5.3 lb 35-201-10 600 x 400 x 235 mm 40 liters 3.1 kg 24 x 16 x 9.3 in 1.41 ft 3 6.8 lb 35-202-10 600 x 400 x 340 mm 60 liters 3.7 kg 24 x 16 x 13.4 in 2.12 ft 3 8.2 lb Case with carrying handle on both short sides Made up of: 1 RAKO container 1 hinged lid 2 snap locks 2 hinge clips 2 carrying handles Order Ref. Outer dimension Capacity Weight 35-237-12 162 x 112 x 117 mm 2 liters 0.2 kg 6 x 4 x 4.6 in 0.07 ft 3 0.4 lb 35-206-12 300 x 200 x 130 mm 5 liters 0.7 kg 12 x 8 x 5.1 in 0.17 ft 3 1.5 lb 35-210-12 300 x 200 x 230 mm 9 liters 0.9 kg 12 x 8 x 9.1 in 0.32 ft 3 2.0 lb 35-203-12 400 x 300 x 135 kg 10 liters 1.3 kg 16 x 12 x 5.3 in 0.35 ft 3 2.9 lb 35-204-12 400 x 300 x 235 mm 20 liters 1.8 kg 16 x 12 x 9.3 in 0.71 ft 3 4.0 lb 35-228-12 558 x 358 x 96 mm 19 liters 1.3 kg 22 x 14 x 3.8 in 0.67 ft 3 2.9 lb 35-200-12 600 x 400 x 135 mm 20 liters 2.4 kg 24 x 16 x 5.3 in 0.71 ft 3 5.3 lb 35-201-12 600 x 400 x 235 mm 40 liters 3.1 kg 24 x 16 x 9.3 in 1.41 ft 3 6.8 lb 35-202-12 600 x 400 x 340 mm 60 liters 3.7 kg 24 x 16 x 13.4 in 2.12 ft 3 8.2 lb Lockable RAKO containers All RAKO containers are available in ESD material. 41
Customizing stacking containers Customizing standard sized containers There are times when an SLC or RAKO standard sized container needs to be adapted to suit our customer s specific criteria. Utz has the capabilities of making customer specific containers. 42
Customizing stacking containers Cut and weld capabilities Our automated cut and weld machine creates a precise and robust seam between welded components. We can build custom sized SLC and RAKO containers based on the customers needs. Customizing containers eliminates wasteful space resulting in lower costs in packing, shipping and storage. Customized options for stacking containers Special cut out options Standard containers can be modified for special uses. Cut outs can be precisely made with our CNC milling machine. Stacking container with component inserts SLC and RAKO containers can be modified to accommodate component trays. 43
ESD Electrostatic discharge products Conductive products everything for electronics Protection against electrostatic discharges Electronic components can be damaged by electrostatic discharge not only during transport, but also in storage and during assembly. Our ESD (electrostatic discharge products) storage and transport system protects you in two ways. We use electroconductive plastic to prevent damage due to electrostatic discharges and also use robust plastic panels to protect the contents against mechanical damage, contamination or moisture. 44
ESD Electrostatic discharge products Flexible printed circuit board holders The Utz PCB holders are highly accurate and adjustable for printed circuit boards with an internal dimension of 21 x 13 inches and an external dimension of 24 x 15 inches. The grooves of the grid are 2 mm wide and 3 mm deep. The numbered grid system ensures the correct spacing of the loaded circuit boards in the holders. 24 x 15 x 5 in 609 x 381 x 127 mm Inner Usable Board slot Board slot dimension height width depth 21.6 x 13.1 x 4.9 in 4.4 in 2 mm 3 mm 548 x 333 x 125 mm 112 mm Order Ref. 50-2415-50-50-EL Short divider Order Ref. 9-10200-EL Flexible printed circuit board holders Lid Order Ref. 50-2415-0-EL 50-2415-2-EL 50-2415-1-EL Article Loose lid Hook-in lid Hinged lid 45
ESD Electrostatic discharge products Custom thermoformed component trays ESD thermoformed trays can be produced as interlayer, stacking or stack and nest. Custom thermoformed component trays from a frame tool Custom thermoformed trays can be produced from Utz frame tools. The frame tool designs are compatible for conveying and automated systems. Custom injection molded component trays Custom injection molded trays are required when either tolerance, design features, or volume dictate. Specialty trays Utz has a variety of products and process specific solutions to suit our customers needs. 46
ESD Electrostatic discharge products SLC containers ESD 15 x 12 x 5 in 381 x 305 x 127 mm Inner dimension Usable height 13.1 x 9.6 x 4.91 in / 333 x 243 x 125 mm 4.4 in / 112 mm Order Ref. Base 50-1512-50-0 EL solid 50-1512-50-1 EL solid base with pimple 50-1512-50-2 EL cross stacking 50-1512-50-3 EL heavy-duty base 50-1512-50-4 EL enclosed double base 15 x 12 x 7.5 in 381 x 305 x 190 mm Inner dimension Usable height 13.1 x 9.6 x 7.4 in / 333 x 243 x 188 mm 6.9 in / 175.5 mm Order Ref. Base 50-1512-75-0 EL solid 50-1512-75-1 EL solid base with pimple 50-1512-75-2 EL cross stacking 50-1512-75-3 EL heavy-duty base 50-1512-75-4 EL enclosed double base 15 x 12 x 9.5 in 381 x 305 x 241 mm Inner dimension Usable height 13.1 x 9.6 x 9.4 in / 333 x 243 x 238.8 mm 8.9 in / 226.1 mm Order Ref. Base 50-1512-95-0 EL solid 50-1512-95-1 EL solid base with pimple 50-1512-95-2 EL cross stacking 50-1512-95-3 EL heavy-duty base 50-1512-95-4 EL enclosed double base 24 x 15 x 5 in 609 x 381 x 127 mm Inner dimension Usable height 21.6 x 13.1 x 4.9 in / 548 x 333 x 125 mm 4.4 in / 112 mm Order Ref. Base 50-2415-50-0 EL solid 50-2415-50-1 EL solid base with pimple 50-2415-50-2 EL cross stacking 50-2415-50-3 EL heavy-duty base 50-2415-50-4 EL enclosed double base 24 x 15 x 7.5 in 609 x 381 x 191 mm Inner dimension Usable height 21.6 x 13.1 x 7.4 in / 548 x 333 x 188 6.9 in / 176 mm Order Ref. Base 50-2415-75-0 EL solid 50-2415-75-1 EL solid base with pimple 50-2415-75-2 EL cross stacking 50-2415-75-3 EL heavy-duty base 50-2415-75-4 EL enclosed double base 24 x 15 x 9.5 in 609 x 381 x 241 mm Inner dimension Usable height 21.6 x 13.1 x 8.9 in / 548 x 333 x 226 8.4 in / 213 mm Order Ref. Base 50-2415-95-0 EL solid 50-2415-95-1 EL solid base with pimple 50-2415-95-2 EL cross stacking 50-2415-95-3 EL heavy-duty base 50-2415-95-4 EL enclosed double base 24 x 15 x 11 in 609 x 381 x 279 mm Inner dimension Usable height 21.6 x 13.1 x 10.9 in / 548 x 333 x 277 mm 10.4 in / 264 mm Order Ref. Base 50-2415-110-0 EL solid 50-2415-110-1 EL solid base with pimple 50-2415-110-2 EL cross stacking 50-2415-110-3 EL heavy-duty base 50-2415-110-4 EL enclosed double base 24 x 15 x 14.5 in 609 x 381 x 368 mm Inner dimension Usable height 21.6 x 13.1 x 14.4 in / 548 x 332 x 365 mm 13.9 in / 353 mm Order Ref. 50-2415-145-0-EL 50-2415-145-1-EL 50-2415-145-2-EL 50-2415-145-3-EL 50-2415-145-4-EL Base solid solid base with pimple cross stacking heavy-duty base enclosed double base 24 x 22.5 x 11 in 609 x 572 x 279 mm Inner dimension Usable height 21.6 x 20.5 x 10.9 in / 548 x 523 x 277 10.5 in / 267 mm Order Ref. Base 50-2422-110-0 EL solid 50-2422-110-1 EL solid base with pimple 50-2422-110-2 EL cross stacking 50-2422-110-3 EL heavy-duty base 50-2422-110-4 EL enclosed double base ESD containers 47
ESD Electrostatic discharge products RAKO containers ESD 200 x 150 x 120 mm 8 x 6 x 4.7 in Inner dimension Capacity Weight 162 x 112 x 117 mm 2 liters 0.2 kg 6.4 x 4.4 x 4.6 in 0.07 ft 3 0.4 lb Order Ref. Walls Base Handles 3-237-0 EL solid solid profile 300 x 200 x 120 mm 12 x 8 x 4.7 in Inner dimension Capacity Weight 258 x 158 x 117 mm 5 liters 0.5 kg 10.2 x 6.2 x 4.6 in 0.17 ft 3 1.1 lb Order Ref. Walls Base Handles 3-206-0 EL solid solid profile 300 x 200 x 220 mm 12 x 8 x 8.7 in Inner dimension Capacity Weight 260 x 160 x 217 mm 9 liters 0.7 kg 10.2 x 6.3 x 8.5 in 0.32 ft 3 1.5 lb Order Ref. Walls Base Handles 3-210-0 EL solid solid profile 400 x 300 x 120 mm 16 x 12 x 4.7 in Inner dimension Capacity Weight 358 x 258 x 117 mm 10 liters 0.9 kg 14.1 x 10.2 x 4.6 in 0.35 ft 3 2.0 lb Order Ref. Walls Base Handles 3-203-0 EL solid solid 2 shell handles 3-203-1 EL long sides perforated, solid 2 shell handles short sides solid 3-203-2 EL long sides slotted, solid 2 shell handles short sides solid 400 x 300 x 220 mm 16 x 12 x 8.7 in Inner dimension Capacity Weight 358 x 258 x 214 mm 20 liters 1.3 kg 14.1 x 10.2 x 8.4 in 0.71 ft 3 2.9 lb Order Ref. Walls Base Handles 3-204-0 EL solid solid 2 shell handles 3-304-0 EL solid solid 2 handle slots 3-204-1 EL perforated solid 2 shell handles 3-304-1 EL perforated solid 2 handle slots 3-204-2 EL slotted solid 2 shell handles 3-304-2 EL slotted solid 2 handle slots 600 x 400 x 100 mm 24 x 16 x 3.9 in Inner dimension Capacity Weight 558 x 358 x 96 mm 19 liters 1.3 kg 22.0 x 14.1 x 3.8 in 0.67 ft 3 2.9 lb Order Ref. Walls Base Handles 3-228-0 EL solid solid 2 shell handles 3-228-1 EL long sides perforated, solid 2 shell handles short sides solid 3-228-2 EL long sides slotted, solid 2 shell handles short sides solid 600 x 400 x 120 mm 24 x 16 x 4.7 in Inner dimension Capacity Weight 558 x 358 x 116 mm 20 liters 1.7 kg 22.0 x 14.1 x 4.6 in 0.71 ft 3 3.3 lb Order Ref. Walls Base Handles 3-200-0 EL solid solid 2 shell handles 3-200-1 EL long sides perforated, solid 2 shell handles short sides solid 3-200-2 EL long sides slotted, solid 2 shell handles short sides solid 600 x 400 x 220 mm 24 x 16 x 8.7 in Inner dimension Capacity Weight 557 x 358 x 216 mm 40 liters 2.3 kg 22.0 x 14.1 x 8.5 in 1.42 ft 3 5.1 lb Order Ref. Walls Base Handles 3-201-0 EL solid solid 2 shell handles 3-301-0 EL solid solid 2 handle slots 3-201-1 EL perforated solid 2 shell handles 3-301-1 EL perforated solid 2 handle slots 3-201-2 EL slotted solid 2 shell handles 3-301-2 EL slotted solid 2 handle slots 600 x 400 x 325 mm 24 x 16 x 12.8 in Inner dimension Capacity Weight 558 x 358 x 320 mm 60 liters 3.0 kg 22.0 x 14.1 x 12.6 in 2.12 ft 3 6.6 lb Order Ref. Walls Base Handles 3-202-0 EL solid solid 2 shell handles 3-302-0 EL solid solid 2 handle slots 3-202-1 EL perforated solid 2 shell handles 3-302-1 EL perforated solid 2 handle slots 3-202-2 EL slotted solid 2 shell handles 3-302-2 EL slotted solid 2 handle slots 48
ESD Electrostatic discharge products SLC lids ESD Order Ref. Article Outer dimension 50-1512-0 EL Loose lid 15 x 12 in 381 x 305 mm 50-1512-1 EL Hinged lid 15 x 12 in 381 x 305 mm 50-1512-2 EL Hook-in lid 15 x 12 in 381 x 305 mm 50-2415-0 EL Loose lid 24 x 15 in 609 x 381 mm 50-2415-1 EL Hinged lid 24 x 15 in 609 x 381 mm 50-2415-2 EL Hook-in lid 24 x 15 in 609 x 381 mm RAKO lids ESD Order Ref. Article Outer dimension 3-944-0 EL Loose lid 200 x 150 mm 8 x 6 in 3-944-1 EL Hinged lid 200 x 150 mm 8 x 6 in 3-944-2 EL Hook-in lid 200 x 150 mm 8 x 6 in 3-215-0 EL Loose lid 300 x 200 mm 12 x 8 in 3-215-1 EL Hinged lid 300 x 200 mm 12 x 8 in 3-215-2 EL Hook-in lid 300 x 200 mm 12 x 8 in 3-214-0 EL Loose lid 400 x 300 mm 16 x 12 in 3-214-1 EL Hinged lid 400 x 300 mm 16 x 12 in 3-214-2 EL Hook-in lid 400 x 300 mm 16 x 12 in 3-213-0 EL Loose lid 600 x 400 mm 24 x 16 in 3-213-1 EL Hinged lid 600 x 400 mm 24 x 16 in 3-213-2 EL Hook-in lid 600 x 400 mm 24 x 16 in ESD containers 49
Bulk containers KLAPA One solution for all requirements The future of bulk containers The 48 x 45 KLAPA is the next generation collapsible container designed by Utz. High pressure injection polypropylene and polyethylene provide superior impact resistance to structural foam solutions. Highest level of design features Component parts can be replaced individually providing the lowest service cost in the industry Compatible with commonly used container systems Tested to AIAG RC-9 Specification 3:1 return ratio stacked 9 high empty Lightweight design 20% lighter than structural foam alternatives Largest access doors in the industry Drainage holes in sidewalls and base prevent water accumulation during outdoor storage Ergonomically designed latches and assist handle allow easy panel movement No specific sequence for folding and unfolding doors Label holder, label placard and ID placards are available options 50
Bulk containers KLAPA modular design Low maintenance cost Modular design allows containers to be built to order with customer specific feet, runner, wall and drop configurations. All components are attached with snap fit or standard fasteners. Ergonomics and function Ergonomically designed latches, handles and sidewalls allow easy assembly. Walls can fold in any sequence. Drainage holes in sidewalls and base prevent water from accumulating during outdoor storage. This also provides ventilation for faster part cooling post process. KLAPA bulk containers Shipping ratio Utz bulk containers have a 3 to 1 ratio for shipment. They are stacked 3 high when full and 9 high when empty. Reinforced bottom For heavy load conditions, a lateral steel reinforcement can be added to the base for reduced base deflection performance. 51
Bulk containers Shipping return ratio 32 x 30 x 25 in Shipping data Part Number Description #/53 trailer #/53 trailer collapsed upright 34-3230-25-0 32 x 30 x 25 in 504 252 48 x 45 x 34 in Shipping data Part Number Description #/53 trailer #/53 trailer collapsed upright 34-4845-34-0 48 x 45 x 34 in 234 78 52
32 x 30 x 25 in 812 x 760 x 635 mm Access door: Long side 19.5 x 12 in / 495 x 305 mm Bulk containers Load capacity 1100 lb / 499 kg Model: 2 long runners / 3 feet Order Ref. Inner Collapsed Capacity Weight dimension height 34-3230-25-0 29.4 x 27.3 x 18.8 in 13 in 8.73 ft 3 approx. 48 lb 746 x 694 x 478 mm 330 mm 247 liters approx. 21.5 kg 48 x 45 x 34 in 1219 x 1143 x 864 mm Access door: Long side 31.5 x 16.3 in / 800 x 415 mm Load capacity 1500 lb / 680 kg Model: runners on all 4 sides Order Ref. Inner Collapsed Capacity Weight dimension height 34-4845-34-0 44.2 x 41.3 x 27.7 in 12.5 in 29.2 ft 3 approx. 119 lb 1123 x 1050 x 704 mm 317.5 mm 828 liters approx. 54 kg Injection molded lid Order Ref. Outer dimension 50-4845-0 48 x 45 KLAPA bulk containers Load capacity information is valid for area loading at 73.4 F. We recommend to test the product in advance. Further information at: www.utzinfo.com 53
Bulk containers GLT PLUS 1200 x 1000 x 900 / 975 mm 48 x 40 x 35 / 38 in Side access door: Load capacity 500 kg / 1100 lb Long side 770 x 390 mm / 30.3 x 15.4 in Load collapsed height 406 mm / 16.0 in Short side 570 x 390 mm / 22.4 x 15.4 in Weight approx. 50 kg / approx. 110 lb Order Ref. Outer Inner Capacity Model dimension dimension 34-1210-1-3 1200 x 1000 x 900 mm 1120 x 920 x 692 mm 715 liters 2 long runners / 3 feet 48 x 40 x 35.4 in 44.1 x 36.2 x 27.2 in 25.3 ft 3 34-1210-4-3 1200 x 1000 x 975 mm 1120 x 920 x 767 mm 790 liters 2 long runners / 3 feet 48 x 40 x 38.4 in 44.1 x 36.2 x 30.2 in 27.9 ft 3 34-1210-1-2 1200 x 1000 x 900 mm 1120 x 920 x 692 mm 715 liters 9 feet 48 x 40 x 35.4 in 44.1 x 36.2 x 27.2 in 25.3 ft 3 34-1210-4-2 1200 x 1000 x 975 mm 1120 x 920 x 767 mm 790 liters 9 feet 48 x 40 x 38.4 in 44.1 x 36.2 x 30.2 in 27.9 ft 3 VDA-GLT 1200 x 1000 x 975 mm 48 x 45 x 38 in Side access door: Long side 770 x 371 mm / 30.3 x 14.6 in Short side 570 x 371 mm / 22.4 x 14.6 in Load capacity 500 kg / 1100 lb Capacity 851 liters / 30.1 ft 3 Weight approx. 57 kg / approx. 125.7 lb Order Ref. Inner Collapsed Model dimension height 34-121010 1120 x 920 x 767 mm 380 mm 4 feet 44.1 x 36.2 x 30.2 in 15.0 in GLT 1200 x 800 x 950 mm 48 x 32 x 37 in Side access door: Long side 770 x 365 mm / 30.3 x 14.4 in Short side 372 x 365 mm / 14.6 x 14.4 in Load capacity 500 kg / 1100 lb Capacity 500 liters / 17.6 ft 3 Weight approx. 45 kg / approx. 99.2 lb Order Ref. Inner Collapsed Model dimension height 34-1208-5900-01 1120 x 720 x 748 mm 397 mm 9 feet 44.1 x 28.3 x 29.4 in 15.6 in 34-1208-5000-01 1120 x 720 x 748 mm 397 mm 2 long runners / 3 feet 44.1 x 28.3 x 29.4 in 15.6 in 54 Load capacity information is valid for area loading at 73.4 F. We recommend to test the product in advance. Further information at: www.utzinfo.com
Pallets steadfast in all situations Consistent weight Pallets Unlike wooden pallets, plastic pallets have a consistent tare weight. Uncontested areas of application There is no substitute for plastic pallets when storing food products, as well as in hygiene areas and clean rooms. Hygiene High-bay rackable hygiene pallets (H/HR-Pallets) are sealed all around, so they are easily cleaned and do not offer any footholds for dirt or bacteria. Stability High-bay rackable hygiene pallets are particularly stable thanks to special metal reinforcement. In racking they can take loads up to 1000 kg (220 lb). Pallets 55
Pallets UPAL-N 4845 48 x 45 x 6 in 1200 x 1100 x 152 mm 9 feet Order Ref. Nesting Top Weight Load Capacity Ratio deck static dynamic 33-NFP-4845.000 2.0 : 1 open with 16.5 kg 11000 lb 3500 lb safety edge 36.3 lb 5000 kg 1590 kg 2 or 4 seat belts optional UPAL-E 4845 48 x 45 x 5.5 in 1219 x 1143 x 140 mm 9 feet (snap-on runners optional) Order Ref. Nesting Top Weight Load Capacity height deck static dynamic 33-CPP530-4845 2.6 in open with 24.5 lb 6600 lb 1650 lb 65 mm safety edge 11.0 kg 3000 kg 750 kg UPAL-E 4840 48 x 40 x 5.5 in 1219 x 1016 x 140 mm 9 feet (snap-on runners optional) Order Ref. Nesting Top Weight Load Capacity height deck static dynamic 33-CPP330-4840 1.9 in open with 22.0 lb 6600 lb 1650 lb 48 mm safety edge 10.0 kg 3000 kg 750 kg UPAL-E 1210 1200 x 1000 x 130 mm 48 x 40 x 5.1 in 9 feet (snap-on runners optional) Order Ref. Nesting Top Weight Load Capacity height deck static dynamic 33-CPP110-4840 38 mm open with 6.5 kg 3000 kg 750 kg 1.5 in safety edge 14.0 lb 6600 lb 1650 lb UPAL-E 8060 800 x 600 x 130 mm 32 x 24 x 5.1 in 6 feet (snap-on runners optional) Order Ref. Nesting Top Weight Load Capacity height deck static dynamic 33-CPP200ACM-3224 55 mm open with 4.0 kg 2500 kg 500 kg 2.2 in safety edge 8.8 lb 5500 lb 1100 lb 56 Load capacity information is valid for area loading at 73.4 F. We recommend to test the pallet in advance. Further information at: www.utzinfo.com
Pallets UPAL-H 1210 1200 x 1000 x 160 mm 48 x 40 x 6.3 in 9 feet* / 3 longitudinal runners** Order Ref. Model Top deck Weight 33-1210-600* non-reinforced solid, smooth 19.0 kg / 41.8 lb 33-1210-604* reinforced solid, smooth 23.0 kg / 50.6 lb 33-1210-601* non-reinforced all-round safety rim, solid 19.0 kg / 41.8 lb 33-1210-605* reinforced all-round safety rim, solid 23.0 kg / 50.6 lb 33-1210-630** non-reinforced solid, smooth 21.0 kg / 46.2 lb 33-1210-634** reinforced solid, smooth 25.0 kg / 55.0 lb 33-1210-631** non-reinforced all-round safety rim, solid 21.0 kg / 46.2 lb 33-1210-635** reinforced all-round safety rim, solid 25.0 kg / 55.0 lb Load capacity non-reinforced reinforced static 6000 kg / 13200 lb 7500 kg / 16500 lb dynamic 1500 kg / 3300 lb 1500 kg / 3300 lb in racking 500 kg / 1100 lb 1300 kg / 2800 lb UPAL-H 1208 1200 x 800 x 160 mm 48 x 32 x 6.3 in 9 feet* / 3 longitudinal runners** Order Ref. Model Top deck Weight 33-1208-600* non-reinforced solid, smooth 16.5 kg / 36.3 lb 33-1208-604* reinforced solid, smooth 21.1 kg / 46.4 lb 33-1208-602* non-reinforced interrupted safety rim with central retainer 16.5 kg / 36.3 lb 33-1208-608* reinforced interrupted safety rim with central retainer 21.1 kg / 46.4 lb 33-1208-630** non-reinforced solid, smooth 18.0 kg / 39.6 lb 33-1208-634** reinforced solid, smooth 21.9 kg / 48.2 lb 33-1208-642** non-reinforced interrupted safety rim without central retainer 18.0 kg / 39.6 lb 33-1208-643** reinforced interrupted safety rim without central retainer 21.9 kg / 48.2 lb 33-1208-636** non-reinforced interrupted safety rim with central retainer 18.0 kg / 39.6 lb 33-1208-637** reinforced interrupted safety rim with central retainer 21.9 kg / 48.2 lb Load capacity non-reinforced reinforced static 6000 kg / 13200 lb 7500 kg / 16500 lb dynamic 1500 kg / 3300 lb 1500 kg / 3300 lb in racking 500 kg / 1100 lb 1300 kg / 2800 lb Pallets UPAL-H 8060 800 x 600 x 160 mm 32 x 24 x 6.3 in 3 runners Order Ref. Model Top deck Weight 33-8060-630R non-reinforced solid, smooth 9.0 kg / 19.8 lb 33-8060-636R non-reinforced interrupted safety rim with central retainer 9.0 kg / 19.8 lb 33-8060-642R non-reinforced interrupted safety rim without central retainer 9.0 kg / 19.8 lb Load capacity static dynamic in racking 3000 kg / 6600 lb 750 kg / 1650 lb 500 kg / 1100 lb Load capacity information is valid for area loading at 73.4 F. We recommend to test the pallet in advance. Further information at: www.utzinfo.com UPAL-H available in ESD material. 57
Pallets UPAL-I 1210 1200 x 1000 x 150 mm 48 x 40 x 6 in 9 feet* / 2 longitudinal runners and 3 feet** Order Ref. Model Top deck Weight 33-663R* non- open-work, 17.0 kg reinforced smooth 37.4 lb 33-661R** non- open-work, 17.0 kg reinforced smooth 37.4 lb 33-661-2R** non- staggered 17.0 kg reinforced safety edge 37.4 lb 33-661-3R** non- continuous 17.0 kg reinforced safety edge 37.4 lb Load capacity static 5000 kg / 11000 lb dynamic 1500 kg / 3300 lb in racking 500 kg / 1100 lb UPAL-I 1208 1200 x 800 x 150 mm 48 x 31 x 6 in 3 longitudinal runners Order Ref. Model Top deck Weight 33-604 non- open-work, 18.0 kg reinforced smooth 39.7 lb Load capacity static 5000 kg / 11000 lb dynamic 1000 kg / 2200 lb in racking 500 kg / 1100 lb UPAL-S 1208 1200 x 800 x 160 mm 48 x 32 x 6.3 in 3 longitudinal runners Order Ref. Model Top deck Height Weight 33-1208S-630-00 non- without 160 mm 14.8 kg reinforced safety rim 6.3 in 32.6 lb 33-1208S-830-00 non- interrupted 160 mm 14.8 kg reinforced safety rim 6.3 in 32.6 lb 33-1208S-630-01 reinforced without 160 mm 15.5 kg safety rim 6.3 in 34.2 lb 33-1208S-830-01 reinforced interrupted 160 mm 15.5 kg safety rim 6.3 in 34.2 lb Load capacity non-reinforced reinforced static 5000 kg / 11000 lb 7500 kg / 16500 lb dynamic 1500 kg / 3300 lb 1500 kg / 3300 lb in racking 500 kg / 1100 lb 1300 kg / 2850 lb Load capacity information is valid for area loading at 73.4 F. We recommend to test the pallet in advance. Further information at: www.utzinfo.com 58 UPAL-I & UPAL-S available in ESD material.
Pallet lids Pallet lids Order Ref. Outer dimension 50-4845 48 x 45 in 1200 x 1100 mm Order Ref. Outer dimension 21-10014 1200 x 1000 mm 48 x 40 in Pallets lids Order Ref. Outer dimension 21-10041 1200 x 800 mm 48 x 32 in Order Ref. Outer dimension 21-10085 800 x 600 mm 32 x 24 in 59
Space saving containers Foldable containers simple, spacesaving solutions Save space when transporting empties When delivering to branch locations, empty containers are often returned and placed in storage. Foldable and collapsible containers can significantly improve the efficient utilization of available transport and storage space. Cost-effective utilization of space When empty, foldable and collapsible containers allow for space-savings of up to 75% of the original volume, resulting in significantly reduced logistics costs. Since transport and storage space are always scarce and expensive, the savings will exceed the purchase costs in a surprisingly short time. 60
Space saving container 400 x 300 x 225 mm / 16 x 12 x 8.9 in Inner dimension Folded height Capacity Weight 356 x 257 x 217 mm 89 mm 20 liters 2.0 kg 14.0 x 10.1 x 8.5 in 3.5 in 0.71 ft 3 4.4 lb Order Ref. Locking 34-4322-10 none 34-4322-0 fitted 400 x 300 x 260 mm / 16 x 12 x 10.2 in Inner dimension Folded height Capacity Weight 356 x 257 x 252 mm 89 mm 23 liters 2.1 kg 14.0 x 10.1 x 9.9 in 3.5 in 0.81 ft 3 4.6 lb Order Ref. Locking 34-4326-10 none 34-4326-0 fitted 400 x 300 x 300 mm / 16 x 12 x 11.8 in Inner dimension Folded height Capacity Weight 356 x 257 x 292 mm 89 mm 27 liters 2.3 kg 14.0 x 10.1 x 11.5 in 3.5 in 0.95 ft 3 5.1 lb Order Ref. Locking 34-4330-10 none 34-4330-0 fitted Foldable containers Reinforced base and slotted sides on request. 61
Space saving containers 600 x 400 x 225 mm / 24 x 16 x 8.9 in Inner dimension Folded height Capacity Weight 556 x 357 x 217 mm 72 mm 43 liters 2.6 kg 21.9 x 14.1 x 8.5 in 2.8 in 1.51 ft 3 5.7 lb Order Ref. Locking 34-6422-10 none 34-6422-0 fitted 600 x 400 x 260 mm / 24 x 16 x 10.2 in Inner dimension Folded height Capacity Weight 556 x 357 x 252 mm 72 mm 50 liters 2.8 kg 21.9 x 14.1 x 9.9 in 2.8 in 1.77 ft 3 6.2 lb Order Ref. Locking 34-6426-10 none 34-6426-0 fitted 600 x 400 x 300 mm / 24 x 16 x 11.8 in Inner dimension Folded height Capacity Weight 556 x 357 x 292 mm 72 mm 60 liters 3.0 kg 21.9 x 14.1 x 11.5 in 2.8 in 2.12 ft 3 6.6 lb Order Ref. Locking 34-6430-10 none 34-6430-0 fitted 34-6430-33 none, 1 short side has 260 x 116 mm access opening 600 x 400 x 320 mm / 24 x 16 x 12.6 in Inner dimension Folded height Capacity Weight 556 x 357 x 315 mm 72 mm 63 liters 3.0 kg 21.9 x 14.1 x 12.4 in 2.8 in 2.24 ft 3 6.6 lb Order Ref. Locking 34-6432-10 none 34-6432-0 fitted 34-6432-35 with locking Reinforced base and slotted sides on request. 62
Space saving container Lids Lid, two-piece, hinged on long side Order Ref. Nom. size Model 34-4301-1 400 x 300 mm with opener hole 16 x 12 in 34-4301-11 400 x 300 mm with handle lug 16 x 12 in 34-6401-1 600 x 400 mm with opener hole 24 x 16 in 34-6401-11 600 x 400 mm with handle lug 24 x 16 in Lid, two-piece, hinged on short side Order Ref. Nom. size Model 34-4301-2 400 x 300 mm with opener hole 16 x 12 in 34-4301-21 400 x 300 mm with handle lug 16 x 12 in 34-6401-2 600 x 400 mm with opener hole 24 x 16 in 34-6401-21 600 x 400 mm with handle lug 24 x 16 in Foldable containers Loose lid Order Ref. Outer dimension 3-213-096 600 x 400 mm 24 x 16 in 63
Collapsible containers The collapsible 800 x 600 container is the perfect solution for high volume, lighter weight products requiring transportation. The container provides robust stacking features, of a straight wall container, providing secure unit loads during transport. When empty, the containers can be folded to have a 4 to 1 return ratio. 800 x 600 x 465 mm 32 x 24 x 18.3 in Inner dimension Folded height Capacity Weight 760 x 560 x 449 mm 120 mm 191 liters 6.9 kg 29.9 x 22.0 x 17.7 in 4.7 in 6.7 ft 3 15.2 lb Order Ref. 34-8646-1 Slip lid Order Ref. Outer dimension 40-8060 810 x 610 mm 32 x 24 in 64
Attached lid containers & POOLBOX methodical space savings Space-saving when stacked Nesting and stack/nest containers are rigid containers. Both can be nested when empty, thus allowing a significant reduction in volume. Nesting containers Nesting containers can be stacked on top of the lid or when empty nested within one another resulting in up to 75% reduction of the original volume. Attached lid containers & POOLBOX 65
Space saving containers ALC (attached lid containers) 600 x 400 x 270 mm 24 x 16 x 10.6 in Inner dimension Usable height Capacity Weight top: 546 x 370 mm 267 mm 48 liters 2.9 kg 21.5 x 14.6 in 10.5 in 1.68 ft 3 6.4 lb Order Ref. Description 43-6427 flat base 43-6427-11 ribbed base 600 x 400 x 310 mm 24 x 16 x 12.2 in Inner dimension Usable height Capacity Weight top: 546 x 370 mm 307 mm 55 liters 3.0 kg 21.5 x 14.6 in 12.1 in 1.94 ft 3 6.6 lb Order Ref. Description 43-6431 flat base 43-6431-11 ribbed base Reinforced base and slotted sides on request. 600 x 400 x 370 mm 24 x 16 x 14.6 in Inner dimension Usable height Capacity Weight top: 546 x 370 mm 367 mm 65 liters 3.4 kg 21.5 x 14.6 in 14.4 in 2.28 ft 3 7.4 lb Order Ref. Description 43-6437 flat base 43-6437-11 ribbed base Reinforced base and slotted sides on request. 66
Space saving container POOLBOX 400 x 300 x 220 mm 16 x 12 x 8.7 in Order Ref. Inner dimensions 39-1043-220-100 top: bottom: 370 x 257 mm 287 x 232 mm 14.6 x 10.1 in 11.3 x 9.1 in 600 x 400 x 320 mm 24 x 16 x 12.6 in Order Ref. Inner dimensions 39-1064-320-100 top: bottom: 496 x 356 mm 457 x 318 mm 19.5 x 14.0 in 18.0 x 12.5 in 800 x 600 x 600 mm 32 x 24 x 24 in Order Ref. Inner dimensions 39-1086-600-100 top: bottom: 649 x 544 mm 568 x 489 mm 25.6 x 21.4 in 22.4 x 19.3 in Attached lid containers & POOLBOX 67
Transport systems Dollies make light work of heavy loads Conveyors for plastic containers Plastic containers filled with heavy loads often have to be moved about manually. Loads of several hundred pounds can be moved easily and quickly with our heavy-duty dollies. High-performance casters Our free-running, yet heavy-duty casters can comfortably move even the heaviest loads. 68
Transport systems 400 x 300 mm 16 x 12 in Order Outer Model Ref. dimension 80-270-1 380 x 280 x 120 mm Weight: 2.8 kg / 6.1 lb 16 x 12 x 4.7 in Load capacity: up to 100 kg / 220 lb Casters: 4 swivel casters, ø 75 mm / 3 in 800 x 600 mm 32 x 24 in Order Outer Model Ref. dimension 80-184-185 800 x 600 x 200 mm Weight: 7.6 kg / 16.7 lb 32 x 24 x 7.9 in Load capacity: up to 500 kg / 1100 lb Casters: 2 swivel casters and 2 fixed casters, ø 125 mm / 5 in 800/940 x 600 mm 32/37 x 24 in Order Outer Model Ref. dimension 43-8962-3 bail arm retracted Weight: 9.1 kg / 20.0 lb 800 x 600 x 235 mm Load capacity: up to 250 kg / 550 lb 32 x 24 x 9.3 in Casters: 2 swivel casters and bail arm extended 2 fixed casters / 940 x 600 x 235 mm 4 swivel casters, 37 x 24 x 9.3 in ø 125 mm / 5 in This dolly is for transporting the Utz ALC as seen on page 45. The dolly extension is to accommodate the ALC when nested with lids open. Dollies 1200 x 800 mm 48 x 32 in Order Outer Model Ref. dimension 80-954-85 1200 x 800 x 200 mm Weight: 17.2 kg / 16.7 lb 48 x 32 x 7.9 in Load capacity: up to 500 kg / 1100 lb Casters: 2 swivel casters and 2 fixed casters, ø 125 mm / 5 in 69