EFFICIENCY PERFECTED DYNAGEAR DG ECOSYSTEM - FORCES AND SPEEDS with helical teeth and ratio i=5 2000 TEETH RATIO i = 5 Feed force [N] 0000 8000 6000 4000 DE-DG5 m4 DE-DG5 m DE-DG90 m DE-DG90 m2 DE-DG75 m DE-DG75 m2 DE-DG55 m2 2000 0 0 2 4 5 6 Feed speed [m/s] - 45 -
DE-DG55 TECHNICAL DATA GEAR Ratio i [] 5 8 0 5 n MAX [min - ] 6000 n N [min - ] 00 800 [Nm] 5 25 [Nm] 5 50 OT [Nm] 70 95 Weight [kg] 2,5 η 2 [%] >96 >9 PROFESSIONAL Module m [mm] 2 2 Teeth z [] 8 20 22 25 28 0 8 20 22 25 28 0 [N] 2650 2409 2208 96 767 656 252 2282 209 858 67 567 [m/s] 2, 2,5 2,8,,5,8 2,4 2,7 2,9,,7 4,0 [Nm] 5 5 5 5 5 5 5 5 5 5 5 5 [Nm] 5 5 5 5 5 5 5 5 5 5 5 5 OT [Nm] 70 70 70 70 70 70 70 70 70 70 70 70 [µm] 99 20 207 26 222 226 99 20 20 26 222 226 [µm] 7 4 45 5 57 6 7 4 45 5 57 6 ULTIMATE Module m [mm] 2 2 Teeth z [] 8 20 22 25 28 0 8 20 22 25 28 0 [N] 2944 2650 2409 220 89 767 2775 2498 227 998 784 665 [m/s] 2, 2,5 2,8,,5,8 2,4 2,7 2,9,,7 4,0 [Nm] 5 5 5 5 5 5 5 5 5 5 5 5 [Nm] 5 5 5 5 5 5 5 5 5 5 5 5 OT [Nm] 70 70 70 70 70 70 70 70 70 70 70 70 [µm] 87 9 95 04 0 4 87 9 98 04 0 4 [µm] 7 4 45 5 57 6 7 4 45 5 57 6 An explanation of how to use the tables can be found on pages 4-7. - 46 -
DIMENSIONS DE-DG55 L SOLID SHAFT WITH SHRUNKEN PINION u 2 b L 5 p p f 4x d k H 0 g6 h d 0 p p o b g x c Module m [mm] 2 Teeth z [] 8 20 22 25 28 0 b [mm] 24 b [mm] 25 c [mm] 6 straight [mm] 6 40 44 50 56 60 d 0 helical [mm] 8,20 42,44 46,69 5,05 59,42 6,66 g6 [mm] 89 d k [mm] 6,6 g 2 [mm] h [mm] 22 straight [mm] 40 42 44 47 50 52 H 0 helical [mm] 4,0 4,22 45,4 48,5 5,7 5,8 L [mm] 87 L 5 [mm] 50 o [mm] 9 q [mm] 9 u 2 [mm] 90 [mm] 9 x [mm] 7 MOTOR ATTACHMENT Flange V V2 V Shaft -Ø d [mm] 9 4 Shaft length l [mm] 2 26 Square u [mm] 60 75 75 Pitch circle -Ø v [mm] 6 75 75 Centering-Ø w [mm] 40 60 60 Threads 4x s [mm] M4 M5 M5 f [mm] 0 0 0 Reduced torques apply to the ratio 5. See the gear data for additional technical details. 2 For bearing lifespan and gear efficiency calculations, visit www.gearfox.com Values were determined at a ratio of 5:. All values assume sufficient lubrication and a well adjusted tooth contact pattern. Additional axial forces reduce the torque values. NOTE: For optimal adjustment of the backlash, it is recommended that the connection structure is designed at least -2 mm larger. - 47 -
DE-DG75 TECHNICAL DATA GEAR Ratio i [] 5 8 0 5 n MAX [min - ] 6000 n N [min - ] 2400 2900 [Nm] 70 50 [Nm] 05 75 OT [Nm] 40 00 Weight [kg] 4,2 η 2 [%] >96 >9 PROFESSIONAL Module m [mm] 2 2 Teeth z [] 8 20 22 25 28 8 20 22 25 28 8 20 22 25 28 8 20 22 25 28 [N] 400 2955 2875 2778 25 500 82 297 259 2 484 704 670 506 8 05 2762 2454 2208 [m/s] 2, 2,5 2,8,,5,4,8 4, 4,7 5, 2,4 2,7 2,9,,7,6 4,0 4,4 5,0 5,6 [Nm] 60 64 67 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 [Nm] 68 65 69 75 76 05 05 05 05 05 02 86 9 00 05 05 05 05 05 05 OT [Nm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 [µm] 99 20 207 26 222 27 22 229 24 25 99 20 20 26 222 220 229 25 244 254 [µm] 7 4 45 5 57 55 6 67 76 86 7 4 45 5 57 55 6 67 76 86 ULTIMATE Module m [mm] 2 2 Teeth z [] 8 20 22 25 28 8 20 22 25 28 8 20 22 25 28 8 20 22 25 28 [N] 58 5250 477 4200 750 889 500 82 2800 2500 5498 4948 4498 958 54 665 299 2999 269 256 [m/s] 2, 2,5 2,8,,5,4,8 4, 4,7 5, 2,4 2,7 2,9,,7,6 4,0 4,4 5,0 5,6 [Nm] 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 [Nm] 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 05 OT [Nm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 [µm] 87 9 95 04 0 05 7 29 9 87 9 98 04 0 08 7 2 2 42 [µm] 7 4 45 5 57 55 6 67 76 86 7 4 45 5 57 55 6 67 76 86 An explanation of how to use the tables can be found on pages 4-7. - 48 -
DIMENSIONS DE-DG75 L SOLID SHAFT WITH SHRUNKEN PINION u 2 b L 5 p p f 4x d k H 0 g6 h d 0 p p o b g x c Module m [mm] 2 Teeth z [] 8 20 22 25 28 8 20 22 25 28 b [mm] 24 29 b [mm] 25 0 c [mm] 42 42 straight [mm] 6 40 44 50 56 54 60 66 75 84 d 0 helical [mm] 8,20 42,44 46,69 5,05 59,42 57,0 6,66 70,0 79,58 89, g6 [mm] 05 05 d k [mm] 6,6 6,6 g 2 [mm] h [mm] 22 26 straight [mm] 40 42 44 47 50 5 56 59 6,5 68 H 0 helical [mm] 4,0 4,22 45,4 48,5 5,7 54,65 57,8 6,0 65,79 70,56 L [mm] 00 00 L 5 [mm] 55 55 o [mm] 4 4 q [mm] 49 49 u 2 [mm] [mm] 5 5 x [mm] 45 45 MOTOR ATTACHMENT Flange V V2 V Shaft -Ø d [mm] 4 9 Shaft length l [mm] 26 4 Square u [mm] 75 75 90 Pitch circle -Ø v [mm] 75 75 00 Centering-Ø w [mm] 60 60 80 Threads 4x s [mm] M5 M5 M6 f [mm] 56 56 56 Reduced torques apply to the ratio 5. See the gear data for additional technical details. 2 For bearing lifespan and gear efficiency calculations, visit www.gearfox.com Values were determined at a ratio of 5:. All values assume sufficient lubrication and a well adjusted tooth contact pattern. Additional axial forces reduce the torque values. NOTE: For optimal adjustment of the backlash, it is recommended that the connection structure is designed at least -2 mm larger. - 49 -
DE-DG90 TECHNICAL DATA GEAR Ratio i [] 5 8 0 5 n MAX [min - ] 5000 n N [min - ] 200 2600 [Nm] 40 95 [Nm] 20 4 OT [Nm] 280 90 Weight [kg] 8,2 η 2 [%] >96 >9 PROFESSIONAL Module m [mm] 2 2 Teeth z [] 25 28 0 8 20 22 25 28 25 28 0 8 20 22 25 28 [N] 2778 25 2469 7000 664 58 585 4667 506 48 429 666 6029 5524 4908 445 [m/s],,5,8 2,8,,5,9 4,4,,7 4,0,0,,7 4,2 4,7 [Nm] 72 7 75 40 40 40 40 40 97 06 2 40 40 40 40 40 [Nm] 75 76 79 20 20 20 20 20 00 09 6 20 20 20 20 20 OT [Nm] 280 280 280 280 280 280 280 280 280 280 280 280 280 280 280 280 [µm] 209 24 27 209 24 220 20 28 209 24 27 22 220 226 2 24 [µm] 44 49 52 47 52 58 65 7 44 49 52 47 52 58 65 7 ULTIMATE Module m [mm] 2 2 Teeth z [] 25 28 0 8 20 22 25 28 25 28 0 8 20 22 25 28 [N] 6680 6679 6667 7778 7000 664 5600 5000 7804 7069 6597 70 6597 5998 5278 472 [m/s],,5,8 2,8,,5,9 4,4,,7 4,0,0,,7 4,2 4,7 [Nm] 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 [Nm] 67 87 200 20 20 20 20 20 207 20 20 20 20 20 20 20 OT [Nm] 280 280 280 280 280 280 280 280 280 280 280 280 280 280 280 280 [µm] 97 02 05 97 02 08 8 26 97 02 05 00 08 4 2 29 [µm] 44 49 52 47 52 58 65 7 44 49 52 47 52 58 65 7 An explanation of how to use the tables can be found on pages 4-7. - 50 -
DIMENSIONS DE-DG90 L SOLID SHAFT WITH SHRUNKEN PINION u 2 b L 5 p p f 4x d k H 0 g6 h d 0 p p o b g x c Module m [mm] 2 Teeth z [] 25 28 0 8 20 22 25 28 b [mm] 24 29 b [mm] 25 0 c [mm] 52 52 straight [mm] 50 56 60 54 60 66 75 84 d 0 helical [mm] 5,05 59,42 6,66 57,0 6,66 70,0 79,58 89, g6 [mm] 25 25 d k [mm] g 2 [mm] 6 6 h [mm] 22 26 straight [mm] 47 50 52 5 56 59 6,5 68 H 0 helical [mm] 48,5 5,7 5,8 54,65 57,8 6,0 65,79 70,56 L [mm] 26 26 L 5 [mm] 68 68 o [mm] 8 8 q [mm] 59 59 u 2 [mm] 4 4 [mm] 40 40 x [mm] 58 58 MOTOR ATTACHMENT Flange V V2 V Shaft -Ø d [mm] 4 9 24 Shaft length l [mm] 4 5 Square u [mm] 90 90 5 Pitch circle -Ø v [mm] 00 00 0 Centering-Ø w [mm] 80 80 0 Threads 4x s [mm] M6 M6 M8 f [mm] 87 87 87 Reduced torques apply to the ratio 5. See the gear data for additional technical details. 2 For bearing lifespan and gear efficiency calculations, visit www.gearfox.com Values were determined at a ratio of 5:. All values assume sufficient lubrication and a well adjusted tooth contact pattern. Additional axial forces reduce the torque values. NOTE: For optimal adjustment of the backlash, it is recommended that the connection structure is designed at least -2 mm larger. - 5 -
DE-DG5 TECHNICAL DATA GEAR Ratio i [] 5 8 0 5 n MAX [min - ] 4000 n N [min - ] 820 2250 [Nm] 260 80 [Nm] 90 270 OT [Nm] 520 60 Weight [kg],5 η 2 [%] >96 >9 PROFESSIONAL Module m [mm] 4 4 Teeth z [] 22 25 28 0 8 20 22 25 22 25 28 0 8 20 22 25 [N] 7722 7556 7400 7 9750 8864 825 7222 948 95 8200 7685 9242 898 7695 686 [m/s],5,9 4,4 4,7,8 4,2 4,6 5,2,7 4,2 4,7 5,0,2,6,9 4,4 [Nm] 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 [Nm] 278 06 5 90 90 90 90 58 90 90 90 90 90 90 90 OT [Nm] 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 [µm] 220 20 28 244 2 28 245 255 226 2 24 247 2 28 245 259 [µm] 58 65 7 79 6 70 77 87 58 65 7 79 6 70 77 87 ULTIMATE Module m [mm] 4 4 Teeth z [] 22 25 28 0 8 20 22 25 22 25 28 0 8 20 22 25 [N] 88 0400 9286 8667 08 9750 8864 7800 8 9802 8752 868 020 989 854 75 [m/s],5,9 4,4 4,7,8 4,2 4,6 5,2,7 4,2 4,7 5,0,2,6,9 4,4 [Nm] 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 [Nm] 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 OT [Nm] 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 520 [µm] 08 8 26 2 9 26 4 4 2 29 5 9 26 47 [µm] 58 65 7 79 6 70 77 87 58 65 7 79 6 70 77 87 An explanation of how to use the tables can be found on pages 4-7. - 52 -
DIMENSIONS DE-DG5 L SOLID SHAFT WITH SHRUNKEN PINION u 2 b L 5 p p f 4x d k H 0 g6 h d 0 p p o b g x c Module m [mm] 4 Teeth z [] 22 25 28 0 8 20 22 25 b [mm] 29 9 b [mm] 0 40 c [mm] 6 6 straight [mm] 66 75 84 90 72 80 88 00 d 0 helical [mm] 70,0 79,58 89, 95,49 76,9 84,88 9,7 06,0 g6 [mm] 50 50 d k [mm],5,5 g 2 [mm] 6 6 h [mm] 26 5 straight [mm] 59 6,5 68 7 7 75 79 85 H 0 helical [mm] 6,0 65,79 70,56 7,75 7,20 77,44 8,69 88,05 L [mm] 46 46 L 5 [mm] 75 75 o [mm] 2 2 q [mm] 72 72 u 2 [mm] 7 7 [mm] 70 70 x [mm] 7 7 MOTOR ATTACHMENT Flange V V2 V Shaft -Ø d [mm] 9 24 2 Shaft length l [mm] 4 5 6 Square u [mm] 5 5 40 Pitch circle -Ø v [mm] 0 0 65 Centering-Ø w [mm] 0 0 0 Threads 4x s [mm] M8 M8 M0 f [mm] 225 225 225 Reduced torques apply to the ratio 5. See the gear data for additional technical details. 2 For bearing lifespan and gear efficiency calculations, visit www.gearfox.com Values were determined at a ratio of 5:. All values assume sufficient lubrication and a well adjusted tooth contact pattern. Additional axial forces reduce the torque values. NOTE: For optimal adjustment of the backlash, it is recommended that the connection structure is designed at least -2 mm larger. - 5 -