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Transcription:

AIR-COOLED LIQUID CHILLERS HERMETIC SCROLL Renewal Parts Supercedes: 50.67-RP (30) Form: 50.67-RP (5) MODELS YCAL009, 00, 008, 0033, 0043, 0046, 005, 0056, AND 0066 5009 STYLE "E" R-40A 5-60 TON 53-8 Kw 50Hz and 60Hz Issue Date: May 8, 0 00-3-60 30-3-60 35-3-60 380/45-50 460-3-60 575-3-60 MODELS ONLY

FORM 50.67-RP (5) ISSUE DATE 5/8/0 CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls policy for continuous improvement, the information contained in this document is subjected to change without notice. While Johnson Controls makes no commitment to update or provide current information automatically to the manual user, that information, if applicable, can be obtained by contacting the nearest Johnson Controls Engineered Systems Service office. It is the responsibility of operating/service personnel as to the applicability of these documents to the equipment in question. If there is any question in the mind of operating/ service personnel as to the applicability of these documents, then, prior to working on the equipment, they should verify with the owner, whether the equipment has been modified and if the current literature is available. WARNING HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. LOW VOLTAGE DO NOT be misled by the term low voltage. Voltages as low as 50 volts may cause death. JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE OF CONTENTS Table - SWEP HEAT EXCHANGER - STANDARD INSULATION...5 Table - SWEP HEAT EXCHANGER - DOUBLE INSULATION...7 Table 3 - SWEP HEAT EXCHANGER PARTS (STANDARD AND DOUBLE INSULATION) YCAL009 - YCAL0033...9 Table 4 - SWEP HEAT EXCHANGER AND TXV PARTS (STANDARD AND DOUBLE INSULATION) YCAL0043 - YCAL0066...0 Table 5 - ALFA LAVAL HEAT EXCHANGER AND RELATED COMPONENTS... Table 6 - CONDENSER COIL COMPONENTS...5 Table 7 - CONDENSER COIL COMPONENTS...6 Table 8 - FAN COMPONENTS - MODELS YCAL009 and YCAL00...7 Table 9 - FAN COMPONENTS - YCAL008, 0033, 0043, 0046, 005, 0056 & YCAL0066...8 Table 0 - REFRIGERANT PIPING COMPONENTS...9 Table - RECOMMENDED OIL TYPE...7 Table - R-40A COMPRESSOR PART NUMBERS...7 Table 3 - COMPRESSOR HEATER AND COMPRESSOR SOUND BLANKET PART NUMBERS...9 Table 4 - OPTION PANEL AND POWER PANEL CONFIGURATIONS...3 Table 5 - CONTROL PANEL AND POWER PANEL IDENTIFIERS...33 Table 6 - CONTROL AND POWER PANEL COMPONENTS...34 Table 7 - CONTROL WIRING HARNESSES...5 Table 8 - SENSOR HARNESS WIRING...5 Table 9 - TEMPERATURE SENSORS AND TRANSDUCERS...53 Table 0 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PARTS...54 Table - WIRE KIT OPTIONS...55 Table - WIRE ENCLOSURE PARTS...55 Table 3 - LOUVERED ENCLOSURE PARTS...56 Table 4 - ENCLOSURE KIT OPTIONS...57 Table 5 - WIRE ENCLOSURE PARTS...57 Table 6 - LOUVERED ENCLOSURE PARTS...58 Table 7 - VIBRATION ISOLATORS PART NUMBERS...59 Table 8 - FIELD INSTALLED OPTIONS KIT NUMBERS...60 Table 9 - CONTROL TRANSFORMER KIT...60 Table 30 - OPTIVIEW REMOTE CONTROL CENTER PARTS...6 Table 3 - REMOTE RESET WIRING...6 Table 3 - REMOTE TEMPERATURE RESET KIT COMPONENTS...6 Table 33 - RECOMMENDED SPARE PARTS - YCAL STYLE 'E' CHILLERS...63 JOHNSON CONTROLS 3

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA FORM 50.67-RP (5) ISSUE DATE 5-8-/0 Basic Part Number YCAL006EC8XDA 3 4 5 6 7 8 9 0 3 4 5 Base product type nominal capacity unit designator refrigerant voltage/starter design/development level y : YORK # # # # Tons/Kw E High Efficiency E :R-40A 7 :00/3/60 E c : Chiller 009 8 :30/3/60 a : Air Cooled L : Scroll to 0066 4 4 0 6 :380/3/60 :460/3/60 B 5 0 :385-45/3/50 5 8 :575/3/60 x :Across the Line :Design Series E :Engineering Change or PIN Level PART NUMBER letter codes 6 7 8 9 POWER FIELD 0 3 4 5 6 7 8 CONTROLS FIELD 9 30 3 3 33 34 35 36 37 COMPRESSOR / PIPING FIELD S S B X D X T C : SP Terminal Block : SP NF Disconnect Switch : SP Circuit Breaker : Transformer 5/4V (factory) : Power Factor Capacitor MP = Multiple Point SP = Single Point NFDS = Non-Fused Disconnect Switch TB = Terminal Block Ser. = Service CB = Circuit Breaker L H A M T S F G R L C O : Low Ambient Kit (factory) : High Ambient Kit (factory) : Both Low / High Ambient (factory) : ISN E-Link Microgateway Gateway : BAS/EMS Temp. Reset / Offset : Spanish LCD & Keypad Display : French LCD & Keypad Display : German LCD & Keypad Display : Disch Press Transducers / Readout : N. American Safety Code (cu.l./cetl) : Motor Current Module : OptiView Remote Control Panel S : Special Kit Required # # T S C S B :Leaving Water Temp :Thermal Storage :Chicago Relief Code :Serv Isolation Valves :Both Chicago Code & Serv Isolation :Hot Gas By-Pass - Ckt :Hot Gas By-Pass - Ckt X :Comp. Heater (R-40A) 38 39 40 4 4 43 44 45 46 47 48 49 50 5 5 53 54 EVAP. FIELD CONDENSER FIELD CABINET FIELD 3 : 300 PSIG DWP Waterside X : Aluminum D : Double Thick Insulation C : Copper 7 X : Weld Standard Flange Victaulic Kit B : Black Pre-coated Fin Fin B V : Victaulic Flange to Flange Kit Adapter P : Phenolic Post-coated Dipped L S T : One Flow Switch : Two Flow Switch X : TEAO Fan Motors : " Deflection S : Seismic U : Three Flow Switch N : Neoprene Pads D : One Diff. Press. Switch 56 60 E : Two Diff. Press. Switch REFRIGERANT PUMP PACKAGE OPTIONS F : Three Diff. Press. Switch WARRANTY A : ASME Pressure Vessel Code 55 EXTENDED FIELD WARRANTY X B C D E F G H R : Remote DX Cooler : st Year Parts Only : st Year Parts & Labor : nd Year Parts Only : nd Year Parts & Labor : 5 Year Compressor Parts Only : 5 Year Compressor Parts & Labor Only : 5 Year Units Parts Only : 5 Year Unit Parts & Labor : Year Refrigerant : Year Refrigerant 5 :5 Year Refrigerant A :-Pump B :-Pumps C : Pump with Expansion Tank D : -Pumps with Expansion Tank E : -Pump with Buffer Tank F : -Pumps with Buffer Tank G : -Pump with Expansion Tank and Buffer Tank H : -Pumps with Expansion Tank and Buffer Tank : Wire Enclosure Panels (factory) : Louvered Enclosure Panels (factory) : Acoustic Sound Blanket : Ultra Low Sound Fans 6 PLANT OF MANUFACTURE R : Plant Of Manufacture - Monterrey CUR :Curitiba, Brazil MEX :Mexico, ES MTY :Monterrey, BE SAT :San Antonio, Texas NOTES:. Q :DENOTES SPECIAL / S.Q.. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 4 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order. 4 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS Table - SWEP HEAT EXCHANGER - STANDARD INSULATION ITEM DESCRIPTION HEAT EXCHANGER PART STANDARD REMOTE NUMBER* MODELS QUANITY X X 375 9453 000 YCAL009 X X 375 9455 000 YCAL00, YCAL008, YCAL0033 X N/A 375 9453 000 YCAL0043 N/A X 39 084 000 YCAL0043, YCAL005 Heat Exchanger X N/A 375 94533 000 YCAL0046 N/A X 39 086 000 YCAL0046, YCAL0056, 3, 4 X N/A 375 94535 000 YCAL005 X N/A 375 94537 000 YCAL0056 X N/A 375 94539 000 YCAL0066 N/A X 39 088 000 YCAL0066 5 Heater, 0 Volts, 00 Watts X N/A 05 4057 000 ALL, 3, 4 Cover Water Side X X 075 7048 YCAL009, YCAL00, 6 YCAL008, YCAL0033 YCAL0043,, 3, 4 Cover Water Side X X 075 7048 4 YCAL0046,YCAL005, YCAL0056, YCAL0066 Cover Refrigerant Side X X 075 7048 YCAL009, YCAL00, YCAL008, YCAL0033 7 YCAL0043,, 3, 4 Cover Refrigerant Side X X 075 7048 4 YCAL0046,YCAL005, YCAL0056, YCAL0066 Cover (Standard Insulation) X X 075 70430 8 YCAL009 8 Cover (Standard Insulation) Cover (Standard Insulation) Cover, (Standard Insulation) Cover (Standard Insulation) X X 075 70430 YCAL00, YCAL008, YCAL0033 X X 075 70430 55 YCAL0043, YCAL005 X X 075 70430 56 YCAL0046, YCAL0056 X X 075 70430 57 YCAL0066 * Part numbers for heat exchangers include mounting bracket, wells and rails. On older YCAL's with Alfa Laval heat exchangers, piping modifications may be needed to install the SWEP heat exchangers. See "Figure 4 - SWEP HEAT EXCHANGER - (STANDARD AND DOUBLE INSULATION) YCAL0043 - YCAL0066" on page and "Table 5 - ALFA LAVAL HEAT EXCHANGER AND RELATED COM- PONENTS" on page for Alfa Laval heat exchanger and related component part numbers. The TXV's are not included with the heat exchanger., 3, 4 JOHNSON CONTROLS 5

SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 6 8 Refrigerant # Out 7 Refrigerant # Out Refrigerant # In Refrigerant # In IN 5 OUT LD578 YCAL0046 SHOWN Figure - SWEP HEAT EXCHANGER - STANDARD INSULATION 6 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS Table - SWEP HEAT EXCHANGER - DOUBLE INSULATION ITEM DESCRIPTION HEAT EXCHANGER PART STANDARD REMOTE NUMBER* MODELS QUANITY X X 375 9453 000 YCAL009 X X 375 9455 000 YCAL00 X N/A 375 9453 000 YCAL0043 N/A X 39 084 000 YCAL0043, YCAL005 Heat Exchanger X N/A 375 94533 000 YCAL0046 N/A X 39 086 000 YCAL0046, YCAL0056, 3, 4 X N/A 375 94535 000 YCAL005 X N/A 375 94537 000 YCAL0056 N/A X 39 088 000 YCAL0066 X N/A 375 94539 000 YCAL0066 5 Heater, 0 Volts, 00 Watts X N/A 05 4057 000 ALL, 3, 4 X X 075 7048 YCAL009, YCAL00, YCAL008,YCAL0033 6 Cover Water Side YCAL0043, YCAL0046,, 3, 4 X X 075 7048 4 YCAL005,YCAL0056, YCAL0066 7 8 9 Cover Refrigerant Side Cover Inside, (Double Insulation) Cover Outside (Double Insulation) X X 075 7049 YCAL009, YCAL00,YCAL008, YCAL0033 X N/A 075 7049 4 YCAL005, YCAL0056 X X 075 7049 4 YCAL0066 N/A X 075 7043 8 YCAL009 X X 075 7043 YCAL00,YCAL008, YCAL0033 X X 075 7043 55 YCAL0043, YCAL005 X X 075 7043 56 YCAL0046 X X 075 7043 56 YCAL0056 X X 075 7043 57 YCAL0066 X X 075 7043 8 YCAL009 X X 075 7043 YCAL00 X X 075 7043 YCAL008, YCAL0033 X X 075 7043 55 YCAL0043, YCAL005 X X 075 7043 56 YCAL0046, YCAL0056 X X 075 7043 57 YCAL0066 * Part numbers for heat exchangers include mounting bracket, wells and rails. On older YCAL's with Alfa Laval heat exchangers, piping modifications may be needed to install the SWEP heat exchangers. See "Figure 4 - SWEP HEAT EXCHANGER - (STANDARD AND DOUBLE INSULATION) YCAL0043 - YCAL0066" on page and "Table 5 - ALFA LAVAL HEAT EXCHANGER AND RELATED COMPONENTS" on page for Alfa Laval heat exchanger and related component part numbers. The TXV's are not included with the heat exchanger., 3, 4, 3, 4, 3, 4 JOHNSON CONTROLS 7

SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 6 9 8 Refrigerant # Out 7 Refrigerant # Out Refrigerant # In Refrigerant # In IN 5 OUT LD579 YCAL0046 SHOWN Figure - SWEP HEAT EXCHANGER - DOUBLE INSULATION 8 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS Table 3 - SWEP HEAT EXCHANGER PARTS (STANDARD AND DOUBLE INSULATION) YCAL009 - YCAL0033 ITEM DESCRIPTION PART NUMBER MODELS QUANITY Bracket, Heat Exchanger 075 6084 0 YCAL009 075 6084 03 YCAL00, YCAL008, YCAL0033 3 3 HHCS, 0.375-6 X.000 Gr 5 Emp 0 9305 06 YCAL009, YCAL00, YCAL008, YCAL0033 4 3 4 Washer, Plain, 3/8 ID X 7/8 OD 0 09983 000 YCAL009, YCAL00, YCAL008, YCAL0033 8 3 5 Lockwasher, Spg Hel, 3/8 Reg 0 9306 000 YCAL009, YCAL00, YCAL008, YCAL0033 3 6 Nut, Hex, 3/8-6unc-b 0 9307 000 YCAL009, YCAL00, YCAL008, YCAL0033 8 3 7 Bracket, Heat Exchanger 075 608 0 YCAL009, YCAL00, YCAL008, YCAL0033 3 9 Screw, Cap Hex, 5/6-8unc 0 6976 000 YCAL009, YCAL00, YCAL008, YCAL0033 4 3 Well Thermo 06 338 000 YCAL009, YCAL00, YCAL008, YCAL0033 3 3 Washer, Plain, 7/6 ID X OD 0 640 000 YCAL009, YCAL00, YCAL008, YCAL0033 4 3 IN 4, 5, 9 3 OUT 5, 6, 7 WATER SIDE Refrigerant # Out Refrigerant # Out 3 3, 4, 5, 6 Refrigerant # In 4, 5, 6, 7 YCAL009 SHOWN REFRIGERANT SIDE Refrigerant # In LD5730 Figure 3 - SWEP HEAT EXCHANGER - (STANDARD AND DOUBLE INSULATION) YCAL009 - YCAL0033 JOHNSON CONTROLS 9

SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 4 - SWEP HEAT EXCHANGER AND TXV PARTS (STANDARD AND DOUBLE INSULATION) YCAL0043 - YCAL0066 ITEM DESCRIPTION PART NUMBER MODELS QUANITY Bracket, Heat Exchanger 075 5880 0 YCAL0043, YCAL005, YCAL0046, YCAL0056, YCAL0066 075 6534 0 YCAL0043, YCAL005 3 Rail, Heat Exchanger 075 6534 0 YCAL0046, YCAL0056 075 6534 03 YCAL0066 4 HHCS, 0.375-6 X.000 Gr 5 Emp 0 9305 06 YCAL0043, YCAL005, YCAL0046, YCAL0056, YCAL0066 5 Washer, Plain, 3/8 ID X 7/8 OD X 0 09983 000 YCAL0043, YCAL005, YCAL0046, YCAL0056, YCAL0066 6 Lockwasher, Spg Hel, 3/8 Reg 0 9306 000 YCAL0043, YCAL005, YCAL0046, YCAL0056, YCAL0066 7 Nut, Hex, 3/8-6unc-b 0 9307 000 YCAL0043, YCAL005, YCAL0046, YCAL0056, YCAL0066 8 0 3666 00 YCAL0046 Rod, Tie, Continuous Thread, 3/8 0 3666 00 YCAL0043, YCAL005, YCAL0056 Rod, Tie, Continuous Thread, 0 3666 006 YCAL0066 3/8-6unc-a Valve, TXV, Tgel 0-3 05 40900 00 YCAL0043, YCAL0046 9 Valve, TXV, Tgel 40-3 05 40900 003 YCAL005 Valve, TXV, Tgel 40-35 05 40900 006 YCAL0056 Valve, TXV, Tgel 40-46 05 40900 007 YCAL0066 0 Pipe, Liquid 075 65 4 YCAL0043, YCAL0046, YCAL005, YCAL0056, YCAL0066 Tee, Sld C X C X C 5/8 X 03 07965 000 YCAL0043, YCAL0046, YCAL005, YCAL0056, YCAL0066 Valve, Charging, Brass 0 09754 000 YCAL0043, YCAL0046, YCAL005, YCAL0056, YCAL0066 3 Washer, Plain, 7/6 ID X OD X 0 640 000 YCAL009, YCAL00, YCAL008, YCAL0033 3 Red Sld Ftg X C -/8 X 03 09849 000 YCAL0043, YCAL0046, YCAL005, YCAL0056, YCAL0066 0 Well Thermo 06 338 000 YCAL0043, YCAL0046, YCAL0056, YCAL005, YCAL0066 Valve, TXV, Tgel 0-3 05 40900 00 YCAL0043, YCAL0046 4 Valve, TXV, Tgel 40-3 05 40900 003 YCAL005 Valve, TXV, Tgel 40-35 05 40900 006 YCAL0056, YCAL0066 5 Washer, Plain, 7/6 ID X OD X 0 640 000 YCAL0043, YCAL0046, YCAL0056, YCAL005, YCAL0066 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 4 4 4 8 4 0 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS 9 IN 9 OUT 4 6, 7 8 6, 7 Refrigerant # Out Refrigerant # Out Refrigerant # In 0,, 3, 4 0 Refrigerant # In 9, 0,,, 3 5 0 3 6, 7 WATER SIDE 4, 5, 6, 7 REFRIGERANT SIDE LD573 YCAL0043 SHOWN Figure 4 - SWEP HEAT EXCHANGER - (STANDARD AND DOUBLE INSULATION) YCAL0043 - YCAL0066 JOHNSON CONTROLS

SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 5 - ALFA LAVAL HEAT EXCHANGER AND RELATED COMPONENTS ITEM QUANITY DESCRIPTION DWP UNIT MODEL YCAL009 375-6095-00 UNIT MODEL YCAL00 375-6447-00 Heat Exchanger, less Heater& Insulation ALL 375-6094-00 375-6094-003 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 ALL - Insulation ( /"x49"x65") 00-05998-000 00-05998-000 6 Heater, Cooler 00 Watt ALL 05-4057-000 05-4057-000 9 Valve, Thermal Expansion ALL 05-40900-00 05-40900-00 Valve, Charging ALL 0-09754-000 0-09754-000 6 Valve, Relief ALL 0-0686-00 0-0686-00 7 Tube (Use w/ Item 6) ALL 375-37977-000 375-37977-000 9 Valve, Access (Suction) ALL 0-00009-000 0-00009-000 0 Well, Thermo ALL 06-338-000 06-338-000 ITEM QUANITY DESCRIPTION DWP UNIT MODEL YCAL008 375-6445-00 UNIT MODEL YCAL0033 375-6087-00 Heat Exchanger, less Heater & Insulation ALL 375-6083-004 375-6083-005 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 ALL - Insulation ( /"x49"x65") 00-05998-000 00-05998-000 6 Heater, Cooler 00 Watt ALL 05-4057-000 05-4057-000 9 Valve, Thermal Expansion ALL 05-40900-00 05-40900-003 Valve, Charging ALL 0-09754-000 0-09754-000 6 Valve, Relief ALL 0-0686-00 0-0686-00 7 Tube (Use w/ Item 6) ALL 375-37977-000 375-37977-000 9 Valve, Access (Suction) ALL 0-00009-000 0-00009-000 0 Well, Thermo ALL 06-338-000 06-338-000 5 5 ITEM QUANITY DESCRIPTION DWP UNIT MODEL YCAL0043 375-66837-00 Heat Exchanger, less Heater & Insulation ALL 375-5947-005 - Insulation (3/4"x49"x65") 00-05997-000 ALL - Insulation ( /"x49"x65") 00-05998-000 6 Heater, Cooler 00 Watt ALL 05-407-000 9 Valve, Thermal Expansion ALL 05-40900-00 Valve, Charging ALL 0-09754-000 6 Valve, Relief ALL 0-0686-00 7 Tube (Use w/ Item 6) ALL 375-37977-000 9 Valve, Access (Suction) ALL 0-00009-000 0 Well, Thermo ALL 06-338-000 5 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS TABLE 5 - ALFA LAVAL HEAT EXCHANGER AND RELATED COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION DWP UNIT MODEL YCAL0046 375-674-00 UNIT MODEL YCAL005 375-884-00 Heat Exchanger, less Heater& Insulation ALL 375-594-005 375-5950-005 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 ALL - Insulation ( /"x49"x65") 00-05998-000 00-05998-000 6 Heater, Cooler 00 Watt ALL 05-407-000 05-407-000 9 Sys 05-40900-00 Valve, Thermal Expansion Sys 05-40900-00 05-40900-003 Valve, Charging ALL 0-09754-000 0-09754-000 6 Valve, Relief ALL 0-0686-00 0-0686-00 7 Tube (Use w/ Item 6) ALL 375-37977-000 375-37977-000 9 Valve, Access (Suction) ALL 0-00009-000 0-00009-000 0 Well, Thermo ALL 06-338-000 06-338-000 5 ITEM QUANITY DESCRIPTION DWP UNIT MODEL YCAL0056 375-883-00 UNIT MODEL YCAL0066 375-66836-00 Heat Exchanger, less Heater and Insulation ALL 375-58505-006 375-58489-006 - Insulation (3/4"x49"x65") 00-05997-000 00-05997-000 ALL - Insulation ( /"x49"x65") 00-05998-000 00-05998-000 6 Heater, Cooler 00 Watt ALL 05-407-000 05-407-000 9 Sys 05-40900-007 Valve, Thermal Expansion 05-40900-006 Sys 05-40900-006 Valve, Charging ALL 0-09754-000 0-09754-000 6 Valve, Relief ALL 0-0686-00 0-0686-00 7 Tube (Use w/ Item 6) ALL 375-37977-000 375-37977-000 9 Valve, Access (Suction) ALL 0-00009-000 0-00009-000 0 Well, Thermo ALL 06-338-000 06-338-000 5 JOHNSON CONTROLS 3

SECTION - SWEP HEAT EXCHANGER AND RELATED COMPONENTS FLOW SWITCHES: Standard 50 psig DWP cooler - 04-66-000 Optional 300 psig DWP cooler - 04-44-000 FORM 50.67-RP (5) ISSUE DATE 5/8/0 Service Note: Pin Location 38 in Model Number will be X for 50 psig cooler. 3 for 300 psig cooler. 9 3" Victaulic Connection (WATER IN) Do not install insulation until refrigerant connections are made. 6 7 6 3" Victaulic Connection (WATER OUT) 9 Refrigerant # Out 0 Refrigerant # Out Refrigerant # In Refrigerant # In 0 5948-B Figure 5 - ALFA LAVAL HEAT EXCHANGER COMPONENTS 4 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION - CONDENSER COIL COMPONENTS SECTION - CONDENSER COIL COMPONENTS Table 6 - CONDENSER COIL COMPONENTS ITEM DESCRIPTION QUANITY YCAL009 YCAL00 YCAL008 and YCAL0033 ALUMINUM FIN COILS 375-5894-03 375-5894-03 375-5894-303 Coil Module* 375-5894-04 375-5894-04 375-5894-304 COPPER COILS 375-5894-3 375-5894-3 375-5894-33 Coil Module* 375-5894-4 375-5894-4 375-5894-34 BLACK FIN COILS 375-5894-3 375-5894-3 375-5894-33 Coil Module* 375-5894-4 375-5894-4 375-5894-34 PHENOLIC COILS 375-5894-33 375-5894-33 375-5894-333 Coil Module* 375-5894-34 375-5894-34 375-5894-334 6 6 6 6 *Note: Coil Module includes coil and headers. Front End of Unit Back End of Unit 600-3 *Note: Single Circuit Model Shown. Figure 6 - CONDENSER COIL LAYOUT JOHNSON CONTROLS 5

SECTION - CONDENSER COIL COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 7 - CONDENSER COIL COMPONENTS ITEM DESCRIPTION QUANITY YCAL0043 and YCAL0046 YCAL005 and YCAL0056 YCAL0066 ALUMINUM FIN COILS 375-5894-0 375-5894-40 375-5894-50 4 375-5894-0 375-5894-40 375-5894-50 Coil Module* 3 375-5894-05 375-5894-404 375-5894-506 3 375-5894-06 375-5894-403 375-5894-505 COPPER COILS 375-5894- 375-5894-4 375-5894-5 4 375-5894- 375-5894-4 375-5894-5 Coil Module* 3 375-5894-5 375-5894-44 375-5894-56 3 375-5894-6 375-5894-43 375-5894-55 BLACK FIN COILS 375-5894- 375-5894-4 375-5894-5 4 375-5894- 375-5894-4 375-5894-5 Coil Module* 3 375-5894-5 375-5894-44 375-5894-56 3 375-5894-6 375-5894-43 375-5894-55 PHENOLIC COILS 375-5894-3 375-5894-43 375-5894-53 4 375-5894-3 375-5894-43 375-5894-53 Coil Module* 3 375-5894-35 375-5894-434 375-5894-536 3 375-5894-36 375-5894-433 375-5894-535 *Note: Coil Module includes coil and headers. 7 7 7 7 3 *Note: Dual Circuit Model Shown. 3 4 LD477b Figure 7 - CONDENSER COIL LAYOUT 6 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 3 - FAN COMPONENTS SECTION 3 - FAN COMPONENTS Table 8 - FAN COMPONENTS - MODELS YCAL009 and YCAL00 FAN TYPE VOLTAGE ITEM DESCRIPTION CODE s Motor, Fan,.5 HP (YCAL009 & YCAL00) -7-8 -40-46 -50-58 STANDARD 7/8", 075 RPM 04-3547-00 04-3547-00 04-3547-004 04-3547-00 04-3547-00 04-3547-003 ULTRA LOW NOISE 7/8", 850 RPM s Blade All 06-43008-000 n/a 3 Guard All 06-375-000 4 Orifice All 06-4300-000 5 Support, Fan All 06-43007-000 n/a 6 Support, Ring All 06-38369-000 7 Hub, Square All 06-4939-000 S = Recommended Spare Parts n/a 8 6 Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - factory uses RUST VETO 344 - a solvent type, rust preventative coating. Service Note: Pin Location 5 in Model Number will be X for Standard Fan, or L for Ultra Low Noise Fan. See "UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA" on page 4. 3 4 5 7 6093-0 Figure 8 - FAN COMPONENTS - MODELS YCAL009 and YCAL00 JOHNSON CONTROLS 7

SECTION 3 - FAN COMPONENTS Table 9 - FAN COMPONENTS - YCAL008, 0033, 0043, 0046, 005, 0056 & YCAL0066 ITEM DESCRIPTION s Motor, Fan, HP (008, 0033, 0043, 0046, 005, 0056 & 0066) VOLTAGE CODE -7-8 -40-46 -50-58 STANDARD 7/8", 50 RPM 04-73-03 04-73-06 04-73-04 04-73-07 04-73-07 04-73-0 FAN TYPE FORM 50.67-RP (5) ISSUE DATE 5/8/0 ULTRA LOW NOISE 7/8", 850 RPM 04-34980-0 04-34980-0 04-34980-05 04-34980-0 04-34980-0 04-34980-04 s Blade (008, 0033, 005, 0056 & 0066) 06-4594-000 06-494-000 All Blade (0043 & 0046) 06-459-000 06-4593-000 3 Guard (008, 0033, 005, 0056 & 0066) 06-46008-000 All Guard (0043 & 0046) 06-375-000 4 Orifice (008, 0033, 005, 0056 & 0066) 06-45789-000 All Orifice (0043 & 0046) 06-409-000 Support, Fan (0043-0066) All ------- 06-45533-000 5 Support, Fan (008 & 0033, 0043, 0046) All ------- 06-4937-000 Support, Fan (005, 0056, 0066) 7, 8, 40, 58 ------- Support, Fan (005, 0056, 0066) 46 & 50 06-4938-000 ------- 6 Support, Ring All 06-36367-000 7 Spacer (.375 I.D.) All 075-9007-000 8 Screw, Cap (M8x5) All 0-8494-000 9 Spacer (.406 I.D.) All 075-40484-000 0 Hub, Square (0043-0066) All ------- 06-4939-005 Hub, Square (008, 0033, 005, 0056, 0066) 7, 8, 40, 58 06-4939-00 Hub, Square (008, 0033) 46 & 50 06-4939-00 Hub, Square (005, 0056, 0066) 46 & 50 06-4939-005 Hub, Square (0043 & 0046) All 06-4939-00 ------- 9 S = Recommended Spare Parts 4 6 5 3 8 7 9 0 Service Note: Pin Location 5 in Model Number will be X for Standard Fan, or L for Ultra Low Noise Fan. See "UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA" on page 4. 55596-000 Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - factory uses RUST VETO 344 - a solvent type, rust preventative coating. Figure 9 - FAN COMPONENTS - YCAL008, 0033, 0043, 0046, 005, 0056 and YCAL0066 8 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 4 - REFRIGERANT PIPING COMPONENTS SECTION 4 - REFRIGERANT PIPING COMPONENTS Table 0 - REFRIGERANT PIPING COMPONENTS ITEM QUANITY DESCRIPTION SYSTEM CHILLER MODEL YCAL STYLE 'E' YCAL009 and YCAL00 YCAL008 YCAL0033 s Valve, Thermal Expansion 05-40900-00 05-40900-00 05-40900-003 Valve, Charging (Liquid Line) 0-09754-000 0-09754-000 0-09754-000 3 Valve, Solenoid (Liquid Line) 05-4077-000 05-4558-000 05-4558-000 4 s Valve, Stop (Liquid Line) 0-306-000 0-00-000 0-00-000 0 5 Drier 06-35634-000 06-045-000 06-045-000 6A Moisture Indicator 06-99-000 06-99-000 06-99-000 7 Valve, Access (Suction) 0-00009-000 0-00009-000 0-00009-000 8 Valve, Relief (Suction) 0-0686-00 0-0686-00 0-0686-00 9 Tube w/ Nut (Use with Item 8) 375-37977-000 375-37977-000 375-37977-000 0A Valve, Ball (Suction) 0-08883-000 0-0975-000 0-0975-000 Valve, Access (Discharge) 0-00009-000 0-00009-000 0-00009-000 A Valve, Ball (Discharge) 0-09750-000 0-09750-000 0-09750-000 3 Compressor See Tables and 3 4 Valve, Relief (Discharge) 0-068-00 0-068-00 0-068-00 5 Inline Sight Glass 06-466-000 06-466-000 06-466-000 3 S = Recommended Spare Part JOHNSON CONTROLS 9

SECTION 4 - REFRIGERANT PIPING COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 0 REFRIGERANT PIPING COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION SYSTEM YCAL0043 YCAL0046 YCAL005 s Valve, Thermal Sys 05-40900-00 05-40900-00 Expansion Sys 05-40900-00 05-40900-003 Valve, Charging (Liquid Line) Both 0-09754-000 0-09754-000 0-09754-000 3 Valve, Solenoid (Liquid Line) Both 05-4077-000 05-4077-000 05-4077-000 4 s Valve, Stop (Liquid Line) Both 0-00-000 0-00-000 0-00-000 5 Dehydrator Both 06-3650-000 06-3650-000 06-3650-000 0 6A Moisture Indicator, Body Both 06-3397-000 06-3397-000 06-3397-000 6B Moisture Indicator, Sight Glass Cap Both 06-3800-000 06-3800-000 06-3800-000 7 Valve, Access (Suction) Both 0-00009-000 0-00009-000 0-00009-000 8 Valve, Relief (Suction) Both 0-0686-00 0-0686-00 0-0686-00 9 Tube w/ Nut (Use with Item 8) Both 375-37977-000 375-37977-000 375-37977-000 0A Sys Valve, Ball (Suction) 0B Sys 0-0975-000 0-0975-000 0-0975-000 Valve, Access (Discharge) Both 0-00009-000 0-00009-000 0-00009-000 A Sys Valve, Ball (Discharge) 0-09750-000 0-09750-000 0-09750-000 B Sys 3 4 Compressor Both See Tables and 3 4 Valve, Relief (Discharge) Both 0-068-00 0-068-00 0-068-00 5 Inline Sight Glass Both 06-466-000 06-466-000 06-466-000 3 S = Recommended Spare Part 0 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 4 - REFRIGERANT PIPING COMPONENTS TABLE 0 REFRIGERANT PIPING COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION SYSTEM YCAL0056 375-6687-00 YCAL0066 s Sys 05-40900-007 Valve, Thermal Expansion 05-40900-006 Sys 05-40900-006 Valve, Charging (Liquid Line) Both 0-09754-000 0-09754-000 3 Valve, Solenoid (Liquid Line) Both 05-4558-000 05-4558-000 4 s Valve, Stop (Liquid Line) Both 0-00-000 0-00-000 5 Dehydrator Both 06-3650-000 06-3650-000 6A Moisture Indicator, Body Both 06-3397-000 06-3397-000 6B Moisture Indicator, Sight Glass Cap Both 06-3800-000 06-3800-000 7 Valve, Access (Suction) Both 0-00009-000 0-00009-000 8 Valve, Relief (Suction) Both 0-0686-00 0-0686-00 9 Tube w/ Nut (Use with Item 8) Both 375-37977-000 375-37977-000 0A Sys 0-09753-000 Valve, Ball (Suction) 0-0975-000 0B Sys 0-0975-000 Valve, Access (Discharge) Both 0-00009-000 0-00009-000 A Sys Valve, Ball (Discharge) 0-09750-000 0-70-000 B Sys 3 4 Compressor Both See Tables and 3 4 Valve, Relief (Discharge) Both 0-068-00 0-068-00 5 Inline Sight Glass Both 06-466-000 06-466-000 3 S = Recommended Spare Part 0 JOHNSON CONTROLS

SECTION 4 - REFRIGERANT PIPING COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 6A, 6B 5 SYSTEM 5883-8, 9 3 7 4 8, 9 3 SUCTION & LIQUID PIPING SYSTEM 5 4 6A, 6B Figure 0 - REFRIGERANT PIPING COMPONENTS (SUCTION AND LIQUID) - MODEL YCAL0066 SHOWN JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 4 - REFRIGERANT PIPING COMPONENTS SYSTEM 0A 0B SYSTEM SUCTION PIPING 5883-3 Figure - REFRIGERANT PIPING COMPONENTS (SUCTION) - MODEL YCAL0066 SHOWN JOHNSON CONTROLS 3

SECTION 4 - REFRIGERANT PIPING COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 B SYSTEM 3 4 4 DISCHARGE PIPING SYSTEM A 5883- Figure - REFRIGERANT PIPING COMPONENTS (DISCHARGE) - MODEL YCAL0066 SHOWN 4 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 4 - REFRIGERANT PIPING COMPONENTS SYSTEM 5 OIL PIPING SYSTEM 5 5883-4 Figure 3 - REFRIGERANT PIPING COMPONENTS (OIL) - MODEL YCAL0066 SHOWN JOHNSON CONTROLS 5

SECTION 4 - REFRIGERANT PIPING COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 THIS PAGE INTENTIONALY LEFT BLANK 6 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 5 - COMPRESSOR COMPONENTS SECTION 5 - COMPRESSOR COMPONENTS Table - RECOMMENDED OIL TYPE ITEM COOLANT DESCRIPTION (6) GALLON 5 GALLON OIL s OIL, COMPRESSOR R-40A (TYPE 'V') 0-00948-000 0-00949-000 S = Recommended Spare Part Table - R-40A COMPRESSOR PART NUMBERS MODEL SYSTEM SYSTEM VOLTAGE # COMPRESSOR # COMPRESSOR CODE PART # MODEL # PART # MODEL # -7 & -8 05-0404-0 ZP03KCE 05-0404-0 ZP03KCE YCAL009-40 05-0404-0 ZP03KCE 05-0404-0 ZP03KCE -46 & -50 05-0404-04 ZP03KCE 05-0404-04 ZP03KCE -58 05-0404-05 ZP03KCE 05-0404-05 ZP03KCE -7 & -8 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE YCAL00-40 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE -46 & -50 05-0404-04 ZP0KCE 05-0404-04 ZP0KCE -58 05-0404-05 ZP0KCE 05-0404-05 ZP0KCE -7 & -8 05-0466-0 ZP8KCE 05-04055-0 ZP54KCE YCAL008-40 05-0466-0 ZP8KCE 05-04055-0 ZP54KCE -46 & -50 05-0466-04 ZP8KCE 05-04055-04 ZP54KCE -58 05-0466-05 ZP8KCE 05-04055-05 ZP54KCE -7 & -8 05-0466-0 ZP8KCE* 05-0466-0 ZP8KCE* YCAL0033-40 05-0466-0 ZP8KCE* 05-0466-0 ZP8KCE* (New P/N)* -46 & -50 05-0466-04 ZP8KCE* 05-0466-04 ZP8KCE* 4-58 05-0466-05 ZP8KCE* 05-0466-05 ZP8KCE* YCAL0033 (Old P/N)* YCAL0043 YCAL0046-7 & -8 05-04045-0 ZP80KCE* 05-04045-0 ZP80KCE* -40 05-04045-0 ZP80KCE* 05-04045-0 ZP80KCE* -46 & -50 05-04045-04 ZP80KCE* 05-04045-04 ZP80KCE* -58 05-04045-05 ZP80KCE* 05-04045-05 ZP80KCE* -7 & -8 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE -40 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE -46 & -50 05-0404-04 ZP0KCE 05-0404-04 ZP0KCE -58 05-0404-05 ZP0KCE 05-0404-05 ZP0KCE -7 & -8 05-04043-0 ZP37KCE 05-04043-0 ZP37KCE -40 05-04043-0 ZP37KCE 05-04043-0 ZP37KCE -46 & -50 05-04043-04 ZP37KCE 05-04043-04 ZP37KCE -58 05-04043-05 ZP37KCE 05-04043-05 ZP37KCE * Compressors are not interchangeable. The correct compressor must be used; substitutions are not possible. Select the proper compressor Part Number based on the compressor model on the unit. JOHNSON CONTROLS 7

SECTION 5 - COMPRESSOR COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE - R-40A COMPRESSOR PART NUMBERS (CONT'D) MODEL SYSTEM SYSTEM VOLTAGE #4 COMPRESSOR #5 COMPRESSOR CODE PART # MODEL # PART # MODEL # -7 & -8 n/a n/a n/a n/a YCAL009-40 n/a n/a n/a n/a -46 & -50 n/a n/a n/a n/a -58 n/a n/a n/a n/a -7 & -8 n/a n/a n/a n/a YCAL00-40 n/a n/a n/a n/a -46 & -50 n/a n/a n/a n/a -58 n/a n/a n/a n/a -7 & -8 n/a n/a n/a n/a YCAL008-40 n/a n/a n/a n/a -46 & -50 n/a n/a n/a n/a -58 n/a n/a n/a n/a -7 & -8 n/a n/a n/a n/a 4 YCAL0033-40 n/a n/a n/a n/a -46 & -50 n/a n/a n/a n/a -58 n/a n/a n/a n/a -7 & -8 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE YCAL0043-40 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE -46 & -50 05-0404-04 ZP0KCE 05-0404-04 ZP0KCE -58 05-0404-05 ZP0KCE 05-0404-05 ZP0KCE -7 & -8 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE YCAL0046-40 05-0404-0 ZP0KCE 05-0404-0 ZP0KCE -46 & -50 05-0404-04 ZP0KCE 05-0404-04 ZP0KCE -58 05-0404-05 ZP0KCE 05-0404-05 ZP0KCE MODEL YCAL005 YCAL0056 YCAL0066 SYSTEM SYSTEM VOLTAGE # COMPRESSOR # COMPRESSOR CODE PART # MODEL # PART # MODEL # -7 & -8 05-04055-0 ZP54KCE 05-04055-0 ZP54KCE -40 05-04055-0 ZP54KCE 05-04055-0 ZP54KCE -46 & -50 05-04055-04 ZP54KCE 05-04055-04 ZP54KCE -58 05-04055-05 ZP54KCE 05-04055-05 ZP54KCE -7 & -8 05-0466-0 ZP8KCE 05-0466-0 ZP8KCE -40 05-0466-0 ZP8KCE 05-0466-0 ZP8KCE -46 & -50 05-0466-04 ZP8KCE 05-0466-04 ZP8KCE 4-58 05-0466-05 ZP8KCE 05-0466-05 ZP8KCE -7 & -8 05-04044-0 ZP35KCE 05-04044-0 ZP35KCE -40 05-04044-0 ZP35KCE 05-04044-0 ZP35KCE -46 & -50 05-04044-04 ZP35KCE 05-04044-04 ZP35KCE -58 05-04044-05 ZP35KCE 05-04044-05 ZP35KCE 8 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 5 - COMPRESSOR COMPONENTS TABLE - R-40A COMPRESSOR PART NUMBERS (CONT'D) MODEL SYSTEM SYSTEM VOLTAGE #4 COMPRESSOR #5 COMPRESSOR CODE PART # MODEL # PART # MODEL # -7 & -8 05-04055-0 ZP54KCE 05-04055-0 ZP54KCE YCAL005-40 05-04055-0 ZP54KCE 05-04055-0 ZP54KCE -46 & -50 05-04055-04 ZP54KCE 05-04055-04 ZP54KCE -58 05-04055-05 ZP54KCE 05-04055-05 ZP54KCE -7 & -8 05-0466-0 ZP8KCE 05-0466-0 ZP8KCE YCAL0056-40 05-0466-0 ZP8KCE 05-0466-0 ZP8KCE -46 & -50 05-0466-04 ZP8KCE 05-0466-04 ZP8KCE -58 05-0466-05 ZP8KCE 05-0466-05 ZP8KCE -7 & -8 05-0466-0 ZP8KCE 05-0466-0 ZP8KCE 4 YCAL0066-40 05-0466-0 ZP8KCE 05-0466-0 ZP8KCE (New P/N)* -46 & -50 05-0466-04 ZP8KCE 05-0466-04 ZP8KCE -58 05-0466-05 ZP8KCE 05-0466-05 ZP8KCE YCAL0066 (Old P/N)* -7 & -8 05-04045-0 ZP80KCE 05-04045-0 ZP80KCE -40 05-04045-0 ZP80KCE 05-04045-0 ZP80KCE -46 & -50 05-04045-04 ZP80KCE 05-04045-04 ZP80KCE -58 05-04045-05 ZP80KCE 05-04045-05 ZP80KCE * Compressors are not interchangeable. The correct compressor must be used; substitutions are not possible. Select the proper compressor Part Number based on the compressor model on the unit. Table 3 - COMPRESSOR HEATER AND COMPRESSOR SOUND BLANKET PART NUMBERS COMPRESSOR PART NUMBER HEATER PART NUMBER QUANTITY PER COMPRESSOR SOUND BLANKET PART NUMBER QUANTITY PER COMPRESSOR 05-0404-xxx 05-4035-000 00-06507-005 05-0404-xxx 05-4035-000 00-06507-005 05-04043-xxx 05-4035-000 00-06507-005 05-04044-xxx 05-3785-000 00-06507-00 05-04045-xxx 05-37888-000 00-06507-00 05-04055-xxx 05-4035-000 00-06507-007 05-0466-xxx 05-37888-000 00-06507-007 4 JOHNSON CONTROLS 9

SECTION 5 - COMPRESSOR COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 COMPRESSOR #4 COMPRESSOR # SYSTEM # SYSTEM # COMPRESSOR # COMPRESSOR #5 HEATER 5569-000-A Figure 4 - COMPRESSOR - TYPICAL LAYOUT 30 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 6 - control panel and power Panel configurations SECTION 6 - control panel and power Panel configurations Power panels and option panels are offered in several different configurations using three (3) major components:. Terminal Blocks. Circuit Breakers 3. Non-Fused Disconnect Switches The most basic chiller power wiring configuration uses Terminal Blocks in the power panels, and an options panel with no power wire termination hardware. The model pin number locations 6 and 7 would be as shown in the table below to reflect this basic combination. Identify model pin number locations 6 and 7 to identify the chiller power wiring connections and hardware listed below. See "UNIT NOMENCLATURE NAMEPLATE ENGINEER- ING DATA" on page 4. Table 4 - OPTION PANEL AND POWER PANEL CONFIGURATIONS PIN 6 & 7 LETTER CODE CONFIGURATIONS IDENTIFIERS S X Single Point Supply Terminal Block S D Single Point Supply Non-Fused Disconnect Switch B X Single Point Supply Circuit Breaker NAMEPLATE 0478-05aa Figure 5 - CONTROL AND POWER PANEL IDENTIFIER LOCATION JOHNSON CONTROLS 3

SECTION 6 - control panel and power Panel configurations FORM 50.67-RP (5) ISSUE DATE 5/8/0 THIS PAGE INTENTIONALY LEFT BLANK 3 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS SECTION 7 - control panel and power Panel COMPONENTS To identify replacement part numbers, select Panel Identifier Number from the table below or from the panel nameplate shown on Figure 5 on page 3, then refer to the Control and Power Panel Components information (Table 6 on page 34; see also Figure 6 on page 49 and Figure 7 on page 50). Table 5 - CONTROL PANEL AND POWER PANEL IDENTIFIERS MODEL YCAL009 YCAL00 YCAL008 YCAL0033 YCAL0043 YCAL0046 YCAL005 YCAL0056 YCAL0066 VOLTAGE CODE SINGLE POINT TERMINAL BLOCK (SX) SINGLE POINT NON-FUSED DISCONNECT SWITCH (SD) SINGLE POINT CIRCUIT BREAKER (BX) 7 & 8 37-056-0 37-056-0 37-056-30 40 & 46 37-056-0 37-056-0 37-056-30 50 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-056-0 37-056-0 37-056-30 40 & 46 37-056-0 37-056-0 37-056-30 50 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-056-0 37-056-0 37-056-30 40 & 46 37-056-0 37-056-0 37-056-30 50 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-056-0 37-056-0 37-056-30 40 & 46 37-056-0 37-056-0 37-056-30 50 & 58 37-056-0 37-056-0 37-056-30 7 & 8 37-0563-0 37-0563-0 37-0563-30 40 & 46 37-0563-0 37-0563-0 37-0563-30 50 & 58 37-0563-0 37-0563-0 37-0563-30 7 & 8 37-0563-0 37-0563-0 37-0563-30 40 & 46 37-0563-0 37-0563-0 37-0563-30 50 & 58 37-0563-0 37-0563-0 37-0563-30 7, 8 & 40 37-0563-03 37-0563-03 37-0563-303 46, 50 & 58 37-0563-0 37-0563-0 37-0563-30 7, 8 & 40 37-0563-03 37-0563-03 37-0563-303 46, 50 & 58 37-0563-0 37-0563-0 37-0563-30 7 & 8 37-0563-03 37-0563-03 37-0563-303 40 & 46 37-0563-04 37-0563-04 37-0563-304 50 & 58 37-0563-04 37-0563-04 37-0563-304 JOHNSON CONTROLS 33

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 6 - CONTROL AND POWER PANEL COMPONENTS ITEM QUANITY DESCRIPTION YCAL009-7 & YCAL009-8 YCAL00-7 & YCAL00-8 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-387-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34455-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35467-000 04-35467-000 04-35467-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37864-000 05-37864-000 05-37864-000 7F 6 Fuse 05-3439-000 05-3439-000 05-3439-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 34 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL009-40 & YCAL009-46 YCAL00-40 & YCAL00-46 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 04-35973-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-4083-000 C Ground Lug 05-34455-000 05-34089-000 05-34455-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37864-000 05-37864-000 05-37864-000 7F 6 Fuse 05-3439-000 05-3439-000 05-3439-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 35

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL009-50 & YCAL009-58 YCAL00-50 & YCAL00-58 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 04-35973-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-4083-000 C Ground Lug 05-34455-000 05-34089-000 05-34455-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37864-000 05-37864-000 05-37864-000 7F 6 Fuse 05-3439-000 05-3439-000 05-3439-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 36 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL008-7 & YCAL008-8 YCAL0033-7 & YCAL0033-8 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-39386-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-387-000 N/A B Lugs N/A 05-34480-000 05-34480-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35470-000 04-35470-000 04-35470-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 37

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL008-40 & YCAL008-46 YCAL0033-40 & YCAL0033-46 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-3546-000 04-3546-000 04-3546-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630- 00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 38 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL008-50 & YCAL008-58 YCAL0033-50 & YCAL0033-58 37-056-0SX** 37-056-0SD** 37-056-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34478-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-3546-000 04-3546-000 04-3546-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 39

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL0043-7 & YCAL0043-8YCAL0046-7 & YCAL0046-8 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3940-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3444-000 Single Point NF Disconnect Switch N/A 04-30964-000 N/A B Lugs N/A 05-3440-000 05-3440-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35467-000 04-35467-000 04-35467-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 40 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL0043-40 & YCAL0043-46YCAL0046-40 & YCAL0046-46 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 4

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL0043-50 & YCAL0043-58YCAL0046-50 & YCAL0046-58 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 4 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL005-7, YCAL005-8 & YCAL005-40YCAL0056-7, YCAL0056-8 & YCAL0056-40 37-0563-03SX** 37-0563-03SD** 37-0563-303BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3940-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3444-000 Single Point NF Disconnect Switch N/A 04-30964-000 N/A B Lugs N/A 05-3448-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35473-000 04-35473-000 04-35473-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 43

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL005-46YCAL0056-46 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 44 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL005-50 & YCAL005-58YCAL0056-50 & YCAL0056-58 37-0563-0SX** 37-0563-0SD** 37-0563-30BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3943-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-3888-000 N/A B Lugs N/A 05-34480-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35459-000 04-35459-000 04-35459-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 45

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL0066-7 & YCAL0066-8 37-0563-03SX** 37-0563-03SD** 37-0563-303BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-3940-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3444-000 Single Point NF Disconnect Switch N/A 04-30964-000 N/A B Lugs N/A 05-3448-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35473-000 04-35473-000 04-35473-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact 04-35493-000 N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-35444-000 04-35444-000 04-35444-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 46 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL0066-40 & YCAL0066-46 37-0563-04SX** 37-0563-04SD** 37-0563-304BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-39386-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-30963-000 N/A B Lugs N/A 05-3448-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35467-000 04-35467-000 04-35467-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. JOHNSON CONTROLS 47

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 TABLE 6 - CONTROL AND POWER PANEL COMPONENTS (CONT'D) ITEM QUANITY DESCRIPTION YCAL0066-50 & YCAL0066-58 37-0563-04SX** 37-0563-04SD** 37-0563-304BX** Control Transformer 05-79-000 05-79-000 05-79-000 Single Point Terminal Block 05-39386-000 N/A N/A A Single Point Circuit Breaker N/A N/A 05-3449-000 Single Point NF Disconnect Switch N/A 04-30963-000 N/A B Lugs N/A 05-3448-000 05-3448-000 C Ground Lug 05-34089-000 05-34089-000 05-34089-000 3A Control Board, IPU 03-0550-0* 03-0550-0* 03-0550-0* 3B Flash Card 03-0755-00 03-0755-00 03-0755-00 4A 4 Compressor Contactor 04-35467-000 04-35467-000 04-35467-000 4B 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 4D 4 Auxiliary Contact N/A N/A N/A 5 Control Relay 04-3556-000 04-3556-000 04-3556-000 5A Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 6B Display 03-0749-000 03-0749-000 03-0749-000 6D Switch 04-557-000 04-557-000 04-557-000 6F Ribbon Cable 03-008-000 03-008-000 03-008-000 7C 4 Fan Contactor 04-3544-000 04-3544-000 04-3544-000 7D 4 Surge Suppressor 03-00808-000 03-00808-000 03-00808-000 7E Fuse Block 05-37863-000 05-37863-000 05-37863-000 7F 6 Fuse 05-344-000 05-344-000 05-344-000 0 Ground Bar 05-35685-000 05-35685-000 05-35685-000 Fuse Block 05-3786-000 05-3786-000 05-3786-000 A Fuse 05-34435-000 05-34435-000 05-34435-000 6 7 6 SX** SD** BX** SINGLE POINT TERMINAL BLOCK SINGLE POINT NON-FUSED DISCONNECT SWITCH SINGLE POINT CIRCUIT BREAKER Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, then refer to the appropriate parts list for that number. Or, identify PIN number positions 6 and 7 on unit identification plate (See example on Page 4) then compare to table directly above for power configuration options. *Note: Replacement Control Board (Item 3A) should be ordered as kit #33-0550-0. (Kit contains assembled 03-0630-00 I/O Board and 03-0550-000 Control Board, as well as a Flash Card. The dual system 03-0550-000 Control Board can be used in both single and dual system YCAL units. 48 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 7 - control panel and power Panel COMPONENTS A B C 4A 4D 7C 7D 7E 7F 4B A 5 5A 0 3A MICROPROCESSOR & I/O BOARD CONTROL BOARD IPU 06985-sht 3B Figure 6 - CONTROL AND POWER PANEL COMPONENTS (CONTROL BOARD) JOHNSON CONTROLS 49

SECTION 7 - control panel and power Panel COMPONENTS FORM 50.67-RP (5) ISSUE DATE 5/8/0 6B 6D 6B 6F 0777-3 6D Figure 7 - CONTROL AND POWER PANEL COMPONENTS (FRONT AND REAR VIEW) 50 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 8 - WIRING HARNESSES Table 7 - CONTROL WIRING HARNESSES SECTION 8 - WIRING HARNESSES ITEM DESCRIPTION SYSTEM YCAL PART NUMBER 009-00 575-576-3 HARNESS, LIQUID LINE SOLENOID VALVE # 008-0033 575-576-3 0043-005 575-576-5 0056-0066 575-576-08 009-00 N/A 8 008-0033 N/A HARNESS, LIQUID LINE SOLENOID VALVE # 0043-005 575-576-6 0056-0066 575-576-09 3 HARNESS, HIGH PRESSURE CUT OUT* # ALL 575-576-44 4 HARNESS, HIGH PRESSURE CUT OUT* # ALL 575-576-44 * Service Note: High Pressure Cut-Out Harness includes High Pressure Cut-Out Switch 05-4535-000 4 3 SYS. # HPCO SYS. # HPCO LLSV LLSV CONTROL WIRING 58363-004a Figure 8 - CONTROL WIRING HARNESSES JOHNSON CONTROLS 5

SECTION 8 - WIRING HARNESSES FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 8 - SENSOR HARNESS WIRING PLUG DETAIL 4 8 3 7 6 5 0 9 4 8 3 7 6 5 0 9 PLUG AND PINP/N Plug = 05-8384-000 Pin = 05-8386-000 Plug = 05-8384-000 Pin = 05-8386-000 PLUG "P" NUMBER P4 P7 PLUG PIN NUMBER WIRE COLOR 5 Red 0 White Black Drain 7 Red White 8 Black 9 Drain 5 Red 0 White Black Drain 7 Red White 8 Black 9 Drain CABLE NUMBER SSP SDP SSP SDP FUNCTION System # Suction Pressure System # Discharge Pressure System # Suction Pressure System # Discharge Pressure HARNESS ASSEMBLY PART NUMBER 575-576-33 375-3043-403 575-576-34 375-3043-404 9 OAT SSP SSP SYS. # SYS. # SDP EWT LWT SDP 58363-005 Figure 9 - SENSOR WIRING HARNESSES 5 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 8 - WIRING HARNESSES Table 9 - TEMPERATURE SENSORS AND TRANSDUCERS ITEM QUANITY DESCRIPTION MODELS PART NUMBER s 009-0033 05-4073-008* Sensor, Outside Air Temperature 0043-005 05-4073-006* (Cable Included) 0056-0066 05-4073-003* Not Shown s 009-0033 05-0473-00* Sensor, Entering Water Temp. 0043-005 05-0473-005* (Cable Included) 0056-0066 05-0473-00* 3 s 009-0033 05-0473-007* Sensor, Leaving Water Temp. 0043-005 05-0473-004* (Cable Included) 0056-0066 05-0473-00* 0 4 - Compound, Heat Conductive** All 03-00898-000 5 s Transducer, Suction Pressure (0-400psi) All 05-4756-00 6 s Transducer, Discharge Pressure (0-650psi) All 05-4756-003 7 s Switch, High Pressure Cut-Out All 05-4535-000 Not Shown s Recommended Spare Part * Note: Sensor only = 05-9964-000. ** Note: Used with items and 3. 5, 4 5 6 SYS. # SYS. # 6 3, 4 58363-005A Figure 0 - TEMPERATURE SENSORS AND TRANSDUCERS JOHNSON CONTROLS 53

SECTION 8 - WIRING HARNESSES FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 0 - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PARTS ITEM LOCATION DESCRIPTION PINS PART NUMBER Transducer Plug Connector 3 Pin End 05-30463-00 C HARNESS BLK = PIN A (GND) RED = PIN B (SUPPLY) WHT = PIN C (OUTPUT) TRANSDUCER (3 PIN) A B WHT BLK RED A C B LD573 Figure - TRANSDUCER AND THERMISTOR WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS 54 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 9 - ENCLOSURES SECTION 9 - ENCLOSURES Table - WIRE KIT OPTIONS MODEL NUMBER YCAL009 YCAL00 YCAL008 YCAL0033 Refer to Tables And 3 WIRE ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FIELD INSTALLED) 375-64-000 575-6588-000 375-65-000 575-6589-000 Table - WIRE ENCLOSURE PARTS YCAL009 and YCAL00 YCAL008 and YCAL0033 ITEM DESCRIPTION 375-64-000 QUANITY 375-65-000 QUANITY WIRE PANEL, SIDES 06-486-00 06-486-009 WIRE PANEL, REAR 06-486-0 06-486-008 375-65-000 375-64-000 375-65-000 375-64-000 64-000 Figure - WIRE ENCLOSURE PARTS JOHNSON CONTROLS 55

SECTION 9 - ENCLOSURES FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 3 - LOUVERED ENCLOSURE PARTS YCAL009 AND YCAL00 YCAL008 AND YCAL0033 ITEM DESCRIPTION 575-6588-000 QUANITY 575-6589-000 QUANITY LOUVERED PANEL 075-60803-009 075-60803-00 3 LOUVERED PANEL 075-60803-008 075-60803-0 60803-00 Figure 3 - LOUVERED ENCLOSURE PARTS 56 JOHNSON CONTROLS

FORM 50.67-RP (5) ISSUE DATE 5/8/0 SECTION 9 - ENCLOSURES Table 4 - ENCLOSURE KIT OPTIONS MODEL NUMBER WIRE ENCLOSURE (FACTORY INSTALLED) LOUVERED ENCLOSURE (FIELD INSTALLED) YCAL0043 YCAL0046 375-5957-000 575-59445-000 YCAL005 YCAL0056 375-5956-000 575-59444-000 YCAL0066 375-5955-000 575-59443-000 Refer to Tables 5 and 6 Table 5 - WIRE ENCLOSURE PARTS ITEM DESCRIPTION YCAL0043 AND YCAL0046 YCAL005 AND YCAL0056 375-5957-000 QUANITY 375-5956-000 QUANITY WIRE PANEL, SIDES 06-486-005 4 06-486-003 4 WIRE PANEL, REAR 06-486-004 3 06-486-00 3 4 ITEM DESCRIPTION YCAL0066 375-5955-000 QUANITY WIRE PANEL, SIDES 06-486-00 4 WIRE PANEL, REAR 06-486-00 3 4 5955-000 Figure 4 - WIRE ENCLOSURE PARTS JOHNSON CONTROLS 57

SECTION 9 - ENCLOSURES FORM 50.67-RP (5) ISSUE DATE 5/8/0 Table 6 - LOUVERED ENCLOSURE PARTS ITEM DESCRIPTION YCAL0043 and YCAL0046 YCAL005 and YCAL0056 575-59445-000 QUANITY 575-59444-000 QUANITY LOUVERED PANEL 075-60803-0 075-60803-005 LOUVERED PANEL 075-60803-00 4 075-60803-004 4 3 LOUVERED PANEL 075-60803-003 075-60803-006 5 ITEM DESCRIPTION YCAL0066 575-59443-000 QUANITY LOUVERED PANEL 075-60803-005 LOUVERED PANEL 075-60803-007 4 3 LOUVERED PANEL 075-60803-006 5 3 60803-000 Figure 5 - LOUVERED ENCLOSURE PARTS 58 JOHNSON CONTROLS

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