~ ~,// /. Table of troubles and their causes Probable cause Engine trouble I Running irregula,- ( "'.. "" "'" Engin. output too low, \~ "-. I I i Piston rings got stuck I Flywheel striking back
~~: When ordering spare parts the type of engine, serial No, name of part, spare part No and the quantity needed are to be mentioned. Example Vlre BVR No 00 part Piston compl... Vlre BVR No 00..8 Sealing ring 0598 ott 658 708 6 ;" Ref. No Name Part No Oty {É" 6 "-;, 755 ~%'tl; ~:t 759 *) ~\.I \" '" 760 76 76*) 76 *) '" 76 *) 765 766 "767 *) ~ 768 *) 769 770 77.,. 77 *) ~ 77*) 77., """"';=?) 775 *) 776 777 778 Carburettor body : :,...:~ :... Throttle Fixing Screw screw tor lever shaft tor retainer throttle cable lever :,..., :,. Spring Shatt Throttle retainer washer disc disc tixing screw and locking washer Throttle Carburettor Returning shatt spring flange gasket, " Setting screw tor idling, ; Washer Sealing Spring tor ring setting screw : ~;, :... Washer Setting Spring screw tor setting tor main screw nozzle ; : :, ;, Nozzle Locking Sealing Spring Plug Choke Setting plate lever tor..; screw ring spring setting and tor tor shatt idling screw choke speed lever : : :. Locking bali tor choke lever..,.'...".' ' Choke disc 89 80 865 878 895 89 8 85 8 80 87 868 8680 868 88 87 868 868 88 87 86 58 868 89 8676 80 8 88
Ref. No Name Part No Oty 779 Fixing screw tor choke disc and locking washer """""""""'"., "'" 78 780 78 *) Sealing Needie Spring tor valve tor needie and valve sealing lever ',: : : 78 78 *) Needie Screw tor valve lever levér shaft., shatt "...;.,,,.785*) lever,,, 'L'I.. ~ ~:~ 786 *) ~:~~;:~: Gasket..,,, ;;",.., ;.",,789 Fuel pump gasket...'..."...:':..""""""'..'.':"'.'."... "" 790 * ) M em ba r n e tor t ue I pump,,...,, "..", 79 Fuel pump bod~ :,, :: '" 79 Fixing screws tor pump body,, '" 79 *) Fuel strainer,.,,.,,.:.79 Gasket tor strainer cover ;.:,., : 795 796 *) Strainer Screw tor cover strainer cover, :,...,.. 797 *) Gasket set,,,. 798 Parts marked Repair '~) are parts. delivered kit with " the repair parts kit. 8 8 59 50 508 508 5085 8 8677 59 8 8678 8 8 8679 86 85 5076 87 890 6 Fig. 7 0 0 0 0 05 06 07 08 09 0 Ignition Breaker coil cam, '..."'.,..,, :è...;.,.';;.,. ~~~~;:~i:n:f~i~"'.';:::.;~;::::':::;:::;::; Magnet ring ".., '.. Flywheel Hex. screw M6 x 9 :...:, ;.'., : Hex. Screw nut with M6 cylindrical.,,. head. coil to break.er..., ~\" Armature Breaker Light Locking spring nut points. compl., point : 87 8 85 858 88 0 588 Oî080 50800600 88 87 85 855 86 85 Fig. 8 80 8 Protecting Bearing shield. belt collector end 5 5 ';,-';,'
Ref. No Name Part No aty 8 8 Brush Bali beàring, spring collector end.. 600 8 600 8 +85., "86 8~7 88 Armature,. with bearings Bali bearing, driving end '"' '. We~ge x5 :;..::,...::: S prin g washer : ;. Hex. nut MX,5 c...',.. 600 60 500 5056 8 600 050 500 00, 89 Bearing shleld, driving end 55 80 8 Coil No,..,,:... 8 85 8 8 ~::: ~:; :':,~~:c:"~;:~~: 86 88 Fig. 9 80 Generátor-starter Bosch.; ; ;;, 80 80 80 80 805 806 807 Hex. screw M0x5,; ;. He~. n,ut M0..,:.:,..,,:.;,,:~.,~;,:..',;;:;:.:, Spring washer" 0 '; ;..,;;..;,,.. Co.c Mounting bracket,;,.;:;';,:;..:~ Hex. screw M8x5..: :::;;~':,...:..: Washer" 8...: : ~';,;,...t..:", 598 506 500 598 500 080 0000 5000 089 000 5080 808 809 80 8 8 8 8 85 86 87 88 89 80 8 8 8 8 85 86 Spring wastmr " 8,..:, :.;.;..,...,;: Hex. screw M8x0 : ;.,.; ;.; Carbon brushes~,..; : ; Fuse boxe ( fûses each 8 amps.) Voltage Panel Current switch regulator Bosch :..;,,:.: ".; ;,..., Charging lamp holder :..~~.::;~;..:. Charging Exhaust silencer lamp.v W,'::."""'.:..' :':'." ' Copper Hex. Exhaust pipa elbow M8,..: ::...;.: M8x5 " 6xx70, screw nut,,. Rubber Cylindrical Belt spanner pulley head 9,5x85 screw M8x0 belt, :,... 500 588 506 598 589 50800 08 8 808 800 095 80 800 809 0786 079 850 00800 00 807 0758 0650 089 076 \ :'==:=...;"-::-::=:.~.~ :"~:;; :;.,;",..,,~,~ \. J ~. ~ :- ===~-.;;;:
Ref. No Name Part No Qty Fig. 0 Propellershaft complete (parts 60...60 60 60 60 605 Wedge. and 609. normal..6)', ~,, Ci Shaft rcl ip seal off..' ", '...' '.'.'.' Stern Propellershaft tube complete bearing front (párts 60...608, 90 6000565 670009 6 055 059 6.. Propellershaft.6) bearing front : complete 905 (parts Stern tube 60...607 incl. and rear 6) bearing..' '.' 908 60.9 607 609 60"' 6 6 6 6 0 ",'.' Propeller plades x " 0".':. standard equipment,.., :,:;-: ::.,:., ;,... Propeller blades 0" :..j~:.:.: i ~ ", ; Prop. bearing rear ;.;.'..."ë.'. shaft.".."""" Vaseline.";"'.."'.'."'.~.::.:;':'..:": cup ::.;; 9 0797 600800 5060000 0558 6000565 97 0559 975 0796 69 0005 f When ordering a propeller shaft, the diameter of it, is to be mentioned as weil if of normal steel or stainless. The shafts and stern tubes are delivered in lengths with 0 cm difference according to requirements. PAATS FOA COOLING SYSTEM Suction pipe, tor baat bottom Bottom strainer ' Bottom valve,.. Gutlet piece to baat side wa~ 069 067 056 068 Fig. 55 555 556 Coupling Lock!ng Spring. rad stud 0666 00 005 5
Ref. No Name Part No Oty 557 Rubber Coupling bush crank pin... 00 558 00 559 560 56 56 56 56 565 566 567 568 569 Conical pin 0 8x0 Sealing Bush Gear Brake Shaft wheel spring ring ' Retaining, ring Bali Circlip Washer, bearing,... 59 66 67 600 67 0005 5650 007 0057 0080 0608 06086 008 6000 000 06085 Fig. 5 6 7 8 9 0 5 6 7 8 9 0 5 Cylinder,... : 70 Piston normal (incl. rings and pin) 0598 Piston 0,5 mm oversize (incl. rings and pin) 979 Piston bush., 097 Piston ring, normal cr. plated 9750 Piston ring 0,5 mm oversize, cr. plated 975 Piston ring, normal 0599 Piston ring 0,5 mm oversize, 975 Piston pin,..,. 0597 Circlip lor piston pin """""""""""'.-"""""" 67 007 Sealing ring 658 708 Hex. screw M8x65 tor crankcase 598 080 Gasket cyl.inder-crankcase, 0596 Earthing switch 57 Gasket tor tlywheel cover 0595 Hex. screw M6x50 tor tlywheelcover 598 05 Flywheel cover 095 Magneto Bosch compl. with tlywheel 056 Starting wheel 060 Key lor starting wheel 06 Nut tor starting wheel M6 508 0600 Shatt seal 6 005 Cyl. head screw M5x5 568 080 Locking spring : 50 5050 Bali bearing ; :. 600 6060 Sealing ring A6x0, 658 7060 Hex. screw M6x0 588 000 6 6 6
, Ref. No Name Part No Oty 8 9 0 5 5 5 5 55 57 58 59 60 6 6 6 6 65 66 67 68 69 70 7 7 7 7 75 76 Connecting Crankshaft pin front rad rad bearing part ~... Suction Circlip Stud Sealing M pipe Ox ring.., 0xx ', '...~,.., '...;; :,., ;,... Hex. nut...:,,.." :... Copper-asbest packning, Hex. Fixing nut screw.,,.., ::, ',.,,...~ ~::t.e~:; Ignition Securing Cyl. Outlet head pipe cable ~~g...:..:::::::::::::::::::::::;:::::::: piste screw tor cooling M5xB water :,.,,',., ;..: ; Air Cyl. Rubber filter head pipe screw M5x5 '..'."':.""'.";;..'.',,.~:.;.;., :, "." Stud M8x "'; ~.;;.., Silencer Cyl. H ex. h~ad nut bracket screw M8x5 :.;..',,..' 005 065 6050 600996 066 658 70. 670000 5680780 060 060 89990075 568070 0958 800 86 060 6588088 058 067 5095050 566050 50600500 9 565 00 87 568090 06 56806 7 6 80 8 Exhaust pipe flange ;.,..,..'! : 09585 09588 8 8 8 85 86 87 88 9 9 95 96 Plug Electric Exhaust wire silencer connection tor, cables T Water -valve pipe,,':'.' '" Cable Clip" Washer seal 9 6, '..'.."".""..:'..'.." '.,.,,...,:..,;, '.'..' Hex. Stud Carburettor M6x8 nut M6 Tillotson..., HL, 88A 0958 060 808 0685 0685 06 6006709 500 5060 50800600 568007 80 7
Ref. No Name Part No Oty 50 50 505 506 507 508 509 50 5 5 5 5 55 56 57 58 59 50 5 5 6 5 55-56 57 58 59 50 5 5 5 5 55 56 57 58 59 50 5 5 5 5 55 Crankshaft rear compl. part with connecting roo Crankcase, Shaft """""""""""""""""""""""'" housing front and rear part Retaining plate """"""""""""""""'" Circlip Screw Clutch Casing Roller Gear Gasket bearing cone shaft crankcase-gear box :, tor box,.. Shims Shaft seal :, :... Magnet Gasket tor plug magn. Mx,5 plug :. Wedge Bush Coupling Securing Hex. nut M6x,5 plate flange."'."'.."".'..;:':"'.."'::::':;::::::..., 6,5 : Washer Coupling Crown head ring flange-:-: nut, M8,.. Stud Washer Split Water pin M8x M8x5 pump 0 x gear, driving,.; 8, Hex. Key.,..,.,..""".,.",., screw M8x8 Water Shaft pump housing.. Water pump gear, driven Vaseline Sealing Plate Shaft ring cup "'..'."'..'."""'...' Staufter ; Bali Gear Key bearing wheel.,...,.,..,.,."" j "....,..'.."...'.,.'.".'.'.. "".."" : 6 67 60 'i.'..., -""'- 506 600 --- 07089 07088 ~ -8-60- -0709-5075 59 568 568 500 598 8999 69 6 600 0677 0676 7 09 005 0 0000 09 00 087 097...,, 087 '.".'. 000 006, 6 050 f 800 : J 098 0785 500 5650 07096 00800 50 05 000 5080 09 05 0 095 097 096 098 007 00 050 00 009 600 055 8
~ Ref. No Name Part No Oty 56 57 58 59 550 55 55 55 Circlip Driving Gear Hex. screw wheel shaft M8x8 Stud Cylindrical M8x pin 8x0 Oil Water cup pipe...: : 0 008 67007 59800 568090 595600 68000 059 6 9
Figure 7 Flywheel magneto. e-. : ~-.. / Figure 8 ~ ~ Generator-starter u~ ~
~ Figure 9 Generator-starter and addillonal parts