SWIRMAX VFM4070C Vortex Flowmeter OUTINE SWIRMAX is 2-wire, all-in-one type vortex flowmeter with both temperature and pressure sensors integrally mounted into the housing. It allows temperature and pressure compensation of steam and gas flow measurement without additional sensors. It is best suited for energy management of steam and gas flow. FEATURES Wide variety of fluids can be measured: steam, gases, and liquids services. Temperature compensation of saturated steam included as standard The flowmeter has a temperature sensor and amplifier where density table of saturated steam is memorized. It outputs the flow rate of saturated steam compensated by actual temperature. Thus, it gives mass flow rate as standard. Pressure sensor provided as an option A pressure sensor can be installed as an option. The flowmeter could compensate pressure and temperature changes of steam and gas without providing extra sensors and compensation unit. Corrosion resistant all stainless steel construction All wet parts made of welded stainless steel construction is robust and corrosion/heat resistant. Diameter reduced version now available for Flange version Constricted meter size of measuring part is available to make measurement of low flow rate possible. Thereby diameter reduction up to two sizes is possible. Stable reading by Intelligent Signal Processing (ISP) The unique ISP gives stable and reliable readings by compensating external disturbances. Reliable construction Reliable and maintenance free flowmeter with no moving parts. ATEX and TIIS explosionproof versions are available. OPERATING PRINCIPE An object in the flowing fluid generates Karman vortexes in regular cycle, alternatively at each side of the object downstream. The generated vortex frequency is proportional to the flow velocity. The frequency of Karman vortex, detected by a piezoelectric element in flow sensing unit of VFM4070C, is converted to the flow rate for output signal. The flow sensing unit, having a Pt1000Ω temperature sensor and saturated steam table, gives automatic temperature compensation of steam flow rate by sensing the fluid temperature. Furthermore, it provides automatic temperature and pressure compensation of gases and superheated steam by equipping with a pressure sensor as an option. STANDARED SPECIFICATION v b S v f = b f : Vortex frequency v : Flow velocity Pressure sensor S : Constant of proportion i.e. Strouhal number b : Width of vortex generating object Vortex sensor Vortex generator b General Specification Meter size Flange type : 15, 25, 40,, 80, 100, 1, 200, 2, 300mm Wafer type : 15, 25, 40,, 80, 100mm Protection class : IP66 / 67 (IEC 529) Ambient temperature : 40 to +85 C *Refer to Explosionproof specifications for the ambient temperature. Sensor Specification Wetted parts : Stainless steel (Equivalent to 316) [Metering tube, Flange, Vortex sensor, Gasket for vortex sensor] Process connection : Flange or Wafer connection Flange : JIS10K/20K ASME class 1/300/0 Temperature sensor : Resistance temperature sensor Pt1000Ω integrated (Standard) Pressure sensor : Pressure sensor integrated (Option)
Fluid Specification Fluid : Gas, Steam, iquid Temperature : 40 to +240 C * Refer to "Explosionproof specifications" for the fluid temperature. Pressure : Flange rating pressure or less (Max.10MPa) Viscosity : < 10 mpa s Reynolds number : 10000 to 2300000 Converter Specification ousing material : Aluminium alloy Painting : Siloxane coating Color : Grey (Converter ousing) Jade green (Converter cover) Cable entry : G1/2 female screw, 1/2NPT or M20 watertight glands Power supply : 24V DC (14 to 36V DC) * Refer to "Explosionproof specifications" for the power supply. Display : CD 2 lines Selectable indication of flow rate, total flow, temperature, vortex frequency value, pressure (option). Output Current output Output : 2-wire 4 to 20mA DC Allowable load resistance : R = (E-14) / 0.022Ω E; Power voltage (V) Pulse output Output type : Open collector (Normal closed) Pulse rate : Max. 0.5z Pulse width : Min.2ms oad rating : Max. 36V DC, 10 to 100mA Note: Secure minimum current 10mA when the contact is ON to make proper operation. * Refer to "Explosionproof specifications" for the maximum load rating. Flow rate compensation operation function : Compensation for temperature function of saturated steam (Standard function) Temperature and pressure compensation function of saturated steam and Gas (Option) ART communication : Standard Damping time constant : 0 to 20s (Variable) Test function : Equipped with simulated current output and pulse output functions. Burnout : Either 22 ma or 3.55 ma current can be output at error mode. Accuracy (Based on the standard condition) Re 20000 : ±0.75% of R.D. (iquid) ±1% of R.D. (Gas, Steam) 10000 < Re < 20000 : ±2% of R.D. (iquid, Gas, Steam) [With temperature and pressure compensation] Re 20000 : ±1.5% of R.D. (Gas, Steam) 10000 < Re < 20000 : ±2.5% of R.D. (Gas, Steam) * Accuracy is expressed as % of the readings. * The figure of ±0.05% of full scale shall be added to above figures to get total accuracy of current output. Explosionproof specifications ATEX : II 2G Ex d ia [ia] IIC T6 TIIS : Ex d ia [ia] IIC T4 for converter : Ex ia IIC T4 for terminal box and detector For further details refer to Explosionproof specifications on page 11. Measurable Flow Range Measurable minimum and maximum flow velocity [ρ: Fluid density (Unit : kg/m 3 )] iquid Gas, Steam Min. velocity The biggest fi gure of given results from following calculations. Flow velocity given from the value 0.5 (998 /ρ) 0.5 Flow velocity when Reynolds number is 10,000 0.3m/s The biggest fi gure of given results from following calculations. Flow velocity given from the value 6 (1.29 /ρ) 0.5 Flow velocity when Reynolds number is 10,000 2m/s (15mm: 3m/s) Measurable flow range for water [Temperature: 20 C] Size 15 25 40 80 100 1 200 2 300 Flow range (m 3 /h) 0.46 to 5.06 0.91 0.82 to 11.3 1.36 2.05 to 28.5 2.15 3.54 to 49.4 7.75 to 108 13.4 to 186 30.2 to 421 56.7 to 792 90.5 to 1266 128 to 1781 Max. velocity The smallest fi gure of given results from following calculations. Flow velocity given from the value 7 (998 /ρ) 0.47 7m/s The smallest fi gure of given results from following calculations. Flow velocity given from the value 7 (998 /ρ) 0.47 80m/s (15mm : 45m/s) (25mm : 70m/s) Note 1) The fi gures in ( ) mean the minimum fl ow rate when the accuracy is ±1.5%. Other fi gures mean the minimum and maximum fl ow rate when the accuracy is 0.75%. 2 TOKYO KEISO CO., TD. TG-EM166E-7
Measurable flow range for Air [Temperature: 0 C] Meter size 15 25 40 80 100 1 200 2 300 Flow range (m 3 /h(nor)) 0 MPa 0.1 MPa 0.2 MPa 0.3 MPa 0.4 MPa 0.5 MPa 0.6 MPa 0.8 MPa 1.0 MPa 1.5 MPa 2.0 MPa (6.1) 12.1 (6.2) 12.1 (7.5) 12.1 (8.7) 12.1 (10.8) 12.1 13.0 15.1 19.5 23.8 34.7 45.6 32.5 64.7 96.9 129 161 193 226 291 356 0 578 (9.8) 18.1 (13.8) 18.1 (16.9) 18.1 19.5 21.8 23.9 25.8 29.2 35.7 52.0 68.3 113 226 339 452 565 667 724 828 921 1125 1301 (24.5) 28.6 34.6 42.3 48.8 54.5 59.7 64.5 73.2 89.3 131 172 326 649 972 1295 1519 1674 1816 2076 2310 2821 3262 42.4 59.8 73.2 84.4 94.4 104 112 127 155 226 297 565 1124 1683 2243 2631 2898 3145 3595 4000 4884 5649 92.8 131 161 185 207 227 245 278 339 494 6 1238 2462 3687 4914 5763 6348 6890 7874 8762 10700 12374 1 225 276 318 356 390 421 477 582 848 1116 2127 4230 6335 8443 9903 10908 11839 13530 155 18385 21261 362 510 624 720 805 882 953 1080 1318 1921 2527 4820 9584 14353 19128 22435 24713 26821 30653 34108 41651 48167 678 956 1170 1351 1510 1654 1787 2027 2473 35 4742 9045 17985 26935 35895 42101 46375 330 57522 64005 78159 90387 1085 1530 1872 2161 2416 2647 2859 3243 3957 5768 7588 14474 28780 43103 57441 67371 74211 80540 92049 102423 1273 144640 1526 2151 2632 3039 3397 3721 4020 45 5563 8 10669 20352 40467 5 80765 94728 104345 113243 129426 144012 175859 203372 Note 1) The figures in ( ) mean the minimum flow rate when the accuracy is ±2.0% at ordinary case and ±2.5% at temperature/pressure compensation case. Other figures mean the minimum and maximum flow rate when the accuracy is ±1.0% at ordinary case and ±1.5% at temperature/pressure compensation case. TG-EM166E-7 TOKYO KEISO CO., TD. 3
Measurable flow range for Saturated steam Meter size 15 25 40 80 100 1 200 2 300 Flow range (kg/h)) 0.1 MPa 0.2 MPa 0.3 MPa 0.4 MPa 0.5 MPa 0.6 MPa 0.8 MPa 1.0 MPa 1.5 MPa 2.0 MPa (5.9) 11.8 (6.4) 12.2 (7.3) 12.5 (8.1) 12.8 (8.9) 13.0 (9.5) 13.2 (10.7) 13.5 (12.3) 13.8 17.6 22.9 36.4 53.6 70.6 87.2 103 120 152 184 263 342 (11.8) 17.7 (14.3) 18.3 (16.4) 18.8 (18.2) 19.1 19.9 21.4 24.0 26.4 31.6 36.1 127 187 247 305 363 420 532 644 886 1019 29.5 35.8 41.0 45.6 49.7 53.5.2 66.2 79.2 90.3 365 538 708 875 1040 1203 1526 1837 2221 2555 51.0 61.9 71.0 78.9 86.0 92.5 105 115 137 157 633 932 1225 1515 1800 2083 2642 3181 3846 4424 112 136 156 173 189 203 229 251 301 343 1386 2041 2685 3319 3944 4564 5788 6969 8425 9691 192 233 267 297 324 349 392 432 516 589 2382 38 4613 5702 6778 7842 9946 11975 14477 16653 435 528 5 673 733 789 888 977 1168 1333 5397 7947 10452 12919 15356 17767 22533 27130 32797 37727 816 990 1135 1262 1376 1480 1667 1833 2192 21 10128 14913 19613 24243 28815 33340 42285 911 61546 70796 1305 1584 1816 2019 2202 2368 2667 2933 37 4002 16208 23864 31386 38795 46111 53352 67665 81469 98487 113289 1835 2227 2554 2839 3095 3329 3749 4123 4931 5627 22789 33555 44131 54548 64835 716 95141 114549 138478 159291 Note 1) The figures in ( ) mean the minimum flow rate when the accuracy is ±2.0% at ordinary case and ±2.5% at temperature/pressure compensation case. Other figures mean the minimum and maximum flow rate when the accuracy is ±1.0% at ordinary case and ±1.5% at temperature/pressure compensation case. 4 TOKYO KEISO CO., TD. TG-EM166E-7
PRESSURE OSS ΔP = C ρ 10 4 ΔP : Pressure loss (kpa) ρ: Density (kg/m 3 ) 1000 Relationship between pressure loss and flow rate DN15 DN25 DN40 DN DN80 DN100 DN1 DN200 Pressure loss coefficient (C) 100 10 1 1 10 100 1000 Flow rate for liquid (m 3 /h) ΔP = C ρ 10 4 ΔP : Pressure loss (kpa) ρ: Density (kg/m 3 ) Relationship between pressure loss and flow rate 100000 DN15 DN25 DN40 DN DN80 DN100 DN1 DN200 Pressure loss coefficient (C) 10000 1000 100 10 100 1000 10000 Flow rate for Gas and Steam (m 3 /h) Note) The above data are the pressure losses for the same connection size and meter size. If you require pressure loss of the Diameter reduced version, please contact us or your local representative. TG-EM166E-7 TOKYO KEISO CO., TD. 5
DIMENSIONS Flange Type Wafer Type Without pressure sensor Without pressure sensor 107 (26) 179 105 107 (26) 179 105 D With pressure sensor 107 (26) 179 105 l 85 With pressure sensor 107 (26) 179 105 l 85 D Size (mm) Dimensions (mm) Weight (Approx. kg) *1 l 15 200 275 174 5 6 25 200 275 174 7 8 40 200 280 174 9 10 200 285 174 11 12 80 200 295 174 18 18 100 2 310 174 21 22 1 300 325 200 36 37 200 300 3 210 37 38 2 380 370 240 78 78 300 4 395 2 114 115 *1: Weight is for JIS10K flange type. Size (mm) Dimensions (mm) D l Weight (Approx. kg) 15 65 275 45 174 4 5 25 65 275 65 174 5 5 40 65 280 82 174 5 6 65 285 102 174 6 7 80 65 295 135 174 9 9 100 65 310 158 174 10 11 6 TOKYO KEISO CO., TD. TG-EM166E-7
MOUNTING POSITION OF CONVERTER AND DISPAY With pressure sensor Without pressure sensor Version A (Standard) Version B Version A (Standard) Version B Version C Version D Version C Version D * The arrow indicates the flow direction. * The arrow indicates the flow direction. * The mounting position of pressure sensor of Version B and D is the opposite side of display. WIRING Power supply and current output Power supply Receiver Current output (2-wire, 4 to 20mA) When pulse output is required A A + B B + STANDARD ACCESSORIES Centering ring : 2 (Wafer type) Magnet for data setting : 1 Data sheet for setting : 1 Instruction manual : 1 OPTION G1/2 watertight glands for cable entry: 1 set [Symbol : WG] No converter data (parameter) setting [Symbol : NS] The instrument is delivered after standard setting by Tokyo Keiso Co., td. The customers are kindly requested to set as necessary for example measuring flow range. Power Receiver supply Current output (2-wire, 4 to 20mA) Pulse output (Open collector) + oad rating : Max. 36 VDC, 10 to 100mA Note : Secure minimum current 10mA when the contact is ON to make proper operation. When used as intrinsically safe circuit A A + B B + ORDERING INSTRUCTIONS 1. Model and spec. code Example : Model : VFM4070C Spec. code : VG1742N021001000123000000003 2. Flow rate (Full scale) (Unnecessary when option is NS.) 3. Mounting position of converter and display (Version A/B/C/D: Refer to page 7.) 4. Option (Specify if necessary.) Specify the symbol with reference to the option. 5. Fluid name, Temperature, Pressure, Density, Viscosity Non-hazardous area azardous area Power supply and current output, 24V DC Safety Receiver barrier (4-20mA) Safety barrier Pulse output, Transistor contact output A A+ B B+ Install an intrinsic safety barrier when VFM4070C is used as the intrinsically safe circuit. Comply with the requirements of the intrinsic safety barrier. When an isolation barrier is used, check if the power supply meets the requirements of the isolation barrier. TG-EM166E-7 TOKYO KEISO CO., TD. 7
MODE CODE Model : VFM4070C (Flange type) Spec. code VG174 A 0 1 0 0 0 1 3000000003 Description Standard 2 15mm / 1/2" 4 25mm / 1" 6 40mm / 1-1/2" 7 mm / 2" A 80mm / 3" Connection size B 100mm / 4" D 1mm / 6" E 200mm / 8" F 2mm / 10" G 300mm / 12" A ASME class 1 B ASME class 300 Flange D ASME class 0 M JIS20K N JIS10K *1 Type A Flange Meter size Metering tube / Gasket for vortex sensor / Gasket for press sensor 2 15mm / 1/2" 4 25mm / 1" 6 40mm / 1-1/2" 7 mm / 2" A 80mm / 3" B 100mm / 4" D 1mm / 6" E 200mm / 8" F 2mm / 10" G 300mm / 12" 1 SS316 / SS316 / FPM *2 3 SS316 / SS316 / FFKM *3 Selectable two diameter sizes reducted from a connection size ousing material 0 Aluminium alloy With temp. compensation function (for saturated steam), 0 non-compensation function (for gas and liquid) Version 1 With temp. and press. compensation function (for superheated steam) *5 2 With temp. and press. compensation function (for gas) *5 Type 1 Integrated 0 General type (Non Ex-proof) Explosionproof specifi cation 1 ATEX 9 TIIS 0 None 3 Pressure sensor Max. 0.4MPa 4 Pressure sensor Max. 0.6MPa 5 Pressure sensor Max. 1MPa 6 Pressure sensor Max. 1.6MPa 7 Pressure sensor Max. 2.5MPa 8 Pressure sensor Max. 4MPa A Pressure sensor Max. 6MPa Pressure sensor B Pressure sensor Max. 10MPa C Pressure sensor, With valve Max. 0.4MPa D Pressure sensor, With valve Max. 0.6MPa E Pressure sensor, With valve Max. 1MPa F Pressure sensor, With valve Max. 1.6MPa G Pressure sensor, With valve Max. 2.5MPa Pressure sensor, With valve Max. 4MPa K Pressure sensor, With valve Max. 6MPa Pressure sensor, With valve Max. 10MPa Display 1 With CD display 1 1/2" NPT Cable entry 2 G1/2 3 M20 with watertight glands (Fixed code) 3000000003 always 3000000003 Special feature (Blank) None / Z Involved *4 *1 JIS20K fl anges are used as standard in common with JIS10K fl anges for both connection sizes between 15mm and 40mm. *2 FPM (Fluorocarbon rubber) *3 FKKM (Perfl uoroelastomer) *4 The special requirements not specifi ed by above codes shall be described concretely by adding code "/z" at the end of code designation. *5 Selectable if with press. sensor. 8 TOKYO KEISO CO., TD. TG-EM166E-7
Mode l: VFM4070C (Wafer type) Spec. code VG174 0 0 1 0 0 0 1 3000000003 Description Standard 2 15mm / 1/2" 4 25mm / 1" 6 40mm / 1-1/2" Connection size 7 mm / 2" A 80mm / 3" B 100mm / 4" A ASME class 1 B ASME class 300 Flange D ASME class 0 M JIS20K N JIS10K Type 0 Wafer 2 15mm / 1/2" Meter size Metering tube / Gasket for vortex sensor / Gasket for press sensor 4 25mm / 1" 6 40mm / 1-1/2" 7 mm / 2" A 80mm / 3" B 100mm / 4" 1 SS316 / SS316 / FPM *1 3 SS316 / SS316 / FFKM *2 The same size as a connection size can be chosen. ousing material 0 Aluminium alloy With temp. compensation function (for saturated steam), 0 non-compensation function (for gas and liquid) Version 1 With temp. and press. compensation function (for superheated steam) *4 2 With temp. and press. compensation function (for gas) *4 Type 1 Integrated 0 General type (Non Ex-proof) Explosionproof specifi cation 1 ATEX 9 TIIS 0 None 3 Pressure sensor Max. 0.4MPa 4 Pressure sensor Max. 0.6MPa 5 Pressure sensor Max. 1MPa 6 Pressure sensor Max. 1.6MPa 7 Pressure sensor Max. 2.5MPa 8 Pressure sensor Max. 4MPa A Pressure sensor Max. 6MPa Pressure sensor B Pressure sensor Max. 10MPa C Pressure sensor, With valve Max. 0.4MPa D Pressure sensor, With valve Max. 0.6MPa E Pressure sensor, With valve Max. 1MPa F Pressure sensor, With valve Max. 1.6MPa G Pressure sensor, With valve Max. 2.5MPa Pressure sensor, With valve Max. 4MPa K Pressure sensor, With valve Max. 6MPa Pressure sensor, With valve Max. 10MPa Display 1 With CD display 1 1/2" NPT Cable entry 2 G1/2 3 M20 with water tight glands (Fixed code) 3000000003 always 3000000003 Special feature (Blank) None / Z Involved *3 *1 FPM (Fluorocarbon rubber) *2 FKKM (Perfl uoroelastomer) *3 The special requirements not specifi ed by above codes shall be described concretely by adding code "/z" at the end of code designation. *4 Selectable if with press. sensor. TG-EM166E-7 TOKYO KEISO CO., TD. 9
REQUIRED STRAIGT ENGT <Upstream> Upstream piping arrangement Required upstream straight length More than 20D One reducer More than 20D One elbow More than 30D Two elbows in same plane More than 40D Two elbows in different planes More than D Control valve More than 20D Fully opened on-off valve Note 1) "D" means meter size. <Downstream> Downstream piping arrangement Required downstream straight length More than 5D One elbow or control valve or reducer More than 5 to 6D Measuring tap Measuring tap Note 1) "D" means meter size. 10 TOKYO KEISO CO., TD. TG-EM166E-7
Explosionproof specifications Certified by TIIS Model : VFM4070C-JEx Type of protection and class : Ex d ia [ia] IIC T4 for converter : Ex ia IIC T4 for terminal box and detector Certification No. : TC19097 Ambient temperature :-20 to C Fluid temperature :-40 to C Power supply : 24V DC (14 to 30V) Pulse output load rating : Max. 30V DC, 10 to 100mA Note: Secure minimum current 10mA when the contact is ON to make proper operation. Intrinsically safe circuit rating : Current output terminal A+ and A, Pulse output terminal B+ and B Max. voltage for intrinsically safe circuit (Ui) = 30V Max. Current for intrinsically safe circuit (Ii) = 100mA Max. Power consumption for intrinsically safe circuit (Pi) = 1W Capacitance inside intrinsically safe circuit (Ci) = 15nF Inductance intrinsically safe circuit (i) = 0μ Certified by ATEX Model : VFM4070C Type of protection and class : II2 G Ex d ia [ia] IIC T6 Ambient temperature :-25 C to the temperature as shown below table Fluid temperature :-40 C to the temperature as shown below table [C] T6 T5 T4 Temperature class T3 T2, T1 Ambient temperature 40 40 size 15mm, 25mm 75 90 175 175* 125* 235* 180* 125* 40mm, mm 75 85 175 165 115 215 165 115 80mm, 100mm 75 85 175 155 200 155 1mm 75 85 175 175 130* 240* 190* 130* * Use heat resistance cable suitable for 80 C or more for field wiring. Power supply : 24V DC (14 to 30V) Pulse output load rating : Max. 30V DC, 10 to 100mA Note: Secure minimum current 10mA when the contact is ON to make proper operation. Intrinsically safe circuit rating :Current output terminal A+ and A, Pulse output terminal B+ and B Max. voltage for intrinsically safe circuit (Ui) = 30V Max. Current for intrinsically safe circuit (Ii) = 100mA Max. Power consumption for intrinsically safe circuit (Pi) = 1W Capacitance inside intrinsically safe circuit (Ci) = 15nF Inductance intrinsically safe circuit (i) = 0μ When this product is used as the intrinsically safe circuit, the safety barrier must be installed at the non-hazardous area in the 2-wire loop. One barrier for each current and pulse output is required. One barrier for current output is required when the pulse output is not used. Recommended barriers below, if required, are available as an option. For current output : Intrinsically safe isolation barrier Model KFD2-STC4-Ex1 made by P&F For pulse output : Intrinsically safe zener barrier Model Z728 made by P&F * Specification is subject to change without notice. ead Office : Shiba Toho Building, 1 7 24 Shibakoen, Minato-ku, Tokyo 105 8558 Tel : +81-3 3431 1625 (KEY) ; Fax : +81-3 3433 4922 e-mail : overseas.sales@tokyokeiso.co.jp ; UR : http://www.tokyokeiso.co.jp TG-EM166E-7 TOKYO KEISO CO., TD. 11