New size dimensions and new control Module for ISA-DS !!! Instruction Manual

New size dimensions and new control Module for ISA-DS 210-1100!!! Instruction Manual

II ISA-DS Instruction manual_20141119_rev08_gb_kq

Content 1 Definitions and Warning Information... 7 1.1 Definitions, warning information... 7 1.2 Electrostatic sensitive devices (ESD)... 9 1.3 Special warnings... 10 2 Starter Selection... 13 2.1 Starter Selection - Presentation... 13 2.2 Motor current and starting conditions... 13 2.3 Storage... 14 2.4 Temperature Range & Heat Dissipation... 14 2.5 PIV (Peak Inverse Voltage) ratings... 14 2.6 Mains voltage... 15 2.7 Control voltage... 15 2.8 Control inputs... 16 2.9 Voltage and KW rating... 17 3 Installation... 18 3.1 Prior to installation... 18 3.2 Mounting... 18 3.3 Power section connections... 19 3.4 Fuses Selection... 21 4 Internal Settings... 23 4.1 Internal settings - components and connections... 23 4.2 Control Module... 24 4.3 Memory system operation... 24 4.4 Test and Maintenance modes... 25 4.5 Analog I/O (Option 5) (Terminals Gnd, Out (-), Out (+))... 27 ISA-DS Instruction manual_20141119_rev08_gb_kq III

5 Control Moduls... 29 5.1 Description... 29 5.2 Control Modul Plug 1... 29 5.3 Control Modul Plug 2... 32 5.4 Control Modul Plug 3... 34 5.5 Control Modul Plug 4... 34 5.6 Control Modul Plug 5... 34 5.7 Control Modul Plug 6... 34 6 Options... 35 6.1 Options... 35 7 Wiring Diagrams... 36 7.1 Control Module... 36 7.2 Load connection... 36 7.3 Inside Delta connection... 37 7.4 U L, cul Installation Instructions... 44 8 Start and Stop Parameters... 46 8.1 Description of start curves... 46 8.2 Description of stop curves... 52 8.3 Input C1... 55 9 Motor and Starter Protection... 56 9.1 Overload Protection Class IEC and Nema... 61 10 Front Panel... 62 10.1 Overview of the front panel... 62 10.2 Remote Display... 65 11 Menu Description... 66 12 Parameter Setting... 69 IV ISA-DS Instruction manual_20141119_rev08_gb_kq

13 Commissioning... 86 13.1 Startup procedure... 86 13.2 Parametersettings for different Applikation... 88 14 Trouble Shooting... 89 15 Technical Data... 95 15.1 Technical Specification... 95 15.2 EMC... 99 15.3 Dimension... 99 15.4 Dimension Drawings 8-44A... 100 15.5 Dimension Drawings 58-72A... 101 15.6 Dimension Drawings 85-105A... 102 15.7 Dimension Drawings 145-170A... 103 15.8 Dimension Drawings 210, 240, 310A... 104 15.9 Dimension Drawings 360, 414, 477A... 105 15.10 Dimension Drawings 515, 590A... 106 15.11 Dimension Drawings 720, 840A... 107 15.12 Dimension Drawings 960, 1100A... 108 16 Contens of figures... 109 17 Contens of tables... 111 18 Notices... 112 ISA-DS Instruction manual_20141119_rev08_gb_kq V

VI ISA-DS Instruction manual_20141119_rev08_gb_kq

Definitions and Warning Information 1 Definitions and Warning Information 1.1 Definitions, warning information Qualified personnel To the effect of this instruction manual and product labels, a "Qualified Person" is someone who is familiar with the installation, mounting, start-up and operation of the equipment and the hazards involved. He or she must have the following qualifications: Trained and authorized to energize, de-energize, clear, ground and tag circuits and equipment in accordance with established safety procedures. Trained in proper care and use of protective equipment in accordance with established safety procedures. Trained in rendering first aid. Safety Guidelines This manual contains notes which should be observed to ensure personal safety, as well, to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows to the level of danger. Danger Indicates that no observance of the relevant safety measures will result in death, serious injury and/or substantial material damage. Warning Indicates that no observance of the relevant safety measures can result in death, serious injury and/or substantial material damage. ISA-DS Instruction manual_20141119_rev08_gb_kq 7 / 114

Definitions and Warning Information Caution Caution in conjunction with the warning triangle indicates that non observance of the relevant safety measures can result in minor or moderate injury and/or material damage. Caution Caution without the warning triangle indicates that non observance of the relevant safety measures can result in material damage. Notice NOTICE used without the warning triangle indicates that non observance of the respective notice can result in an undesirable effect or status. Note A note represents important information about the product or a section of the instructions which requests careful attention and can give valuable hints for the interest of the user. For proper handling Note: Warning Electrical equipment contains components which are at dangerous voltage levels. Non observance can result in severe bodily injury and material damage. Only appropriately qualified and trained personnel is authorized to work on this equipment or in its vicinity. This personnel must be completely knowledgeable about all warnings and service measures according to this instruction manual. The successful and safe operation of this equipment is dependent on proper handling, installation, operation and maintenance. 8 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Definitions and Warning Information Country-specific safety guidelines and regulations must be observed carefully Notation of Keys Note refers to keys on the operator panel, refers to pushbuttons on the front door 1.2 Electrostatic sensitive devices (ESD) ESD Guidelines Caution Electronic modules contain electrostatic sensitive devices that can be destroyed easily, if they are handled incorrectly. However, if envisaged manipulation does involve handling of such devices, the following information must be observed: Electronics modules should not be touched unless work has to be carried out on them. If it is essential to touch an electronic module, the body must be electro statically discharged beforehand. Modules may not come into contact with electrically insulating materials such as plastic foil, insulating table tops or clothing made of synthetic fibers. Modules may only be placed on electrically conducting surfaces. Modules and electronic components should always be packed in electrically conducting containers (such as metalized plastic boxes or metal canisters) before being stored or shipped. If packing containers are used, which are not conductive, modules and boards must be wrapped in a conducting material first. ISA-DS Instruction manual_20141119_rev08_gb_kq 9 / 114

Definitions and Warning Information Such materials are e.g. electrical conducting foam rubber or household aluminium foil. For easy reference, the protective measures necessary for handling electrostatic sensitive devices are illustrated in the sketches below: 1.3 Special warnings Figure 1 ESD-notes General Aspects Danger This manual should be read carefully before operating the equipment and the instructions contained should be observed. Installation, operation and maintenance should be performed strictly according to this manual, national codes and good practice. Installation or operation not performed in strict accordance with these instructions will void manufacturer's warranty.disconnect all power inputs before servicing the soft-starter and/or the motor. After installation, check and verify, that no parts (bolts, washers, etc) have fallen into the power section (IP00). 10 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Definitions and Warning Information Warning Internal components and PCBs are at mains potential when the ISA- DS is connected to main voltage. This voltage is extremely dangerous and will cause death or serious injury if contacted. When the ISA-DS is connected to the main voltage - even if control voltage is disconnected and the motors is stopped - full voltage may appear on starter's output and motor's terminals.unit must be grounded to ensure correct operation, safety and to prevent damage. Power factor capacitors must not be connected to the output side of the soft starter. If power factor capacitors are installed, they must be connected upstream the line contractor. Caution This product is designed for compliance with IEC 947-4-2 for class A equipment. For further information please refer to the technical specification The manufacturer reserves the right to make any improvements or modifications to its products without prior notice. Standards and approvals The Soft Starter complies to the IEC/EN 60947-4-2 standard. All IGEL Electric soft starters are developed and manufactured according to the IEC standards, which are part of the International Standard Organisation ISO. The IGEL Electric soft starter ISA-DS complies with IEC 60947-4-2 standard. For soft starters on board of ships additional certificates as GL (Germanischer Lloyd), LRS (Lloyd s Register of Shipping) or other independent certification organisations are available. If special certificates are required, please consult factory. Disclaimer of liability ISA-DS Instruction manual_20141119_rev08_gb_kq 11 / 114

Definitions and Warning Information The manufacture of this system or machine is responsible for ensuring the correct overall functioning. The manufacture of this soft starter cannot guarantee all properties of a system or machine not designed by the manufacture of this soft starter. The manufacture of this soft starter can also not assume liability of recommendations given or implied by the following description. No new guarantee / warranty or liability claims in excess of the general terms and conditions of the manufacture of this soft starter can be deduced from the following description. Information For technical questions please contact: IGEL Electric GmbH Industrieweg 13-15 48324 Sendenhorst Deutschland Fon +49 2526 9389-0 Fax +49 2526 9389-22 e-mail support@igelelectric.de http://www.igelelectric.de 12 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Starter Selection 2 Starter Selection 2.1 Starter Selection - Presentation Principle description ISA-DS is a highly sophisticated and reliable starter, designed for use with standard medium voltage three-phase, squirrel cage induction motors or synchronous motors. It provides the best method of reducing current and torque during motor starting. The ISA-DS starts the motor by supplying a slowly increasing voltage to the motor, providing soft start and smooth acceleration, while drawing the minimum current necessary to start the motor. The microprocessor based digital control provides unique features like pump control, accurate motor protection and optional analog output. The optional RS485 communication with MODBUS, PROFIBUS and other (consult factory) protocols enables full control (start, stop, dual adjust, command, etc.) and supervision. Up to 32 starters or other MODBUS slaves can be connected via a twisted shield pair to a host computer. 2.2 Motor current and starting conditions Condition Select the starter according to motor's Full Load Ampere (FLA) - as indicated on its nameplate (even if the motor is not fully loaded). The ISA-DS is designed to operate under following conditions: Max. ambient temp: 50 C Max. starting current: 400 % motor's FLA Max. starting time: 3 0 sec. (at 350 % FLA) ISA-DS Instruction manual_20141119_rev08_gb_kq 13 / 114

Starter Selection Max. starts per hour: 4 starts per hour at maximum conditions. 2.3 Storage The soft starter is designed for indoor use and must not be left outdoors. Soft starter should be stored in a warm, dry room and protected against dust and debris. If the soft starter is to be kept in store before use make sure that the ambient conditions are acceptable: Storing temperature: -20..+70 C Relative humidity: <95%, no condensation. 2.4 Temperature Range & Heat Dissipation The ISA-DS is rated to operate within a temperature range of -10 C (14 F) to + 50 C (122 F). Relative non-condensed humidity inside the enclosure must not exceed 95%. Attention Operating the ISA-DS with a surrounding air temperature that is higher than 50ºC will cause derating. Operating the ISA-DS with a surrounding air temperature that is higher than 60ºC may cause damage to the ISA- DS. During soft start the maximum heat dissipation in Watts is as follows: 2xFLC [W] 2.5 PIV (Peak Inverse Voltage) ratings Correlation between system voltage and PIV ratings PIV rating will be not less than: 14 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Starter Selection Table 1 PIV rating system voltage PIV ratings 400 V 1200 V 600 V 1800 V 2.6 Mains voltage Phase to phase Thyristors PIV rating, internal circuitry and insulation defines the following voltage levels: 400V 208 400 VAC, 50/60Hz, +10% -15% 600V 440 600 VAC, 50/60Hz, +10% -15% 690V not available at this stage The starter is suitable for 50 / 60 Hz. 2.7 Control voltage Available voltage levels The control voltage operates the electronic circuitry. The following voltage levels are available (modification can not be done at the Site): ISA-DS Instruction manual_20141119_rev08_gb_kq 15 / 114

Starter Selection 220-240 VAC + 10% - 15 %, 50 / 60 Hz (standard) 110-120 VAC + 10% - 15 %, 50 / 60 Hz 2.8 Control inputs Start, stop, etc. Control input voltage is the same as control supply above 16 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Starter Selection 2.9 Voltage and KW rating Table 2 KW rating for different voltage range Soft Starter Type Motor KW 400V Motor KW 500V Motor KW 600V Motor KW 690V ISA-DS 8 4 5 6,5 8 ISA-DS 17 7,5 11 13,5 17 ISA-DS 31 15 20 25 30 ISA-DS 44 22 30 37 37 ISA-DS 58 30 37 45 55 ISA-DS 72 37 45 55 70 ISA-DS 85 45 55 70 85 ISA-DS 105 55 70 90 100 ISA-DS 145 75 90 110 140 ISA-DS 170 90 110 140 160 ISA-DS 210 110 140 160 200 ISA-DS 240 130 160 190 220 ISA-DS 310 160 205 250 300 ISA-DS 360 190 240 290 350 ISA-DS 414 220 275 330 400 ISA-DS 477 255 315 380 460 ISA-DS 515 275 345 410 500 ISA-DS 590 300 390 470 580 ISA-DS 720 380 480 575 710 ISA-DS 840 450 560 670 820 ISA-DS 960 510 640 770 950 ISA-DS 1100 630 730 880 1000 ISA-DS Instruction manual_20141119_rev08_gb_kq 17 / 114

Installation 3 Installation 3.1 Prior to installation Check Check that motor full load ampere (FLA) is lower than or equal to the starter full load current (FLC) and that the main and control voltages are as indicated on the front panel. 3.2 Mounting Attention The starter must be mounted vertically. Allow sufficient space for suitable airflow above and below the ISA-DS. Verify that minimum clearances specified in the applicable codes/standards are applied. In addition, when glass epoxy of any-type or thickness is utilized within the cabinet assembly, minimum clearances specified in the applicable codes/standards are not lowered. Cabinet internal temperature should not exceed 50 C. The starter should not be mounted close to heat sources. The starter should be protected from dust and corrosive atmosphere. Caution Line and load connections may not be interchanged. Short circuit protection The starter must be protected against short circuit by thyristor protection fuses. Voltage transient protection 18 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Installation When high transients are expected, external protection should be used (consult factory). Danger Power factor correction capacitors - if required - must be installed on the line side of the ISA-DS.Do not connect three phase voltage without starting the ISA-DS after less than 30 seconds! 3.3 Power section connections Connection lines Line to terminals L1, L2, and L3. Connection to mains voltage up to 690V. Thyristor s PIV rating, internal circuitry and insulation defines the following voltage levels: 400V 208 400 VAC, 50/60Hz, +10% -15% 600V 440 600 VAC, 50/60Hz, +10% -15% 690V not available at this stage Each ISA-DS is suitable for one of the above levels & for 50/60 Hz. By-pass Under normal conditions the heat dissipated by an electronic soft starter causes heating of the enclosure and energy loss. The heating and losses can be eliminated by the use of an external bypass contactor which will by-pass the ISA-D after completion of the start-up. In this case the voltage protection functions will be maintained, except the current protection, as the current will not flow through the internal current transformers after the bypass closes. ISA-DS Instruction manual_20141119_rev08_gb_kq 19 / 114

Installation Figure 2 Motor to U, V, and W. Connection to motor Power section up to 690V Note: Never connect power factor capacitors to soft starter output. Power Factor capacitors, if required should be connected to the ISA- DS line side (mains). Line contactor should be used.do not connect any devices between the line contactor and the ISA-DS. Power factor capacitors, if required, should be installed on the ISA-DS line side (not on the ISA-DS load side). Mains supply must be applied in the correct phase sequence. Interlock the line contactor - starting relay with the fault relay of the ISA-DS. Ground connection: For proper operation and for safety reasons the ISA-DS Power Section must be properly grounded. Warning When installing into a switch gear!do not perform Hi-Pot test on the switchgear after the soft-starter has been installed in it. It may damage the ISA-DS. 20 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Installation 3.4 Fuses Selection For type 2 coordination, use fuses for semiconductor protection to protect the ISA-DS from a short circuit. Fuses for semiconductor protection give excellent results because they have low I²t values and high interruption ratings. Recommended fuse selection procedure: 1. Fuse rated voltage: Choose minimum fuse rated voltage which is above the rated voltage of the mains. 2. Fuse rated current: Select a fuse which is able to carry 7 times the rated ISA-DS current for 30 seconds (this is double the maximum ISA-DS current for the maximum acceleration time). 3. Fuse I²t: Verify that the I²t value of the fuse is less than or equal to the I²t value of the thyristor in the ISA-DS as shown in the table below: ISA-DS Instruction manual_20141119_rev08_gb_kq 21 / 114

Installation Table 3 Starter Type ISA-DS 8 Maximum Motor FLA Fuse selection Fuses for normal start (for 30 sec. 4 x Inenn) Fuses for heavy duty start (for 60 sec. 5 x Inenn) I²t of thyristors Semi conductor fuses (for 30 sec. 4 x Inenn) 8 20 000 13.20 20 000 13.25 400 20 477 20.40 ISA-DS 17 17 20 000 13.40 20 000 13.50 5.000 20 209.20.100 ISA-DS 31 31 20 000 13.63 20 000 13.80 10.000 20 209 20.160 ISA-DS 44 44 20 000 13.80 20 000 13.100 12.000 20 209 20.160 ISA-DS 58 58 20 000 13.100 20 000 13.125 15.000 20 211 20.200 ISA-DS 72 72 20 001 13.125 20 001 13.160 18.000 20 211 20.200 ISA-DS 85 85 20 001 13.160 20 003 13.200 50.000 20 211 20.315 ISA-DS 105 105 20 003 13.200 20 003 13.250 60.000 20 212 20.350 ISA-DS 145 145 20 003 13.224 20 004 13.315 100.000 20 212 20.400 ISA-DS 170 170 20 004 13.315 20 004 13.400 120.000 20 213 20.450 ISA-DS 210 210 20 004 13.400 20 005 13.500 135.500 20 213 20.500 ISA-DS 240 240 20 004 13.400 20 005 13.500 135.500 20 213 20.500 ISA-DS 310 310 20 005 13.500 20 005 13.630 845.000 20 213 20.710 ISA-DS 360 360 20 005 13.630 20 120 13.800 845.000 20 613 32.900 ISA-DS 414 414 20 005 13.630 20 120 13.800 1.130.000 20 613 32.900 ISA-DS 477 477 20 120 13.800 20 120 13.1000 1.130.000 20 623 32.1000 ISA-DS 515 515 20 120 13.800 20 120 13.1000 1.820.000 20 623 32.1000 ISA-DS 590 590 20 120 13.1000 20 120 13.1250 1.820.000 20 623 32.1100 ISA-DS 720 720 20 120 13.1100 20 120 13.1600 1.820.000 20 623 32.1250 ISA-DS 840 840 20 120 13.1250 20 120 13.1600 1.820.000 20 633 32.1500 ISA-DS 960 960 20 120 13.1600 2 x 20 120 13.1000 4.250.000 20 633 32.1600 ISA-DS 1100 1100 2 x 20 120 13.1000 2 x 20 120 13.1250 4.250.000 20 688 32.2500 22 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Internal Settings 4 Internal Settings 4.1 Internal settings - components and connections Top view of control module Figure 3 control board 1. Main Board 2. 15 pins connector Current and Voltage Measurement 3. Control transformer 4. PCB Board 5. Optional PCB Terminals 6. Option PCB 7. Modbus or Profibus PCB 8. Dip - switch 9. Main PCB 10. Power supply PCB ISA-DS Instruction manual_20141119_rev08_gb_kq 23 / 114

Internal Settings 4.2 Control Module Control Module is the brain of the soft starter. It consists of the main CPU PCB, fireboard PCB, power supply, optional PCBs (when ordered) and input/output interface terminals. The Control Module for ISA-DS is identical for D5-D9 size. D1-D4 Size the Display isfix mounted on the Starter. 4.3 Memory system operation Operating sequence 1. When control supply is switched on, the RAM is automatically loaded from the Microprocessor and parameters are displayed on the LCD. 2. Parameters can now be modified via keypad 3. Start parameters can be modified during starting process and will affect the operation immediately. Example: if current limit is set too low and motor does not accelerate to full speed, increasing the current limit setting will immediately affect the start process. This enables selection of the optimal starting characteristics. After completion of the adjustments, parameters should be stored in the Microprocessor. Storing of new parameters is possible at the end of each mode page by pressing <STORE> key after STORE ENA- BLE is displayed on the LCD display. 24 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Internal Settings 4.4 Test and Maintenance modes Run Self Test Press the Mode and keys simultaneously. The Test LED will light and the LCD will display: TEST/MAINTENANCE ***OPTIONS*** Press the Select key. The LCD will display: RUN SELF TEST? PUSH UP ARROW Press the key. The Test LED will turn off and the LCD will display: SELF TEST PASSED And after a few seconds the LCD will display: I1 I2 I3 0 0 0 % View Software Version Press the Mode and keys simultaneously. The Test LED will light and the LCD will display: TEST/MAINTENANCE ***OPTIONS*** Press the Select key twice. The LCD will display: BTL-R-16/09/2008 LVSTMB.GN-121008 ISA-DS Instruction manual_20141119_rev08_gb_kq 25 / 114

Internal Settings Press the Mode and keys simultaneously to exit the TEST/MAINTE- NANCE mode. I1 I2 I3 0 0 0 % Obtain Default Parameters Press the Mode and keys simultaneously. The Test LED will light and the LCD will display: TEST/MAINTENANCE ***OPTIONS*** Press the Select key three times. The LCD will display: STORE ENABLE DEFAULT PARAMET. Press the Store + Mode keys simultaneously. The Test LED will turn off and the LCD will display: DATA SAVED OK And after a few seconds the LCD will display: I1 I2 I3 0 0 0 % Caution: Obtaining DEFAULT PARAMETERS erases all previously modified settings and requires the operator to reprogram all parameters that differ from factory default. Note: It is especially important to reprogram the RATED LINE VOLT- AGE and STARTER FLC (as shown on the label of the ISA-DS) and all other parameters in MAIN & PROTECT mod page. Reset Statistical Data Press the Mode and keys simultaneously. The Test LED will light and the LCD will display: 26 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Internal Settings TEST/MAINTENANCE ***OPTIONS*** Press the Select key four times. The LCD will display: RESET STATISTICS Press the Reset + Store keys simultaneously. The Test LED will turn off and the LCD will display: DATA SAVED OK And after a few seconds the LCD will display: STATISTICAL DATA - **** - Press the Mode and go back to: I1 I2 I3 0 0 0 % 4.5 Analog I/O (Option 5) (Terminals Gnd, Out (-), Out (+)) Figure 4 Ground Terminal (terminal Gnd) analog card Leave this terminal not connected. Ground the shield of the analog output signal at the recipient side. ISA-DS Instruction manual_20141119_rev08_gb_kq 27 / 114

Internal Settings Analog Output (Terminals Out (+), Out (-)) Dip switches allow selection between: 0-10VDC, 0-20mA, 4-20mA The analog value is related to I, 0.200% of FLA or 0.200% of RATED MOTOR PWR. Table 4 DIP switch settings analog card Switch 4-20 ma* 0-20 ma 0-10VDC Dip-Sw. S401A On On Off Dip-Sw. S401B On On Off Dip-Sw. S401C Off Off On Dip-Sw. S401D Off Off On Dip-Sw. S402A On Off Off Dip-Sw. S402B No use No use No use * Factory default setting 28 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Control Moduls 5 Control Moduls 5.1 Description Figure 5 Operator panel, display, I/O terminals 5.2 Control Modul Plug 1 Control Voltage Terminals A1 A2 110 120 V or 220 240 V, 50 / 60 Hz (as indicated on nameplate) are required to power the incorporated control and by-pass contacts. This voltage can be from a grounded line, control transformer or a Trenntrafo. Note: It is recommended that terminals A1 A2 be always connected to the control supply. Start/Stop (or momentary start) Input Terminal B1 Input from a maintained contact. Close contact between A2 and B1 to soft start the motor. ISA-DS Instruction manual_20141119_rev08_gb_kq 29 / 114

Control Moduls To stop the motor open the contact. If Deceleration time is set to a value other then 0 seconds the motor will soft stop. If Deceleration time is set to 0 seconds the motor will stop immediately. If Aux Input is set as Start / Stop, then terminal B1 is used as momentary N.O. Start input and input C1 is used as maintained N.C Stop input. For emergency stop of the motor disconnect control voltage from A1, A2 terminals. Aux. Input Terminal C1 Input from a maintained contact, connected between terminals A2 and C1 to operate as programmed input. Aux. Input can be programmed as one of six options: (1) Dual Adjust (2) Generator Function (3) Slow Speed / Reverse (4) External fault (5) Remote reset after fault has been removed. (6) Start / Stop (terminal C1 can be used as a maintained N.C Stop input and terminal B1 as momentary N.O. Start input End of Acceleration Contact Terminals 13-14 Voltage free, N.O, 8A, 250VAC, 1800VA max. The contact incorporates 0-60 seconds On & Off delays. The auxiliary output relay can be programmed to operate in two modes: 1. IMMEDIATE - Close its contact at start signal (after programmed on delay time has elapsed) and open its contact at the end of deceleration time (if any) (after programmed off delay time has elapsed). 2. END OF ACCEL. - Close its contact at end of soft start (after programmed on delay time has elapsed) and open its contact at the 30 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Control Moduls beginning of soft stop (if any) (after programmed off delay time has elapsed). The relay contact will open also in case of a fault or upon control supply outage. This output is generally used to: (1) Release the brake of a brake motor. (2) Interlocking with other systems. (3) Signalling. Fault Relay Terminals 23-24 Voltage free 8A, 250V/AC, 2000VA max., selection between functions is made through communication (see I/O Programming). The relay changes its position on fault when internal protection functions or external fault occur. The contact changes its position upon fault and returns to its original position after fault has been removed and starter was reset. When disconnection of Control Supply the contacts will be closed. Fault relay can function as a Fault relay or as a Fail-Safe relay. ISA-DS Instruction manual_20141119_rev08_gb_kq 31 / 114

Control Moduls 5.3 Control Modul Plug 2 Analogue Input/Output (option #5) (+), Out (-), GN Terminals T1, T2, Out The analogue card incorporates 2 functions: Thermistor Input Analogue Output Figure 6 Analoge card 32 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Control Moduls Thermistor Input Terminals T1-T2 Programmable as PTC or NTC thermistor. Trip value is adjustable between 1 10 kω. Internal delay of 2 sec. Ground Terminal (GND) Terminal GND Electromagnetic shielding for cables (device must be grounded). Terminals (-), (+) Terminal: out (-), out (+) Dip switches allow selection between: 0-10 V/DC 0-20 ma 4-20 ma The analogue output value is related to motor current (starter FLC). It can be programmed to normal oer inverted output (Starting position = Normal). Maximum value (20 ma or 10 V/DC) is related to twice the soft starter current; 2 x IN of ISA-D (Starter FLC). The display starts at 10% of the device s power and is at 0 before. This threshold has been set up, in order to avoid vacillations in the lower range and to make it more precise. Note Refer to section 4.5 for Dip switch settings It is important that the ISA-DS is properly grounded, and control module is tightly fastened to the power section. Use twisted shielded cable for thermistor connection. ISA-DS Instruction manual_20141119_rev08_gb_kq 33 / 114

Control Moduls 5.4 Control Modul Plug 3 RS-485 Communication (option #3M) Terminals 23-24 Terminals: 23 (-),24 (+) Standard RS-485, Half Duplex with MODBUS Protocol, boud rate 1200, 2400, 4800, 9600 BPS. For the bus connection only twisted shielded wire should be used. Connect shield at PC/computer side. 5.5 Control Modul Plug 4 Connetion for External Fan (Option) 5.6 Control Modul Plug 5 Remote Display connection (Option) 5.7 Control Modul Plug 6 Profi process field bus communication (option #3P) Figure 7 Profibus connection 34 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Options 6 Options 6.1 Options Table 5 Options Options Option # 0 No option Option # 3M Modbus RS 485 (1) (2) Option # 3P Profibus PCB (1) (2) Option # 3D DevieNet (1) (2) (3) Option # 5 Analogue Thermistor Input / Current Output (1) Option # 8 Type for hazardous areas Option # D Remote Display (4) Option # F Unit supplied with fan (consult factory) (5) Options must be factory installed. (1) One option can be installed either (3M) or (3P) or (3D) (2) From ISA-DS 8A and up to ISA-DS 44A - One option can be installed either (3M) or (3P siehe (3)) or (3D) or (5). From ISA-DS 58A and up to both options (3M) & (5) can be installed. Both options must be ordered as one package. (3) External Modbus to Profibus/DeviceNet Gateway is required (4) Remote Display for ISA-DS 58A and up (5) Fan option is available from ISA-DS 210A and up Mains voltage of 690V only available for ISA-DS 390A and up ISA-DS Instruction manual_20141119_rev08_gb_kq 35 / 114

Wiring Diagrams 7 Wiring Diagrams 7.1 Control Module Description Figure 8 Controlboard wiring diagram 7.2 Load connection Figure 9 Load wiring diagram The soft starter incorporates two main voltage contacts (depending on the size of the soft starter): 36 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Wiring Diagrams bus bar connections screw terminals The terminals L1/L2/L3 will be connected to the line. The terminals U/V/W are connected to the motor. 1. For short circuit protection use fuses or circuit breaks. For type 2 conditions use semi-conductor fuses. 2. For emergency stop a main contactor must be installed. 7.3 Inside Delta connection When installing the ISA-DS INSIDE DELTA. it is highly recommended to use a line Contactor C1) or INSIDE DELTA. contactor (C2) in order to avoid a destruction of the motor in case of a shorted SCR in the ISA- DS. If a contactor is connected Inside the Delta (C2) only, motor terminals are live (full voltage) even when contactor is open. When mains voltage is connected to the ISA-DS, even if control voltage is disconnected, full voltage may appear on the starter load terminals. Therefore, for isolation purposes, it is necessary to connect an isolating device before the starter. Basic information, example Inside Delta requires 6-wire to the motor. Wrong motor connection will cause serious damage to the motor windings. ISA-DS Instruction manual_20141119_rev08_gb_kq 37 / 114

Wiring Diagrams When installing the ISA-DS inside delta it is highly recommended to use a contactor in series to the ISA-DS or upstream (after motor protection) in order to avoid a destruction of the motor in case of a shorted SCR in the ISA-DS. For short circuit protection use fuses or short circuit breakers. For an emergency stop a main contactor must be installed. The sinusoidal shape of the current is imperfect (since each phase is separately fired and not influenced by other phase firing). As a result, higher harmonic content is incurred (THD), which can be as high as twice the THD value as in the standard In-Line. Higher motor heating is expected for the same motor size (due to the higher THD). Phase sequence must be correct; otherwise, Phase Sequence fault will trip the starter immediately (without any damage). When operating with Inside Delta a higher torque cannot be expected Factory preset - features and functions when Inside Delta mode is configured: o o o o No Pulse Start. No curve selection (Curve 0!! only). No Slow Speed No Phase sequence Off mode Note : For a high starting torque process, it is recommended to use the starter in the In Line connection. 38 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Wiring Diagrams Beware! Wrong connection of the starter or the Motor, will seriously damage the motor. When using Inside delta connection: 1. It is highly recommended to use a contactor in series to the ISA- DS or upstream (after motor protection) in order to avoid a destruction of the motor in case of a shorted SCR in the ISA-DS. 2. If Contactor is connected Inside the Delta, motor terminals are live (full voltage) even when contactor is open. 3. Protection functions are limited! Figure 10 Inside Delta normal Load wiring diagram Figure 11 Inside Delta reverse Load wiring diagram ISA-DS Instruction manual_20141119_rev08_gb_kq 39 / 114

Wiring Diagrams C1 is a line contactor. C2 is an Inside Delta contactor. U1-U2, V1-V2, W1-W2 are motor s windings. L1-U, L2-V, L3-W are ISA-DS controlled phases. Motor connection ASA (USA) BS VDE IEC T1 T4 A2 A1 U X U1 U2 T2 T5 B2 B1 V Y V1 V2 T3 T6 C2 C1 W Z W1 W2 40 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Wiring Diagrams Table 6 Inside delta KW rating Soft Starter Type max. rated motor current motor KW 400V (line connection) motor KW 400V (Inside Delta Connection) ISA-DS 8 8 4 6 ISA-DS 17 17 7,5 11 ISA-DS 31 31 15 22,5 ISA-DS 44 44 22 33 ISA-DS 58 58 30 45 ISA-DS 72 72 37 55,5 ISA-DS 85 85 45 67,5 ISA-DS 105 105 55 82,5 ISA-DS 145 145 75 112,5 ISA-DS 170 170 90 120 ISA-DS 210 210 110 165 ISA-DS 240 240 130 195 ISA-DS 310 310 160 240 ISA-DS 360 360 190 285 ISA-DS 414 414 220 330 ISA-DS 477 477 255 385 ISA-DS 515 515 275 415 ISA-DS 590 590 300 450 ISA-DS 720 720 380 570 ISA-DS 840 840 450 675 ISA-DS 960 960 510 765 ISA-DS 1100 1100 630 945 ISA-DS Instruction manual_20141119_rev08_gb_kq 41 / 114

Wiring Diagrams Inside Delta Connection Right-hand rotation Figure 12 Inside Delta right-hand rotation Load wiring diagram WARNING! False connection of the motor or soft starter may cause considerable damages of the motor and the soft starter! 42 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Wiring Diagrams Inside Delta Connection Left-hand rotation The line connections L1, L2, L3 cannot change the direction of motor rotation. In case of Inside Delta Connection the protection function Phase Sequence can not be switched off. A change of motor rotation can only be realised as follows: (Exchange motor windings U1 for V1 and motor windings U2 for V2.) Figure 13 Inside Delta left-hand rotation Load wiring diagram False connection of the motor or soft starter may cause considerable damages to the motor and the soft starter! ISA-DS Instruction manual_20141119_rev08_gb_kq 43 / 114

Wiring Diagrams 7.4 U L, cul Installation Instructions Input power and output motor field wiring shall be copper conductors, rated 75ºC. Use UL listed closed-loop connectors sized for the selected wire gauge. Install connectors using the correct crimp tool recommended by the connector manufacturer. Applies only to units bus bars. Table showing corresponding wire size, terminal screw and closed-loop connector size. Torque ratings for attachment of connector to bus bar (refer to table below). Branch circuit protection, shall be provided per the NEC 44 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Wiring Diagrams Table 7 ULl power selcetion Max Motor FLA [A] Min. Cross Section of Copper Cable [mm²] Screws Size Mechanichal Torque [Nm] 8 4 x 1.5 N2uv M5 3 17 4 x 2.5 N2uv M5 3 31 4 x 4 N2uv M5 3 44 4 x 10 N2uv M6 4,5 58 4 x 16 N2uv M6 4,5 72 4 x 16 N2uv M6 4,5 85 4 x 25 N2uv M8 15 105 4 x 35 N2uv M8 15 145 3 x 50 H 25 N2uv M8 15 170 3 x 70 H 35 N2uv M8 30 210 3 x 95 H 50 N2uv M10 30 240 3 x 95 H 50 N2uv M10 30 310 3 x 150 H 70 N2uv M10 60 360 3 x 185 H 95 N2uv M10 60 414 3 x 185 H 95 N2uv M10 60 477 3 x 240 H 120 N2uv M12 60 515 2 x (3 x 150H70) N2uv M12 60 590 2 x (3 x 150H70) N2uv M12 60 720 3 x (3 x 185H95) N2uv M12 60 840 3 x (3 x 185H95) N2uv M12 60 960 3 x (3 x 240H120) N2uv M12 60 1100 4 x (3 x 240H120) N2uv M12 60 ISA-DS Instruction manual_20141119_rev08_gb_kq 45 / 114

Start and Stop Parameters 8 Start and Stop Parameters 8.1 Description of start curves Start curves Induction motors produce peak torque of up to 3 times the rated torque towards the end of starting process. In some pump applications, this peak may cause high pressure in the pipes. The ISA-DS incorporates 5 different starting curves: Start curve 0 - standard curve (default). The most stable and suitable curve for the motor that prevents extended starting and motor overheating. Pump control Start curves 1, 2, 3- Pump Control - Induction motors produce peak torque of up to 3 times the rated torque towards the end of starting process. In some pump applications, this peak may cause pressure surge in the pipes. During acceleration, before reaching peak torque, the Pump Control Program automatically controls the voltage ramp-up, thus, reducing peak torque. Voltage Torque DOL 1 2 3 4 Speed Choice of three pump control acceleration curves Time Figure 14 Choice of three pump control curves (1,2,3) 46 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Start and Stop Parameters Start Curve 4 - Torque curve. The most suitable curve for the motor that provides linear acceleration and deceleration curves according to the torque. Figure 15 Start curve 5, torque curve Note Always start with start curve 0. If towards the end of acceleration, the peak torque is too high (pressure is too high), proceed to curve 1 then 2 or 3 if necessary. After this pulse the voltage is ramped down to initial voltage setting before ramping up again to full voltage according to start parameters settings. Pulse start Sets PULSE LEVEL and PULSE START TIME. Intended to break free high friction loads requiring high starting torque for a short time or for pedestal start by holding the current at a predefined level for predefined time period. The pulse is defined by its current level and time length (width). After this pulse the voltage is ramped down to INITIAL VOLTAGE setting before ramping up again to full voltage according to the START PARAMETERS settings. For PULSE TIME<1SEC. PULSE LEVEL can be set to 70-700% of FLA; For PULSE TIME 1SEC. PULSE LEVEL can be set to 70-400% of FLA; In EXTENDED SETTING. PULSE LEVEL can be set to 70-700% with the limitation of: 440 x (FLC/FLA). ISA-DS Instruction manual_20141119_rev08_gb_kq 47 / 114

Start and Stop Parameters Note Figure 16 Pulse start PULSE START is not effective in SOFT START CURVE 0. For better control of the current withdrawn from the network (mainly from generators), the following settings applies (applies from software versions newer than MVSTMB.GN-010509): Initial voltage Determines the motor initial starting torque (the torque is directly proportional to the square of the voltage).range: 10-50 % UN (consult factory for extended range).this adjustment also determines the inrush current and the resulting mechanical shock. A setting, which is too high may cause high initial mechanical shock and high inrush current (even if current limit is set as low as the initial voltage setting overrides current limit setting). A setting too low may result in prolonged time until motor begins to turn. In general, this setting should ensure that the motor begins turning immediately after start signal. 48 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Start and Stop Parameters U% 100% 50% 10% Figure 17 Initial voltage Note: When INITIAL VOLTAGE is set its maximum value, this displays changes to INITIAL CURRENT. When INITIAL CURRENT is set the ISA-DS causes current ramp instead of voltage ramp. Current limit Determines the motor highest current during starting. Range 100-400 % of FLA setting (consult factory for extended range). A too high setting will cause higher current drawn from the mains and faster acceleration. A setting too low may prevent motor from completing acceleration process and reaching full speed. In general, this setting should be set to a value high enough to prevent stalling. ISA-DS Instruction manual_20141119_rev08_gb_kq 49 / 114

Start and Stop Parameters Note: Current limit is not operating during Run and soft stop. 400% I% 100% Figure 18 current limit Acceleration time Determines the motor voltage ramp-up time from initial to full voltage. Range 1-30 sec. (consult factory for extended range). It is recommended to set acceleration time to the minimum acceptable value (approx. 5 sec). U% 100% 1 30 sec Figure 19 acceleration time 50 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Start and Stop Parameters Note 1. Since current limit overrides acceleration time when current limit is set low, starting time will be longer than the preset acceleration time. 2. When motor reaches full speed before voltage has reached nominal voltage, acceleration time setting is overridden and causes the voltage to ramp-up quickly to nominal. 3. Starting curves 1, 2, 3 prevents quick ramp up Maximum start time The maximum allowable starts time from start signal to the end of acceleration. If voltage does not reach full voltage during this time (for example, because of low current limit setting), the starter will trip the motor. LCD displays Long Start Time message. Range: 1-30 sec (consult factory for extended range). Number of starts Sets NUMBER OF STARTS permitted during STARTS PERIOD. Limits the number of starts during the period of time defined by STARTS PERIOD. If you try to start even one more time within that period the START INHIBIT period will take effect. Start Period Sets STARTS PERIOD during which NUMBER OF STARTS is being counted. Start Inhibit Sets START INHIBIT time which starting is disabled after TOO MANY STARTS trip. During the START INHIBIT period the WAIT BE- FORE RST XX MIN message will be displayed. ISA-DS Instruction manual_20141119_rev08_gb_kq 51 / 114

Start and Stop Parameters 8.2 Description of stop curves Pump control - stop curve Intended to prevent water hammer during stopping. In pump applications, load torque decreases in square relation to the speed and reducing the voltage will reduce torque so motor will smoothly decelerate to stop.soft STOP initiation opens the End of Acceleration contact and opens the Bypass Contactor. Load will be transferred to the ISA- DS thyristors and voltage begins to ramp down. The ISA-DS incorporates 4 stopping curves that enable you to select the suitable torque curve: The following stop curves can be selected: Stop curve 0 - Standard default curve - voltage is linearly reduced from nominal to zero. The most stable and suitable curve for preventing prolonged stopping and motor overheating. Stop curves 1, 2, 3 - In some pump applications, when pumping to higher elevation a considerable part of the torque is constant and does not decrease with speed. It may happen that during the deceleration process when voltage decreases the motor torque abruptly falls below load torque (instead of smoothly decreasing speed to zero), thus closing the valve and causing water hammer. Curves 2, 3 and 4 eliminate the water hammer phenomenon. In pump application the load torque decreases in square relation to the speed, thus correcting control of voltage to reduce torque adequately and to smooth deceleration to a stop. Voltage 1!! 0 2!! 3!! Deceleration Figure 20 Pump control stop curves 52 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Start and Stop Parameters Note It is recommended that SOFT STOP CURVE 0 be used for all standard applications (not pumps). To reduce water hammer, select SOFT STOP CURVE 1, then 2 then 3 in that order. Curves 1-3 designed to prevent stall condition.. Stop curve 4 (Torque curve) - Provides linear deceleration of the torque. In certain loads, linear torque deceleration can result in close to linear speed deceleration, thus eliminating stall conditions. Figure 21 Torque control Deceleration time - soft stop Used for controlled deceleration of high friction loads. Determines motor voltage ramp down time.range: 1-30 sec. (consult factory for extended range). 100% U% 2 30 sec Figure 22 deceleration time Note Soft stop initiation opens the END OF ACCELERATION contact and opens the by-pass contactor. Load will be transferred to the ISA-DS and voltage begins to ramp down. ISA-DS Instruction manual_20141119_rev08_gb_kq 53 / 114

Start and Stop Parameters Final Torque Determines torque towards the end of soft stop. If current is still flowing after speed is softly reduced to zero, increase the final torque setting 100% U% 2 30 sec Figure 23 final torque 54 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Start and Stop Parameters 8.3 Input C1 Table 8 Input C1 TERMINAL C1 programmed function Description START/STOP REMOTE RESET EXTERNAL FAULT C1 is a maintained stop input to the ISA-DS, while B1 is a momentary start input to the ISA-DS. C1 is used as REMOTE RESET to reset all ISA-DS faults. The RESET command will take affect only if START command is stopped. C1 is used as an input to the ISA-DS enabling the user to stop the motor in case of an external fault. When C1 is closed motor will stop and Fault LED will lit. While C1 is in "ON", the motor will start slow speed forward. SLOW SPD/RE- VERSE If C1 is moved to "OFF" (while ISA-DS still in "ON"), the motor will slow speed reverse. For adjusting the SLOW SPEED TORQUE and MAX. SLOW SPEED TIME Note: It is not possible to start the motor in SLOW SPEED REVERSE. C1 is used to load start & stop parameters from the D. ADJ: GENERATOR GEN. START/STOP DUAL ADJUST- MENT PARAMETERS Page. In this mode of operation the ISA-DS will start the motor even though WRONG CONNECTION failure occurs. C1 is used to load start & stop parameters from the DUAL ADJUSTMENT PARAMETERS Page. ISA-DS Instruction manual_20141119_rev08_gb_kq 55 / 114

Motor and Starter Protection 9 Motor and Starter Protection Too Many Starts Please see chapter 8 LONG START TIME - (stall protection) Trips the starter if the motor does not reach full speed during Maximum Start Time. Range: 1-30 sec. (consult factory for extended range). Over Current Shear-pin trip Operational when starter is energized and has two functions: Trips the starter when current exceeds 850 % of starter's FLC setting in 1 cycle or less. 850 % FLA with delay during start (850 % overrides O\L settings). During run (after RUN LED is on) it trips the starter if current exceeds set level and time delay. Range: 100-850 % of motor FLA setting Delay: 0-5 sec. (0 = up to 200 msec) Note The O/C shear-pin trip is not intended to replace the fast acting fused. Overload (O/L) Sets OVERLOAD CLASS characteristics Sets OVERLOAD PRO- TECT functionality. The ISA-DS allows motor protection according to IEC class 10, 120, or according to NEMA class 10, 20, or 30. Tripping curves are shown on section 4. The OVERLOAD protection incorporates a THERMAL CAPACITY register that calculates heating minus dissipation of the motor. The ISA-DS trips when the register fills up. (THERMAL 56 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Motor and Starter Protection CAPACITY=100%) The time constant, in seconds, for cool down after overload trip is: Note: In order to restart after OVERLOAD trip, the thermal register should be 50% or less. Under Current Operational when motor is running. Trips the starter when motor current drops below under current trip (UCT) set point for a period of time longer than under current delay (UCD). Under current trip range: 0 = OFF, 20-90 % of FLA Under current delay range: 1-40 sec. UNDER VOLTAGE / NO VOLTAGE Operational after start signal. It trips the starter when main voltage drops below the under voltage trip set point for a period of time longer than under voltage delay. Auto reset can be activated via fault parameters. Auto reset is activated 60 sec after trip occurred. Under voltage trip range: 70-90 % UN (phase to phase) Under voltage delay range: 1-10 sec. Note 1. When voltage drops to zero (voltage outage) the starter will trip immediately, overriding the delay. 2. Auto reset can not be activated if start signal is still connected. ISA-DS Instruction manual_20141119_rev08_gb_kq 57 / 114

Motor and Starter Protection Over Voltage Operational after start signal. It trips the starter when main voltage exceeds the over voltage trip set point for an adjustable period of time longer than over voltage delay. Range: 110-125% of UN (phase to phase) Over voltage delay range: 1-10 sec. Phase Sequence It trips the starter when starter is energized and phase sequence is wrong. Heat-sink Over Temperature Thermal sensors are mounted on the heat-sinks and trip the starter when temperature exceeds 85 C. External fault Operational when starter is energized. It trips the starter when an external contact closes for more than 2 sec. Unbalance Current Trip Operational after start signal. It trips the starter when current unbalance increases above the preset UNBALANCE TRIP for more than the UNBALANCE DLY set-point. Range: 10-100 %. Delay: 1-60 sec. UNDER / OVER FREQEUNCY Trips the ISA-DS if frequency is not in the range of 44-65Hz Check that frequency variations are between 44-65Hz. PHASELOSS Trips the starter if 1 or 2 phases are missing. 58 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Motor and Starter Protection Check lines voltages and correct connection. Wrong Connections and Shorted SCR Operational after start signal. It trips the starter if motor is not properly connected to starter's load terminals, or if: Internal disconnection in the motor winding is detected. one or more SCRs are shorted. a fiber - optic lead is not properly inserted. This protection is not active when SOFT START CURVE 0 is selected. Check with an ohmmeter between L1-U, L2-V, L3-W; resistances are listed on section xxx.. Check for no voltage on terminals U, V, W (from parallel system or an independent bypass). ISA-DS Instruction manual_20141119_rev08_gb_kq 59 / 114

Motor and Starter Protection Table 9 Timing and occurrence timing and occurrence Too many starts with Start Inhibit period active during start run stop soft stop Electronic Overload with Curve selection O/C Shear Pin (Jam) Starter Protection trip immediately at 850% FLC Motor Protection trip function During Start factory set at 850% FLA in less than 1 cycle (*). During Run adjust. 200 850% FLA within 1 cycle. Under current adjustable time delay Phase Loss Phase sequence Under voltage with adjustable time delay. Time delay is override in case of No-Volt. Over voltage with adjustable time delay Long start time (Stall protection) Shorted SCR or Wrong connection External fault input from a N.O. contact SCR protection by Metal Oxide Varistors (MOV) Starter over-temperature Starter internal test, when On LED is lit. Motor Insulation test - Not Available (Consult Factory) Motor Thermistor Not Available (Consult Factory) 60 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Motor and Starter Protection 9.1 Overload Protection Class IEC and Nema The ISA-DS allows motor protection according to IEC class 10, 20 OR according to NEMA class 10, 20, or 30. 10000 NEMA Class 10 10000 IEC Class 10 Time [sec.] 1000 Time [sec.] 1000 100 100 10 10 1 0 1 2 3 4 5 6 7 8 Current [I/FLA] 1 0 1 2 3 4 5 6 7 8 Current [I/FLA] Time [sec.] 100000 10000 NEMA Class 20 Time [sec.] 100000 10000 IEC Class 20 1000 1000 100 100 10 10 1 0 1 2 3 4 5 6 7 8 Current [I/FLA] 1 0 1 2 3 4 5 6 7 8 Current [I/FLA] Time [sec.] 100000 10000 NEMA Class 30 1000 100 10 1 0 1 2 3 4 5 6 7 8 Current [I/FLA] Figure 24 Overload Protection Class IEC and Nema ISA-DS Instruction manual_20141119_rev08_gb_kq 61 / 114

Front Panel 10 Front Panel 10.1 Overview of the front panel Figure 25 LED arrangement LED arrangement On ON when control supply voltage is connected to the starter. StartON during start process, indicating that motor terminal voltage is ramping up. Run ON after completion of starting process to indicate that motor is receiving full voltage. Fault ON upon operation of any of the built-in protection. Lights upon operation of any of the built-in protections. 62 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Front Panel Keypad description Figure 26 Mode selection (full / limited set of paraters) Scrolls through the display and programming menus of the ISA-DS. Note: Pressing Mode continuously increases the speed at which the parameters change. Figure 27 Selection key When a mode name is displayed, pressing this button drills down to the parameters for that mode. When a parameter is displayed, pressing this button scrolls to the next parameter. Figure 28 Key to increase a parameter value Allows the operator to increment adjusted values shown in the display. Operator should press this button once to increment one value, or continuously to rapidly increment values up to the maximum value. ISA-DS Instruction manual_20141119_rev08_gb_kq 63 / 114

Front Panel Figure 29 Key to decrease a parameter value Allows the operator to decrement adjusted values shown in the display. Operator should press this button once to decrement one value, or continuously to rapidly decrement values up to the minimum value. Figure 30 Key to store a parameter Stores modified parameters only when you have scrolled through all parameters and STORE ENABLE XXXXXX PARAMETERS is displayed. After you store a parameter successfully DATA SAVED OK message will display. Note: Pressing this button at any other time has no effect. Figure 31 Key to reset after fault has been rmoved Resets the ISA-DS after a fault has been dealt with and the start command has been removed (except for UNDERCURR. TRIP Refer to parameter UNDER CUR. RESET). This cancels the fault displayed and allows you to restart the motor. Note: Pressing <Mode> or <Select> continuously increases parameters scrolling speed. 64 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Front Panel 10.2 Remote Display Figure 32 Remote Display Figure 33 Remote Display Dimension ISA-DS Instruction manual_20141119_rev08_gb_kq 65 / 114

Menu Description 11 Menu Description MODE MODE MODE MODE MODE UPON INITIATION PARAMETERS DIS- PLAY PAGE 1 PAGE 2 PAGE 3 PAGE 4 I1 I2 I3 (%) MAIN & PROTECT. PARAMETERS START PARAM- ETERS STOP PARAME- TERS DUAL ADJUST- MENT PARAME- TERS SELECT SELECT SELECT SELECT SELECT Press to change the parameter 1.1.1.1.1.1.1.1.1.1.1.1.3 I1 I2 I3 (A) VOLTAGE FREQ. 3,300V 49.9Hz LANGUAGE: ENGLISH STARTER FLC 58 AMP. S. START CURVE 1 (STANDARD) PULSE TIME 0.0 SEC. SOFT STOP CURVE 1 (STANDARD) DEC. TIME 0 SEC. DA: INIT. VOLT. 30% DA: CUR. LIMIT 400% OF FLA POWER 1,500 KW MOTOR FLA 58 AMP. INITIAL VOLTAGE 30 % FINAL TORQUE 0 (MIN.) DA: ACC. TIME 10 SEC. REACTIVE POWER 500 KVAR RATED POWER 30KW CURRENT LIMIT 400% OF FLA STORE ENABLE STOP PARAME- TERS DA: DEC. TIME 0 SEC. POWER FACTOR 0.85 CONNECTION TYPE LINE ACC. TIME 10 SEC. DA: MOTOR FLA 150 AMP THERMAL CAPACITY 0 % MOTOR INSULATION 52.8Mohm OPTION CARD NOT INSTALLED RATED LINE VOLT. 400 VOLT UNDERCURR. TRIP 0% OF FLA UNDERCURR. DELAY 10 SEC. MAX. START TIME 30 SEC. NUMBER OF STRT 1 STARTS PERIOD 20 MIN. STORE ENABLE D. ADJ. PARAME- TERS O/C SHEAR PIN 850% OF FLA START INHIBIT 15 MIN. O/C DELAY 0.5 SEC. STORE ENABLE STRT PARAMETER OVERLOAD CLASS IEC CLASS 10 OVERLOAD PROTECT ENABLE WHILE RUN UNDERVOLT. TRIP 75% 66 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Menu Description UNDERVOLT. DELAY 5 SEC. OVERVOLT. TRIP 120 % OVERVOLT. DELAY 2 SEC. DISPLAY MODE MINIMIZED PARAMETERS LOCK NOT LOCKED STORE ENABLE MAIN & PROTECT. MODE MODE MODE MODE MODE PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 SPECIAL FEA- TURES PARAME- TERS FAULT PA- RAMETERS I/0 PROGRAMING PARAMETERS COMM. PARAME- TERS STATISTICAL DATA - - SELECT SELECT SELECT SELECT SELECT FOR MODBUS SLOW SPEED TORQ. 8 PHASE LOSS Y/N YES PROG. INPUT C1 REMOTE RESET COMM. PROTOCOL MODBUS T SINCE LST STRT NO DATA MAX SLOW SP TIME 30 SEC. PHASE SEQ. Y/N NO FAULT RELAY TYPE FAULT BAUD RATE 9600 (MODBUS) LAST STRT PERIOD NO DATA WIDER SETTINGS DISABLE INSULATION ALARM OFF PROG. AUX. RE- LAY IMMEDIATE PARITY CHECK EVEN LAST STRT MAX I NO DATA STORE ENABLE SPECIAL FEA- TURES INSULATION TRIP OFF RELAY ON DE- LAY 0 SEC. SERIAL LINK NO. OFF TOTAL RUN TIME 0 HOURS AUTO RESET NO RELAY OFF DE- LAY 0 SEC. S. LINK PAR. SAVE DISABLE TOTAL # OF START 0 THERMISTOR TYPE PTC AN. OUT. PARAM- ETER I, 0...200% OF FLA SER. LINK CON- TROL DISABLE LAST TRIP NO DATA ISA-DS Instruction manual_20141119_rev08_gb_kq 67 / 114

Menu Description THERMISTOR TRIP OFF STORE ENABLE I/O PROG. PARAM. MODBUS TIME OUT OFF TRIP CURRENT 0 % OF FLA UNDER CUR. RE- SET OFF FRONT COM AD- DRES OFF TOTAL # OF TRIPS 0 STORE ENABLE FAULT PARAME- TERS STORE ENABLE COMM. PARAME- TERS LAST 10 TRIPS Applicable when Modbus optional PCB installed Applicable when profibus optional PCB installed COMM. PROTOCOL PROFIBUS BAUD RATE AUTO (PROFIBUS) PROFI.NETWORK ID OFF S. LINK PAR. SAVE DISABLE SER. LINK CON- TROL DISABLE MODBUS TIME OUT OFF FRONT COM AD- DRES OFF STORE ENABLE COMM. PARAME- TERS 68 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting 12 Parameter Setting Table 10 List of parameters Instruction Press <MODE> To proceed to: Display MAIN and PROTECT. PARAMETERS Press or to set Language Range: English, German, French, Spain Press or keys to set starter FLC. STARTER FLC 250 AMP Range: 20-1100 Description: Sets ISA-DS s FLC (Full Load Current). ISA-DS s FLC should be as shown on its label. Note: Setting FLC to other than the value on the label will cause a wrong operation and wrong readings of the soft starter. Press or keys to set motor FLA. MOTOR FLA 150 AMP Range: 50-100 % of STARTER FLC Description: Sets motor s FLA (Full load Ampere) Should be programmed as shown on the motor s name plate. Note: When the ISA-DS is installed Inside Delta set MOTOR FLA = <rated motor current>/1.73 Press or keys to set motor power. Range: 50 3000KW RATED MOTOR PWR 350KW Description: Sets motor rated power as indicated on its name plate. Press or keys to set motor connection Type. CONNECTION TYPE LINE Range: Line / Inside Delta Description: Factory preset features and functions when INSIDE DELTA mode is configured: No Pulse Start / No Curve selection (CURVE 0!!) / No slow speed / No phase sequence off mode. ISA-DS Instruction manual_20141119_rev08_gb_kq 69 / 114

Parameter Setting Instruction Display Press or to set Line voltage Range: 230-690 This concludes MAIN AND PROTECTION PA- RAMETER settings. Pressing <SELCET> key after DATA SAVED OK returns to the first display in this mode. In case of a failure in parameter storing the LCD displays: button again until STORE ENABLE MAIN PARAMETERS returns then press <STORE> key until DATA SAVE OK appears Press <MODE> To proceed to: Then press or keys to set soft start curve: 0 = standard curve 1 = pump control curve # 1 2 = pump control curve # 2 3 = pump control curve # 3 4 = torque control RATED LINE VOLTAGE 400V STORAGE ERROR START PARAMETERS SOFTSTART CURVE 0 (STANDARD) Note: When ISA-DS is operating in Inside Delta Mode use ONLY Curve 0 (Standard) Press or keys to set pulse start time. PULSE TIME 0 SEC. Range: 0 1.0 sec. (pulse level at 80 %UN) Intended to start high friction loads, requiring high starting torque for a short time. A pulse of 80% Un, without Current Limit, is initiated to break the load free. Pulse duration is adjustable, 0.1 1sec. After this pulse, the voltage is ramped down to INITIAL VOLTAGE setting, before ramping up again to full voltage according to START PARAMETERS settings. 70 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Note: When ISA-DS is connected Inside-Delta, PULSE START can not be activated. Press or keys to set INITIAL VOLTAGE. After reaching 50% display changes to: INITIAL CURRENT Range: 10-50% (100-400%) Note: INITIAL VOLTAGE 30 % The range of the INITIAL VOLTAGE can be extended to 5-80% by using Note: This adjustment also determines the inrush current and mechanical shock. A setting that is too high may cause high initial mechanical shock and high inrush current (even if CURRENT LIMIT is set low, as the INITIAL VOLTAGE setting overrides CURRENT LIMIT setting). A setting that is too low may result in prolonged time until motor begins to turn. In general, this setting should ensure that the motor begins turning immediately after start signal. When INITIAL VOLTAGE is set above 50% (it s maximum value), display changes to INITIAL CURRENT. When INITIAL CURRENT is set, starter causes current ramp instead of voltage ramp. Sets motor s INITIAL STARTING VOLTAGE. (Motor s torque is directly proportional to the square of the voltage) ISA-DS Instruction manual_20141119_rev08_gb_kq 71 / 114

Parameter Setting Instruction Display Press or keys to set current limit. CURRENT LIMIT 400 % OF FLA Range: 100-400 % of motor FLA. (extended settings 100-500%) Description: Sets motor s CURRENT LIMIT during starting. A setting that is too high will increase the current drawn from mains and faster acceleration. A setting that is too low may prevent the motor from completing acceleration process and reaching full speed. In general, this setting should be set to a value that is high enough to prevent stalling. Note: CURRENT LIMIT does not operate during RUN and SOFT STOP. Press or keys to set acceleration time. ACC. TIME 10 SEC. Range: 1-30 sec. Description: Sets ACCELERATION TIME of the motor. Determines the motor s voltage ramp-up time, from initial to full voltage. It is recommended to set ACCEL- ERATION TIME to the minimum acceptable value (approx. 5 sec). Notes: Since CURRENT LIMIT overrides ACC. TIME, when CURRENT LIMIT is set low, the starting time will be longer than the ACC. TIME setting. When the motor reaches full speed before voltage reaches nominal, ACC. TIME setting is overridden, causing voltage to quickly ramp-up to nominal. Using starting curves 2, 3, 4 prevents quick ramp up. Press or keys to maximum start time. Range: 1-30 sec. (extended Setting 1 250 sec.) MAX. START TIME 30 SEC. Description: Sets MAXIMUM START TIME. The maximum allowable start time, from the start signal to the end of the acceleration process. If voltage/speed does not reach nominal during MAX. START TIME then ISA-DS will trip the motor and create a fault. The LCD will display the LONG START TIME fault message. For example, this can occur when the CURRENT LIMIT setting is too low. Press or keys to set the number of starts permitted (during start period below). Range: 1 10, OFF NUMBER OF STARTS 1 Description: Sets NUMBER OF STARTS permitted during STARTS PERIOD. Limits the number of starts during the period of time defined by STARTS PERIOD. If you try to start even one more time within that period the START INHIBIT period will take effect. 72 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Press or keys to set number of starts time period. Range: 1 60 min STARTS PERIOD 30 MIN. Description: Sets STARTS PERIOD during which NUMBER OF STARTS is being counted. Press or keys to set start inhibit period. START INHIBIT 15 MIN. Range: 1 60 min Description: Sets START INHIBIT time which starting is disabled after TOO MANY STARTS trip. During the START INHIBIT period the WAIT BEFORE RST XX MIN message will be displayed. To store selected parameters, press <STORE> key. When parameters have been correctly stored the LCD reads: This includes START PARAMETERS settings. Press <MODE> To proceed to Then press or keys to set soft start curve: 0 = standard curve 1 = pump control curve # 1 2 = pump control curve # 2 3 = pump control curve # 3 4 = torque control Note: Refer to section Stop Curve Then press or keys set deceleration time. STORE ENABLE START PARAMETERS DATA SAVED OK STOP PARAMETERS SOFT STOP CURVE 0 (STANDARD) DEC. TIME 10 SEC. Range: 1-30 sec. (1-90 sec with extended Setting) Description: Sets DECELERATION TIME of the motor. Used for controlled deceleration of high friction loads. Determines the motor s voltage ramp down time. Note: ISA-DS Instruction manual_20141119_rev08_gb_kq 73 / 114

Parameter Setting Instruction Display The ISA-DS operates with a Bypass Contactor. The Bypass Contactor is controlled by the ISA-DS End of Acceleration relay. Upon soft stop initiation the End of Acceleration relay is de-energized, the load is transferred to the ISA-DS, and voltage begins ramping down. Then press or keys set Final torque during soft stop. Range : 0 10 (0 = min., 10 = max.). FINALE TORQUE 0 (MIN) Description: Sets FINAL TORQUE during soft stop. Determines torque towards the end of a soft stop. If the current still flows after speed is softly reduced to zero, you should increase the FINAL TORQUE setting. To store selected parameters, press <STORE> key. When parameters have been correctly stored the LCD displays: This concludes STOP PARAMETERS setting. Press <MODE> To proceed to dual adjustments when selecting GEN. START/STOP in mode I/O PROGRAM- MING PARAMETERS on page PROG. INPUT C1 DUAL ADJUST the following display appears: D. ADJ: GENERATOR PARAMETERS Then press or keys set DA INITIAL VOLT- AGE. Range:.10-50 % of UN with initial current 100-400 %. Description: Refer to Start parameters STORE ENABLE STOP PARAMETERS DATA SAVED OK DUAL ADJUSTMENTS PARAMETERS DA: INIT. VOLT. 30% 74 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Then press or keys set DA CURRENT LIMIT. Range: 100-400 % of motor FLA. (100-500% with extended settings) DA: CUR. LIMIT 400% OF FLA Description: Sets motor s highest current during starting in DA mode. Refer to parameter: CURRENT LIMIT. Then press or keys set DA: ACCELERA- TION TIME. Range: 1-30 sec. (1-90 sec with extended Setting) DA: ACC. TIME 10 SEC. Description: Sets ACCELERATION TIME of the motor in DA mode. Refer to parameter: ACC. TIME. Then press or keys set DA: DECELERA- TION TIME. Range: 0-30 sec. (0-90 sec with extended Setting) DA: DEC: TIME 10 SEC. Description: Sets DECELERATION TIME of the motor in DA mode. Refer to parameter: DEC. TIME. Then press or keys set DA: MOTOR FLA. Range: 50-100 % of STARTER FLC. DA: MOTOR FLA 150 AMP: Description: Sets motor s FLA (Full load Ampere) in DA mode. Refer to parameter: MOTOR FLA. To store selected parameters, press <STORE> key. When parameters have been correctly stored the LCD displays: This concludes DUAL ADJUSTMENT PARAMETERS setting. Press <MODE> Set Parameter to Maximized, to proceed to: Special Features STORE ENABLE D.ADJ. PARAMETERS DATA SAVED OK SPECIAL FEATURES PARAM- ETERS ISA-DS Instruction manual_20141119_rev08_gb_kq 75 / 114

Parameter Setting Instruction Display Then press or keys to set SLOW SPEED TORQUE Range: 1 MIN. 10 Max SLOW SPEED TORQ. 8 Note: Set Slow Speed Torque. In Inside Delta Mode this function is not available Then press or keys to set MAX SLOW SP TIME MAX SLOW SP TIME. 30 sec. Range: 1 30 Sec. Note: Range can be extended to 250sec. by using the WIDER SETTING. In Inside Delta Mode this function is not available Then press or keys to set WIDER SET- TINGS WIDER SETTINGS 8 Range: ENABLE / DISABLE Note: For use in very special occurrences. Do not set to ENABLE unless starter is significantly larger then motor! Parameter WIDER SET- TINGS Disabled WIDER SETTINGS Enabled INITIAL VOLT- 10-50% 5 (1) -80% AGE CURRENT LIMIT 100-400% 100-500% ACCELERATION 1-30 seconds 1-90 seconds TIME DECELERATION 0-30 seconds 0-90 seconds TIME MAX. START 1-30 seconds 1-250 seconds TIME PHASE LOSS Yes (2) Yes/No (2) Y/N MAX SLOW SP 1-30 seconds 1-250 seconds TIME O/C or WRONG CON protection in Inside Delta mode. Protection active in normal set (3) Protection active in high set (3) 76 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction OVERLOAD TRIP protection. OVERLOAD TRIP will be active after Run LED is Lit. (Motor is at full voltage) (4) Display OVERLOAD TRIP will be active after MAX. START TIME has elapsed. (4) Notes: (1) Setting the INITIAL VOLTAGE to lower than 10% is not practical for loaded motors. (2) Refer to PHASE LOSS protection and refer to the warning below. (3) Refer to O/C or WRONG CON protection. (4) In order to avoid OVERLOAD TRIP in special cases (very high inertia loads), where at the end of the acceleration process, although motor is at full voltage (Run LED is Lit) and the current does not reduce to nominal, set WIDER SETTINGS to ENABLE causing the OVERLOAD TRIP to be active only after MAX. START TIME has elapsed Warning 1. WIDER SETTINGS are for use in very special applications only! Do not set WIDER SETTINGS to ENABLE unless ISA-DS is significantly larger than the motor! When using WIDER SETTINGS for the ISA-DS you must be extremely careful to avoid damaging the motor or ISA-DS. 2. Only cancel PHASE LOSS protection when the operator is sure that no real phase loss exists and PHASE LOSS protection is activated. This situation can occur in rare cases when there is no real fault but the ISA-DS recognizes unusual behaviour like when THDV (Total Harmonic Distortion in Voltage) in the network is high. If this is a true case of PHASE LOSS then after cancelling PHASE LOSS protection the motor will single phase and most likely be tripped by the over load protection mechanism. To store selected parameters, press <STORE> key. When parameters have been correctly stored the LCD displays: This concludes SPECIAL FEATURES PARAMETERS setting. Press <MODE> Set PARAMETER MAXIMIZED, to proceed to: STORE ENABLE SPECIAL FEATURES PARAM- ETERS DATA SAVED OK FAULT PARAMETERS PHASELOSS Y/N YES ISA-DS Instruction manual_20141119_rev08_gb_kq 77 / 114

Parameter Setting Instruction Display Then press or keys to set PHASELOSS Y/N faults. Range: YES / NO. (only with Wider setting, refer to Special Features) Description: PHASE LOSS protection trips the ISA-DS when 1 or 2 phases are missing. Notes: If ISA-DS trips on PHASE LOSS do the following: (1) Verify that phase voltages are within the required range of the voltages. (2) If you are sure that no real phase loss exists, you can set PHASE LOSS Y/N protection to NO. This situation can occur in rare cases when there is no real fault but the ISA-DS recognizes unusual behaviour like when Total Harmonic Distortion in Voltage (THDV) in the network is high. (3) If this is a true case of PHASE LOSS then after setting PHASE LOSS Y/N protection to NO the motor will single phase and most likely be tripped by the over load protection mechanism. (4) Phase loss might not be detected in motor operating under a light load. Then press or keys to set PHASE SE- QUENCE. Range: positive \ negative PHASE SEQUENCE POSITIV Description: Sets PHASE SEQUENCE protection of the soft starter. Allows to start the motor in POSITIVE sequence of the mains OR in the NEGATIVE sequence of the mains or, when set to IGNORE, in both sequences. Then press or keys to set INSULATION ALARM. Range: ON \ OFF Then press or keys to set INSULATION TRIP. Range: ON \ OFF Description: Consult Factory for more information INSULATION ALARM ON INSULATION TRIP OFF 78 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Then press or keys to set AUTO RESET. AUTO RESET Range: YES \ NO Starter can be automatically reset for UNDER VOLTAGE and PHASE LOSS faults. (Refer to details on adjusting UNDER VOLTAGE and PHASE LOSS faults) To start the motor after UNDER VOLTAGE and PHASE LOSS faults have disappeared, stop the START signal to terminal B1 and recommence the signal to terminal B1. AUTO RESET function has a non-programmed time delay of 60 seconds. Then press or keys to set THERMISTOR TYPE. Range: PTC / NTC Then press or keys to set THERMISTOR TRIP. Range: 0.1 10kOhm Note: Only available with Option 5! Then press or keys to set UNDER CUR RESET. NO THERMISTOR TYPE PTC THERMISTOR TRIP PTC UNDER CUR RESET PTC Range: 10 120 min Starter can be automatically reset for UNDER CURRENT fault. (Refer to details on adjusting UNDER CURRENT TRIP) To start the motor after UNDER CURRENT fault has disappeared, stop the START signal to terminal B1 and recommence the signal to terminal B1. A time delay (After START signal is stopped) can be programmed to activate the UNDER CURRENT RESET time. To store selected parameters press <STORE> key. When parameters have been correctly stored, the LCD displays: This concludes FAULT PARAMETERS setting. Press <MODE> Set PARAMETER MAXIMIZED to proceed to: STORE ENABLE FAULT PARAMETERS DATA SAVED OK I/O PROGRAMMING PARAMETERS ISA-DS Instruction manual_20141119_rev08_gb_kq 79 / 114

Parameter Setting Instruction Display Then press or keys to set terminal # 7 function. Range: Start/Stop; Remote Reset; External Fault; Slow SPD/Reverse; Gen. Start/Stop; Dual Adjustment Description: Refer to: set terminal C1 function Then press or keys to set fault relay function. PROG: INPUT C1 REMOTE RESET FAULT RELAY TYPE FAULT Range: FAULT \ FAULT-FAIL SAFE. Description: Sets FAULT RELAY mode of operation. When configured to FAULT the internal relay is energized upon fault. When configured to FAULT FAIL SAFE the relay is de-energized upon fault. In this mode, while normal operation, the contacts are open. Relay will also de-energize upon control power outage. Then press or keys to set immediate relay function. IMM / S.PIN RELAY IMMEDIATE Range: IMMEDIATE \ END OF ACC.. Description: When configured to IMMEDIATE the AUX. RELAY closes its contact at start signal (after programmed on delay time has elapsed) and open its contact at the end of deceleration time (if any) (after programmed off delay time has elapsed). When configured to END OF ACCEL. -the AUX. RELAY closes its contact at end of soft start (after programmed on delay time has elapsed) and open its contact at the beginning of soft stop (if any) (after programmed off delay time has elapsed). Press or keys to set immediate / shear pin relay on delay. Range: IMMEDIATE 0-3600 sec. / SHEAR- PIN 0-5 sec. Press or keys to set immediate / shear pin relay OFF delay. Range: IMMEDIATE 0 3600 sec. \ SHEAR- PIN 0 5 sec. RELAY ON DELAY 0 SEC. RELAY OFF DELAY 0 SEC. ANALOG OUTPUT I 0.200%of FLA 80 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Then press or keys to set NORMAL or IN- VERTED output. Range: I 0 200% OF FLA; P: 0 200% OF FLP; POWER FACTOR Description: Available only when analog card is installed. When analog card is installed, full scale of the readings (20mA or 10V as per dipswitches settings) are related to 200%FLA. (2x rated motor current) or 200% of rated power or POWER FACTOR. To store selected parameters press <STORE> key. When parameters have been correctly stored the LCD displays: This concludes I/O PARAMETERS setting. Press <MODE> Set PARAMERT MAXIMIZED to proceed to: Note: Hardware and software are installed in the factory. Note: The last command determines the function when using communication and local commands. Then press or keys to set the protocol: For PROFIBUS parameters see COMM. PROTOCOL PROFIBUS. Description: STORE ENABLE I/O PARAMETERS DATA SAVED OK COMM. PARAMETERS COMM. PROTOCOLL MODBUS Sets ISA-DS s communication PROTOCOL. Operational when the optional communication PCB is installed. Then press or keys to set communication baud rate. Range: 1200-9600 BPS. Description: Sets ISA-DS s BAUD RATE. BAUD RATE 9600 PARITY CHECK EVEN ISA-DS Instruction manual_20141119_rev08_gb_kq 81 / 114

Parameter Setting Instruction Display Then press or keys to set COMMUNICA- TION PARITY CHECK. Range: EVEN \ ODD. Description: Sets ISA-DS s communication PARITY CHECK. Then press or keys to set COMM. SERIAL LINK NUMBER. Range: 1-248 (for up to 32 starters on one twisted pair). SERIAL LINK NO. 248 (OFF) Description: Sets ISA-DS s communication SERIAL LINK NO. Note: serial link number must be set to 248 (OFF) if communication is not in use. Then press or keys to set S. LINK PAR. SAVE. Range: Enable / Disable S.LINK PAR SAVE Disable Description: Enables parameters modification via serial communication Then press or keys to set SER. LINK CONTROL. Range: Enable / Disable SER. LINK CONTROL Disable Description: Enables start, stop, reset etc via serial communication Then press or keys to set MODBUS TIME OUT. MODBUS TIME OUT Range: off / xx sec./ xx min. Description: Sets MODBUS TIME OUT. If no valid Modbus communication during MODBUS TIME OUT, the ISA-DS will trip. Trip occurs only if the following conditions exist: SER. LINK CONTROL is set to ENABLE SERIAL LINK NO. is not set to OFF If MODBUS TIME OUT is set to OFF protection is disabled. Then press or keys to set FRONT COM ADDRES. Range: 1-127 / Off off FRONT COM ADDRES off 82 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Description: future enhancement To store selected parameters press <STORE> key. When parameters have been correctly stored the LCD displays: This concludes COMMUNICATION PARAME- TERS setting. Then press or keys to set the protocol: For MODBUS see parameters above. Then press or keys to set communication baud rate. Range: auto (Profibus) Then press or keys to set number of inputs. Description: Only in old version Then press or keys to set number of outputs. Description: only in old version Then press or keys to set communication serial link number. Range: 1-127 (for up to 32 starters on one twisted pair). STORE ENABLE COMM. PARAMETERS DATA SAVED OK COMM. PROTOCOL PROFIBUS BAUD RATE AUTO (profibus) NUMBER OF INPUTS 1 NUMBER OF OUTPUTS 1 PROFI.NETWORK ID (SERIAL LINK NO). 127 (OFF) Description: Sets the Profibus network ID. When set to OFF the Profibus PCB will not function. Note: serial link number must be set to 127 (OFF) if communication is not in use. Then press or keys to set S. LINK PAR. SAVE. Range: Enable / Disable S.LINK PAR SAVE Disable Description: Enables parameter modification via serial communication ISA-DS Instruction manual_20141119_rev08_gb_kq 83 / 114

Parameter Setting Instruction Display Then press or keys to set SER. LINK CONTROL. Range: Enable / Disable SER. LINK CONTROL Disable Description: Enables start, stop, reset etc via serial communication Then press or keys to set MODBUS TIME OUT. Range: off / xx sec./ xx min. MODBUS TIME OUT OFF Description: Do not change this parameter! Must be set to OFF. Then press or keys to set FRONT COM ADDRES. Range: 1-247 / Off Description: Future enhancement FRONT COM ADDRES off To store selected parameters press <STORE> key. When parameters have been correctly stored the LCD displays: This concludes COMMUNICATION PARAME- TERS setting. Press <MODE> To proceed to Note: it is possible to scroll with the arrow buttons. Displays last starting time in seconds. (Time duration until motor current has reached nominal). Displays the maximum current at last starts. STORE ENABLE COMM. PARAMETERS DATA SAVED OK STATISTICAL DATA -****- LAST START PERIOD NO DATA LAST START MAXI NO DATA TOTAL RUNTIME 0 HOURS 84 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Parameter Setting Instruction Display Displays the motor running time in hours since commencement or since STATISTICAL DATA was last reset. Displays the total numbers of starts since commencement or since STATISTICAL DATA was last reset. Describes last fault. Displays the current at the last fault. Displays the total numbers of trips since commencement or since STATISTICAL DATA was last reset. Press <MODE> to return to display only mode. Service Mode to make Selves test. Push button to do self test Press <MODE> and <&> simultaneously. The LCD displays: Press <STORE> and <MODE> simultaneously to store factory default parameters. All previously stored parameters will be erased. This also returns to DISPLAY ONLY mode. To reset statistical data: Press <RESET> and <STORE> simultaneously to reset all your statistical data. This also returns automatically to STATISTICAL DATA MODE. to see the software program version displays program version TOTAL # OF START 0 LAST TRIP NO DATA TRIP CURRENT 0% OF FLA TOTAL # OF TRIPS 0 PREVIOUS TRIP - 1 Through PREVIOUS TRIP - 9 % OF MOTOR FLA SELF TEST PASSED STORE ENABLE DEFAULT PARAMETER RESET STATISTICS PROGRAMM VERSION MVSTRT:DN - 311298 ISA-DS Instruction manual_20141119_rev08_gb_kq 85 / 114

Commissioning 13 Commissioning 13.1 Startup procedure Note It is necessary to connect a motor to load terminals otherwise Wrong Connection Protection is activated. Other loads such as light bulbs, resistors etc. may also cause Wrong Connection Fault. Setting control voltage on-site ISA-DS 8A-310A Control voltage can be modified on-site for models 8A to 310A. See drawings below for jumper arrangement for 115/230V control voltages. Note: Pictures show ISA-DS 8-44A & ISA-DS 58-72A. However, location of the jumper arrangement is very much the same for bigger units as well. 86 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Commissioning Start-up Procedure with Start/Stop buttons 1. Connect Control Supply. On- LED will lit. 2. Review all parameters with Mode and Select buttons. Set parameters as required. 3. If necessary, return to factory set parameters. 4. Connect main voltage to starter s line terminals. 5. Set LCD to show Motor FLA (% of motor FLA). 6. Press Start. If motor starts to turn shortly after Start Signal, proceed to point 7. If not increase Initial Voltage setting and start again. When, upon starting, initial inrush current and mechanical shock are too high decrease Initial Voltage settings and proceed to paragraph 7. 7. Motor starts to turn. If speed accelerates smoothly to nominal, proceed to paragraph 8. When current during acceleration is too high, decrease Current Limit setting and proceed to paragraph 8. If motor does not accelerate smoothly to nominal increase Current Limit setting. 8. Press Stop and wait until motor stops. 9. Slightly increase initial voltage and Current Limit to allow for load changes. 10. Press Start and see that motor s acceleration time to full speed is as required. 11. If acceleration time is too short, increase Acceleration Time setting. 12. Check total starting time and maximum starting time (approx. 5 sec longer than the starting time required to complete the starting process). ISA-DS Instruction manual_20141119_rev08_gb_kq 87 / 114

Commissioning 13.2 Parametersettings for different Applikation Table 11 Parametersettings for different Applikation Application Starting Ramp [sec.] Initial Voltage [%] Current Limit [%] Stopping Ramp [sec.] Curve form Operation Supply M G M G M G M G M G Pump 3-8 5-15 20-10- 300-300- 5-10 2-5 0 0 30 20 400 400 Bow thruster 3-8 5-15 20-10- 250-350- 0 0 0 0 30 20 300 300 Unloaded Motor 3-8 5-15 20-10- 200-200- 0 0 0 0 30 20 250 250 Screw Compressor 3-8 5-15 30-20- 350-350- 0 0 0 0 40 30 400 400 Mixer 3-8 5-15 40-30- 400-400- 0 0 0 0 50 40 500 500 Piston Compressor 3-8 5-15 20-10- 350-350- 0 0 0 0 30 20 400 400 Stirrer 3-8 5-15 40-30- 400-400- 0 0 0 0 50 45 450 450 Centrifugal Fan 3-8 5-15 20-10- 350-350- 0 0 0 0 30 20 400 400 Screw Conveyor 3-8 5-15 30-20- 350-350- 3-8 2-6 0/4 0/4 40 30 400 400 Centrifugal 3-8 5-15 20-10- 300-300- 5-10 4-8 0-3 0-3 Pump 30 30 350 350 Hydraulic Pump 3-8 5-15 20-10- 300-300- 0 0 0-3 0-3 30 20 350 350 Centrifuge 3-8 5-15 30-20- 350-350- 0 0 0/4 0/4 40 30 400 400 Scraper 3-8 5-15 30-20- 400-400- 3-8 2-6 0 0 40 30 450 450 Conveyor Belt 3-8 5-15 30-20- 350-350- 3-8 2-6 0/4 0/4 40 30 400 400 Crusher 3-8 5-15 40-30- 400-400- 0 0 0 0 50 40 450 450 Escalator 3-8 5-15 20-20- 300-300- 0 0 0 0 30 30 350 350 Heat Pump 3-8 5-15 20-10- 300-300- 5-10 4-8 0-3 0-3 30 20 350 350 Lifting Equipment 3-8 5-15 40-50 30-40 350-400 350-400 3-8 2-6 0 0 M = Main Opertaion G = Generator Operation 88 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Trouble Shooting 14 Trouble Shooting O/C or WRONG CON. Trips the soft ISA-DS when connected Inside Delta and Wrong connection or if over current is detected by the ISA-DS. Verify that the motor is not stalled or shorted and check cables and wiring. Verify that motor and ISA-DS are connected exactly as shown in wiring diagram If circuitry is 100% confirmed it is possible to start when WIDER SET- TINGS are ENABLED. If a fault occurs again consult the factory. The operator is advised to try operating one time only. Note that it is useless to try starting in this mode more than once. OVERLOAD Trips the starter when current exceed the OVERLOAD TRIP level and thermal register has filled up. Check FLA, FLC and Overload settings, check motor current, wait 15 minutes to let motor and starter cool down before restarting. UNDER CURRENT Trips the starter when line current drops below the preset level for the preset time. Check UNDER CURRENT TRIP and TIME DELAY settings, check line currents through L1, L2, L3. UNDER/NO VOLTAGE Trips the starter when line voltage drops below the preset level for the preset time. ISA-DS Instruction manual_20141119_rev08_gb_kq 89 / 114

Trouble Shooting Check UNDER VOLTAGE TRIP and TIME DELAY settings, check line voltages on L1, L2, L3. When voltage drops to zero, the starter trips immediately with no delay. OVER VOLTAGE Trips the starter when line voltage increases above a preset level for a preset time. Check OVER VOLTAGE TRIP and TIME DELAY settings, check line voltage on L1, L2, L3. PHASE LOSS Trips the starter if 1 or 2 phases are missing. Check voltages are within the required range voltages and frequency is within the range of 45-65Hz. If all previous actions are do not solve the problem and the you are sure that no real phase loss exists, you can set PHASE LOSS Y/N protection to NO.This situation can occur in rare cases when there is no real fault but the ISA-DSrecognizes unusual behaviour like when Total Harmonic Distortion in Voltage (THDV) in the network is high. If this is a true case of PHASE LOSS then after setting PHASE LOSS Y/N protection to NO the motor will single phase and most likely be tripped by the over load protection mechanism. Phase loss might not be detected in motor operating under a light load. PHASE SEQUENCE Trips the starter if line phase sequence is wrong. Check line phase sequence, and if wrong, swap two wires on line side. If motor now rotates in the wrong direction, swap two wires on load side. 90 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Trouble Shooting S. SCR OR WR. CONNECTION Trips the starter when one or more motor phases are not properly connected to starter s load terminals, in case of internal disconnection in motor winding or if any SCR is short-circuited or when motor windings are shorted. Check with an ohmmeter between L1-U, L2-V, L3-W; resistance > 20 KΩ. Check for no voltage on terminals U, V, W (from parallel system or an independent bypass). SCRs may fail due to: High short current not protected by proper fuses High voltage spikes not protected by proper external Varistors. Frequent starting at maximum conditions or fault conditions. If required, may be eliminated by using generator mode (programming AUX. IN PROG INPUT parameters accordingly) Note: Shorted SCR and Wrong Connection faults are not active in Generator mode. OVER TEMPERATURE Heat-sink over-temperature. Trips the starter when heat-sink temp. rises above 85 C. Check that motor starting is not too frequent. EXTERNAL FAULT In MAXIMIZED display Mode Trips the starter when a N.O contact between Aux. input terminals 13, 14 closes for over two seconds. Check contact position and cause of closure. SLOW SPEED TIME Slow speed time is exceeded. ISA-DS Instruction manual_20141119_rev08_gb_kq 91 / 114

Trouble Shooting Check the settings of MAX SLOW SP TIME. Note: Motor and ISA-DS may be overheated when operating at slow speed for an extended period. WRONG PARAMETERS Parameters not transferred from RAM to EEPROM or vice versa. After replacing the EPROM with a new software version or after power up. Press MODE and simultaneously, than press STORE and MODE simultaneously. By doing that, you are loading factory defaults to the ISA-DS. Now program all parameters into the ISA-DSlike in a first start-up procedure. (If Fault LED is on, press Reset after WRONG PARAMETERS). MODBUS TIME OUT If no valid Modbus communication during MODBUS TIME OUT, the ISA_DS will trip.trip occurs only if the following conditions exist: SER. LINK CONTROL is set to ENABLE SERIAL LINK NO. is not set to OFF For MODBUS TIME OUT settings COMM. PORT FAILED Trips the ISA-DS if, when controlled via Profibus communication link, the communication cable is torn or the communication from the PLC is lost. Note that the occurrence of this fault depends on then Watch Dog function of the Profibus controller. You must reconnect the wiring and/or the communication with the PLC and wait for a start command initiated by the PLC. 92 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Trouble Shooting FREQUENCY Trips the soft starter when mains voltage frequency is not within the limits of 45-65Hz. Check mains frequency. TOO MANY STARTS Trips the starter if number of starts, during START PERIOD exceeds the preset number. Wait until motor and starter cool down according to START INHIBIT setting. LONG START TIME Trips the starter if output voltage does not reach nominal at the present MAX. START TIME. Check FLA, FLC, and MAX START TIME settings. Increase INITIAL VOLTAGE, CURRENT LIMIT & MAX. START TIME or decrease AC- CELERATION TIME as necessary. For more information on FLC & FLA refer to section O/C SHEAR PIN Trips the starter when: Instantaneously when current exceeds 8.5 x Starter FLC. (not programmable) During starting when current exceed 8.5 x Motor FLA. (not programmable) During running when current exceeds 100-850%.(programmable value) O/C Shear-Pin has a programmable delay of 0-5 seconds where the starter detects the fault and does not trip before time delay has elapsed (delay is override when current reaches 8.5 x Starter FLC). Check that motor is not installed or Jammed. ISA-DS Instruction manual_20141119_rev08_gb_kq 93 / 114

Trouble Shooting Check FLA, FLC settings. Check motor and cable connections. Perform a Megger test to verify motor and cable s condition. O/C or WRONG CON. Trips the soft ISA-DS when connected Inside Delta and Wrong connection or if over current is detected by the ISA-DS. Verify that the motor is not stalled or shorted and check cables and wiring. If circuitry is 100% confirmed it is possible to start when WIDER SET- TINGS are ENABLED. If a fault occurs again consult the factory. The operator is advised to try operating one time only. Note that it is useless to try starting in this mode more than once. 94 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data 15 Technical Data 15.1 Technical Specification Table 12 Technical Specification General Information Line Voltage Frequency phase to phase 220 690 V (5 voltage ranges to be specified) +10% -15% 45 65 Hz (Fixed or variable Frequency source) Control Voltage 110 230 V (to be specified) +10% -15% Load 3-phase-asynchronous motor, Start Stop Parameters ISA-Starter FLC Motor FLA Pump Control Curves Pulse- Start Starter s Full Load Current according to Selector Guide 50 100% of Starter FLC 5 selectable pump curves preventing pressure peaks during start and water hammer during stop. A pulse of 80% Un, for an adjustable time of 0,1 1 sec, for starting high friction Initial Voltage 10 50 % Un (*10-80%) Starting Current 100 400 % Motor FLA Current Limit 100 400 % Motor FLA (*100-500%) Acceleration Time Decceleration Time 1 30 sec (*1-90 sec) 1 30 sec (*1-90 sec, n.a in Dual adjust setting) ISA-DS Instruction manual_20141119_rev08_gb_kq 95 / 114

Technical Data Dual Adjustments Slow Speed Secondary parameter characteristics for Motor FLA, Initial Voltage, Current Limit, Acceleration Time and Decceleration Time Torque while motor is running at 1/6 nominal speed. * Consult factory for parameter setting. Motor Protection Too many starts Maximum number of starts, range OFF or 1-10, during a time period 1 60 min Start Inhibit Motor and starter cooling, time period 1 60 min during which starting is prevented, after too many starts Maximum Start Time Short Circuit (Shear-pin) Elektronic Overload (I²t) Maximum allowable start time 1 30 sec (*1-250sec) Two operation functions: during start trips at 850 % and during running trips at 200 850 % In, both within one cycle Adjustable 75 150 % Motor FLA, adjustable trip at 500 % In of 1 10 sec Under Current Trips when current drops below 20 90% In, time delay 1 40 sec Under Voltage** Trips when voltage drops below 120 600V, time delay 1 10 sec Over Voltage Trips when voltage increases above 150 750% Un, time delay 1 10 sec Phase Loss, Under / Over Frequency** Phase Sequence Wrong connection Trips when one or two phases are missing and frequency is <40 - >65 Hz Trips when phase sequence is wrong. Prevents starting, trips if motor is incorrectly connected, cable or turn fault occur. 96 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data Shorted Thyristor Heatsink Temperature External Fault Motor Insulation (optional) Motor Thermistor (optional) *Special Settings Trips in case one or more thyristors have been shorted. Trips when heatsink temperature rises above 85 C Trips when external contact closes for more than 2 sec Alarm Level Setting 0.2-5 MΩ, trips when resistance decreases below < 0.2-5 MΩ Trip Level Setting 1-10 KΩ, trips when NTC/PTC resistance decreases or increases the set level. ** with optional Auto Reset Control Displays Keypad Run/End of ACC. Fault Relay Insulation Alarm Relay(Option) Communication LCD with 4 selectable languages and 4 LED 6 buttons for easy programming 1 C/O, 8A, 250 VAC, 2000 VA 1 C/O, 8A, 250 VAC, 2000 VA 1 C/O, 8A, 250 VAC, 2000 VA RS 485 MODBUS protocol, control superv. Temperatures Operating -10 50 C Storage -20 70 C Standards Dielectric Test Degree of Protection 2500 VAC IP 20 for Size A IP 00 for Sizes B, C, D, E Pollution Degree 3 Service Conditions ISA-DS Instruction manual_20141119_rev08_gb_kq 97 / 114

Technical Data Altitude Relative Humidity Up to 1000m above see-level. For equipment to be used at higher altitudes, consult factory. Non condensing 95% at 50 C or 98% at 45 C. Control Power Consumption ISA-DS 8 170A ISA-DS 210 360A ISA-DS 414 477A ISA-DS 515A ISA-DS 590A ISA-DS 720-840A ISA-DS 960 1100A Before Bypass close: 20 VA Inrush during Bypass close: 240 VA After Bypass Close: 30 VA Before Bypass close: 20 VA Inrush during Bypass close: 400 VA After Bypass Close: 30 VA Before Bypass close: 20 VA Inrush during Bypass close: 500 VA After Bypass Close: 30 VA Before Bypass close: 20 VA Inrush during Bypass close: 600 VA After Bypass Close: 40 VA Before Bypass close: 20 VA Inrush during Bypass close: 800 VA After Bypass Close: 40 VA Before Bypass close: 20 VA Inrush during Bypass close: 1700 VA After Bypass Close: 40 VA Before Bypass close: 20 VA Inrush during Bypass close: 2400 VA After Bypass Close: 60 VA 98 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data 15.2 EMC Table 13 EMC EMC Emission EN 55011 CISPR 11 Class A Immunity EN 55082-2 ESD 8KV Air, IEC 801-2 High Frequency Emission 10 V/m, 20-1000Mhz, IEC 801-3 rapid transients 2KV, IEC 801-4 Security EN 600947-1 Referring to the safety guidelines. Developed and designed according to UL508C. 15.3 Dimension Table 14 Dimension ISA-DS Current Width High Depth Weight (Kg) 8, 17, 31, 44 120 232 122 3,0 58, 72 129 275 182 5,2 85, 105 129 380 182 8,5 145, 170 172 380 192 12,5 210, 240, 310 365 643 277 37 360, 414, 477 510 631 298 41,5 515 480 691 302 46,7 590 480 791 302 55,5 720, 840 510 791 305 60 960, 1100 558 815 316 85 ISA-DS Instruction manual_20141119_rev08_gb_kq 99 / 114

Technical Data 15.4 Dimension Drawings 8-44A Figure 34 Dimension 8-44 A 100 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data 15.5 Dimension Drawings 58-72A Figure 35 Dimension 58-72 A ISA-DS Instruction manual_20141119_rev08_gb_kq 101 / 114

Technical Data 15.6 Dimension Drawings 85-105A Figure 36 Dimension 85-105 A 102 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data 15.7 Dimension Drawings 145-170A Figure 37 Dimension 145-170 A ISA-DS Instruction manual_20141119_rev08_gb_kq 103 / 114

Technical Data 15.8 Dimension Drawings 210, 240, 310A Figure 38 Dimension 210, 240, 310 A 104 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data 15.9 Dimension Drawings 360, 414, 477A Figure 39 Dimension 360, 414, 477 A ISA-DS Instruction manual_20141119_rev08_gb_kq 105 / 114

Technical Data 15.10 Dimension Drawings 515, 590A Figure 40 Dimension 515, 590 A Noted: The Dimension 791mm, 604mm, 670,35mm and 671mm in red color are for 590A ISA-DS 106 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Technical Data 15.11 Dimension Drawings 720, 840A Figure 41 Dimension 720, 840 A ISA-DS Instruction manual_20141119_rev08_gb_kq 107 / 114

Technical Data 15.12 Dimension Drawings 960, 1100A Figure 42 Dimension 960, 1100 A 108 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Contens of figures 16 Contens of figures Figure 1 ESD-notes... 10 Figure 2 Power section up to 690V... 20 Figure 3 control board... 23 Figure 4 analog card... 27 Figure 5 Operator panel, display, I/O terminals... 29 Figure 6 Analoge card... 32 Figure 7 Profibus connection... 34 Figure 8 Controlboard wiring diagram... 36 Figure 9 Load wiring diagram... 36 Figure 10 Inside Delta normal Load wiring diagram... 39 Figure 11 Inside Delta reverse Load wiring diagram... 39 Figure 12 Inside Delta right-hand rotation Load wiring diagram... 42 Figure 13 Inside Delta left-hand rotation Load wiring diagram... 43 Figure 14 Choice of three pump control curves (1,2,3)... 46 Figure 15 Start curve 5, torque curve... 47 Figure 16 Pulse start... 48 Figure 17 Initial voltage... 49 Figure 18 current limit... 50 Figure 19 acceleration time... 50 Figure 20 Pump control stop curves... 52 Figure 21 Torque control... 53 Figure 22 deceleration time... 53 Figure 23 final torque... 54 Figure 24 Overload Protection Class IEC and Nema... 61 Figure 25 LED arrangement... 62 ISA-DS Instruction manual_20141119_rev08_gb_kq 109 / 114

Contens of figures Figure 26 Mode selection (full / limited set of paraters)... 63 Figure 27 Selection key... 63 Figure 28 Key to increase a parameter value... 63 Figure 29 Key to decrease a parameter value... 64 Figure 30 Key to store a parameter... 64 Figure 31 Key to reset after fault has been rmoved... 64 Figure 32 Remote Display... 65 Figure 33 Remote Display Dimension... 65 Figure 34 Dimension 8-44 A... 100 Figure 35 Dimension 58-72 A... 101 Figure 36 Dimension 85-105 A... 102 Figure 37 Dimension 145-170 A... 103 Figure 38 Dimension 210, 240, 310 A... 104 Figure 39 Dimension 360, 414, 477 A... 105 Figure 40 Dimension 515, 590 A... 106 Figure 41 Dimension 720, 840 A... 107 Figure 42 Dimension 960, 1100 A... 108 110 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Contens of tables 17 Contens of tables Table 1 PIV rating... 15 Table 2 KW rating for different voltage range... 17 Table 3 Fuse selection... 22 Table 4 DIP switch settings analog card... 28 Table 5 Options... 35 Table 6 Inside delta KW rating... 41 Table 7 ULl power selcetion... 45 Table 8 Input C1... 55 Table 9 Timing and occurrence... 60 Table 10 List of parameters... 69 Table 11 Parametersettings for different Applikation... 88 Table 12 Technical Specification... 95 Table 13 EMC... 99 Table 14 Dimension... 99 ISA-DS Instruction manual_20141119_rev08_gb_kq 111 / 114

Notices 18 Notices 112 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq

Notices ISA-DS Instruction manual_20141119_rev08_gb_kq 113 / 114

Notices IGEL Electric GmbH IGEL Electric Dubai Industrieweg 13-15 Dubai Creek Tower, Office No 22-B 48324 Sendenhorst Dubai Deutschland U.A.E. Fon + 49 2526 9389 0 Fon: +971 429456-05 Fax + 49 2526 9389 22 Fax: +971 294561-0 e-mail info@igelelectric.de http://www.igelelectric.de Copyright IGEL Electric GmbH. All rights reserved. Passing on and copying of this document, use and communication of its contents is not permitted without express written authority. Violators are liable for compensation for damages. All rights reserved, including rights created by patent grant or registration of a utility. Exclusion of liability We have checked the contents of this publication to ensure consistency with the hardware and software. Since deviations can not be excluded shall, so we can not guarantee full agreement. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions 114 / 114 ISA-DS Instruction manual_20141119_rev08_gb_kq