FR66 SERIES POWER TAKE-OFF PARTS LIST AND SERVICE MANUAL NOTE: FOR UNITS BUILT AFTER JUNE 2013 Muncie Power Products, Inc.
Other FR66 Literature IN10-01 Installation and Operator's Manual MP15-08 Specifications Brochure SP10-06 Service Parts for units built prior to 6/2013 i3179 Supplement instruction for IN10-01
MODEL NUMBER CONSTRUCTION FR66 - F12 09-6 3 N X Model FR66 - Ford 6 Bolt Transmission Gear F12 - Ford 12.18P Ratio 09-0.90:1 Shift Type D - Elec/ Hyd (Diesel Super Duty Chassis F350-F550) 6 - Elec/ Hyd (2016 & later F650/750 Diesel) G - Elec/ Hyd (2015 & earlier Gas F650/750) F - Elec/ Hyd (2016 & later Gas F650/750) R - Special (Wiring Harness - 34T41141) Special Features X - None B - Stationary and Mobile (Diesel Only) Output Type B - 1-1/4" Round Shaft w/ 5/16" Key (4x2 Only) N - 3/4"-11T Spline Shaft Q - SAE "A" 2-Bolt 7/8"-13T (4x2 Only) T - SAE "A" 2-Bolt 3/4"-11T (4x2 Only) L - Special GBFR Mounting Assembly Arrangement 3 FR66 EXPLODED VIEW Detail B Detail A Detail E Detail D Detail C 3
Detail A - Output Shaft Assembly See Detail A 13 15 17 1 2 3 4 5 6 7 8 9 10 11 12 14 16 18 ITEM QTY PART NO. DESCRIPTION 1 1 10T39147 Bearing 2 1 24T35480 Retaining Ring 3 2 21T29017 Thrust Washer 4 1 10T37009 Thrust Bearing 5 1 10T37008 Needle Bearing 6 1 21T37085 Thrust Washer 7 1 11T41953 Seal - "D", "R", "6" 8 1 02TA5231 Output Gear 9 7 49T36259 Friction Disc 10 6 27T36286 Wave Spring 11 6 49T36258 Spacer Disc ITEM QTY PART NO. DESCRIPTION 12 1 06T41494 Output Shaft - "B" 1 06T41493 Output Shaft - "N", "T" 1 06T39183 Output Shaft - "Q", "L" 13 2 12T39023 O-Ring 14 1 49T38881 Piston 15 1 12T36540 O-Ring 16 1 49T39022 Piston Cup 17 1 24T39182 Retaining Ring 18 1 10T39072 Bearing N.S. 1 26T01627 Woodruff Key - "B" N.S. 1 25T37387 Cap Plug Detail A - Output Shaft Assembly 9 11 10 *The clutch pack assembly contains a friction disc followed by a spacer disc and spring. The assembly should start with a friction disc. 4
Detail B - PTO Housing 20 20 19 21 19 21 "B", "N" Output ITEM QTY PART NO. DESCRIPTION 19 1 11T37790 Shaft Seal 20 1 01T41944 Housing - "B", "N", "L" 1 01T42758 Housing - "Q", "T" 21 1 43T42664 Tubing Assembly "Q", "T" Output 22 24 Detail C - Input Shaft Assembly 28 24 26 22 26 28 23 25 27 23 25 27 "D", "R", "6" Shift Option Input Shaft "G", "F" Shift Option Input Shaft ITEM QTY PART NO. DESCRIPTION 22 2 49TA5304 Drag Seal - "D", "R", "6" 2 21T43348 Thrust Washer - "G", "F" 23 2 19T34789 Set Screw 24 1 07T42755 Input Shaft 25 2 10T39145 Bearing 26 1 03T41958 Input Gear 27 1 10T42016 Thrust Plate 28 1 25T41375 Plug 5
Detail D - Idler Shaft Assembly 29 22 31 32 30 29 22 31 32 30 30 23 25 27 30 23 25 27 "D","R", "6" Idler Shaft Assembly ITEM QTY PART NO. DESCRIPTION 22 2 49TA5304 Drag Seal - "D", "R", "6" 2 21T43348 Thrust Washer - "G", "F" 23 2 19T34789 Set Screw 25 2 10T39145 Bearing 27 1 10T42016 Thrust Plate 29 1 43T42757 Orifice 30 2 12T35577 O-Ring 31 1 08T42756 Idler Shaft 32 1 04T41957 Idler Gear "G", "F" Idler Shaft Assembly Detail E - Rear Cover Assembly 33 35 36 39 34 37 38 ITEM QTY PART NO. DESCRIPTION ITEM QTY PART NO. DESCRIPTION 33 1 12T36280 O-Ring 37 1 35T40860 Solenoid 34 1 12T36863 O-Ring 38 2 19T40859 Capscrew 35 1 15T42720 End Cover 39 1 30T60223 Pressure Switch - "D", "R", "6" 36 3 19T35237 Capscrew 1 30T60228 Pressure Switch - "G", "F" 6
FR66 INSTALLATION KITS FR66 Electric/Hydraulic Shift System - Activation Kit Common Componentry PRESSURE SWITCH PORT METRIC STRGHT X ORSF 43T42793 TORQUE TO 5 LB-FT HOSE ASSEMBLY 45T42791 ELBOW FITTING 43T42792 TORQUE TO 5 LB-FT Stud Kit (20TK5215) Installation Details SHOULDER STUDS 20T37914 TORQUE TO 40 FT-LB 22T39282 SPIRALOCK NUTS STEP STUD 20T37952 WHIZ-LOCK NUT 22T37605 TORQUE TO 17 FT-LB SEE IN 10-01 FOR MOUNTING DETAILS REUSE FORD SUPPLIED GASKET REPLACEMENT GASKET AVAILABLE FROM MUNCIE P/N 13T41973 (NOT INCLUDED WITH STUD KIT) 12-POINT CAPSCREWS 19T42075 TORQUE TO 40 FT-LB 7
FR66 INSTALLATION KITS 43TK5209 - Elec/Hyd Shift System "D"; Wire Harness 34T41671 (see pg 10) 43TK5593 - Elec/Hyd Shift System"6"; Wire Harness 34T43179 (see pg 12) Activation Kit - Stationary Or Mobile DASH BRACKET 36MA1005 PRESSURE SWITCH WITH -2 SAE FITTING 30T60223 ROCKER SWITCH 30T35687 FACE PLATE 36T36271 NOT SHOWN - 28T35442 - CABLE TIES (6 PCS) 36MK1007 - DASH BRACKET BOLT KIT 37T35674 - GROMMET 43TK5247 - Electric/Hydraulic Shift System "D" and "6" Shift with "B" Special Feature - Stationary and Mobile DASH BRACKET 36MA1005 PRESSURE SWITCH WITH -2 SAE FITTING 30T60223 INDICATOR LIGHT 32MSR12V FACE PLATE 36T41976 ROCKER SWITCH 30T41975 NOT SHOWN - 28T35442 - CABLE TIES (6 PCS) 36MK1007 - DASH BRACKET BOLT KIT 37T35674 - GROMMET 36T41941 - VISOR DECAL 8
43TK5392 - Elec/Hyd Shift System "G"; Wire Harness 34T43359 (See pg 11) 43TK5592 - Elec/Hyd Shift System "F"; Wire Harness 34T43650 (See pg 12) DASH BRACKET 36MA1005 (43TK5392) 36T42362 (43TK5592) FR66 INSTALLATION KITS PRESSURE SWITCH WITH 1/8" NPT FITTING 30T60228 WIRE EXTENSION 48TK5470 ROCKER SWITCH 30T35687 FACE PLATE 36T36271 (43TK5392) 36T42380 (43TK5592) STAINLESS STEEL BRAIDED HOSE 18" 45T43308 5-16X18 HEX NUT 22T37605 LOOP CLAMP 49T43356 STRAIGHT -4 MALE JIC X 1/8" FEMALE NPT FITTING 43T43215 5-16X18-3/4" HEX BOLT 19M10001 SAE O-RING 90 X -4 JIC 43M68014 HEAT SHIELD KIT - 49TK5533 INCLUDES: 49T43320 - HEAT SHIELD 48TK5557 - FASTENERS 43TK5527 REMOTE MOUNT PRESSURE SWITCH (ITEMS IN BORDER) NOT SHOWN - 28T35442 - CABLE TIES (6 PCS) 36MK1007 - DASH BRACKET BOLT KIT 37T35674 - GROMMET 9
A B WIRING HARNESS INFORMATION - FOR 2015 & EARLIER CHASSIS ROCKER SWITCH POTENTIOMETER P/N 37T41652 (STATIONARY MODE ONLY) ACTIVATION SOLENOID RELAY P/N 37T37621 ROCKER SWITCH POTENTIOMETER P/N 37T41652 BLU/ WHT YLLW/GRN VIOLET WHITE/ BROWN GREEN GRAY/ VIOLET 34T41671 - FOR USE IN EITHER STATIONARY OR MOBILE MODE (ALL SUPER DUTY (F350 - F550) DIESEL) USED WITH FR66-F1209-D3*X UNITS A B A B A B BATTERY GROUND ACTIVATION SOLENOID PRESSURE SWITCH PRESSURE SWITCH RELAY P/N 37T37621 BLUE/ WHT YLLW/ GRN VIOLET BLUE/ ORNG WHT/ BRWN GREEN GRY/ VIOLET BATTERY GROUND 34T41940 - FOR USE IN STATIONARY AND MOBILE MODE (2015 & EARLIER F650/750 DIESEL;ALL SUPER DUTY DIESEL USED WITH FR66-F1209-D3*B UNITS 10 **FOR WIRING INSTRUCTIONS REFER TO IN10-01**
ROCKER SWITCH WIRING HARNESS INFORMATION - FOR 2015 & EARLIER CHASSIS POTENTIOMETER P/N 37T41652 ACTIVATION SOLENOID A B PRESSURE SWITCH A B RELAY P/N 37T37621 BLACK VIOLET BLUE/ WHITE BLUE/ ORANGE YELLOW/ GREEN GREEN BLACK 34T43359 - FOR USE IN STATIONARY MODE ONLY (2015 & EARLIER F650 6.8L GAS ENGINE ONLY) USED WITH FR66-F1209-G3*X UNITS **FOR WIRING INSTRUCTIONS REFER TO IN10-01** 11
A B A B ROCKER SWITCH WIRING HARNESS INFORMATION - FOR 2016 & LATER CHASSIS A B ACTIVATION SOLENOID POTENTIOMETER P/N 37T43165 A B PRESSURE SWITCH RELAY P/N 37T37621 BLU/WHT BLU/ORNG YLW / BLUE YLLW / GRY YLLW / GRN GREEN YLLW / VLT BATTERY GROUND 34T43650 - FOR USE IN STATIONARY MODE ONLY (2016 & LATER F650 AND F750 GAS ONLY) USED WITH FR66-F1209-F3*X UNITS ROCKER SWITCH ACTIVATION SOLENOID POTENTIOMETER P/N 37T41652 PRESSURE SWITCH RELAY P/N 37T37621 BLUE/ WHT YLLW/ GRN YLLW/ GRY WHT/ BRWN GREEN GRY/ VLT BATTERY GROUND 34T43179 - FOR USE IN STATIONARY OR MOBILE MODE ONLY (2016 & LATER F650 AND F750 DIESEL ONLY) USED WITH FR66-F1209-63*X UNITS 12 **FOR WIRING INSTRUCTIONS REFER TO IN10-01**
HOW TO TELL THE DIFFERENCE BETWEEN GAS AND DIESEL DRAG ELEMENT "D" OR "6" SHIFT OPTION DRAG ELEMENT ABSENT "G" OR "F" SHIFT OPTION 13
DIMENSIONS/OUTPUT TYPES FR66-F1209-*3B* 3.6 92.5 7.0 178 3.9 100.3 2.1 54 5.0 126.5 3.7 94.1 1.25" RD KEYED SHAFT 6.4 163.4 FR66-F1209-*3N* 3.6 92.5 7.0 178 1.2 31.2 2.1 54 5.0 126.5 3.7 94.1 3/4" - 11T SPLINE SHAFT 6.4 163.4 14
DIMENSIONS/OUTPUT TYPES FR66-F1209-*3Q* 3.6 92.5 7.0 178 1.2 31.2 2.1 54 5.0 126.5 3.7 94.1 7/8" - 13T SPLINE SHAFT 6.4 163.4 FR66-F1209-*3T* 3.6 92.5 7.0 178 1.2 31.2 5.0 126.5 2.1 54 3.7 94.1 3/4" - 11T SPLINE SHAFT 6.4 163.4 15
Member of the Interpump Group SP16-01 (Rev. 06-16) 201 East Jackson Street Muncie, Indiana 47305 800-367-7867 Fax 765-284-6991 info@munciepower.com www.munciepower.com Specifications are subject to change without notice. Visit www.munciepower.com for warranties and literature. All rights reserved. Muncie Power Products, Inc. (2016)