Desire Streetcar Installation Guide 2004 Phoenix Sound Systems, Inc. All Rights Reserved. Page 1 1 Mar 04
Overview The LGB Streetcar is one of the more interesting (e.g. difficult, challenging) installations. Our recommendations and the selected components represent our best efforts at balancing the amount of work you have to put in for the sound you get out. We know that many of you will have your own ideas and we are sure there are simpler ways to do the installation. You will need to remove a lot of screws and parts and unplug some wiring. Zip-Lok bags will save you a lot of time in reassembly if you bag up the various parts and their screws as you take them off. The installation involves nearly a complete disassembly of the Streetcar. LGB did not provide any speaker opening in this model so you will have to drill holes in the bottom to let the sound out. You will also have to drill holes to mount two switches, the computer access jack (if installed), a hole in the floor to feed wires through and holes for the reed switches (if installed). The sound board and battery are mounted inside the Streetcar on the floor of the isle. A piece of sheet plastic fitted between the seats and painted green or black will make the installation virtually invisible from the outside. You will not need to do any soldering. We supply connectors to pick up power. You will need to remove some plastic in the speaker chamber. We think the effort will be well worth it. 1 Mar 04 Page 2
Disassembly: 1. Remove the 8 roof vents and the screws underneath (8 Short screws). Set the outer roof aside. 2. Remove 12 screws in the inner roof, disconnect wiring and remove the inner roof (8 medium screws, 4 long). Turn the Streetcar over: 3. Remove 4 screws on the underside cab floor. (2 short, two small diameter). Pry off the cover. Repeat at other end. 4. Remove 12 screws (short) that hold the chassis to the body and pry the chassis out of the body. 5. Separate the cabs (the doors will fall out, there are right and left doors). 6. Unplug the LGB motor/light switch and remove the three screws that hold it in place. Remove and set aside. A replacement motor switch is provided in the kit. 7. Unplug the LGB control board, remove three screws (1 medium, 2 short) and set the control board aside. This will be re-installed later. Page 3 1 Mar 04
Modifications: 1. Grind flush with the floor the 3 switch mounting posts, two nubs on the floor, and two posts (currently unused) at the end of the compartment. Grind Flush Motorman (LGB Board) End Drilling. 1. Tape down the speaker template and the reed switch template. Drill small pilot holes through the templates. Speaker Template 2. Drill two 1/4 holes for the switches and one 9/64 hole for the access jack. Position the hole so you are between the plumbing and the tank for the motor switch (the tank slides out). Make sure you have clearance inside for the switches and outside for the nuts. 3. Drill a 3/8 hole at the end of the aisle farthest from the motorman for the wiring to come thru the floor to the sound system. 1 Mar 04 Page 4 Motorman (LGB Board) End Reed Switch Template
Position Components. Mount the speaker to the floor using silicon adhesive and/or mounting screws. (We recommend doing both). Install the switches and the jack. Plug the power feed wires onto the posts that are hidden between the motor block plugs. If you want to utilize track magnets to trigger sounds, these should be glued to the underside of the trolley so they ride about 1/4 above the rails and are aligned 1/2 off center. Volume Switch Motor/Lights Switch Power Feed(2) Access Jack Reed Switches Motorman End Gather together the wires and feed them through the hole in the floor. Reattach the chassis to the body. Wire the sound board. 1 Red power wire 2 Green power wire 4,5,6 Volume switch 5 One wire from one of the reed switches (gnd) 7,8 Speaker wires 9 Red wire from the access jack 10 Yellow wire from the access jack 13 One of the two wires from the right hand reed switch 14 One of the two wires from the left hand reed switch 16 The remaining reed switch wire, and the black access jack wire (gnd). Page 5 1 Mar 04
If you trim the end of one of the seats slightly you will be able to slide the battery down into the aisle.(pick one of the middle seats, and take off about 1/16 of an inch of material). Plug in the battery, nestle everything down into the aisle. You can put a piece of plastic painted green or black over the sound system to conceal it. Reassemble the cabs and the roofs. Testing Put the Streetcar on a track. Set the motor/light switch to the center position (motor and lights off). Apply power to the track. The sound system should come on when you get to about a quarter throttle. When the battery is charged, the sound system will come on almost immediately. Run the track voltage up and down and you should hear a lot of different sounds. At this point you may want to let the Streetcar sit and charge up the battery so you can hear the idle sounds (if you are using MTS or DCC, there s no need to charge up the battery). You can run the volume up or down as needed, it will not affect battery charging. Charging will start at about 5 track volts, and is optimum at 8 volts. Full throttle will actually take longer to charge the battery. 1 Mar 04 Page 6
If you decide to run the Streetcar without charging the battery, set the motor/lights switch to the motors and lights position. It will take a few laps before the battery will give you sound when your track voltage falls below 5 volts. Once the battery is charged, the sound sequence you should hear is... Idle - The crickets are talking while the Streetcar sits idle waiting for passengers to pay their fare and take a seat. The air system could use some maintenance so the compressor runs quite a bit. Streetcar moves -The brakes release, the bell plays and we're off jostling down the track. When you get to about half throttle, the crossing horn will sound. Coming to a stop - The brakes are applied gently as we slow for the next stop. We halt and the door opens. Direction Change - If it's the end of the line the Streetcar poles need to be switched before we start in the other direction. Page 7 1 Mar 04
Initial Terminal / Function Assignments The Desire Streetcar is configured as follows from the factory. You can change assignments using the computer interface or you can order a different assignment. If you use a version of the Phoenix.exe from a CD earlier than version 3.1, the pictures that come up will not match the sounds. Some of the settings will work but you should download a current copy of the.exe and most importantly the.ini files from www.phoenixsound.com to avoid a lot of confusion. Terminal: 10 Trolley Pole 11 Fare Bell 12 Bong 13 Bell (Two Bongs) 14 Horn 15 Doors DCC: Address 3 Functions: F1 Bell (Two Bongs) F2 Brakes F3 Horn F4 Doors F5 Compressor F6 Fare Bell F7 Trolley Pole F8 Shutdown/Startup 1 Mar 04 Page 8