SLIP-IN CRTRIDGE INSERT VLVES & OPERTORS OILGER TOWLER, S.. Entidad Zikuñaga, 6 0.10 HERNNI (Gipuzkoa) phone: (+34) 943 55 700 E-mail: oilgear@oilgeartowler.es
INTRODUCTION & FETURES IN RIEF OPERTOR HED General Features 1. 350 bar service.. Sizes from DIN 016 to DIN 100. 3. Slip-in cartridge insert valves can provide the following functions: a) Check valve. b) Flow control. c) Pressure regulating. d) Directional control. e) Decompression control. f) Special combinations. 4. single cartridge can provide more than one function with proper operator circuiting. 5. Cartridges of the same size but different ratios are interchangeable. 6. Cartridges are small, compact and handle high flow rates. 7. Individual cartridges can be sized to satisfy circuit flow rates. 8. Different size cartridges (with spacers) can be designed into a common manifold eliminating necessity for angular drilling. 9. Cartridges can be installed in a manifold at right angles to each other or even reversed from standard position to simplify manifold machining. PLUNGER USHING NIFOLD SPCER SPRING Insert Construction Features Figure. Cross Section of Typical Slip-in Cartridge Insert Valve 1. Low pressure drop due to streamline flow through valve.. Fast response because of small control volume necessary. 3. Poppet type seat minimizes leakage. 4. vailable with or without throttling nose. 5. Different plunger area ratios are available to provide various functions. 6. Side loads on bushing are eliminated through use of spacer. 7. Various length spacers available simplify manifold layout and machining. 8. Various springs are available to provide different cracking pressures. 9. ack-up rings are used with O-ring seals to insure long seal life. Operator Features 1. Operators for insert valves of the same size are interchangeable.. Test stations and orifices are in operator heads. 3. Operator heads for various control valves are offered. Rev.:0 July, 007
OPERTION OF SLIP-IN CRTRIDGE INSERT VLVES Figure 4. port area( ) is unity (1.0), effective Pot area ( ) is zero. Therefore, top plunger area W is 1 + 0 = 1. Ratio of this valve plunger is expressed as 1:1. Figure 5. port area( ) is unity (1.0), effective Pot area ( ) is half of port area (0.5). Therefore, top plunger area W is 1.0 + 0.5 = 1.5. Ratio of this valve plunger is expressed as 1:1.5. Figure 6. port area( ) is unity (1.0), effective Pot area ( ) is same as port area (1.0). Therefore, top plunger area W is 1.0 + 1.0 =.0. Ratio of this valve plunger is expressed as 1:. PILOT CONTROL PRESSURE PLUS SPRING FORCE CTS ON FULL RE W. Ratios What are they? Opening and closing of the valve is a function of force balances on three areas;, and W. Pressures in areas and effective area tend to open the plunger. Spring force and pressure acting on area W tend to close the plunger. rea is always considered unity (1.0) and area w is the sum of areas and. Valves with a 1:1 ratio are primarily used to regulate pressure. Valves with a 1:1.5 ratio are primarily used as pilot operated check valves, directional control valves and (when used with stroke limiter option) flow control valves. Valves with a 1: ratio are sometimes used as directional valves when it is necessary that flow characteristics be the same in either direction. SSTE PRESSURE T PORT CTS ON RE. SSTE PRESSURE T PORT CTS ON RE. Cushion Nose Plungers Valve plungers are also available with a tapered cushion nose. This nose provides gradual opening and closing of flow passage to pressure for descompression control and smooth operation of hydraulic system. When used with stroke limiting option, it provides a very fine flow adjustment. Figure 3. Valve Operating reas. Figure 7. Cushion Nose Plunger Rev.:0 July, 007
CRTRIDGE SPECIFICTIONS Type PE - (not progressive) 016 / 05 / 03 Type PE - (not progressive) 040 / 050 / 063 10 10 Pressure drop (bar) 9 8 7 6 5 4 3 1 0 016 03 05 LIIT 0 100 00 300 400 500 600 700 800 900 1000 1100 100 Flow (l/min) Type PE - (not progressive) 080 / 100 Pressure drop (bar) 9 8 7 6 5 4 3 1 0 040 050 063 LIIT 0 500 1000 1500 000 500 3000 3500 4000 4500 5000 5500 6000 Flow (l/min) Type SE - 1.5 /.0 (not progressive) 016 / 05 / 03 10 10 9 9 Pressure drop (bar) 8 7 6 5 4 3 1 080 100 LIIT Pressure drop (bar) 8 7 6 5 4 3 1 016 05 03 0 0 1500 3000 4500 6000 7500 9000 10500 1000 13500 15000 16500 18000 Flow (l/min) Type SE - 1.5 /.0 (not progressive) 040 / 050 / 063 10 9 0 0 100 00 300 400 500 600 700 800 900 1000 1100 100 Flow (l/min) Type SE - 1.5 /.0 (not progressive) 080 / 100 10 9 Pressure drop (bar) 8 7 6 5 4 3 040 050 063 Pressure drop (bar) 8 7 6 5 4 3 080 100 1 1 0 0 300 600 900 100 1500 1800 100 400 700 3000 3300 3600 Flow (l/min) 0 0 000 4000 6000 8000 10000 1000 14000 16000 18000 0000 000 4000 Flow (l/min) Rev.:0 July, 007
CRTRIDGE SPECIFICTIONS Type SE - ( progressive) 016 / 05 / 03 Type SE - ( progressive) 040 / 050 / 063 10 9 10 9 Pressure drop (bar) 8 7 6 5 4 3 1 016 05 03 Pressure drop (bar) 8 7 6 5 4 3 040 050 063 0 0 100 00 300 400 500 600 700 800 900 1000 1100 100 Flow (l/min) 1 0 0 300 600 900 100 1500 1800 100 400 700 3000 3300 3600 Flow (l/min) Type SE - ( progressive) 080 / 100 10 9 Pressure drop (bar) 8 7 6 5 4 3 080 100 1 0 0 000 4000 6000 8000 10000 1000 14000 16000 18000 0000 000 4000 Flow (l/min) Rev.:0 July, 007
Explanation HOW TO ORDER SLIP- IN CRTRIDGE INSERT SSELIES Example: S E 040-1.5 / 3 P pplication S = Standard 350 bar service Z = Special, write out description L = Pressure reducer function P = Relief valve function Design E = Standard cartridge insert valve per DIN 434 standards Omit = Standard E = Piston with seals O-ring material P = Perbunan (std.) V = Viton (std. in PE cartridges) Spring number See table Choke (Only for S application) Omit = Without choke (std.) W = With choke Size 016, 05, 03, 040, 050, 063, 080, 100 Plunger rea Ratios (See page 3) 1.0= 1:1 1.5= 1:1.5.0= 1: 0.94=0.94:1 (Only SE type) Omit = type L Note: Cartridges PE only 1:0 Series (last version will be delivered) Plunger type (See page 3) = Not progressive = Progressive Omit = Type L Cracking pressure for all sizes Spring Number Direction No Spring Standard LE PE at Flow 0 1 3 4 5 bar bar bar bar bar bar 0 0.31 0.6 1.4 4 0 0.48 0.96 1.93 C 0 0.6 1.4.48 D 0 0.96 1.93 3.86 1:1 1:1.5 1: D C C SE 1:1 1:1.5 1: D C SEW C LE 6 Rev.:1 pril, 008
DIENSION FOR INSERTING CRTRIDGE VLVE W E D1 15 T7 IN. DEPTH OF FINISH NOTES: -Pilot valve may exceed 1 & dimensions. T4 D4 R. R1 15 T5 T8 T1 T T3 D3 D 4 Z 5 Z1 3 3 -The location of working port (D 4) may be anywhere within the location of T1- T5 as long as the minimum shoulder length T9 is maintained. The center line of working port may be arranged at other angles than 90º with respect to D1 -The depth and angles of the pilot connections are arranged by the function and location of the valves in the manifold. (D 7) T9 -Recommended thread engagement for ferrous materials (T 6 y T 11). U E IN. DEPTH OF FINISH SECCION '-" T11 T6 / INSTLLTION DIENSIONS PER DIN 4 34-C & N.F.P.. SIZES 80 THRU 00 Z D5 D6 D5 " ' D5 T10 INSTLLTION DIENSIONS PER DIN 4 34-C & N.F.P.. D7 SIZES 16 THRU 100.5 45 Z1 35 ' " PORT : WORKING PORT PORT : WORKING PORT PORT 1: OPTIONL WORKING PORT : PILOT SUPL PORT : PILOT DRIN PORT Z1: DDITIONL PILOT CONNECTION PREFERRED PILOT SUPPL PORT Z: DDITIONL PILOT CONNECTION PREFERRED PILOT DRIN Figure 9. Installation Dimensions (cavity bore, port and thread size) for size 016 through size 100. (510980-1). VLVE SIZE 1 D 1 H7 D 3 D 4 D H7 IN IN D 7 H13 ±0.1 1 ±0.1 ±0.1 3 ±0.1 4 ±0. 5 ±0. 016 63.5 63.5 3 5 16 19 16 5 4 8 4 46 5 5 3 10.5 05 85.8 85.8 45 34 5 7 5 3 6 6 58 33 33 9 16 03 101.6 101.6 60 45 3 37 3 40 8 6 6 70 41 41 35 17 040 14 14 75 55 40 44 40 50 10 0 6 85 50 50 4.5 3 050 139.7 139.7 90 68 50 55 50 63 10 0 8 100 58 58 50 30 063 177.8 177.8 10 90 63 73 63 80 1 30 8 15 75 75 6.5 38 080 50 145 110 80 88 80 100 16 4 10 00 100 300 180 135 100 109 100 15 0 30 10 45 VLVE SIZE T 1 T T 3 When D4 min T 4 When D4 max T 5 T 6 T 7 T 8 T 9 T 10 T 11 U W R 1 R 016 43 ±0.5 56 +0.1 11 34 9.5 0 15 0.5 10 18 0.03 0.05 0.8 05 58 +0.1 7 +0.1 1 44 40.5 30 0.5.5 1 10 4 0.03 0.05 0.8 3 03 70 ±0.5 85 +0.1 13 5 48 30 7.5.5 1.5 10 3 0.03 0.1 0.8 3 040 87 ±05 105 +0.1 15 64 59 30 3 3 3.5 10 36 0.05 0.1 1 5 050 100 +0.1 1 +0.1 17 7 65.5 35 3 4 3.5 10 36 0.05 0.1 1 5 063 130 ±0.5 155 +0.1 0 95 86.5 40 47 4 4 3 10 5 0.05 0. 1 5 080 175 +0.1 05 +0.1 5 130 10 40 40 5 5 4.5 10 45 0.05 0. 8 100 10 +0.1 45 +0.1 9 155 14 50 48 5 5 4.5 10 53 0.05 0. 8 Rev.:0 July, 007
CCESSORIES Spacers - Spacers types: Spacers for PE cartridges (K6) Spacers for SE standard cartridges (K7) Spacers for SE sealed cartridges (K8) Spacer K6 Spacer K7 Spacer K8 Spacers codes and seal kits: K6 type. (PE cartridges) LENGTH Seal kit code Size 015 030 045 060 075 100 15 Perbunan Viton (Std) 016 3003159810 300315980 3003159830 77000055 770300055 05 3003159910 300315990 3003159930 770000553 7703000553 03 300316000 3003160030 770000554 7703000554 040 3003160110 300316010 3003160130 3003160140 770000555 7703000555 050 300315690 300315693 3003156940 3003156950 770000556 7703000556 063 30031600 300316030 300316040 300316050 770000557 7703000557 080 300316030 3003160330 3003160340 3003160350 3003160360 3003160370 770000558 7703000558 100 300316040 3003160430 3003160440 3003160450 3003160460 3003160470 770000559 7703000559 K7 type. (SE cartridges) LENGTH Seal kit code Size 015 030 045 060 075 100 15 Perbunan (Std) Viton 016 300336510 30033650 300336530 77000055 770300055 05 300336610 30033660 300336630 770000553 7703000553 03 300336710 30033670 300336730 300336740 770000554 7703000554 040 300336810 30033680 300336830 300336840 770000555 7703000555 050 300336910 30033690 300336930 300336940 770000556 7703000556 063 30033700 300337030 300337040 300337050 770000557 7703000557 080 30033710 300337130 300337140 300337150 300337160 300337170 770000558 7703000558 100 3003370 30033730 30033740 30033750 30033760 30033770 770000559 7703000559 K8 type. (SE sealed cartridges) LENGTH Seal kit code Size 015 030 045 060 075 100 15 Perbunan (Std) Viton 016 300331710 30033170 300331730 77000055 770300055 05 300331810 30033180 300331830 770000553 7703000553 03 300331910 30033190 300331930 300331940 770000554 7703000554 040 30033010 3003300 30033030 30033040 770000555 7703000555 050 30033110 3003310 30033130 30033140 770000556 7703000556 063 300330 3003330 3003340 3003350 770000557 7703000557 080 3003330 30033330 30033340 30033350 30033360 30033370 770000558 7703000558 100 3003340 30033430 30033440 30033450 30033460 30033470 770000559 7703000559 8 Rev.:0 July, 007
CCESSORIES Seal kit - SE/PE cartridges seal kit. Seal kit code Size Perbunan Perbunan (Std) (Std) 016 7700008 77030008 05 7700009 77030009 03 77000030 770300030 040 77000031 770300031 050 7700003 77030003 063 77000033 770300033 080 77000034 770300034 100 77000035 770300035 SE sealed cartridges seal kit. Seal kit code Size Perbunan Perbunan (Std) (Std) 016 77000056 770300056 05 770000563 7703000563 03 770000564 7703000564 040 770000565 7703000565 050 770000566 7703000566 063 770000567 7703000567 080 770000568 7703000568 100 770000569 7703000569 PE sealed cartridges seal kit. Seal kit code Size Perbunan Perbunan (Std) (Std) 016 770000570 7703000570 05 770000571 7703000571 03 77000057 770300057 040 770000573 7703000573 050 770000574 7703000574 063 770000575 7703000575 080 770000576 7703000576 100 770000577 7703000577 CCESSORIES Springs - SE cartridges spring SE cartridges spring PE cartridges spring Spring type Size Ref. Code 016 05 03 040 1 4779 8647790 47730 86477300 3 47731 86477310 1 4773 8647730 47733 86477330 3 47734 86477340 1 47735 86477350 47736 86477360 3 47737 86477370 1 47738 86477380 47739 86477390 3 47740 86477400 Spring type Size Ref. Code 050 063 080 100 1 47741 86477410 4774 8647740 3 47743 86477430 1 47744 86477440 47745 86477450 3 47746 86477460 1 47747 86477470 47748 86477480 3 47749 86477490 1 47750 86477500 47751 86477510 3 4775 8647750 Spring type Size Ref. Code 016 4.56.3159 85031590 05 4.56.31593 850315930 03 4.56.31594 850315940 040 4.56.31595 850315940 050 4.56.30806 850308060 063 4.56.31596 850315960 080 4.56.30907 850309070 100 9 Rev.:0 July, 007
STNDRD OPERTORS Plain operator Operator with stroke limiter C Operator for use with pilot valve D Operator with stroke limiter for use with pilot valve E Operator with dual checks for use with pilot valve F Operator with dual checks and stroke limiter for use with pilot valve G Operator with pressure limiter (Sizes 016 thru 063) H K L Operator with pressure limiter for use with pilot valve (Sizes 016 thru 063) Operator for Sandwich pressure limiter for use with pilot valve (Sizes 016 thru 063) Operator with suttle check valve for use with pilot valve (Sizes 016 thru 063) Operator with pressure limiter for use with sealed pilot valve 10 Rev.:0 July, 007
CCESSORIES Seal kit - Operator codes (Perbunan Seal) 016 05 03 040 050 063 080 100 S- 5011011010 501011010 5013011010 5014011010 5015011010 5016011010 5018011010 5019011010 S- 501101010 50101010 501301010 501401010 501501010 501601010 501801010 501901010 S-C 01/0 5011031110 501031110 5013031110 5014031110 5015031110 5016031110 5018031110 5019031110 03/04 5011031310 501031310 5013031310 5014031310 5015031310 5016031310 5018031310 5019031310 S-D 01/0 5011041110 501041110 5013041110 5014041110 5015041110 5016041110 5018041110 5019041110 03/04 5011041310 501041310 5013011310 5014041310 5015041310 5016041310 5018041310 5019041310 S-E 01/0 5011051110 501051110 5013051110 5014051110 5015051110 5016051110 5018051110 5019051110 03/04 5011051310 501051310 5013051013 5014051310 5015051310 5016051310 5018051310 5019051310 S-F 01/0 5011061110 501061110 5013061110 5014061110 5015061110 5016061110 5018061110 5019061110 03/04 5011061310 501061310 5013061310 5014061310 5015061310 5016061310 5018061310 5019061310 S-G 01/0 5011071110 501071110 5013071110 5014071110 5015071110 5016071110 - - 03/04 5011071310 501071310 5013071310 5014071310 5015071310 5016071310 - - S-H 01/0 5011081110 501081110 5013081110 5014081110 5015081110 5016081110 - - 03/04 5011081310 501081310 5013081310 5014081310 5015081310 5016081310 - - S-K 5011091010 501091010 5013091010 5014091010 5015091010 5016091010 - - S-L 5011101010 501101010 5013101010 5014101010 5015101010 - - - 07 - - 5013111111 - - - - - S- 0 - - 501311111 - - - - - 35 - - 5013111113 - - - - - 50 - - 5013111114 - - - - - 07 501071011 50071011 503071011 504071011 505071011 506071011 508071011 509071011 P-G 0 50107101 5007101 50307101 50407101 50507101 50607101 50807101 50907101 35 501071013 50071013 503071013 504071013 505071013 506071013 508071013 509071013 50 501071014 50071014 503071014 504071014 505071014 506071014 508071014 509071014 07 501081011 50081011 503081011 504081011 505081011 506081011 508081011 509081011 P-H 0 50108101 5008101 50308101 50408101 50508101 50608101 50808101 50908101 35 501081013 50081013 503081013 504081013 505081013 506081013 508081013 509081013 50 501081014 50081014 503081014 504081014 505081014 506081014 508081014 509081014 Seal Kit Operator codes S- S- S-C S-D S-E S-F S-G S-H S-K S-L S- P-G P-H 016 05 03 040 050 063 080 100 P 77000074 77000083 77000091 770000300 770000310 77000030-77000033 V 770300074 770300083 770300091 7703000300 7703000310 770300030-770300033 P 77000075 77000084 7700009 770000301 770000311 77000031 - - V 770300075 770300084 77030009 7703000301 7703000311 770300031 - - P 77000076 77000085 77000093 77000030 77000031 7700003 77000038 770000333 V 770300076 770300085 770300093 770300030 770300031 77030003 770300038 7703000333 P 77000077 77000086 77000094 770000303 770000313 77000033 - - V 770300077 770300086 770300094 7703000303 7703000313 770300033 - - P 77000078 77000087 77000095 770000304 770000314 77000034 77000039 770000334 V 770300078 770300087 770300095 7703000304 7703000314 770300034 770300039 7703000334 P 77000079 77000088 77000096 770000305 770000315 77000035 - - V 770300079 770300088 770300096 7703000305 7703000315 770300035 - - P - - - - - - - - V - - - - - - - - P 770000530 770000514 770000550 770000544 - - - - V 7703000530-7703000550 7703000544 - - - - P - - - - - - - - V - - - - - - - - P - - 77000056 770000531 77000057 - - - V 770300056 7703000531 - - - - P - - - - - - - - V - - - - - - - - P - - - - - - - - V - - - - - - - - P - - - - - - - - V - - - - - - - - 11 Rev.:1 February, 008
HOW TO ORDER OPERTORS Explanation Example: S 050 - C / 01 P / Operator Head S = Standard P = Relief valve function Pressure Omit = Without pressure limiter 07 = 5-100 bar 0 = 5 00 bar 35 = 5-350 bar 50 = 5 630 bar Size 16, 5, 3, 40, 50, 63, 80, 100 Seals P = una N (std.) V = Viton Operator,, C, D, E, F, G, H, K, L, (See page?) Series (Last version will be delivered) Pilot Valve ounting 00 = No pilot valve 01 = ounting surface (CETOP 03) available for sizes 016 thru 050. rranged for N.O. pilot valve function 0 = ounting surface (CETOP 05) available for sizes 063 thru 100. rranged for N.O. pilot valve function 03 = ounting surface (CETOP 03) available for sizes 016 thru 050. rranged for N.C. pilot valve function 04 = ounting surface (CETOP 05) available for sizes 063 thru 100. rranged for N.C. pilot valve function CETOP 03 CETOP 05 Ø7 T 6x10 3.8 3.8 0.6 31 15.5 P 8.7 8.7 1.5 10.5 10.5 16.5 3.5 5x10 16.7 9.5 1.6 T 10.3 P Ø10 T 3 46 40.5 7 54 1 Rev.:0 July, 007
PLIN OPERTOR-TPE External pilot: Can be used to connect area w to one of the working ports ( or ). INSTLLING ORIFICE IN PORT W WILL CONTROL CRTRIDGE PLUNGER SHIFTING RTE. GRPHIC SOL OPERTOR HED SHOWN H 3 4 OUNTING SCREWS / 1 / 1 1 5 H1 45 PORT W P1 NPT H 8 OUNTING SCREWS D 10.5 / W D 11 D 10 / 1 / 1 D 11 PORT ¼ G TEST STTION FOR SIZES 016, 05 ND 03 ONL H 1 PORT ¼ G TEST STTION FOR SIZES 040, 050, ND 063 ONL Installation Dimensions for Type Plain Operator Cartridge Insert PORT ¼ G TEST STTION 35 H3 Installation Dimensions for Type Plain Operator for use with size 80 & 100 Cartridge Insert Valves. VLVE SIZE 1 D 10 D 11 H 1 H 1 3 5 P 1 016 63.5 63.5 3,17 8 9.5 3.17 30.0 13 6 46.0 5.0 10.5 1/16 05 86 86 6.35 13.3 4,75 30.0 17 5 58.0 33.0 16.0 1/16 03 10 10 6.35 6 16 4,75 35 0 5 70.0 41.0 17.0 1/16 040 14.0 14.0 9.5 0 19.1 4,75 50.0 30 5 85 50 3 1/16 050 140 140 9.5 0 19.1 6 50.0 5 5 100.0 58.0 30.0 1/8 063 178 178 1.0 30 1 6,35 60 37 5 15.0 75.0 38.0 1/8 080 50,0 14,7 4 30 7,9 80,0 5,5 8,6 00,0 3/8 100 300,0 17,9 30 30 7,9 98,6 43,5 8,6 45,0 1/ 13 Rev.:0 July, 007
OPERTOR W/STROKE LIITER-TPE nd adjustment screw limits the travel of a floating pin which in turn limits the amount the plunger can open. Thus, it results in (adjustable) throttling of flow through the insert valve. For fine adjustment, it is suggested a cartridge plunger with a cushion nose be used. It is suggested the adjustment screw be cut off at a length corresponding to minimum derived flow to prevent accidentally locking the valve in the closed position. INSTLLING ORIFICE IN PORT W WILL CONTROL CRTRIDGE PLUNGER SHIFTING GRPHIC SOL OPERTOR HED SHOWN WITH INSERT VLVE. 4 OUNTING SCREWS H PORT ¼ G TEST STTION STROKE LIITER DJUSTING SCREW 6 3 1 PORT W P1 NPT D11 H 1 HH INIU DISTNCE REQUIRED TO REOVE OPERTOR HED FRO NIFOLD H4 IU D10 1 5 1 Installation Dimensions for Type Operator w/stroke Limiter for use with size 016 through 063 Cartridge Insert Valve 1 6 PORT ¼ G TEST STTION H PORT W P1 NPT 45 8 OUNTING SCREWS STROKE LIITER DJUSTING SCREW.5 Ø Ø D 11 35 INIU DISTNCE REQUIRED TO REOVE OPERTOR HED FRO NIFOLD HH H 4. H 1 Installation Dimensions for Type Operator w/stroke Limiter for use with size 080 & 100 Cartridge Insert Valve. VLVE SIZE 1 D 10 D 11 H 1 H H 4 1 3 5 6 P 1 HH 1 016 69.9 63.5 3.96 8 9.6 3.0 50.8 17. 7.1 57. 46 5 10.5 5 1/16 36.6 38.1 05 86 86 6.35 13.3 4.8 51 16 8.6 74.7 58 33 16 9 1/16 47. 43 03 10 10 6.35 6 16.0 4.8 50 5 8.6 74.7 70 41 17 1 1/16 57. 51 040 14 14 9.5 0 19.1 4.8 54 6 8.6 114.3 85 50 3 15 1/16 69 6 050 140 140 9.5 0 19.1 6.4 54 31 8.6 114.3 100 58 30 0 1/8 78. 70 063 178 178 1.0 30 1 6.4 75 38 8.6 114.3 15 75 38 9 1/8 100 89 080 50 14,7 4 30 7,9 111,5 34,5 8,6 176,3 00 41,15 3/8 139,7 100 300 17,85 30 30 7,9 136,5 47,5 8,6 6,1 45 50,8 1/ 189,5 14 Rev.:0 July, 007
OPERTOR FOR PILOT VLVE-TPE C These operator heads will accommodate a plunger or ball check type three-way valve. The drawings show commonly used electrically operated valves. Thus, with this operator, the cartridge valve functions as a pilot operated check valve or appropriate area ratios. T P 1 N.O. PILOT VLVE FUNCTION GRPHIC SOL FOR SIZES 016 THRU 100. OPERTOR HED SHOWN WITH INSERT VLVE ND OPTIONL PILOT VLVE INSTLLING ORIFICES IN PORTS,, P ND T WILL CONTROL CRTRIDGE PLUNGER SHIFTING RTE N.C. PILOT VLVE FUNCTION 1 T P PORT E CONNECTED TO EITHER PORTS OR OR TO SOE REOTE POINT IN THE SSTE 1 D 10 7 1 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 05, 03, 040, 050 ND 063 H 1 PILOT VLVE LOCTION FOR SIZES 05, 03, 040, 050 ND 063 D 11 3 3 5 1 S W HED & PORT P 8 H 6 H D 11 PORT ¼ G TEST STTION FOR SIZE 016 4 OUNTING SCREWS 1 7 FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURER S CTLOG PORT P PORT ¼ G TEST STTION FOR SIZES 05, 03, 040, 050 ND 063 PILOT VLVE LOCTION FOR SIZE 016 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZE 016 Installation Dimensions for Type C Operator for Pilot valve used with size 016 through 063. Cartridge Insert Valve FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURER S CTLOG 35.5 30 dia 7 8 OUNTING SCREWS PORT TO E PLUGGED WHEN PORT 1 IS USED P PLUG SIZE 45 PORT ¼ G TEST STTION H 1 H PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE D 10 Installation Dimensions for Type C Operator for Pilot valve used with size 080 & 100 Cartridge Insert Valve VLVE SIZE 1 D 10 D 11 H 1 H H 6 1 3 5 7 8 P 3 016 63,5 88,9 3,17 8 9,6 3, 101,5 14 7,1 60,5 46 5 10,5 19,65 7 1/8 G 53,8 05 86 86 4,77 13,3 4,8 54 18 8,6 58 33 16 31,75 1/8 G 43 03 10 10 6,35 6 16,0 4,8 54 1 8,6 70 41 17 35 ¼ G 51 040 14 14 8 0 19,1 4,8 73 9 8,6 85 50 3 4,5 6 050 140 140 8 0 19,1 6,4 73 30 8,6 100 58 51 70 063 178 178 11 30 1,0 6,4 111 41 8,6 15 75 6,5 89 080 50 14,7 4 30 7,9 98,5 3 00 100 1/8 G 100 300 14,7 30 30 7,9 86 46 45 1,5 1/8 G 15 Rev.:0 July, 007
1 T P INSTLLING ORIFICES IN PORTS,, P ND T WILL CONTROL CRTRIDGE PLUNGER SHIFTING RTE 1 PORT E CONNECTED TO EITHER PORTS OR OR TO SOE REOTE POINT IN THE SSTE T P 45 35 H 6 1 Ø Ø D 10 OPERTOR W/STROKE LIITER FOR PILOT VLVES-TPE D These heads include an adjustment screw which limits the amount the plunger can open as well as accommodate a plunger or ball check type three-way valve. Thus, the cartridge valve functions as a pilot operated check valve with a flow throttling adjustment. It is suggested the adjustment screw be cut off at a length corresponding to minimum desired flow to prevent accidentally locking the valve in the closed position. FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURERS CTLOG. N.O. PILOT VLVE FUNCTION PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 016 ND 05 STROKE LIITER DJUSTING SCREW N.C. PILOT VLVE FUNCTION GRPHIC SOL FOR SIZES 016 TRHU 100. OPERTOR HED SHOWN WITH INSERT VLVE ND OPTIONL PILOT VLVE PORT TO E PLUGGED WHEN PORT 1 IS USED P PLUG SIZE. 4 OUNTING SCREWS D11 H H 6 PORT P 3 3 W 1 S 5 8 1/ 1 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 03, 040, 050 ND 063 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 0.3, 040, 050 ND 063 H 7 H 1 H 4 IU HH INIU DISTNCE REQUIRED TO REOVE OPERTOR HED FRO NIFOLD 1 / 1/ 1 Installation Dimensions for Type D Operator w/stroke Limiter for Pilot Valves, used with Size 016 through 063 Cartridge Insert Valve 7 D 10 PORT ¼ NPT TEST STTION PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE..5 FOR DIENSIONS OF OPTIONLS PILOT VLVES SEE NUFCTURERS CTLOG. PORT ¼ GS TEST SCREW D 11 7 W 8 3 INIUN DISTNCE REQUIRED TO REOVE OPERTOR HED FRO NIFOLD. HH H 4. H1 H 8 OUNTING SCREW Installation Dimensions for Type D Operator w/stroke Limiter for Pilot Valves, used with Size 080 Cartridge Insert Valve VLVE SIZE 1 D5 D6 D10 D11 H H1 H H3 H4 H6 3 5 7 8 P P3 HH 016 63,5 89 3,17 8 9,6 3, 101,5 14 7,1 60,5 46 5 10,5 9,7 7 1/16 1/8 G 36,6 53,8 05 86 86 4,77 13,3 4,8 114,3 18 8,6 60,5 58 33 16 5,5 1 1/8 G 47, 43 03 10 10 6,35 6 16 4,8 111,3 19 8,6 60,5 70 41 17 15,75 ¼ G 57, 51 040 14 14 8 0 19,1 4,8 111,3 6 8,6 60,5 85 50 3 0,5 ¼ G 69,0 6 050 140 140 8 0 19,1 6,4 111,3 30 8,6 60,5 100 58 30 5,5 ¼ G 78, 70 063 178 178 11 30 1 6,4 159 4 8,6 84,5 15 75 38 30,5 ¼ 3/8 G 100 89 080 50 14,7 4 30, 7,9 39.9 14 40 8,6 176,3 00 19,1 58,7 139,7 100 300 14,7 30 30, 7,9 H1-84.15 136,7 48 8,6 6,1 45 19,1 76, 189,5 16 Rev.:0 July, 007
S OPERTOR W/DUL CHECK FOR PILOT VLVES-TPE E This operator head will accommodate a plunger or ball check type three-way pilot valve which can connect through two integral check valves to ports and Z. With this operator, the cartridge insert valve functions as a two-way valve. 1 T P Z1 GRPHIC SOL FOR SIZES 016 TRHU 100. OPERTOR HED SHOWN WITH INSERT VLVE ND OPTIONL PILOT VLVE INSTLLING ORIFICES IN PORTS,, P ND T WILL CONTROL CRTRIDGE PLUNGER SHIFTING RTE 1 T P Z1 PORT ND Z1 E CONNECTED TO EITHER PORTS OR OR TO SOE REOTE POINT IN THE SSTE N.O. PILOT VLVE FUNCTION N.C. PILOT VLVE FUNCTION FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURERS CTLOG. PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 05 040 ND 050 3 1 3 5 D 10 Z1 1 7 1 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 016, 03 ND 063 HED & PORT P 8 H 1 H 6 H D 11 PILOT VLVE LOCTION FOR SIZES 05, 03, 040, 050 ND 063 PORT ¼ G TEST STTION FOR SIZE 016 4 OUNTING SCREWS PORT ¼ G TEST STTION FOR SIZES 05, 03, 040, 050 ND 063 1 7 FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURER S CTLOG PORT P PORT ¼ NPT TEST STTION FOR SIZE 016 PILOT VLVE LOCLITTION FOR SIZE 016 Installation Dimensions for Type E Dual Check Operator for Pilot Valve used with size 016 through 063. Cartridge Insert Valves D 11 8 OUNTING SCREWS 35 FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURER S CTLOG.5 30 dia PORT TO E PLUGGED WHEN PORT 1 IS USED P PLUG SIZE 7 D6 45 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE PORT ¼ G TEST STTION H 1 H D 10 Installation Dimensions for Type E Dual Check Operator for Pilot valve used with size 080 & 100 Cartridge Insert Valve VLVE 1 D 10 D 11 H 1 H H 6 1 3 5 7 8 P 3 SIZE 016 63,5 101,6 3, 8 9,5 3, 101,6 15 7,1 60,5 46 5 5 10,5 9,7 6,9 1/8 G 53,8 05 85,8 85,8 4,8 1,7 4,8 53,8 0 8,6 58 33 33 16 31,8 1/8 G 4,9 03 101,6 101,6 6,35 6 16 4,8 54 1 8,6 70 41 41 17 35,1 ¼ G 50,8 040 14 14 8 0 19,1 4,8 73 9 8,6 85 50 50 3 44,5 6 050 139,7 139,7 8 0 19,1 6,4 73 30 8,6 100 58 58 30 50,8 69,9 063 177,8 177,8 11 30 1 6,4 111 45 8,6 15 75 75 38 63,5 88,9 080 50 14,7 4 30, 7,9 98,6 40 8,6 00 100 100 300 14,7 30 30, 7,9 98,6 45 8,6 45 1,5 17 Rev.:0 July, 007
1 T P D 10 OPERTOR W/DUL CHECK & STROKE LIITER FOR PILOT VLVES-TPE F These heads include an adjustment screw (which limits the amount the plunger can open), and will accommodate a plunger or ball check type three-way pilot valve which can connect through the two integral check valves to ports and Z. With this operator, the cartridge insert valve functions as an area ratio two way valve with throttling adjustment. It is suggested the adjustment screw be cut off at length corresponding to minimum desired flow to prevent accidentally locking the valve in the closed position. T P 1 Z1 N.O. PILOT VLVE FUNCTION GRPHIC SOL FOR SIZES 016 TRHU 100. OPERTOR HED SHOWN WITH INSERT VLVE ND OPTIONL PILOT VLVE INSTLLING ORIFICES IN PORTS,, P ND T WILL CONTROL CRTRIDGE PLUNGER SHIFTING RTE PORT ND Z1 E CONNECTED TO EITHER PORTS OR OR TO SOE REOTE POINT IN THE SSTE N.C. PILOT VLVE FUNCTION Z1 FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURERS CTLOG. 4 OUNTING SCREWS PORT TO E PLUGGED WHEN PORT 1 IS USED P PLUG SIZE D 11 H3 H H 6 H7 PORT P H1 STROKE LIITER DJUSTING SCREW H4 IU HH INIU DISTNCE REQUIRED TO REOVE OPERTOR HED FRO NIFOLD PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES 03, 040, 050 ND 063. 3 3 1 / 1 / Installation Dimensions for Type F Dual Check Operator with Stroke Limiter for Pilot Valve used with 016 trough 063 Cartridge Insert Valve 1 7 D10 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE FOR SIZES016 ND 05 5 8 1 / 1 PORT ¼ G TEST STTION 45 1.5 6 Z1 35 PORT TO E PLUGGED WHEN PORT 1 IS USED P PLUG SIZE STROKE LIITER DJUSTING SCREW H D11 PORT 1 (OPTIONL) ETERNL DRIN P3 PLUG SIZE 8 OUNTING SCREWS W 7 Ø Ø VLVE SIZE 8 INIU DISTNCE REQUIRED TO REOVE OPERRTOR HED FRO NIFOLD HH FOR DIENSIONS OF OPTIONL PILOT VLVES SEE NUFCTURER S CTLOG H4. Installation Dimensions for Type F Dual Check Operator with Stroke Limiter for Pilot Valve used with Size 080 & 100 Cartridge Insert Valves 1 D 10 D 11 H H 1 H H 4 H 6 H 7 1 3 5 7 8 P 3 HH H1 3 H 016 63,5 101,6 3, 8 9,5 3, 101,6 15 7,1 57, 60,5 46 5 5 10,5 9,7 6,9 1/8 G 36,6 53,8 05 85,8 85,8 4,8 1,7 4,8 114,3 0 8,6 74,7 60,5 58 33 33 16 31,8 14, 1/8 G 47, 4,9 03 101,6 101,6 6,4 6 16 4,8 111,3 1 8,6 74,7 60,5 31,8 70 41 41 17 35,1 ¼ G 57, 50,8 040 14 14 7,9 0 19,1 4,8 111,3 9 8,6 114,3 60,5 47,8 85 50 50 3 44,5 69 6,0 050 139,7 139,7 7,9 0 19,1 6,4 111,3 30 8,6 114,3 60,5 47,8 100 58 58 30 50,8 78, 69,9 063 177,8 177,8 11,1 30 0,6 6,4 158,8 45 8,6 176,3 84,1 60,5 15 75 75 38 63,5 100 88,9 080 50 14,7 4 30, 7,9 39.9 136,7 40 8,6 176,3 00 19,1 58,7 139,7 100 300 14,7 30 30, 7,9 H 1 84.15 136,7 45 8,6 6,1 45 19,1 76, 189,5 18 Rev.:0 July, 007
OPERTOR W/PRESSURE LIITER-TPE S _ G GRPHIC SOL OPERTOR HED SHOWN WITH INSERT VLVE. 1 1 PORT W P1 NPT 4 OUNTING SCREWS H 3 3 W D10 D5 5 D11 H 4 max H1 Installation Dimensions for Type G Operator w/pressure Limiter for use with size 016 through 063 Cartridge Insert Valve VLVE SIZE 1 D 10 D 11 H 1 H H 4 1 3 5 P 1 016 64 64 4 8 9.6 3 50 14 6 59 46 5 10.5 1/16 05 86 86 4 13.3 5 50 18 5 59 58 33 16 1/16 03 10 10 6 6 16 5 50 5 59 70 41 17 1/16 040 14 14 8 0 19.1 5 85 7 5 73 85 50 3 1/8 050 140 140 8 0 19.1 6 90 5 5 73 100 58 30 1/8 063 178 178 8 30 1 6 90 73 15 75 38 1/8 19 Rev.:1 ay, 008
OPERTOR W/PRESSURE LIITER FOR PILOT VLVE-TPE S _ H GRPHIC SOL OPERTOR HED SHOWN WITH INSERT VLVE. H D6 1 3 W 5 57 3 1 D11 D 10 79 H1 H3 1 Installation Dimensions for Type H Operator w/pressure Limiter for use w/pilot valve with size 016 through 063 Cartridge Insert Valve VLVE SIZE 1 1 D 10 D 11 H 1 H 1 3 5 P 1 016 81 64 43 3 8 9.6 3.17 50 14 7 46 5 10.5 1/16 05 86 86 43 5 13.3 4.75 55 19 58 33 16 1/16 03 10 10 51 5 6 16 4.75 55 3 5 70 41 17 1/16 040 14 14 6 8 0 19.1 4.75 65 7 5 85 50 3 1/16 050 140 140 70 8 0 19.1 6.5 65 100 58 30 1/16 063 178 178 89 10 30 1 6.5 70 15 75 38 1/16 0 Rev.:0 July, 007
SNWICH PRESSURE LIITER-TPE K GRPHIC SOL OPERTOR HED SHOWN WITH INSERT VLVE. D 10 H 1 D 11 5 1 1 H 1 1 Installation Dimensions for Type K Operator for sandwich pressure limiter with size 016 through 063 Cartridge Insert Valve VLVE SIZE 1 1 D 10 D 11 H 1 H 1 3 5 016 85 63,5 35,1 4 8 9.6 3 55 1 4 46 5 10.5 05 86 86 43 5 13.3 4.75 50 17 58 33 16 03 10 10 51 5 6 16 4.75 50 4 5 70 41 17 040 14 14 6 8 0 19.1 4.75 50 9 5 85 50 3 050 140 140 70 8 0 19.1 6.5 50 9 100 58 30 063 178 178 89 8 30 1 6 60 44 15 75 38 1 Rev.:0 July, 007
1 1 5 6 1 OPERTOR W/SHUTTLE CHECK VLVE -TPE L GRPHIC SOL OPERTOR HED SHOWN WITH INSERT VLVE. PILOT VLVE LOCTION FOR SIZES 016. PILOT VLVE LOCTION FOR SIZES 05, 03, 040, 050 ND 063. H D 11 3 D 11 3 H1 1 Installation Dimensions for Type L Operator with shuttle check valve with size 016 trough 050 Cartridge Insert Valve. VLVE SIZE 1 1 D 10 D 11 H 1 H 1 3 5 6 016 89 63,5 35, 3.17 8 9.6 3 100 1 6 46 5 10.5 05 130 87 43,5 6.35 13.3 5 85 0 5 58 33 16 8.7 03 10 10 51 5 6 16 6 85 3 5 70 41 50.8 10.8 040 15 15 6.5 6.15 0 19.1 5 85 9 4 85 50 3 17.5 050 140 140 70 6 0 19.1 6 85 7 4 100 58 30 0 Rev.:0 July, 007
OPERTOR W/PRESSURE LIITER SELED PILOT VLVE -TPE GRPHIC SOL OPERTOR HED SHOWN WITH INSERT VLVE. PILOT VLVE LOCTION FOR SIZES 03. D10 H 1 1 3 W Z1 1 Z 3 1 5 D6 H D11 1 Installation Dimensions for Type Operator with shuttle check valve with size 03 Cartridge Insert Valve. VLVE SIZE 1 1 D 10 D 11 H 1 H 1 3 5 03 10 10 51 5 6 16 5 70 3 5 70 41 17 3 Rev.:0 July, 007