P-111-A RETURN TO MAIN INDEX P-111-A Shield-Arc SA-200-F163 (K6090-SM OR -SB) For Codes Below 7275, See P-23-A Model Index NUMBERS IN THE TABLE BELOW INDICATE WHICH COLUMN TO USE IN EACH PARTS LIST FOR EACH INDIVIDUAL CODE NUMBER DO NOT attempt to use this Parts List for machine if its code number is not listed. Contact the Service Department for any code numbers not listed. (Only those suffixes which require distinction form the basic codes are shown.) PARTS LIST TITLES General Assembly Control Panel & Output Studs Engine Cooling System Engine Fuel System, Idler & Oil Filter Engine Electrical System Welding Generator & Coupling Generator Brushholder Exciter Brushholder K808A Reconnect Panel PARTS LIST NO. P-111-C P-111-D P-23-E P-111-F P-111-H P-23-M P-25-L P-25-M P-124-H CODE NO. 7276 SM 1 1 1 1 1 5 1 1 1 7302 SM 1 1 1 1 1 5 1 1 1 7307 SM 1 1 1 1 1 5 1 1 1 7693 SM 1 1 1 2 1 5 1 1 1 7699 SM 1 1 1 2 1 5 1 1 1 7789 SM 1 1 1 2 1 5 1 3 1 8017 SM 1 1 1 2 1 5 1 3 1 8023 SB 1 1 1 2 2 5 1 3 1 8244 SM 1 1 1 2 1 5 1 3 1 8245 SB 1 1 1 2 2 5 1 3 1 8348 SB 1 1 1 2 2 5 1 3 1 8583 SB 1 1 1 2 2 5 1 3 1 8638 SM 1 1 1 2 2 5 1 3 1 8676 SM 1 1 1 2 4 5 1 3 1 8677 SB 1 1 1 2 3 5 1 3 1 8790 SB 1 1 1 2 3 5 1 3 1 8791 SM 1 1 1 2 4 5 1 3 1 8915 SB 1 1 1 2 3 5 1 3 1 8916 SM 1 1 1 2 4 5 1 3 1 9052 SB 1 1 1 3 3 5 1 3 1 9053 SM 1 1 1 3 4 5 1 3 1 9324 SB 1 1 1 3 3 6 1 3 1 9325 SM 1 1 1 3 4 6 1 3 1 9442 SB 1 1 1 3 3 6 1 3 1 9443 SM 1 1 1 3 4 6 1 3 1 9527 SM 1 1 1 3 4 6 1 3 1 9530 SM 1 1 1 3 4 6 1 3 1 Winding Specifications and Diagrams.................................................... P-111-B 01-04-2008
NOTES
P-111-B P-111-B CODE NO. WINDING SPECIFICATIONS AND DIAGRAMS Only those suffixes requiring distinction from the basic codes are shown 7276 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S14919 7302 FLW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 7307 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S15197 7693 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S15197 7699 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) FDW5-K M4047-1/24.26B M8791 S15197 7789 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S15197 8017 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S15197 8023 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S16483 8244 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S15197 8245 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S16483 8348 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S16483 8583 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S16483 8638 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S15197 8676 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17297 8677 FJW5-AK FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17298 8790 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17383 8791 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17382 8915 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17383 8916 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17382 9052 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17383 9053 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17382 9324 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17383 9325 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M8791 S17382 9442 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M15733 S18860 9443 FJW5-AJ FJW115-T FJW27.6E ø S12261-15A ø (2) &-16A ø (2) L8707 M4047-1/24.26B M15733 S18859 9527 FJW5-AJ FJW115-T FJW27.6E ø S18891 (2) &-16 (2) ø L8707 M4047-1/24.26B M8791 S17382 9530 FJW5-AJ FJW115-T FJW27.6E ø S12261-16 (2) ø &-20 (2) L8707 M4047-1/24.26B M15733 S18859 ø GENERATOR SHUNT FIELD COIL GENERATOR SERIES FIELD COIL GENERATOR ARMATURE COIL This part is obsolete and no longer available. SET OF 4 INTERPOLE FIELD COIL EXCITER FIELD COIL SET EXCITER ARMATURE COIL INTERNAL WIRING DIAGRAM IGNITION & WIRING DIAGRAM 10-06-2008
P-111-C P-111-C Part Numbers Part Numbers Part Numbers Part Numbers 4 2 G1337 24 13 GENERAL ASSEMBLY 17 20 28 1 7 23 9 8 29 12 01-04-2008 11
P-111-C.1 P-111-C.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Indicates a Change This Printing Use only the parts marked X in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 1 Roof L5193-2 1 X Roof Mounting Angle (Control Panel End) S13593 2 X Roof Mounting Angle (Radiator End) S13593 2 X 5/16-18 x 1.50 SQHS (Roof Mounting) CF000258 4 X Hug Locknut, Roof Mounting T9187 4 X 2 Control Panel and Output Studs See P-111-D 4 Door L6659-A 2 X 7 Exhaust Pipe (Without Muffler) T11176-1 1 X Rain Cap S9563-2 1 X Optional Muffler Kit, Includes: K203 1 X Muffler M12620 1 X Exhaust Pipe T11176-5 ø 1 X Pipe Nipple S8612-8 1 X Rain Cap S9563-2 1 X 8 Radiator Shell & Screen Asbly (Below Code 8200) L5163 1 X 8 Radiator Shell & Screen Asbly (Above Code 8200) L5163-1 1 X Thread Cutting Screw, Shell Mounting S9225-8 4 X 9 Radiator Shroud M8858-3 1 X 10 Door Decal (Not Shown) T11030 2 X 11 Radiator See P-23-E 12 Door Hook S10656-2 2 X Self Tapping Screws S8025-70 4 X 13 Door Hook S10656-1 2 X Self Tapping Screws S8025-70 4 X 17 Base (Below Code 8200) L3385-4 ø 1 X 17 Base (Above Code 8200) L3385-5 1 X Stud, Front Engine Mounting T8911 1 X Washer, Front Engine Mounting T9054 2 X Mounting Cushion T8823 2 X Rubber Washer, Front Engine Mounting T11135-1 1 X Hug Locknut, Front Engine Mounting T9187-3 1 X 20 Welder Foot Support T8824 2 X 23 Idler Solenoid Assembly See P-111-F 1 X 24 Decal M16197 1 X 28 Door Bumper T15154 2 X 29 Fan Guard Idler Solenoid Bracket (Side Shown) See P-111-F 1 X 29 Fan Guard (Opposite to Side Shown) L5232-L1 X Items Not Illustrated: Engine Hour Meter (Optional) M13983 Hour Meter Shock Mounting S16761 1 X Ground Stud Decal T13260-4 1 X Auxiliary Power Kit Order K802-A 1 X ø This part is obsolete and no longer available. 01-04-2008
P-111-D P-111-D Part Numbers Part Numbers Part Numbers Part Numbers S11125 L5173 CONTROL PANEL AND OUTPUT STUDS Old Style Output Stud 9 7 8 16 14 17 A B C D E 1 2 4 5 6 3 F G 11 12 H 18 10 19 01-04-2008
P-111-D.1 P-111-D.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Use only the parts marked X in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 ø Indicates a Change This Printing 1 Control Panel (w/o Volt Ammeter) (Code 8017 & Above 8200) G1519 1 X 1 Control Panel (w/o Volt Ammeter) (Below 8000 & 8023) G1318 1 X 1 Control Panel (w/volt Ammeter) (Code 8017 & Above 8200) L6299 ø 1 X 1 Control Panel (w/volt Ammeter) (Code 8000 & 8023) L5168 1 X 2 Selector Switch (Below 8000 & 8023) M11013 1 X 2 Selector Switch (Code 8017 & Above 8200) M13335 1 X Idler Reed Switch, Mounted on Selector Switch S16676-1 1 X Switch Handle (Below 8000 & 8023) S16664-6 1 X Switch Handle (Code 8017 & Above 8200) M13989 1 X 3 Receptacle S14824 1 X 4 Rheostat M5090-C 1 X Rheostat Handle S16664-4 1 X 6 Nameplate (Below 8000 & 8023) L5171 1 X 6 Nameplate (Code 8017 & Above 8200) L5750 1 X Self Tapping Screw, Nameplate Mounting S8025-12 6 X 7 Pilot Light (Below Code 8500) T13534 1 X 7 Pilot Light (Above Code 8500) T13534-2 1 X 8 Ammeter S7514-4 1 X 9 Idler Switch (Below Code 8500) T10616 1 X 9 Idler Switch (Above Code 8500) T10800-4 1 X 10 Start Button S13146-1 1 X 11 Instruction Decal (Below Code 7700) T10829 1 X 11 Instruction Decal (Above Code 7700) T13086-22 1 X 12 Volt Ammeter (Optional) S4934-1 1 X 18 Ignition Switch (Magneto Ignition Below Code 8500) T10616 1 X 18 Ignition Switch (Magneto Ignition Above Code 8500) T10800-4 1 X 18 Ignition Switch (Distributor Ignition) T10800-4 1 X 19 Idler P.C. Board M16723-2 1 X 8-32 x.875 RHS (Board Mounting) CF000059 2 X Spacer (Board Mounting) S10918-48 2 X Lock Washer (Board Mounting) T9695-3 2 X 8-32 HN (Board Mounting) CF000042 2 X Old Style Output Stud Asbly, Includes Items A thru H: (Codes Below 8200 Only) S11125-1 2 X A Output Stud S11111 1 X B 1/2-13 BR HJN T10114 1 X C 1/2-13 HJN CF000054 1 X D Lock Washer E106A-5 1 X E Flat Washer S9262-1 1 X F Insulating Washer T11195 1 X G Insulator S10958-3 1 X H Output Stud Nut T3960 1 X New Style Output Stud Asbly, Includes: (Codes Above 8200 Only) (Not Shown) Molded Output Stud T14166-9 2 X Output Stud Nut T3960 2 X 1/2-13 x.625 HHCS CF000169 2 X Self Tapping Screw S8025-65 2 X This part is obsolete and no longer available. 02-18-2009
P-111-F P-111-F Part Numbers Part Numbers Part Numbers Part Numbers 56 54 48 ENGINE FUEL SYSTEM AND OIL FILTER 55 63 61 60 44 45 46 62 43 41 42 50 49 27 26 38 37 36 35 11 25 22 10 21 34 40 32 20 31 30 9 6 15 18 5 14 5 8 5 3 2 1 1-17-97
P-111-F.1 P-111-F.1 Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Indicates a Change This Printing Use only the parts marked X in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 1 Oil Filter S12634-1 or -2 1 X X X 2 Filter Adapter Base S12635 1 X 3 Filter Mounting Bracket M10369 1 X 3 Filter Bracket Assembly S15795-1 ø 1 X X 5 Tube Elbow T9116 3 X X X 6 Inlet Oil Line M12798 1 X 6 Inlet Oil Line M13206 1 X X 8 Hex Jam Nut 3/4-16 1 X 9 Outlet Oil Line M12474 1 X 9 Outlet Oil Line M13205 1 X X 10 Tee Connector T12184 1 X X X 11 Oil Pressure Switch S14446 1 X X X 14 Governor (Magneto Ignition) (Below Code 8300) M9130 X X X 14 Governor (Distributor Ignition Above Code 8300) M14037 1 X X 15 Flange Gasket S9234 1 X X X 16 Cover Plate S9240 1 X X X 17 Cover Plate Gasket S9235 1 X X X 18 Governor to Carb Control Rod-Except DistributorIgnition Above 8300) S13621-1 1 X X X 18 Governor to Carb Control Rod-Distributor Ignition Above 8300) S13621-7 1 X X 20 Carburetor (Magneto Ignition) M12484-2 1 X X X 20 Carburetor (Distributor Ignition) M12484-3 1 X X 21 Stud T9954-1 2 X X X 22 Carburetor Gasket S9233-1 3 X X X 25 Pivot Pin T9751-1 1 X X X 26 Flat Washer S9262-27 2 X X X 27 Spring Clip T9744 1 X X X 30 Idler Solenoid S14885 1 X X X 31 Mounting Spacer T13538 1 X X X 32 Roll Pin T9967-3 1 X X X 34 Mounting Bracket & Fan Guard L5159 1 X X X 35 Boot S13259 1 X X X 36 Gasket T11424-2 1 X X X 37 Idler Control Rod S14918 1 X X X 38 Idler Control Rod Slide S15041 1 X X X 40 Choke Control S7525-8 1 X X X 41 Fuel Hose T10642-72 1 X 42 Street Elbow T9631 1 X X 42 Hose Elbow T13776 1 X 43 Fuel Filter S15016 1 X X 43 Fuel Filter S17753 1 X 44 Fuel Hose T10642-50 1 X X 44 Fuel Hose T10642-111 1 X 45 Hose Connector T13595 1 X X 45 Hose Elbow T13776 1 X 46 Fuel Strainer, Includes: S6185 1 X X X Bowl S6185-1 1 X X X Screen S6185-2 1 X X X Gasket S6185-3 1 X X X 48 Gas Tank L3398-16 1 X X X 49 Gas Tank Gasket S10437-A 1 X X X 50 Filler Neck Cap S10149 1 X X X 54 Heater Tube S8626 ø 1 X X X 55 Heater Tube Clamp T9486 1 X X X 56 Heater Hose S8688 1 X X X 60 Air Filter Assembly, Includes: L3406 1 X X X Clamp Assembly - Oil Cup Retaining L3406-2 1 X X X Oil Cup Assembly L3406-3 1 X X X 61 Filter Mounting Bracket M8837 1 X X X 62 Hose, Filter to Carburetor S10817 1 X X X 63 Hose Clamp S10888-8 2 X X X ø This part is obsolete and no longer available. 08-14-2006
P-111-H P-111-H Part Numbers Part Numbers Part Numbers Part Numbers 33 35 63 68 67 36 32 31 Indicates a Change This Printing 62 LEFT SIDE 66 ELECTRICAL SYSTEM 60 1 WHEN ORDERING GIVE: Item No., Part Name, Parts List No., and Welder Code. Use only the parts marked X in the column under the heading number called for in the model index page. ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 1 Starting Motor L4718 1 X X X X 2 Hex Head Screw (Starter Mounting) T8833-15 2 X X X X 31 Battery M9399-1 1 X X X X 32 Battery Mounting Bracket S12128 1 X X X X 33A Battery Holder Bolt T11888 2 X X X X 35 Ground Lead S14922 1 X X X X 36 Battery Lead to Starter S13147-2 1 X X X X 37 Magneto L2677 ø 1 X X 38 Magneto Gasket S9234 1 X X 45 Nipple T8627 4 or 6 X X X X 50 Spark Plug S8159 4 X X X X 54 Distributor M13767 1 X X Drive Shaft Assembly S13523 1 X X Stud T10489 1 X X 55 Clamp Arm T14338 1 X X 56 Ignition Coil M7201-1 1 X X 60 Voltage Regulator S14909 1 X X Alternator Assembly, Includes: L5162 ø 1 X X Alternator & Voltage Regulator Assembly, Includes: M12883-3 1 X X 62 Alternator (Includes Fan) L5161 1 X X 62 Alternator & Voltage Regulator (Includes Fan) M12878-2 1 X X 63 Pulley M12473 1 X X X X 66 Mounting Bracket S15078 1 X X X X 67 68 Stud - Mounts Alternator Bracket Adjusting Strap T9087 M11566 2 1 X X X X X X X X ø This part is obsolete and no longer available. 2 45 50 37 38 RIGHT SIDE 56 54 55 9-5-2001