DIESEL GENERATOR SET CONTINUOUS 1600 ekw 2000 kva 50 Hz 1500 rpm 400 Volts Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Image shown may not reflect actual package. FEATURES FUEL/EMISSIONS STRATEGY Low Fuel consumption DESIGN CRITERIA The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response. FULL RANGE OF ATTACHMENTS Wide range of bolt-on system expansion attachments, factory designed and tested Flexible packaging options for easy and cost effective installation SINGLE-SOURCE SUPPLIER Fully prototype tested with certified torsional vibration analysis available WORLDWIDE PRODUCT SUPPORT Cat dealers provide extensive post sale support including maintenance and repair agreements Cat dealers have over 1,800 dealer branch stores operating in 200 countries The Cat S O S SM program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products CAT 3516B-HD TA DIESEL ENGINE Reliable, rugged, durable design Field-proven in thousands of applications worldwide Four-stroke-cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight CAT GENERATOR Matched to the performance and output characteristics of Cat engines Industry leading mechanical and electrical design Industry leading motor starting capabilities High Efficiency CAT EMCP 4 CONTROL PANELS Simple user friendly interface and navigation Scalable system to meet a wide range of customer needs Integrated Control System and Communications Gateway
FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT System Standard Optional Air Inlet Air cleaner Cooling Package mounted radiator Exhaust Exhaust flange outlet [ ] Exhaust mufflers (except Tier 4) Fuel Primary fuel filter with integral water separator Secondary fuel filters Fuel priming pump Generator Matched to the performance and output [ ] Oversize and premium generators characteristics of Cat engines [ ] Permanent magnet excitation (PMG) Load adjustment module provides engine relief upon [ ] Internal excited (IE) load impact and improves laod acceptance and [ ] Anti-condensation space heaters recovery time IP23 protection Power Termination Bus bar [ ] Circuit breakers, UL listed [ ] Circuit breakers, IEC compliant Control Panel EMCP 4 Genset Controller [ ] EMCP 4.2 [ ] EMCP 4.3 [ ] EMCP 4.4 [ ] Generator temperature monitoring and protection [ ] Load share module [ ] Digital I/O module [ ] Remote monitoring software Mounting [ ] Rubber vibration isolators Starting/Charging General Paint - Caterpillar Yellow except rails and radiators gloss black [ ] Battery chargers [ ] Oversize batteries [ ] Jacket water heater [ ] Heavy duty starting system [ ] Charging alternator [ ] Air starting motor with control and silencer (3500 & C175 models only) The following options are based on regional and product configuration: [ ] Seismic Certification per Applicable Building Codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007 [ ] EU Certificate of Conformance (CE) [ ] UL 2200 package [ ] CSA Certification [ ] EEC Declaration of Conformity [ ] Enclosures- sound attenuated, weather protective [ ] Automatic transfer switches (ATS) [ ] Integral & sub-base fuel tanks [ ] Integral & sub-base UL listed dual wall fuel tanks 2
SPECIFICATIONS CAT GENERATOR Cat Generator Frame size... 1844 Excitation... Permanent Magnet Pitch... 0.6667 Number of poles...4 Number of bearings... 2 Number of Leads... 006 Insulation... UL 1446 Recognized Class H with tropicalization and antiabrasion - Consult your Caterpillar dealer for available voltages IP Rating... IP23 Alignment...Closed Coupled Overspeed capability...150 Wave form Deviation (Line to Line)... 003.00 Voltage regulator...... 3 Phase sensing with selectible volts/hz Voltage regulation...less than +/- 1/2% (steady state) Less than +/- 1% (no load to full load) CAT DIESEL ENGINE 3516B-HD TA, V-16, 4-Stroke Water-cooled Diesel Bore... 170.00 mm (6.69 in) Stroke... 215.00 mm (8.46 in) Displacement...78.08 L (4764.73 in 3 ) Compression Ratio... 15.5:1 Aspiration... TA Fuel System... Electronic unit injection Governor Type... ADEM3 CAT EMCP 4 SERIES CONTROLS EMCP 4 controls including: - Run / Auto / Stop Control - Speed and Voltage Adjust - Engine Cycle Crank - 24-volt DC operation - Environmental sealed front face - Text alarm/event descriptions Digital indication for: - RPM - DC volts - Operating hours - Oil pressure (psi, kpa or bar) - Coolant temperature - Volts (L-L & L-N), frequency (Hz) - Amps (per phase & average) - ekw, kva, kvar, kw-hr, %kw, PF Warning/shutdown with common LED indication of: - Low oil pressure - High coolant temperature - Overspeed - Emergency stop - Failure to start (overcrank) - Low coolant temperature - Low coolant level Programmable protective relaying functions: - Generator phase sequence - Over/Under voltage (27/59) - Over/Under Frequency (81 o/u) - Reverse Power (kw) (32) - Reverse reactive power (kvar) (32RV) - Overcurrent (50/51) Communications: - Six digital inputs (4.2 only) - Four relay outputs (Form A) - Two relay outputs (Form C) - Two digital outputs - Customer data link (Modbus RTU) - Accessory module data link - Serial annunciator module data link - Emergency stop pushbutton Compatible with the following: - Digital I/O module - Local Annunciator - Remote CAN annunciator - Remote serial annunciator 3
TECHNICAL DATA Open Generator Set - - 1500rpm/50 Hz/400 Volts Low Fuel Consumption DM8377 Generator Set Package Performance Genset Power rating @ 0.8 pf Genset Power rating with fan Fuel Consumption 100% load with fan 75% load with fan 50% load with fan Cooling System 1 Engine Coolant capacity with radiator/exp. Engine coolant capacity Radiator coolant capacity tank 2000 kva 1600 ekw 409.0 L/hr 108.0 Gal/hr 305.2 L/hr 80.6 Gal/hr 213.8 L/hr 56.5 Gal/hr 382.0 L 100.9 gal 233.0 L 61.6 gal 149.0 L 39.4 gal Inlet Air Combustion air inlet flow rate 129.7 m³/min 4580.3 cfm Exhaust System Exhaust stack gas temperature 508.8 º C 947.8 º F Exhaust gas flow rate 356.7 m³/min 12596.8 cfm Exhaust flange size (internal diameter) 203.2 mm 8.0 in Exhaust system backpressure (maximum allowable) 6.7 kpa 26.9 in. water Heat Rejection Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rejection to aftercooler Heat rejection to atmosphere from engine Heat rejection to atmosphere from generator Alternator 2 Motor starting capability @ 30% voltage dip Frame Temperature Rise 640 kw 36397 Btu/min 1646 kw 93608 Btu/min 239 kw 13592 Btu/min 147 kw 8360 Btu/min 71.9 kw 4088.9 Btu/min 6537 skva 1844 105 º C 189 º F Lube System Sump refill with filter 401.3 L 106.0 gal Emissions (Nominal) 3 NOx mg/nm3 CO mg/nm3 HC mg/nm3 PM mg/nm3 3446.2 mg/nm³ 163.3 mg/nm³ 70.7 mg/nm³ 14.3 mg/nm³ 1 For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing restriction from factory. 2 Generator temperature rise is based on a 40º C (104º F) ambient per NEMA MG1-32. 3 Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D & E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of 77ºF, 28.42 in HG and number 2 diesel fuel with 35º API and LHV of 18,390 btu/lb. The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle. 4
RATING DEFINITIONS AND CONDITIONS Applicable Codes and Standards: Continuous Ratings Fuel Rates 5
DIMENSIONS Performance No.: DM8377 Feature Code: 516DE9H Gen. Arr. Number: 3111142 Source: European Sourced March 2014 6 www.cat-electricpower.com 2014 Caterpillar All rights reserved. Materials and are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.