More time on the road Illustrated s List FRO-520C June 204
Contents How To Use The Illustrated s List... 3 AFTERMARKET TRANSMISSIONS... 4 AIR MODULE & RANGE CYL.... 6 AUXILIARY DRIVE GEAR... 8 CASE (AUX)... 9 CASE (FRONT)... 2 COUNTERSHAFT & BRGS(AUX)... 5 COUNTERSHAFT ASSY... 6 INPUT SHAFT & DRIVE GEAR... 8 INTEGRAL OIL COOLER... 20 INTEGRAL OIL PUMP... 22 ISOLATORS... 23 KITS & ASSEMBLIES... 24 LEVERS/HOUSINGS... 28 MAINSHAFT & SYNCHRO(AUX)... 30 MAINSHAFT ASSY... 32 MISC. THRU-SHAFT PTO... 34 REAR HOUSING ASSY... 34 MISCELLANEOUS... 35 OIL COOLER... 36 REVERSE IDLER... 38 ROADRANGER VALVE... 4 SHIFT BAR HOUSING (FRO)... 43 2
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used 3
Group: AFTERMARKET TRANSMISSIONS Reman Transmission FLEX Reman Transmission AFTMKT 08-2 Generic Illustration - Not specific to part numbers listed below AFTERMARKET TRANSMISSIONS Item FRO620 C-C FRO620 C-P TA-D56-0X TA-D56-2R TA-D56-2RDS TA-D56-2RM FRO-620C REMAN FLEX TRANS FRO-620C REMAN FLEX TRANS FRO-520C NEW SVC EXCH TRANS FRO-520C REMAN TRANS FRO-520C REMAN TRANS FRO-520C REMAN TRANS TA-D60-0RF WITH INTERNAL COOLER TA-D60-2RF WITH INTERNAL PUMP WITH INTERNAL COOLER - NO CLUTCH HOUSING WITH INTERNAL PUMP DEALER STOCK - 4 DAY LEAD- TIME - WITH INTERNAL PUMP NODAL MOUNT BELOW CENTER - WITH INTERNAL PUMP TA-D56- FRO-520C REMAN DEALER STOCK - 4 DAY LEAD- TIME - NODAL MOUNT BELOW 4
Item 2RMDS TRANS CENTER - WITH INTERNAL PUMP TA-D56-2RV TA-D56-2X FRO-520C REMAN TRANS FRO-520C NEW SVC EXCH TRANS NODAL MOUNT ABOVE CENTER - WITH INTERNAL PUMP WITH INTERNAL PUMP - NO CLUTCH HOUSING 5
Group: AIR MODULE & RANGE CYL. 2 3 7 8 9 0 2 4 5 6 3 4 036-9-94 AIR MODULE & RANGE CYL. Item X-8-0804M CAPSCREW 4 M8 X.25 X 30MM 2 K-3245 AIR MODULE ASSY A - 6342 3 497 -O- RING 2 K-2923,K-3245,K- 3722,S-2844,S-2845 4 5569 -O- RING K-3245,S-2844,S- 2845 5 20423 -O- RING K-2923,K-3722,S- 6
Item 2844,S-2845 6 K-329 BAR & RING KIT 430298 7 K-328 PISTON KIT 430277 8 4302080 SNAP RING K-2923,K-328,K- 329,K-330,K- 33,K-3239,K-3722 9 5568507 -O- RING K-2923,K-3722,S- 2844,S-2845 0 4765 -O- RING K-2923,K-3722,S- 2844,S-2845 497 -O- RING K-2923,K-3245,K- 3722,S-2844,S-2845 2 430240 COVER S-2844,S-2845 3 X-8-0804M CAPSCREW 2 M8 X.25 X 30MM 4 5554902 CONNECTOR ASSY, ELBOW 4 84005 CONNECTOR ASSY, STRAIGHT 2 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF 2 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF K-3245 K-3245 7
Group: AUXILIARY DRIVE GEAR 3 5 6 2 4 0486-9-94 C2 AUXILIARY DRIVE GEAR Item 430233 BEARING SPACER 2 5566507- BOX BEARING 5566504,5566507 K-2924,K-332,K- 3722 3 4302257 RETAINER 4 X-8-003M CAPSCREW 6 M0 X.5 X 25MM 5 4302435 AUXILIARY DRIVE GEAR 4302434 6 7399 SNAP RING K-297,K-2924,K- 332,K-3722 8
Group: CASE (AUX) 24 OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 23 25 2 4 7 8 5 7 3 Magnetic 2 20 6 Old Design 2 5 27 6 26 22 9 2 Mechanical 8 9 2 0 3 044-9-94 Aux C2 4 CASE (AUX) Item S-250 SPEEDO ROTOR ASSY 4302242 MAGNETIC 2 55685 -O- RING K-298,K-3722,S- 250,S-2503,S-2809 3 K-298 OIL SEAL KIT 4302322 4302323 "FOR MAGNETIC COVER" K-2924 4 X-8-080M CAPSCREW 2 M8 X.25 X 2MM 9
Item 5 S-2809 REAR BEARING COVER ASSY 4302332,4303872,4304652,4305830 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 4302247 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.043 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.03 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-2262,K-298,K- 292,S-2502,S- 2809,S-2859 K-2262,K-298,K- 292 7 X-8-008M HEX SCREW X 8C 024M 4 M0 X 80.0MM 7 X-8-009M CAPSCREW 6 M0 X.5 X 50MM USE W/4303872 AND 4302332 RBC 7 X-8-009M CAPSCREW 2 M0 X.5 X 50MM 8 X-8-003M CAPSCREW 8 M0 X.5 X 25MM 9 4302320 COVER 2346 2 S-2749 0 4307247 GASKET 4302246,4305978 2 K-292,K-3475,K- 3476,S-2749 K-2805 SHIM KIT 2452 K - 206 K-2924,K-332,K- 3722,S-2749 2 K-357 LIFTING EYE KIT A - 6409 2 3 K-3239 REAR HSG REPL KIT 4302274 USE THIS KIT WHEN REPLACING OLD DESIGN RANGE LOCK AUXILIARY HOUSING 4302274 3 S-269 REAR HOUSING ASSY 4303750 CURRENT DESIGN AUXILIARY HOUSING 4303750 K-3239 4 4302248 GASKET K-292,K-3883,S- 2749 5 X-8C- 036M 5 X-8C- 037M CAPSCREW X-8-005M 7 M0 X.5 X 38MM K-3883 CAPSCREW X-8-006M 2 M0 X.5 X 49MM K-3883 6 5569 -O- RING K-3245,S-2844,S- 2845 7 A-675 RANGE BAR COVER ASSY A - 6472 8 X-8-0802M SCREW 2 M8 X.25 X 20MM 9 8604 SPEEDO DRIVE GEAR 20 S-2503 SPEEDO SPACER ASSY 4302590 MECHANICAL 2 K-2262 OIL SEAL W/SLINGER 20807, 20808 "FOR MECHANICAL COVER" K-332 0
Item 22 X-8-007M SCREW 6 M0 X.5 X 75MM 23 K-448 SPEED SENSOR KIT A - 6398,A - 6724,K- 3454 SINGLE PICK-UP (2 PIN) 23 K-45 SPEED SENSOR KIT, DUAL A - 7046,A - 758,K- 3455 DUAL PICK-UP (4 PIN) 24 4304653 SHIELD S-2809 25 442 -O- RING 26 S-2502 REAR BRG COVER ASSY 4303604,4305827 MECHANICAL - 4:00 OPENING 26 S-2859 REAR BRG COVER ASSY 4302732,4305826 MECHANICAL - 6:00 OPENING 27 K-3507 PLUG RETAINING KIT 4303832,430528,430529
Group: CASE (FRONT) Old Design 32 38 37 26 27 28 29 3 30 23 24 22 Latest Design 2 * 8 9 20 5 0307-9-94 4 7 3 2 0 33 8 9 8 9 * 7 * Bushing quantity requirements: # Housing Upper bore use 4 #285 / Lower bore use 2 #8677. 4 5 6 2 3 34 35 36 CASE (FRONT) Item S-2347 CASE ASSY 430207 W/INTEGRAL OIL PUMP S-2706 CASE ASSY 4303707 OPTIONAL - FOR USE W/INTEGRAL OIL COOLER 2 X-2-2007 PIPE PLUG X2 2006 3 X-2-207 PIPE PLUG X2 202 X2 206 3/4" MAGNETIC 4 430530 GASKET 430280 K-292 5 4302809 PTO COVER 6596,430057 6 X-8-200M CAPSCREW 8 M2 X.75 X 20MM 7 4306584 GASKET 430234 K-292,K-4054 8 A-373 CLUTCH HOUSING ASSY A - 3700 # PUSH-PULL IRON 2
Item 8 A-3723 CLUTCH HOUSING ASSY A - 372,A - 3722 #2 PUSH-PULL IRON 8 A-4772 CLUTCH HOUSING ASSY A - 4344,A - 477 #2 PUSH-PULL ALUM. 8 A-5992 CLUTCH HOUSING ASSY 43003 # PULL ALUM. 8 A-6064 CLUTCH HOUSING ASSY A - 4342,A - 4770,A - 6062,A - 6063,A - 6065 # PUSH-PULL ALUM. 9 23964 SCREW X-8L-509 4 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 4305230 HAND HOLE COVER 453 # PULL 5577509 STUD 5577505,5577503 6 M6 X 60MM 2 X-0-005 WASHER X 3 000,X0 000,X0 004 3 X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 6.23 X 6.60 K-4054 6 M6 X.5 K-4054 4 20550 FRONT BRG COVER 2" PULL K-3600,K-3602,K- 3722,K-424 5 X-8-004M CAPSCREW 6 M0 X.5 X 30MM 7 43 GASKET K-292 8 285 BUSHING 4 UPPER A-373,A-3723,A- 4772,A-5992,A- 6064,K-3600,K- 3602,K-3722 9 8677 BUSHING 2 LOWER A-373,A-3723,A- 4772,A-6064 20 X-8C- 209M SCREW, HEX HD/WASHER ASSY X-8C-204M 4 M2X.75, USE 2 PCS FOR IRON HOUSING, USE 4 PCS FOR ALUMINUM HOUSING K-4054 20 X-8C- 20M SCREW, HEX HD/WASHER ASSY X-8C-203M 2 M2X.75, FOR IRON HOUSING K-4054 2 4304023 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED S-2347,S-2707,S- 2738 22 X-8-002M CAPSCREW 6 M0 X.5 X 20MM 23 4575 PTO COVER 4302254 24 4305309 GASKET 684 K-292 26 5575503 DOWEL PIN 2 S-2347,S-2706 27 4373 MAGNET 3 K-3722,S-2347,S- 2706,S-2707,S-2738 28 828 PIN 2 29 X--606M SELF LOCKING HEX NUT X 60M,X 603M,X--605M 2 M6 X.5 K-4054 3
Item 30 X-0-005 WASHER 2 K-4054 3 5577504 STUD 2 M6 X 2 X 52MM 32 K-357 LIFTING EYE KIT A - 6409 2 33 X-2-802 PIPE PLUG X2 800 /2" 34 4302864 GASKET K-290,K-292 35 K-290 COVER KIT 4302854,4305087 36 X-8-0603M CAPSCREW 5 M6 X X 20MM 37 X-8-003M CAPSCREW 2 M0 X.5 X 25MM 38 2085 LIFTING EYE 705 2 K-357,S-2347,S- 269,S-2692,S-2706 4
Group: COUNTERSHAFT & BRGS(AUX) 2 3 0440-/92 Aux CS Helical COUNTERSHAFT & BRGS(AUX) Item 4302074- BOX BEARING 2343,4302074 4 K-2924,K-332,K- 3722 2 A-6436 WELDED COUNTERSHAFT ASSY A - 6435,A - 6447 2 D/G 2360 - C/S 4302426 3 2342 SPACER 22903 2 5
Group: COUNTERSHAFT ASSY 9 0 Latest Design 5 6 2 2 Included w/item #3 2 3 4 3 8 7 0350-9-94 C2 COUNTERSHAFT ASSY Item 4302082 SNAP RING 2 K-2924,K-332,K- 3722 2 4304080 BEARING 4302240 4 K-2924,K-332,K- 3722 3 K-3262 CNTRSHFT KIT-W/REV & ST 3 K-3264 CNTRSHFT KIT-W/REV & ST 3 K-3265 CNTRSHFT KIT-W/REV & ST 3 K-3266 CNTRSHFT KIT-W/REV & ST 43038,43039 2 STANDARD 430322,430323 LOWER W/PUMP 4303340 2 LOWER & UPPER W/THRU SHAFT PTO 430334 LOWER W/THRU SHAFT PTO & PUMP 4 430237 KEY 2 5 X-7-005 CAPSCREW 2 INCLUDED WITH ITEM #3 6 4304024 BEARING RETAINER 2 INCLUDED WITH ITEM #3 K-3262,K-3264,K- 3265,K-3266 7 4302420 2ND GEAR-CNTRSHFT 4302404,4302530 2 6
Item 8 4302422 3RD GEAR-CNTRSHFT 2 9 430468 OD GEAR-CNTRSHFT 430384 2 0 5953 PTO GEAR - LOWER 0 20840 PTO GEAR - UPPER 5952 43032 DRIVE GEAR-CNTRSHFT 4305080 2 K-3722 2 430208 SNAP RING 2 K-3722 3 4302792 PUMP DRIVE GEAR 7
Group: INPUT SHAFT & DRIVE GEAR 6 9 8 3 5 * 2 0 Clutch Installation Kit * For Shipping Only - Do Not Replace 0374-9-94 C2 INPUT SHAFT & DRIVE GEAR Item 23559 SEAL NOT SOLD FOR SERVICE 2 6980 SNAP RING K-297,K-3600,K- 3602,K-3722,K-424 3 43047 ROLLER BEARING 8504 K-2924,K-332,K- 3600,K-3602,K- 3722,K-424 5 4302486 SNAP RING USE W/430400 MAIN DRIVE GEAR 5 4303362 SNAP RING USE W/4304642 MAIN DRIVE GEAR K-297,K-3602 K-297,K-2924,K- 332,K-3420,K- 3600,K-3722,K-424 6 430383 NLA-ORDER K-3420 6 430400 NLA-ORDER K-3420 4304008,4304009 6 4304642 MAIN DRIVE GEAR 4305079 USE W/4303362 SNAP RING AND S-2822 INPUT SHAFT K-3420,K-3722 8 K-3602 CLUTCH INSTALLTION KIT 430235,S - 2988 FOR 430235 INPUT SHAFT REPLACEMENT 8 S-2395 NLA-ORDER K-3420 430235 8 S-2822 INPUT SHAFT ASSY 4304633 2" PULL - USE W/4304642 MAIN DRIVE GEAR K-3420,K-3600,K- 3722,K-424 8
Item 9 6566 BUSHING K-2924,K-332,S- 2395,S-2822 0 K-3600 CLUTCH INSTALLTION KIT 0 K-3602 CLUTCH INSTALLTION KIT 0 K-424 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE FOR CURRENT DESIGN INPUT SHAFT (S-2822) 430235,S - 2988 FOR ORIGINAL DESIGN INPUT SHAFT (430235) STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE 9
Group: INTEGRAL OIL COOLER 3 4 7 2 9 5 6 0535-5-99 INTEGRAL OIL COOLER Item K-3246 INTEGRAL OIL COOLER KIT 2 S-2707 OIL COOLER COVER ASSY 2 S-2738 OIL COOLER COVER ASSY 4303709 OPTIONAL - /2-4 NPTF 4303993 STANDARD - 3/4-6 UNF 2B 3 X-8-0603M CAPSCREW 2 M6 X X 20MM 4 4373 MAGNET 2 K-3722,S-2347,S- 2706,S-2707,S-2738 5 4304023 PLUG 4303747 -/6" MAGNETIC, O-RING INCLUDED S-2347,S-2707,S- 2738 6 X-2-802 PIPE PLUG X2 800 /2" 7 4303742 GASKET K-3722,S-2707,S- 20
Item 2738 9 X-8-004M CAPSCREW 2 M0 X.5 X 30MM 2
Group: INTEGRAL OIL PUMP 0522-9-94 C2 INTEGRAL OIL PUMP Item A-6473 INTEGRAL OIL PUMP COMPONENT PARTS NOT SOLD SEPARATELY 22
Group: ISOLATORS New Design 2 3 6 2 3 9 3 4 7 2 3 New Design 2 0 020--92 Isolator Indicates Of Item 0 ISOLATORS Item 924 -E- RING 2 2 K-3467 PIN REPLACEMENT KIT 2245 3 2246 BUSHING 2 K-2003,K-2428,K- 2429,K-2978,K- 3399,S-229,S- 230,S-259 4 S-794 ISOLATOR ASSY 6 2247 LEVER STRAIGHT 8.67" 7 2235 STUB LEVER LOW TOWER K-2428,S-677 7 2236 STUB LEVER HIGH TOWER K-2429,S-579,S- 230 7 43068 STUB LEVER MID TOWER K-2978 9 2767 90 DEG LEVER STRAIGHT 33" 0 K-3399 ISOLATOR BUSHING KIT 2244,233 X-8-560 SCREW K-2003 2 X-9-503 NUT K-2003 23
KITS & ASSEMBLIES Item K-476 SHIFT LEVER HSG 4530,763,8298,4304905,A - 4437 K-92 MASTER VALVE REPAIR KIT LOW TOWER FOR A-6909 & A-500 VALVES K-956 COOLER INSTLN KIT K-2003 PIN & BUSHING KIT K-2262 OIL SEAL W/SLINGER 20807, 20808 "FOR MECHANICAL COVER" K-332 K-2394 AIR SYSTEMS TOOL KIT K-2428 LEVER REPLACEMENT KIT K-2429 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-2805 SHIM KIT 2452 K - 206 K-2924,K-332,K- 3722,S-2749 K-290 COVER & SCREW KIT 4302854 K-297 SMALL PARTS KIT K-298 OIL SEAL KIT 4302322 4302323 "FOR MAGNETIC COVER" K-2924 K-292 GASKET KIT K-2924,K-332,K- 3722 K-2923 RANGE PISTON KIT K-2924,K-332 K-2924 BASIC REBUILD KIT ELECTRONIC SPEEDO FOR OVERHAUL KIT - ORDER THE REBUILD KIT AND THE REQUIRED INPUT SHAFT K-2973 SHIFT LEVER HSG KIT 766,767,4303050,430490,K - 630 K - 94 K-2977 SHIFT LEVER HSG KIT 43067,4304907,A - 6040 K-2978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-304 ACTUATOR PIN KIT 4303287 K-328 PISTON KIT 430277 K-329 BAR & RING KIT 430298 K-330 SHIFT YOKE KIT 430279 K-33 YOKE BAR KIT 4302780,430383 24
Item K-332 BASIC REBUILD KIT MECHANICAL SPEEDO FOR OVERHAUL KIT - ORDER THE REBUILD KIT AND THE REQUIRED INPUT SHAFT ASSY K-350 IDLER SHAFT KIT 430226,4303503 K-3239 REAR HSG REPL KIT 4302274 USE THIS KIT WHEN REPLACING OLD DESIGN RANGE LOCK AUXILIARY HOUSING 4302274 K-3240 REAR HSG REPL KIT 4302534 THRU-SHAFT PTO K-3245 AIR MODULE ASSY A - 6342 K-3246 INTEGRAL OIL COOLER KIT K-3262 CNTRSHFT KIT-W/REV & ST K-3264 CNTRSHFT KIT-W/REV & ST K-3265 CNTRSHFT KIT-W/REV & ST K-3266 CNTRSHFT KIT-W/REV & ST 43038,43039 STANDARD 430322,430323 LOWER W/PUMP 4303340 LOWER & UPPER W/THRU SHAFT PTO 430334 LOWER W/THRU SHAFT PTO & PUMP K-3376 O-RING & WASHER KIT 4302 K-3399 ISOLATOR BUSHING KIT 2244,233 K-3420 GEAR UPDATE KIT FOR UNITS BUILT PRIOR TO 3-- 99 K-3467 PIN REPLACEMENT KIT 2245 K-3475 OIL COOLER KIT K - 322 FOR FR SERIES (C2000) MODELS REQUIRING METRIC FASTENERS, REAR MOUNTING AUX C/S PUMP K-3476 PUMP INSTALLATION KIT K - 323 AIR TO OIL COOLER INSTALATION KIT FOR FR SERIES (C2000) MODELS REQUIRING METRIC FASTENERS, REAR MOUNTED AUX C/S PUMP K-3492 SYNCHRONIZER KIT K - 2446 K-3495 SYNCHRONIZER REPLACEMENT KIT K - 2922 SLIDING CLUTCH INCLUDED IN KIT K-3507 PLUG RETAINING KIT 4303832,430528,430529 K-357 LIFTING EYE KIT A - 6409 K-3600 CLUTCH INSTALLTION KIT FOR CURRENT DESIGN INPUT SHAFT (S-2822) K-3602 CLUTCH INSTALLTION 430235,S - 2988 FOR ORIGINAL DESIGN INPUT 25
Item KIT SHAFT (430235) K-3722 MASTER REBUILDER KIT USE TO REBUILD FRO-520C ONLY K-3740 EXTERNAL COOLER KIT FOR USE ON UNITS WITH A HYDRAULIC CLUTCH RELEASE K-3883 CONICAL WASHER FASTENER KIT K-4054 FR CLUTCH HOUSING SERVICE KIT K-424 CLUTCH INSTALLATION KIT (FR), HYDRAULIC RELEASE K-448 SPEED SENSOR KIT A - 6398,A - 6724,K- 3454 TO CONVERT FROM LOCKWASHER TO CONICAL WASHER STANDARD FR INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE SINGLE PICK-UP (2 PIN) K-45 SPEED SENSOR KIT, DUAL K-475 HOUSING UPDATE KIT (FRO) A - 7046,A - 758,K- 3455 430250,S - 2394,K- 3427 DUAL PICK-UP (4 PIN) HOUSING ONLY S-404 OIL FILTER 7238 S-794 ISOLATOR ASSY S-229 SHIFT LEVER HSG ASSY LOW TOWER S-230 SHIFT LEVER HSG ASSY S - 2053 HIGH TOWER S-2347 CASE ASSY 430207 W/INTEGRAL OIL PUMP S-250 SPEEDO ROTOR ASSY 4302242 MAGNETIC S-2502 REAR BRG COVER ASSY 4303604,4305827 MECHANICAL - 4:00 OPENING S-2503 SPEEDO SPACER ASSY 4302590 MECHANICAL S-259 SHIFT LEVER HSG ASSY S - 299 MID TOWER S-2543 ROADRANGER VALVE ASSY A - 5043 RT - W/SHIFT DIAGRAM MEDALLION S-269 REAR HOUSING ASSY 4303750 CURRENT DESIGN AUXILIARY HOUSING 4303750 K-3239 S-2692 REAR HOUSING ASSY 4303778 THRU-SHAFT PTO K-3240 S-2706 CASE ASSY 4303707 OPTIONAL - FOR USE W/INTEGRAL OIL COOLER S-2707 OIL COOLER COVER ASSY S-2738 OIL COOLER COVER ASSY 4303709 OPTIONAL - /2-4 NPTF 4303993 STANDARD - 3/4-6 UNF 2B S-2749 RANGE SECTION ASSY 26
Item S-2749R REMAN RANGE SECTION ASSY S-2809 REAR BEARING COVER ASSY 4302332,4303872,4304652,4305830 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-2822 INPUT SHAFT ASSY 4304633 2" PULL K-3420,K-3600,K- 3722,K-424 S-2842 SHIFT BAR HOUSING (FRO) 4304435 430508 HOUSING ONLY K-475 S-2844 SHIFT BAR HSG ASSY (FRO) S-2845 SHIFT BAR HSG ASSY (FRO) 430250,4304435,430508,S - 2392 430250,4304435,430508,S - 2695 COMPLETE - INCLUDES RANGE CYLINDER ASSY COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. S-2859 REAR BRG COVER ASSY 4302732,4305826 MECHANICAL - 6:00 OPENING 27
Group: LEVERS/HOUSINGS 6 7 3 5 7 2 3 6 2 3 3 4 3 8 8 8 23 24 33 20 2 22 0204-9-94 K-2428 - Low K-2978 - Mid K-2429 - High S-677 - Low S-967 - Mid S-579 - High S-229 - Low S-259 - Mid S-230 - High LEVERS/HOUSINGS Item K-3376 O-RING & WASHER KIT 4302 2 8299 PIN K-476,K-2977,S- 677 3 X-8C- 036M CAPSCREW X-8-005M 4 M0 X.5 X 38MM K-3883 6 K-2977 SHIFT LEVER HSG KIT 43067,4304907,A - 6040 7 K-476 SHIFT LEVER HSG 4530,763,8298,4304905,A - 4437 MID TOWER LOW TOWER 8 4305294 GASKET 430343 K-476,K-2428,K- 2429,K-292,K- 2973,K-2977,K- 2978,K-3476,K- 3883,S-579,S- 677,S-967,S- 229,S-230,S- 28
Item 259,S-2844,S-2845 3 4303030 PIN K-2973,S-579,S- 230 3 654 PIN 3/8" - USED W/767 ONLY 4 K-2973 SHIFT LEVER HSG KIT 766,767,4303050,430490,K - 630 K - 94 HIGH TOWER 5 0427 BOOT K-476,K-2973,K- 2977,S-579,S- 677,S-230 6 X--600 NUT 3/8"-24-N.F.PLAIN 7 X-3-600 LOCKWASHER 3/8" 20 7600 GEAR SHIFT LEVER STRAIGHT - LOW 2-/2" 20 8482 GEAR SHIFT LEVER STRAIGHT - HIGH 35" 2 2538 RETAINER K-476,K-2973,K- 2977,S-579,S- 677,S-230 22 2536 SPRING K-476,K-2973,K- 2977,S-579,S- 677,S-230 23 K-2428 LEVER REPLACEMENT KIT 23 K-2429 LEVER REPLACEMENT KIT 23 K-2978 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER MID TOWER 24 S-579 SHIFT TOWER ASSY HIGH TOWER 24 S-677 SHIFT TOWER ASSY LOW TOWER 24 S-967 SHIFT TOWER ASSY MID TOWER 33 S-229 SHIFT LEVER HSG ASSY LOW TOWER 33 S-230 SHIFT LEVER HSG ASSY S - 2053 HIGH TOWER 33 S-259 SHIFT LEVER HSG ASSY S - 299 MID TOWER 29
Group: MAINSHAFT & SYNCHRO(AUX) 9 9 7 9 7 9 8 Old Design 0 6 3 0 4 5 2 5 2 3 6 4 0433-9-94 C2 MAINSHAFT & SYNCHRO(AUX) Item 4897 SPRING 3 K-297,K-2924,K- 332,K-3492,K- 3495,K-3722 2 A-733 SYNCHRONIZER ASSY 4304396 4304397 A - 597 HI RANGE K-3492,K-3495,K- 3722 30
Item 3 4300924 SLIDING CLUTCH K-3495,K-3722 4 A-7254 SYNCHRONIZER ASSEMBLY A - 4937 A - 5876 LO RANGE K-3492,K-3495,K- 3722 5 4302276 AUXILIARY MAINSHAFT 6 4302243 WASHER K-297,K-3722 7 K-33 YOKE BAR KIT 4302780,430383 8 5575506 PIN NOT REQUIRED FOR 430383 YOKE BAR 9 4302080 SNAP RING 2 K-2923,K-328,K- 329,K-330,K- 33,K-3239,K-3722 0 K-330 SHIFT YOKE KIT 430279 556859 NO LONGER AVAILABLE NOT REQUIRED FOR 430383 YOKE BAR 2 4302427 REDUCTION GEAR 4302584 3 22898 SPACER K-297,K-3722 4 5556503- BOX BEARING 5556503 K-2924,K-332,K- 3722 5 K-422 HEX FLANGE CRIMPED NUT KIT 430232,4306520 K-3722 6 5505543 YOKE-70 HALF ROUND 6 5505544 YOKE-70 FULL ROUND 6 5505545 YOKE-760 HALF ROUND 6 5505546 YOKE-760 FULL ROUND 6 5505547 YOKE-80 HALF ROUND 6 5505548 YOKE-80 FULL ROUND 3
Group: MAINSHAFT ASSY 3 8 2 8 8 0 8 9 8 7 7 8 2 6 5 4 3 0327-9-94 C2 MAINSHAFT ASSY Item 0 S-3055 COMPLETE MAINSHAFT ASSEMBLY COMPLETE MAINSHAFT ASSEMBLY 430467 MAINSHAFT 430238 S-3055 2 430236 KEY K-297,K-3722,S- 3055 3 430284 SNAP RING K-297,K-3722,S- 3055 4 430232 SPACER K-297,K-3722,S- 3055 5 4302259 WASHER K-297,S-3055 32
Item 6 4303033 REVERSE GEAR- MAINSHAFT 43036 S-3055 7 4306650 SLIDING CLUTCH 4302265 2 S-3055 8 4302258 WASHER 6 K-297,K-3722,S- 3055 9 43024 ST GEAR-MAINSHAFT 4302407 S-3055 0 430242 2ND GEAR-MAINSHAFT 4302405 S-3055 4302506 3RD GEAR-MAINSHAFT 4302423 S-3055 2 4302433 NLA-ORDER K-3420 FOR UNITS BUILT PRIOR TO 3--99 2 4304750 OD GEAR-MAINSHAFT 430403 K-3420,K-3722,S- 3055 3 4302309 NLA-ORDER K-3420 FOR UNITS BUILT PRIOR TO 3--99 3 4306649 SLIDING CLUTCH 430404 K-3420,K-3722,S- 3055 33
Group: MISC. THRU-SHAFT PTO Sub-Group: REAR HOUSING ASSY 3 7 8 4 2 5 4 6 7 044A-0/95 Thru Sh PTO MISC. THRU-SHAFT PTO REAR HOUSING ASSY Item 2 4302248 GASKET 3 K-3240 REAR HSG REPL KIT 4302534 3 S-2692 REAR HOUSING ASSY 4303778 4 2073 EXPANSION PLUG 2 6 X-8-028M SCREW X 8L 02M 6 0MM X.5 X 2MM 6 X-8L- 02M CAPSCREW & WASHER 6 M0 X.5 7 K-357 LIFTING EYE KIT A - 6409 2 8 K-3507 PLUG RETAINING KIT 4303832,430528,430529 9 2085 LIFTING EYE 705 2 0 X-8-003M CAPSCREW 2 M0 X.5 X 25MM 34
MISCELLANEOUS Item 20400 SHIFT DIAGRAM LABEL 930 7203 SILICONE LUBE 8 OZ (236.59 CC)-FLEET SIZE 7204 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K-3475,K-3476,K- 3507 7205 SEALANT 2 CC (SINGLE APPLICATION SIZE) K-3476 7206 SILICONE LUBE 4 CC (SINGLE APPLICATION SIZE) K-2428,K-2429,K- 2923,K-2978,K-3722 35
Group: OIL COOLER Oil Return 7 6 3 7 Oil Outlet 2 3 6 4 5 8 9 2 *3 2 3 6 7 *6 *6 6 7 0 *4 *5 0526-9-94 Cooler C2 *Adding Oil Filter and parts as shown is optional. OIL COOLER Item 8025 OIL COOLER K-956,K-3476 2 9424 HOSE 25 FEET K-956,K-3476 3 X-8-535 CAPSCREW 2 5/6"-6X2-/2" 4 X-3-506 LOCKWASHER 2 5/6" 5 82 BRACKET 4 K-956,K-3476 6 949 CONNECTOR 6 K-956,K-3476,S- 404 7 945 SWIVEL 4 K-956,K-3476 8 X-0-50 WASHER 2 5/6" 9 8209 PLUG-RUBBER MOUNT 2 K-956,K-3476 36
Item 0 790 STRAP 8 K-956,K-3476 9423 CLAMP 5 K-956,K-3476 2 820 NUT 2 K-956,K-3476 3 9422 ELBOW 4 K-956 4 S-404 OIL FILTER 7238 5 7237 FILTER ELEMENT S-404 37
Group: REVERSE IDLER 5 6 7 4 2 3 0 Old Design 5 6 7 9 4 2 3 0 Old Design 5 6 2 8 8 3 4 Latest Design 380--95 REVERSE IDLER Item K-350 IDLER SHAFT KIT 430226,4303503 2 2 4283 WASHER 2 3 430224 WASHER 2 K-350 4 4287 BEARING 4305020 2 K-2924,K-332,K- 3722 5 43037 REVERSE IDLER GEAR 2 6 4302982 WASHER 4282 2 K-350,S-2347,S- 38
Item 2706 7 K-350 IDLER SHAFT KIT 430226,4303503 2 8 4303336 RETAINING RING 4 K-350,K-3722 9 4303336 RETAINING RING 2 K-350,K-3722 0 4282 NO LONGER AVAILABLE 2 X-8-600M CAPSCREW 2 M6 X 2 X 30MM 2 430552 REVERSE IDLER SHAFT 2 K-350 39
Group: ROADRANGER VALVE 2 2 2 2 999 Old Design 2 2 2 2 3 2 5 4 5 P 6 S 2 Valve Repair Kit * 7 7 * See: Appendix / Air Line Tubing 2 * 7 7 * 3 P S 009--97 RRV C2 *For Connector component information see Appendix. 40
ROADRANGER VALVE Item 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-6909 558606 SHIFT DIAGRAM MEDALLION 2 K-92 MASTER VALVE REPAIR KIT FR/FRF/FRO/FROF S-2543 FOR A-6909 & A-500 VALVES 3 20495 LEVER A-6909 4 202 COVER A-6909 5 X-8-23 SCREW X 8 202 2 8-32X3/8" 6 X-9-802 NUT /2"-3 7 84003 CONNECTOR ASSY 82503 4 5/32"TUBE-/6"NPTF K-3722 7 84005 CONNECTOR ASSY 4 "PUSH-TO-CONNECT" 5/32"TUBE- /6"NPTF K-3245 8402 UNION ASSY 5/32" TUBING 8403 UNION ASSY "PUSH-TO-CONNECT" 5/32" TUBING 2 8020 NO LONGER AVAILABLE 5/32" - BLACK 50' 3 357 -O- RING CLAMP 2 K-3722 999 A-6909 ROADRANGER VALVE ASSY 999 S-2543 ROADRANGER VALVE ASSY A - 500,A - 530 STANDARD-W/LOGO A - 5043 FR/FRF/FRO/FROF-W/MEDALLION 4
Group: SHIFT BAR HOUSING (FRO) 30 28 37 38 34 33 32 3 36 35 39 29 2 3 4 40 7 6 5 See Item #23 24 25 999 2 9 2 4 5 3 * 0 6 23 22 4 20 9 7 2 26 27 8 9 Old Design * Optional Design 42 0226-9-94 STD C2
SHIFT BAR HOUSING (FRO) Item K-475 HOUSING UPDATE KIT (FRO) 430250,S - 2394,K- 3427 HOUSING ONLY - ITEM #23 INCLUDED S-2842 SHIFT BAR HOUSING (FRO) 4304435 430508 HOUSING ONLY - NOTE: REQUIRES PURCHASE OF K-396 IF ITEM #23 IS 430255 K-475 2 430273 PIN AFTER S/N 50922 & ALL SERIAL NUMBERS STARTING WITH AN ALPHA CAHACTER S-2844,S-2845 2 4303767 PIN PRIOR TO S/N 50922 & PRIOR TO SERIAL NUMBERS STARTING WITH AN ALPHA CHARACTER 3 5568504 -O- RING TO BE USED WITH SWITCH ONLY 4 4302748 REVERSE SWITCH 5 430242 PLUG M4 X 2 HEX S-2842,S-2844,S- 2845 6 492 -O- RING TO BE USED WITH PLUG ONLY S-2842,S-2844,S- 2845 7 430256 GASKET K-292,K-3883,S- 2842,S-2844,S-2845 9 430275 OIL TROUGH S-2844,S-2845 0 X-8-080M CAPSCREW 2 M8 X.25 X 2MM 430438 PLUNGER 430262 K-297,S-2844,S- 2845 2 430234 SPRING STANDARD K-297,S-2844,S- 2845 3 430335 SPRING S-2845 4 X-8-03M SCREW M0 X.5 X 20MM 5 4303038 SHIFT BLOCK S-2844,S-2845 6 430268 SHIFT YOKE REVERSE/ST S-2844,S-2845 7 4303037 SHIFT SHAFT CAN BE USED WITH EITHER 430508 OR 4304435 SHIFT BAR HOUSING 8 4304604 KEY 430258 SHIFT K-297,K-3420,K- 3722 9 430259 INTERLOCK KEY DETENT S-2844,S-2845 20 430266 SHIFT YOKE 2ND/3RD S-2844,S-2845 2 430274 SHIFT BLOCK USE W/430250 HOUSING 2 4304464 SHIFT BLOCK USE W/4304435 HOUSING K-475,S-2844,S- 2845 43
Item 22 430270 SHIFT YOKE 4TH/5TH - USE W/430250 HOUSING 22 4304438 SHIFT YOKE 4TH/5TH - USE W/4304435 HOUSING K-3722,K-475,S- 2844,S-2845 23 K-396 SHIFT BAR REPLACEMENT KIT 430255 K-475 24 4302070 SNAP RING K-304,K-3722,K- 475,S-2844,S-2845 25 430257 ACTUATOR USE W/430250 HOUSING 25 4303225 ACTUATOR USE W/4304435 HOUSING K-475,S-2844,S- 2845 26 430283 SNAP RING K-297,S-2844,S- 2845 27 430272 BIAS PLATE K-297,S-2844,S- 2845 28 X-2-404 PIPE PLUG /4" NPT 28 X-2-603 PIPE PLUG 3/8" NPT 29 430252 PIN USE W/430250 HOUSING 29 K-304 ACTUATOR PIN KIT 4303287 USE W/4304435 HOUSING 30 4302857 BREATHER 3/8" 30 4304602 BREATHER 23605 /4" K-3476,S-2842,S- 2844,S-2845 3 430233 BIAS PLUNGER K-297,K-3722,S- 2844,S-2845 32 430238 SPRING OUTER K-297,K-3722,S- 2844,S-2845 33 430239 SPRING INNER K-297,K-3722,S- 2844,S-2845 34 X-2-208 PIPE PLUG /8" NPT 35 430253 PIN S-2844,S-2845 36 556850 -O- RING USE WITH SWITCH OR PLUG S-2842,S-2844,S- 2845 37 4302749 NEUTRAL SWITCH 38 430243 PLUG M6 X.5 HEX S-2842,S-2844,S- 2845 39 X-8C- 036M CAPSCREW X-8-005M 6 M0 X.5 X 38MM K-3883 40 X-2-603 PIPE PLUG 3/8" NPT 4 4308006 SHIFT SHAFT 4305078 CAN ONLY BE USED WITH 430508 SHIFT BAR HOUSING S-2844,S-2845 44
Item 999 S-2844 SHIFT BAR HSG ASSY (FRO) 999 S-2845 SHIFT BAR HSG ASSY (FRO) 430250,4304435,430508,S - 2392 430250,4304435,430508,S - 2695 COMPLETE - INCLUDES RANGE CYLINDER ASSY COMPLETE - INCLUDES RANGE CYLINDER ASSY AND OPTIONAL DETENT SPRING DESIGN DETENT SPRING. IT IS USED TO INCREASE SHIFTER DETENT FORCE. 45
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