1 PLASTIC INJECTION MOULDING MACHINES www.romi.com
Plastic Injection Moulding Machines Romi EN Series sandretto CE Certified. Movements controlled by servo pump Romi EN 70 Romi EN 100 Romi EN 150 Romi EN 200 Romi EN 300 Romi EN 380 Romi EN 450 1 Injection unit on linear guides results in less friction and highly precise movements. 2 Moving platen without contact with the tie bars keeps the moulding area free of contamination from lubricants 3 Overlap of movements for clamp opening, core pullers and ejector. Hydraulic circuit designed for high precision and repeatability. High performance and low energy consumption. Clamping force ranging from 70 to 450 tonnes. Self lubricating bushes on the toggle 1 2 3 2
High precision combined with significant reduced consumption and low operation noise. Romi EL 75 Romi EL 100 Romi EL 150 Romi EL 220 Romi EL 300 CE Certified. - Hearing damage - Car horn 1 m - Factory noise/train running - Hydraulic machine EL in motion - Quiet workshop - Hospital/office 1 m 1 Ball screw for highly precise movement. 2 Linear guides on the clamping and injection unit; reduces friction providing better overall performance and less wear and tear. 3 Servo motor operated. Plastic Injection Moulding Machines Romi EL Series sandretto 1 2 3 SINAMICS S120 High Performance Applications! SINAMICS S120 was designed for high performance applications with high efficiency and robustness. The innovative connection via DRIVE-CLiQ is easy, less wirings. DRIVE-CLiQ is a completely digital interface. Servomotors SIMOTICS 1FK7, 1FT6 and 1FT7 are synchronous motors made with permanent magnets (rare earth). Together with SINAMICS, the servomotors provide smooth and fast movements for the machine. Those features from SINAMICS and SIMOTICS are noticed by productivity increase of the machine! www.siemens.com/sinamics 3
Plastic Injection Moulding Machines primax H Series Robust, precise, high technology and excellent productivity with clamping forces ranging from 220 to 1500 tonnes. Primax H 220h 300h 380h 450h 600h 800h 1100h 1300h 1500h CE Certified. 1 Continuous cooling and filtering system of the hydraulic oil which runs totally independently from the system preventing any interference with the machine s performance. Romi, in partnership with a leading screw manufacturer, developed a new line of plasticising screws in special alloy which improves the plasticising capacity by up to 70%. Specially designed for polyolefin, the screw has a distinct geometric profile that delivers substantial improvements in the material mixing allowing for 50% less master-batch. 2 Electric plasticising is highly energy efficient and produces low noise levels. 1 2 4
Plastic Injection Moulding Machines Primax R Series Primax r 600r 800r 1100r 1300r 1500r CE Certified. High performance, reliability and cycle repeatability for the packaging industry high production demands. 1 Moving platen with T slots. 2 Structural calculation. Higher robustness, durability and resistance are achieved by calculating and designing the structure using finite elements. Variable displacement pump Energy savings of up to 40%. Better machine performance and longer life of all hydraulic components. 1 2 5
CM 10 Romi s high performance and user friendly touch screen controls Never more than two taps away from any parameter or process. Print screen: all screens can be captured in BMP files; a great tool for creating easy to follow standardised work sheets. remote access via WiFi (optional). Statistical Process Control and Quality Control as standard. 6
CM 15 Alert messages management screen. My Panel: freedom to create your own settings to customise the control to fit your personal needs going beyond the factory pre-sets (optional). Full log of modifications: all changes made on the control are kept with value, time and operator name (what, when and who). 7
Plastic Processing Machines, technology, productivity and efficiency. Plastic Injection Moulding Machine ROMI EN 70 ROMI EN 100 ROMI EN 150 ROMI EN 200 Control CM 10 CM 10 CM 10 CM 10 Mould clamping force t 70 100 150 200 Maximum opening stroke mm 360 420 460 560 Mould height (maximum x minimum) mm 360 x 130 460 x 160 500 x 160 630 x 200 Space between tie bars mm 360 x 360 420 x 420 470 x 470 560 x 560 EUROMAP 370 370 650 800 Screw diameter mm 30 35 40 45 30 35 40 45 40 45 50 55 45 50 55 60 Screw ratio L/D 25 22 20 18 25 22 20 18 25 22 20 18 24 22 20 18 Maximum injection volume cm 3 127 173 226 286 127 173 226 286 258 326 402 487 350 432 522 622 Maximum injection pressure bar 2670 1960 1500 1200 2670 1960 1500 1200 2350 1950 1500 1200 2.160 1.750 1.450 1.215 Injection rate cm 3 /s 85 115 152 192 140 190 250 315 160 200 250 300 250 310 375 450 Plasticising capacity g/s 8 13 19 26 14 21 30 43 16 24 32 43 30 40 55 70 Plastic Injection Moulding Machine ROMI EN 300 ROMI EN 380 ROMI EN 450 Control CM 10 CM 10 CM 10 Mould clamping force t 300 380 450 Maximum opening stroke mm 650 750 880 Mould height (maximum x minimum) mm 750 x 200 750 x 200 880 x 250 Space between tie bars mm 650 x 650 700 x 700 800 x 800 EUROMAP 1200 2000 2000 2800 2800 3800 Screw diameter mm 55 60 65 60 65 70 60 65 70 65 70 80 65 70 80 75 80 90 Screw ratio L/D 22 20 18 22 20 19 22 20 19 22 20 18 22 20 18 21 20 18 Maximum injection volume cm 3 641 763 896 919 1078 1251 919 1078 1251 1195 1385 1810 1195 1385 1810 1770 2010 2545 Maximum injection pressure bar 1900 1600 1350 2190 1860 1600 2190 1860 1600 2150 1850 1450 2150 1850 1450 1850 1600 1300 Injection rate cm 3 /s 280 330 380 300 350 410 300 350 410 350 410 530 350 410 530 450 515 650 Plasticising capacity g/s 42 53 68 52 65 82 52 65 82 60 75 110 60 75 110 80 96 135 Plastic Injection Moulding Machine ROMI EL 75 ROMI EL 100 ROMI EL 150 Control CM 15 e-one e-one Mould clamping force t 75 100 150 Maximum opening stroke mm 360 410 460 Mould height (maximum x minimum) mm 420 x 130 460 x 150 520 x 160 Space between tie bars mm 420 x 420 410 x 410 460 x 460 EUROMAP 170 366 485 Screw diameter mm 25 30 35 30 35 40 45 35 40 45 50 Screw ratio L/D 24 20 17 26 22 20 17 25 22 20 18 Maximum injection volume cm 3 54 78 106 113 153 201 254 173 226 286 353 Maximum injection pressure bar 2800 2200 1620 3200 2350 1850 1450 2350 2100 1700 1400 Injection rate cm 3 /s 147 212 289 125 166 219 275 208 271 343 424 Plasticising capacity g/s 6 10 17 10 15 22 32 16 23 33 45 Plastic Injection Moulding Machine ROMI EL 220 ROMI EL 300 Control e-one CM 15 Mould clamping force t 220 300 Maximum opening stroke mm 560 650 Mould height (maximum x minimum) mm 630 x 200 730 x 200 Space between tie bars mm 560 x 560 730 x 730 EUROMAP 873 1330 Screw diameter mm 45 50 55 60 50 55 60 65 Screw ratio L/D 25 22 20 18 24 22 20 18,5 Maximum injection volume cm 3 350 432 522 622 550 665 791 929 Maximum injection pressure bar 2100 2000 1700 1400 2420 2000 1680 1430 Injection rate cm 3 /s 239 296 357 425 423 511 608 715 Plasticising capacity g/s 24 33 44 57 35 42 50 59 8
ROMI technology at your disposal. Plastic Injection Moulding Machine Primax 220H Primax 300H Primax 380H Primax 450H Primax 600H Control Controlmaster 10 Controlmaster 10 Controlmaster 10 Controlmaster 10 Controlmaster 10 Mould clamping force t 220 300 380 450 600 Maximum opening stroke mm 560 650 750 880 1000 Mould height (maximum x minimum) mm 630 x 200 750 x 200 750 x 200 880 x 250 1000 x 300 Space between tie bars mm 560 x 560 650 x 650 700 x 700 800 x 800 920 x 920 EUROMAP 1429 2181 2181 3428 5017 7741 Screw diameter mm 55 60 65 70 65 70 75 80 65 70 75 80 75 80 90 100 90 100 115 100 115 125 Screw ratio L/D 24 22 20 18 25 22 20 18 25 22 20 18 25 23 20 18 25 20 18 24 20 18 Maximum injection volume cm 3 618 735 862 1000 995 1154 1325 1507 995 1154 1325 1507 1458 1658 2098 2590 2416 2983 3945 3611 4775 5642 Maximum injection pressure @ 190 bar bar 2512 2111 1799 1551 2379 2051 1787 1570 2379 2051 1787 1570 2554 2245 1774 1436 2254 1825 1380 2327 1760 1490 Maximum injection pressure @ 175 bar bar - - - - - - - - - - - - - - - - - - - - - - Maximum injection rate @ 175 bar cm 3 /s 179 215 250 290 297 345 390 450 297 345 390 450 357 405 515 635 558 685 910 520 700 825 Maximum injection rate @ 140 bar cm 3 /s - - - - - - - - - - - - - - - - - - - - - - Plasticising capacity g/s 45 58 74 92 63 78 96 117 63 78 96 117 83 100 142 195 144 165 250 148 225 290 Plastic Injection Moulding Machine Primax 800H Primax 1100H Primax 1300H Primax 1500H Control Controlmaster 10 Controlmaster 10 Controlmaster 10 Controlmaster 10 Mould clamping force t 800 1100 1300 1500 Maximum opening stroke mm 1170 1370 1500 1500 Mould height (maximum x minimum) mm 1170 x 300 1370 x 400 1500 x 500 1500 x 500 Space between tie bars mm 1060 x 1060 1250 x 1250 1420 x 1420 1400 x 1400 EUROMAP 7741 9918 9918 12701 12701 17290 12701 17290 Screw diameter mm 100 115 125 115 125 135 115 125 135 125 135 145 125 135 145 135 145 160 125 135 145 135 145 160 Screw ratio L/D 24 20 18 25 20 19 25 20 19 22 20 19 22 20 19 21,5 20 18 22 20 19 21,5 20 18 Maximum injection volume cm 3 3611 4775 5642 5191 6133 7153 5191 6133 7153 6746 7868 9077 6746 7868 9077 9304 10733 13069 6746 7868 9077 9304 10733 13069 Maximum injection pressure @ 190 bar bar - - - - - - - - - - - - - - - - - - - - - - - - Maximum injection pressure @ 175 bar bar 2143 1621 1372 1910 1617 1386 1910 1617 1386 1883 1614 1399 1883 1614 1399 1859 1611 1323 1883 1614 1399 1859 1611 1323 Maximum injection rate @ 175 bar cm 3 /s 450 600 700 510 605 705 510 605 705 525 610 705 525 610 705 540 620 730 525 610 705 540 620 730 Maximum injection rate @ 140 bar cm 3 /s 750 1000 1180 850 1007 1175 850 1007 1175 865 1006 1160 865 1006 1160 875 1006 1180 865 1006 1160 875 1006 1180 Plasticising capacity g/s 148 225 290 195 250 315 195 250 315 250 315 390 250 315 390 240 300 360 250 315 390 240 300 360 Plastic Injection Moulding Machine Primax 600R Primax 800R Primax 1100R Control Controlmaster 10 Controlmaster 10 Controlmaster 10 Mould clamping force t 600 800 1100 Maximum opening stroke mm 1000 1170 1370 Mould height (maximum x minimum) mm 1000 x 300 1170 x 300 1370 x 400 Space between tie bars mm 920 x 920 1060 x 1060 1250 x 1250 EUROMAP 5017 7741 7741 9918 9918 12701 Screw diameter mm 90 100 115 100 115 125 100 115 125 115 125 135 115 125 135 125 135 145 Screw ratio L/D 25 20 18 24 20 18 24 20 18 22 20 19 25 20 19 22 20 19 Maximum injection volume cm 3 2416 2983 3945 3611 4775 5642 3611 4775 5642 5191 6133 7153 5191 6133 7153 6746 7868 9077 Maximum injection pressure @ 190 bar bar 2254 1825 1380 2327 1760 1490 - - - - - - - - - - - - Maximum injection pressure @ 175 bar bar - - - - - - 2143 1621 1372 1910 1617 1386 1910 1617 1386 1883 1614 1399 Maximum injection rate @ 175 bar cm 3 /s 558 685 910 520 700 825 450 600 700 510 605 705 510 605 705 525 610 705 Maximum injection rate @ 140 bar cm 3 /s - - - - - - 750 1000 1180 850 1007 1175 850 1007 1175 865 1006 1160 Plasticising capacity g/s 93 126 192 106 162 208 134 204 262 171 219 276 171 219 276 203 260 321 Plastic Injection Moulding Machine Primax 1300R Primax 1500R Control Controlmaster 10 Controlmaster 10 Mould clamping force t 1300 1500 Maximum opening stroke mm 1500 1500 Mould height (maximum x minimum) mm 1500 x 500 1500 x 500 Space between tie bars mm 1420 x 1420 1400 x 1400 EUROMAP 12701 17290 12701 17290 Screw diameter mm 125 135 145 135 145 160 125 135 145 135 145 160 Screw ratio L/D 22 20 19 21,5 20 18 22 20 19 21,5 20 18 Maximum injection volume cm 3 6746 7868 9077 9304 10733 13069 6746 7868 9077 9304 10733 13069 Maximum injection pressure @ 190 bar bar - - - - - - - - - - - - Maximum injection pressure @ 175 bar bar 1883 1614 1399 1859 1611 1323 1883 1614 1399 1859 1611 1323 Maximum injection rate @ 175 bar cm 3 /s 525 610 705 540 620 730 525 610 705 540 620 730 Maximum injection rate @ 140 bar cm 3 /s 865 1006 1160 875 1006 1180 865 1006 1160 875 1006 1180 Plasticising capacity g/s 203 260 321 220 280 340 203 260 321 220 280 340 9
ROMI: TOTAL PRODUCTION CONTROL INDUSTRIAL CAPACITY Industrial complex centralising all activities involved in productive process. Romi is the market leader and largest Brazilian manufacturer in the sector of plastic processing machines. As a technology generator, Romi has advanced worldwide manufacturing expertise, which enables the company to meet the demands of the global market always offering the right solution for every application, from highly technical engineered parts to the high demanding packaging sector. TECHNOLOGY IN R&D Constant Investment in technology. Year on year Romi invests in the R&D of its products. The result is a company that creates and retains its own designs. FOUNDRY RAW MATERIAL Romi Foundry is one of the most modern in Brazil. Where all castings for Romi machines are made, as well as supplying directly to other industries. With great installed capacity it also exports cast iron. Rigorous control on the arrival of raw material. Strict laboratory tests are performed on every batch of incoming raw material and supplies, as a way to gain better control of the final quality of the product. PRODUCTION TECHNOLOGY Expertise for in-house manufacturing combined with world class components equals total trust in the resulting product. Large investments in highly productive latest generation equipment. Romi develops exclusive controls. The controls are assembled internally, where all the details are thoroughly tested to ensure the best software performance. 10
FOR PLASTIC PROCESSING MACHINES ASSEMBLY Romi machines are assembled in purpose built facilities. The production line is designed to guarantee tight delivery dates. A team of engineers and internally trained technicians follow every single detail of the assembly process. Once ready, all machines are tested in real life working conditions before being prepared and send to the customers. PRE SALES SERVICES Before committing to a machine the customers get full attention from our application engineering department matching their needs to the perfect technical and financial solution. Romi s sales team is composed of engineers and highly trained professionals capable of offering reliable support and guidance when choosing the appropriate equipment, targeting to meet all customers expectations. In this final phase, product, applications, mould makers, material and training are taken into account. COMMISSIONING AND TRAINING The commissioning is carried out completely by Romi s technicians, from starting up the machine to training the operators. The machine commissioning follows a strict and detailed technical procedure. The assembly of the equipment is done by Romi engineers with vast experience. Training is also offered off site and on site, during production. Romi s engineers are highly trained not only for installing the machinery but also for running real life tests simulating the actual production conditions, avoiding any problems before installation. AFTER SALES SERVICES Online technical assistance offers quick and efficient solutions. Through RAI - (Romi Integrated Assistance) - the customer receives immediate support and guidance. The spare parts stock gives complete reassurance. Thousands of items are readily available, giving a quick and secure backup. 11
Global presence Romi - Germany Romi - UK Romi - France Romi - USA Romi - Spain Romi - Mexico Romi - Brazil Brazil United States Germany France United Kingdom Spain Indústrias ROMI SA Head quarters Av Pérola Byington 56 Santa Bárbara d Oeste SP 13453 900 Brazil Phone +55 (19) 3455 9800 Fax +55 (19) 3455 1030 sandretto@romi.com WWW.ROMI.COM Burkhardt+Weber Fertigungssysteme GmbH Burkhardt+Weber-Strasse 57 72760 Reutlingen, Germany Phone +49 7121 315-0 Fax +49 7121 315-104 info@burkhardt-weber.de www.burkhardt-weber.de ROMI Machine Tools, Ltd 1845 Airport Exchange Blvd Erlanger KY - 41018 USA Phone +1 (859) 647 7566 Fax +1 (859) 647 9122 sales@romiusa.com Worldwide presence sandretto@romi.com ROMI Europa GmbH Wasserweg 19 D 64521 Gross Gerau Germany Phone +49 (6152) 8055 0 Fax +49 (6152) 8055 50 sales@romi-europa.de ROMI in France Sandretto Industrie SAS Parc de Genève, 240 Rue Ferdinand Perrier 69800 ST Priest Phone +33 4 37 25 60 70 Fax +33 4 37 25 60 71 infos@sandretto.fr ROMI in UK Sandretto UK Limited Leigh Road Swift Valley Industrial Estate Rugby CV21 1DS Phone +44 1788 544221 Fax +44 1788 542195 sales@sandretto.co.uk ROMI in Spain Italprensas Sandretto S.A. Calle Comadrán, 15 Pol. Ind. Can Salvatela C.P. 08210 - Barberà del Vallès Phone +34 93 719 4926 Fax +34 93 718 7932 info@italprensas.com CE safety regulation compliance available only for the European Community or under request. ROMI in Mexico Sandretto Mexico, S de RL de CV Moliere 13, piso 10-B Col. Chapultepec Polanco, C.P. 11560 ventasmx@romi.com Germany - B+W Informativo MP / IN / 1 / 092013 - Illustrative pictures - Specifications are subject to change without prior notice - The drawings are not to scale. - Printed in Brazil - Please recycle.