T. Jafari Behbahani, H. Talachi & M. Taymori

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-,,,, STUDY OF LIQUID SOLVENT DEASPHALTING OF HEAVY RESIDUES T. Jafari Behbahani, H. Talachi & M. Taymori Research Institute of Petroleum Industry (RIPI), Tehran, Iran, jafarit@ripi.ir Abstract: In the 1970s, regulations in some countries forced users of heavy residue to limit pollutant emissions at industrial sites, also forced producers to upgrade their heavy products for export and domestic use. For this reason Iran as a producer, exporter and consumer has to develop new upgrading processes. The most common processes for upgrading heavy oil are catalytic processes, but existence of heavy metals, asphaltenes, sulfur and nitrogen compounds in heavy oil poses several serious problems in the process. Hence at first, the unwanted materials must be lowered to the acceptable limit in the feed.of all the techniques conceived and tested to separate asphaltenes from oily feed, only one has been developed industrially, deasphalting by light solvents. In this study, deasphalting of vacuum bottom of Tehran and Arak refineries were evaluated using light alkane solvents such as n-pentane, n-heptane and L.S.R.G. (Light Straight Run Gasoline) and compared with propane deasphalting units in refineries. Results show that pentane and heptane are good solvents for asphaltene separation as well as nickel, vanadium, sulfur and nitrogen compounds but more efficient compared to propane. Finaly, according to the qualitative and quantitative specification of produced DAOs using pentane, heptane and L.S.R.G. it was shown that liquid solvents are suitable feed for catalytic units (e.g. FCC) after unifining process. :.. L.S.R.G... ( ) F.C.C. L.S.R.G... : // : // : jafarit@ripi.ir

.[] ( ).. ( ).[]... (V, Ni)...-...-- (Yeild).... ( ).... L.S.R.G..[].[].[]... ( ).

API.[] API.[] API Visbreaking. n-heptane Pentane Propane Residue Maltene-1 Maltene-2 Oil C 7 asphaltene Hard resins Soft resins Benzene C 7 asphalt Sediments + Non soluble carbon.....-- ) (.[].--

L.S.R.G.... FCC /.[] / /. (DAO). -. [ ] ( ). [ ] (). ) DAO ( L.S.R.G. ( )..[[ ( ). -. [ ]... ( ) ) - - ( (DAO).... [] ASTM D-1160.-..-... L.S.R.G. ( ).[] 1. Kerr McGee Corp. 2. Rose process 1- Mixer settler 2- De Asphalted Oil

. [] ASTM-D4052 / / / o C [] ASTM-D189 (wt%) [] ASTM-D445 (cst) o C [] IP-143 (wt%) [] ASTM-D2622 (wt%) [] (ppm) [] (ppm) [] (ppm) []././ (wt) H/C. L.S.R.G. - (wt%) ASTM-D4052 / / / / / o C ASTM-D189 (wt%) ASTM-D445 (cst) o C IP-143 /> /> /> (wt%) ASTM-D2622 (wt%) (ppm) / / (ppm) (ppm)././ ----- ----- (wt) H/C. L.S.R.G. - (wt%) ASTM-D4052 / / / / o C ASTM-D189 (wt%) ASTM-D445 (cst) o C IP-143 /> /> (wt%) ASTM-D2622 (wt%) (ppm) (ppm) (ppm)././ ----- (wt) H/C L.S.R.G.. / / /> / / /> (wt%) (wt%) (wt%)

....... ( ). DAO... DAO.. ) ( L.S.R.G. ) (. DAO. H/C.... F.C.C.. [1] Sequeira, A. Jr., Lubricant Base Oil and Wax Processing, Marcel Derkker, New York, 1994. [2] LE page, J.F., chatila, S.G., Davidson, M., Resid and Heavy Oil Processing, Editions Technip, Paris, 1992 [3] Peramanu, S., Clarke, P.F., Pruden, B., Flow Loop Apparatus to Study the Effect of Solvent, Temperature and Additives on Asphaltene Precipitation, Journal of petroleum science & Engineering, 23, 1999, pp133-143... DAO. /.. ( ). FCC DAO.. ()... DAO.. DAO DAO..().. DAO. DAO.

[4]Onukwuli,O.D.,Onyia,I.M., Ekuman, E.O., Solvent demetallization of atmospheric and vacuum residue, Petroleum Science and Technology, vol. 17,no.1&2,1999, pp.37-49 [5]Billon, A., and etal, Heavy Solvent Deasphalting+HTC- A New Refining Rout for Upgrading of Residues and Heavy Crudes, Proceeding of the word Petroleum Congress, 1984, pp.35-45 [6]Dang, G.S., Rawat, B.S., Role of Solvent Deasphalting in Processing Petroleum Residues in Refineries, Chemical Engineering World, vol.xxx, no.9, September 1995, pp. 85-89 [7]Bousquet, J., Labourol, T., Deasphated oils acceptable FCC feed in Europe, oil & Gas Journal, April 1987, pp. 62-68. [8] Billon, A., parries, J.P., SDA key to upgrading heavy crudes, oil & Gas Journal, Jan. 24, 1977, pp. 43-47 [9]Speight, J.G., Long, R.B., Trowbridge, T.D., Factors Influencing the separation of asphaltenes from heavy petroleum feed stocks, FUEL, vol. 63, May 1984, pp. 616-620 [10]ASTM D-1160, Standard Test Method for Distillation of petroleum products at Reduced pressure, Annual Book of ASTM standards, Vol. 05.01, 2004 [11]ASTM D-4052, Standard Test Method for Density and Relative Density of Liquids by Digital Density Meter, Annual Book of ASTM standards, Vol. 05.02, 2004 [12]ASTM D-189, Standard Test Method for conradson carbon Residue of petroleum products, Annual Book of ASTM standards, Vol. 05.01, 2004 [13]ASTM D-445, Standard Test Method for kinematic viscosity of Transparent and opaque Liquids (the calculation of Dynamic Viscosity), Annual Book of ASTM standards, Vol. 05.01, 2004 [14]IP-143, Asphaltenes precipitation with normal heptane, IP standards for petroleum and Its Products, part I, section 1, 1970, pp.576-579 [15]ASTM D-2622, Standard Test Method for sulfur in petroleum products by wavelength Dispersive X-ray Fluorescence spectrometry, Annual Book of ASTM standards, vol. 05.02, 2004, pp-19-24 [16]UOP Method 800, 79, Vanadium, Nickel and Iron in Petroleum oils By Atomic Absorption spectrophotometry, Universal oil products Company lab, 1979 [17]ASTM D-3228, Standard Test Method for Total Nitrogen In Lubricating oils and Fuel oils, Annual Book of ASTM standards, Vol. 05.02, 2004