Page 1 of 10 SET PERFORMANCE DATA [67Z00767] JULY 24, 2012 For Help Desk Phone Numbers Click here Performance Number: TM4548 Change Level: 10 Sales Model: 3512 DITA Combustion: DI Aspr: TA Engine Power: 855 W/O F Speed: 1,200 RPM After Cooler: JWAC 1,220 HP Manifold Type: DRY Governor Type: WDWRD After Cooler Temp(F): 180 Turbo Quantity: Engine App: GS Turbo Arrangement: Hertz: 60 Application Type: SET-DIE Engine Rating: GS Strategy: Rating Type: PRIME Certification: ENGINE POWER BHP ENGINE BMEP PSI General Performance Data FUEL BSFC LB/BHP- HR FUEL RATE GPH INTAKE MFLD TEMP DEG F INTAKE MFLD P IN-HG INTAKE AIR FLOW CFM EXH MFLD TEMP DEG F EXH STACK TEMP DEG F EXH GAS FLOW CFM 855 100 1206 251.93 0.34 58.36 200.84 53.54 2,415.53 1,110.2 822.38 6,007.03 769.5 90 1083 226.41 0.34 52.41 197.78 47.32 2,238.95 1,059.44 793.76 5,434.93 684 80 962 201.03 0.34 46.68 195.26 40.72 2,051.78 1,014.62 771.98 4,894.62 641.3 75 901 188.41 0.34 43.85 194 37.43 1,959.97 992.48 761.36 4,633.29 598.5 70 841 175.79 0.34 41.05 192.56 34.14 1,868.15 970.34 750.74 4,371.96 513 60 721 150.7 0.34 35.5 190.04 27.78 1,684.51 922.46 725.18 3,859.9 427.5 50 602 125.89 0.35 29.98 186.44 22.68 1,522.06 845.06 669.56 3,351.37 342 40 486 101.53 0.36 24.65 183.02 17.74 1,363.15 768.74 615.2 2,864.02 256.5 30 367 76.73 0.37 19.31 179.6 12.67 1,200.7 690.8 559.76 2,383.74 213.8 25 307 64.25 0.38 16.64 177.8 10.13 1,119.48 651.02 531.86 2,143.6 171 20 247 51.63 0.4 13.95 176 7.55 1,034.72 610.7 503.6 1,906.99 85.5 10 124 25.96 0.52 9.27 174.02 2.34 861.68 529.52 446.9 1,486.75 REJ TO JW REJ TO ATMOS Engine Heat Rejection Data REJ TO EXHAUST EXH RCOV TO 350F FROM OIL CLR FROM AFT CLR WORK ENERGY LHV ENERGY HHV ENERGY 855 100 29,856.7 6,255.7 44,301.6 21,496.8 6,255.7 5,857.6 51,126.0 123,464.5 131,540.0 769.5 90 26,728.8 6,085.1 39,297.1 18,653.3 5,630.1 4,492.7 45,950.9 110,782.5 118,005.0 684 80 23,657.9 5,857.6 34,463.1 16,151.0 5,004.5 3,241.6 40,775.7 98,384.9 104,811.2 641.3 75 22,179.2 5,800.7 32,131.5 15,013.7 4,720.2 2,672.9 38,216.6 92,299.8 98,328.0 598.5 70 20,700.6 5,687.0 29,856.7 13,933.1 4,379.0 2,161.1 35,657.4 86,271.6 91,901.7 513 60 17,743.4 5,459.5 25,477.7 11,715.2 3,810.3 1,251.1 30,596.0 74,442.7 79,276.6 427.5 50 14,956.8 5,232.0 21,326.2 8,928.6 3,241.6 455.0 25,534.6 62,898.1 67,049.6 342 40 12,283.9 5,004.5 17,459.1 6,596.9 2,672.9-113.7 20,586.9 51,922.2 55,334.4 256.5 30 9,611.0 4,777.1 13,762.5 4,549.6 2,047.3-568.7 15,582.3 41,060.1 43,732.9 213.8 25 8,303.0 4,720.2 11,942.7 3,639.7 1,763.0-739.3 13,023.2 35,657.4 37,989.1 171 20 7,051.9 4,606.5 10,179.7 2,843.5 1,478.6-909.9 10,464.1 30,311.7 32,302.1 85.5 10 4,549.6 4,379.0 6,881.3 1,478.6 966.8-1,080.5 5,288.9 19,847.6 21,155.6
Page 2 of 10 (A) EXHAUST Sound Data: 4.92 FEET 63HZ 855 100 112 111 117 112 105 103 106 105 103 769.5 90 111 110 116 111 104 102 105 104 102 684 80 110 109 115 110 103 101 105 103 101 641.3 75 110 109 115 110 103 101 104 103 101 598.5 70 109 108 114 109 102 101 104 102 100 513 60 108 107 113 108 101 100 103 101 99 427.5 50 107 106 112 107 100 99 102 100 98 342 40 106 105 111 106 99 98 101 99 97 256.5 30 105 104 110 105 98 97 100 98 96 213.8 25 104 103 109 104 97 96 99 97 95 171 20 104 103 109 104 97 95 98 97 95 85.5 10 102 101 107 102 95 93 96 95 93 (A) EXHAUST Sound Data: 22.97 FEET 63HZ 855 100 98 100 105 99 92 92 93 92 87 769.5 90 97 99 104 98 91 91 92 91 86 684 80 97 99 103 98 91 90 91 91 86 641.3 75 96 98 103 97 90 90 91 90 85 598.5 70 96 98 102 97 90 90 90 90 85 513 60 95 97 101 96 89 89 89 89 84 427.5 50 94 96 100 95 88 88 88 88 83 342 40 93 95 99 94 87 87 87 87 82 256.5 30 92 94 98 93 86 85 86 86 81 213.8 25 91 93 98 92 85 85 86 85 80 171 20 90 92 97 91 84 84 85 84 79 85.5 10 89 91 95 90 83 82 83 83 78
Page 3 of 10 (A) EXHAUST Sound Data: 49.21 FEET 63HZ 855 100 92 94 98 93 86 85 86 86 81 769.5 90 91 93 97 92 85 85 85 85 80 684 80 90 92 97 91 84 84 85 84 79 641.3 75 90 92 96 91 84 83 84 84 79 598.5 70 89 91 96 90 83 83 84 83 78 513 60 88 90 95 89 82 82 83 82 77 427.5 50 87 89 94 88 81 81 82 81 76 342 40 86 88 93 87 80 80 81 80 75 256.5 30 85 87 92 86 79 79 80 79 74 213.8 25 84 86 91 85 78 78 79 78 73 171 20 84 86 90 85 78 77 78 78 73 85.5 10 82 84 88 83 76 76 76 76 71 (A) MECHANICAL Sound Data: 3.28 FEET 63HZ 855 100 101 96 97 94 90 95 96 93 96 769.5 90 101 96 97 94 90 95 96 93 96 684 80 101 96 97 94 90 95 96 93 96 641.3 75 101 96 97 94 90 95 96 93 96 598.5 70 101 96 97 94 90 95 96 93 96 513 60 101 96 97 94 90 95 96 93 96 427.5 50 101 96 97 94 90 95 96 93 96 342 40 101 96 97 94 90 95 96 93 96 256.5 30 101 96 97 94 90 95 96 93 96 213.8 25 101 96 97 94 90 95 96 93 96 171 20 101 96 97 94 90 95 96 93 96 85.5 10 99 94 95 92 88 93 94 91 94
Page 4 of 10 (A) MECHANICAL Sound Data: 22.97 FEET 63HZ OBCJ 855 100 89 84 85 82 78 83 84 81 84 769.5 90 89 84 85 82 78 83 84 81 84 684 80 89 84 85 82 78 83 84 81 84 641.3 75 89 84 85 82 78 83 84 81 84 598.5 70 89 84 85 82 78 83 84 81 84 513 60 89 84 85 82 78 83 84 81 84 427.5 50 89 84 85 82 78 83 84 81 84 342 40 89 84 85 82 78 83 84 81 84 256.5 30 89 84 85 82 78 83 84 81 84 213.8 25 89 84 85 82 78 83 84 81 84 171 20 89 84 85 82 78 83 84 81 84 85.5 10 87 82 83 80 76 81 82 79 82 (A) MECHANICAL Sound Data: 49.21 FEET 63HZ 855 100 83 79 79 77 72 77 78 75 78 769.5 90 83 79 79 77 72 77 78 75 78 684 80 83 79 79 77 72 77 78 75 78 641.3 75 83 79 79 77 72 77 78 75 78 598.5 70 83 79 79 77 72 77 78 75 78 513 60 83 79 79 77 72 77 78 75 78 427.5 50 83 79 79 77 72 77 78 75 78 342 40 83 79 79 77 72 77 78 75 78 256.5 30 83 79 79 77 72 77 78 75 78 213.8 25 83 79 79 77 72 77 78 75 78 171 20 83 79 79 77 72 77 78 75 78 85.5 10 81 77 77 75 70 75 76 73 76
Page 5 of 10 Certification: EMISSIONS DATA To properly apply this data you must refer to performance parameter DM1176 for additional information... REFERENCE EXHAUST STACK DIAMETER WET EXHAUST MASS WET EXHAUST FLOW (822.20 F STACK TEMP ) WET EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG ) DRY EXHAUST FLOW RATE ( 32 DEG F AND 29.98 IN HG ) FUEL FLOW RATE 10 IN 11,025.3 6,014.09 CFM 2,305.00 STD CFM 2,111.82 STD CFM 58 GAL/HR
Page 6 of 10 ENGINE POWER BHP RATED SPEED "Potential ite ariation" NOX (AS NO2) CO HC PART MATTER OXY IN EXHAUST DRY SMOKE OPACITY BOSCH SMOKE NUMBER 855 100 1206 37.0400 3.0700.7100.3100 9.6000 2.9000 1.2800 641.3 75 1083 29.9300 1.8900.7100.3100 10.5000 2.9000 1.2800 427.5 50 962 20.8700 1.3200.6000.3100 11.8000 2.9000 1.2800 213.8 25 901 10.4700.9300.4900.2800 14.1000 2.9000 1.2800 85.5 10 841 5.4400.7000.4100.2400 16.0000 2.2000 1.2800 ENGINE POWER BHP NOX (AS NO2) RATED SPEED "Nominal Data" CO HC CO2 PART MATTER OXY IN EXHAUST DRY SMOKE OPACITY BOSCH SMOKE NUMBER 855 100 1206 30.8700 1.7100.5300 1,227.8.2200 9.6000 2.9000 1.2800 641.3 75 901 24.9500 1.0500.5300 916.5.2200 10.5000 2.9000 1.2800 427.5 50 602 17.3900.7400.4500 627.2.2200 11.8000 2.9000 1.2800 213.8 25 307 8.7200.5100.3700 346.1.2000 14.1000 2.9000 1.2800 85.5 10 124 4.5400.3900.3100 204.5.1700 16.0000 2.2000 1.2800
Page 7 of 10 Altitude Ca ilit Data(Corrected Po er Altitude Ca ilit ) Am ient O erating Tem. 50 F 68 F 86 F 104 F 122 F NORMAL A l t i t u d e 0 F 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 h 984.25 F 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 h 1,640.42 F 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 h 3,280.84 F 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 h 4,921.26 F 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,220.33 h 6,561.68 F 1,220.33 hp 1,220.33 hp 1,220.33 hp 1,216.31 hp 1,178.76 hp 1,220.33 h 8,202.1 F 1,220.33 hp 1,220.33 hp 1,181.44 hp 1,143.89 hp 1,107.68 hp 1,220.33 h 9,842.52 F 1,186.8 hp 1,146.57 hp 1,109.02 hp 1,072.82 hp 1,040.63 hp 1,182.78 h 10,498.69 F 1,157.3 hp 1,118.41 hp 1,080.86 hp 1,046 hp 1,013.81 hp 1,158.64 h e er li ted a e and all t e Po er di la ed are Corrected Po er Identification Reference and Note Engine Arrangement: 2W8869 Lube il Press Rated Spd(PS ): 55.8 Effective Serial No: 67Z01302 Piston Speed Rated Eng SPD(FT Min): 1,496.1 Primary Engine Test Spec: 0T6923 Ma perating Altitude(FT): 8,868.1 Performance Parm Ref: TM5738 PEEC Elect Control Module Ref Performance Data Ref: TM4548 PEEC Personality Cont Mod Ref Au Coolant Pump Perf Ref: Cooling System Perf Ref: TD3091 Turbocharger Model TV8302-1.6 Certification Ref: Fuel ector 9Y7841 Certification ear: Timing Static (DEG): -- Compression Ratio: 13.0 Timing Static Advance (DEG): -- Combustion System: DI Timing Static (MM): -- Aftercooler Temperature (F): 180 nit ector Timing (MM): 86.6 Crankcase lowby Rate(CFH): 610.9 Tor ue Rise (percent) -- Fuel Rate (Rated RPM) No Load(Gal HR): 4.7 Peak Tor ue Speed RPM -- Lube il Press Low dle Spd(PS ): 20.0 Peak Tor ue (L FT): --
Page 8 of 10 Reference Num er: TM4548 Parameter Reference: TM5738 -- SET - DIESEL TOLERANCES: AMBIENT AIR CONDITIONS AND FUEL USED WILL AFFECT THESE VALUES. EACH OF THE VALUES MAY VARY IN ACCORDANCE WITH THE FOLLOWING TOLERANCES. Power +/- 3% Exhaust Stack Temperature +/- 8% Generator Power +/- 5% Inlet Airflow +/- 5% Intake Manifold Pressure-gage +/- 10% Exhaust Flow +/- 6% Specific Fuel Consumption +/- 3% Fuel Rate +/- 5% Heat Rejection +/- 5% Heat Rejection - Exhaust Only +/- 10% T4i Tolerance E ce tion C15: Power Tolerance +4%, -0% C27: Power Tolerance +0%, -4% CONDITIONS: ENGINE PERFORMANCE IS CORRECTED TO INLET AIR STANDARD CONDITIONS OF 99 KPA (29.31 IN HG) AND 25 DEG C (77 DEG F). THESE VALUES CORRESPOND TO THE STANDARD ATMOSPHERIC PRESSURE AND TEMPERATURE IN ACCORDANCE WITH SAE J1995. ALSO INCLUDED IS A CORRECTION TO STANDARD FUEL GRAVITY OF 35 DEGREES API HAVING A LOWER HEATING VALUE OF 42,780 KJ/KG (18,390 BTU/LB) WHEN USED AT 29 DEG C (84.2 DEG F) WHERE THE DENSITY IS 838.9 G/L (7.002 LB/GAL). THE CORRECTED PERFORMANCE VALUES SHOWN FOR CATERPILLAR ENGINES WILL APPROXIMATE THE VALUES OBTAINED WHEN THE OBSERVED PERFORMANCE DATA IS CORRECTED TO SAE J1995, ISO 3046-2 & 8665 & 2288 & 9249 & 1585, EEC 80/1269 AND DIN70020 STANDARD REFERENCE CONDITIONS. ENGINES ARE EQUIPPED WITH STANDARD ACCESSORIES; LUBE OIL, FUEL PUMP AND JACKET WATER PUMP. THE POWER REQUIRED TO DRIVE AUXILIARIES MUST BE DEDUCTED FROM THE GROSS OUTPUT TO ARRIVE AT THE NET POWER AVAILABLE FOR THE EXTERNAL (FLYWHEEL). TYPICAL AUXILIARIES INCLUDE COOLING FANS, AIR COMPRESSORS, AND CHARGING ALTERNATORS. RATINGS MUST BE REDUCED TO COMPENSATE FOR ALTITUDE AND/OR AMBIENT TEMPERATURE CONDITIONS ACCORDING TO THE APPLICABLE DATA SHOWN ON
Page 9 of 10 THE PERFORMANCE DATA SET. ALTITUDE: ALTITUDE CAPABILITY - THE RECOMMENDED REDUCED POWER VALUES FOR SUSTAINED ENGINE OPERATION AT SPECIFIC ALTITUDE LEVELS AND AMBIENT TEMPERATURES. COLUMN "N" DATA - THE FLYWHEEL POWER OUTPUT AT NORMAL AMBIENT TEMPERATURE. AMBIENT TEMPERATURE - TO BE MEASURED AT THE AIR CLEANER AIR INLET DURING NORMAL ENGINE OPERATION. NORMAL TEMPERATURE - THE NORMAL TEMPERATURE AT VARIOUS SPECIFIC ALTITUDE LEVELS IS FOUND ON TM2001. THE ERATOR POWER CURVE TABULAR DATA REPRESENTS THE NET ELECTRICAL POWER OUTPUT OF THE ERATOR. ERATOR SET RATINGS EMERCY STANY POWER (ESP) OUTPUT AVAILABLE WITH VARYING FOR THE DURATION OF AN EMERCY OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE ESP RATING. TYPICAL OPERATION IS 50 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE OF 200 HOURS PER YEAR. STANY POWER RATING OUTPUT AVAILABLE WITH VARYING FOR THE DURATION OF AN EMERCY OUTAGE. AVERAGE POWER OUTPUT IS 70% OF THE STANY POWER RATING. TYPICAL OPERATION IS 200 HOURS PER YEAR, WITH MAXIMUM EXPECTED USAGE OF 500 HOURS PER YEAR. PRIME POWER RATING OUTPUT AVAILABLE WITH VARYING FOR AN UNLIMITED TIME. AVERAGE POWER OUTPUT IS 70% OF THE PRIME POWER RATING. TYPICAL PEAK DEMAND IS 100% OF PRIME RATED WITH 10% OVER CAPABILITY FOR EMERCY USE FOR A MAXIMUM OF 1 HOUR IN 12. OVER OPERATION CANNOT EXCEED 25 HOURS PER YEAR. CONTINUOUS POWER RATING OUTPUT AVAILABLE WITH NON-VARYING FOR AN UNLIMITED TIME. AVERAGE POWER OUTPUT IS 70-100% OF THE CONTINUOUS POWER RATING. TYPICAL PEAK DEMAND IS 100% OF CONTINUOUS RATED FOR 100% OF OPERATING HOURS. DEFINITIONS: Sound Power : DM8702 Sound Pressure : TM7080 Date Relea ed : 03/14/12 Caterpillar Confidential: Green Content Owner: Shane Gilles Web Master(s): PSG Web Based Systems Support Current Date: Tuesday, July 24, 2012 4:49:57 PM Caterpillar Inc. 2012 All Rights Reserved.
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