PLASTIC FOLDING ARM KIT This kit is designed for the 600 model barrier gate operators only. Recommended for low headroom applications. Kit Includes: Plastic Arms Attachment Assembly Clamp Locking Turnbuckle Eyelet (Connected) Locking Eye Bolt 60-083 Arm Hinge 8 Self Tapping Screws Installation Cut Arms to Length Note: Completed folding arm assembly shown in the UP position to illustrate the total height. Cut this arm first for the height limitations. Determining First Arm Length Total Height Note: Completed folding arm assembly shown in the DOWN position to illustrate Cut this arm second for the Note: Second arm can be a different size than the first. Determining Second Arm Length Traffic Lane Width
Installing Arms 60-083 Existing Stud Top View of Hub Adjust to clear hub. Remove stud from operator housing and assemble as shown. Bolt Head (Inside Housing) Washer (Inside Housing) 3 Install cable. MUST clear hub! Install eye bolt into arm hinge with vise-grips. Attach arm hinge to inner arm with 4 self-tapping screws. Install inner arm on hub. Cut off excess cable. Clamp Eyelet MUST be installed in turnbuckle. Allow turnbuckle to loosen or tighten. 4 Install outer arm with 4 self-tapping screws. Adjusting and Locking Assembly After adjusting cable tension, lock turnbuckle with nuts to keep turnbuckle from twisting. Lock eye bolt with nut to keep eye bolt from twisting. Inner Arm Side View of Rotate arm up and down. Adjust cable tension with turnbuckle to level outer arm. Make sure that cable assembly is not binding or twisting and everything moves freely. Important: Do not adjust cable too tight or it will bind. 60-083-C-5-08 Copyright 008 DoorKing, Inc. All rights reserved.
cause vehicle damage, serious injury or death. at all times. Bicycles Motorcycles cause vehicle damage, serious injury or death. at all times. Bicycles Motorcycles WOOD FOLDING ARM KIT 60-084 This kit is designed for the 600 model barrier gate operators only. Recommended for low headroom applications. WARNING Kit Includes: MOVING ARM can STAY CLEAR of arm 4 Bolts with Bolt with Bolt with Brass NO: Pedestrians Attachment Assembly s (Small) and (Medium) and (Large) Clamp Wood Arms Eyelet Locking Turnbuckle WARNING MOVING ARM can STAY CLEAR of arm NO: Pedestrians Hinge Plates Installation Cut Arms to Length Note: Completed folding arm assembly shown in the UP position to illustrate the total height. Cut this arm first for the height limitations. Determining First Arm Length Total Height Note: Completed folding arm assembly shown in the DOWN position to illustrate Cut this arm second for the Note: Second arm can be a different size than the first. Determining Second Arm Length Traffic Lane Width
cause vehicle damage, serious injury or death. at all times. Bicycles Motorcycles Installing Attachment Assembly Adjust to clear hub. Remove stud from operator housing and assemble as shown. Bolt Head (Inside Housing) Washer (Inside Housing) Installing Arms Inner Arm Turnbuckle Installing Hinge Plates Bolt (Medium) 60-084 Bolt (Large) Existing Stud WARNING 4 Bolts (Small) MOVING ARM can cause vehicle damage, serious injury or death. STAY CLEAR of arm at all times. NO: Pedestrians Bicycles Motorcycles Top View of A Brass 4 s Hub Install inner arm on hub. 3 Install cable. MUST clear hub! Cut off excess cable. Clamp Eyelet MUST be installed in turnbuckle. A Install hinge plates. Allow turnbuckle to loosen or tighten. Adjusting and Locking Assembly After adjusting cable tension, lock turnbuckle with nuts in position shown to prevent turnbuckle from rubbing against hinge plates when the arm is in the UP position. WARNING MOVING ARM can STAY CLEAR of arm NO: Pedestrians Inner Arm Side View of Rotate arm up and down. Adjust cable tension with turnbuckle to level outer arm. Make sure that cable assembly is not binding or twisting and everything moves freely. Important: Do not adjust cable too tight or it will bind. 60-084-D-5-08 Copyright 008 DoorKing, Inc. All rights reserved.
MODEL 60 FAN KIT 60-093 This kit is designed for the 600 model barrier gate operators only. Recommended for hot and humid climates. An automatic thermostat will control heat and humidity inside operator housing. Kit Includes: Fan Assembly with black and white wires, 5 wire ties, 3 double stick wire tie mounts, plastic wire restrainers and 3 nylon lock nuts. Threaded Housing Studs (Existing) Installation Shut off ALL power to operator Turn off the DC convenience open power switch on certain operator models FIRST then shut off the AC input power to the operator from the circuit breaker. Lock Nut Lock Nut Lock Nut Mounting Tab 3 Route fan wires as shown. Use supplied wire stays and existing wire restrainers. Keep wires clear of all moving parts. Mount fan using 3 existing threaded studs and lock nuts supplied. Slide mounting tabs over existing air duct. Mounting Tab Existing Air Duct Threaded Air Duct Stud (Existing) Existing Wire Restrainers 4 Exhaust Vents 4 Connect the fan power wires according to operator model type. Neutral Hot DANGER HIGH VOLTAGE! Neutral Neutral 5 VAC Hot 3 4 5 5 VAC Models 30 VAC/460 VAC Models 3 60-093-B-5- Wire Stays Existing Air Duct Air Flow Intake Vents Keep intake vents clear of debris. Copyright 0 DoorKing, Inc. All rights reserved. 5 Fan switch settings. OFF - Turns the fan off. ON - Turns the fan on continuously. AUTO - Normal setting. Automatically turns the fan ON when the temperature rises above 90 F inside the housing, and turns the fan OFF when the temperature drops below 90 F.
600 5 VAC - 3.3 AMP HEATER KIT 60-09 This kit is designed for the 600 model barrier gate operators only. For cold weather climates where temperatures routinely drop below 40 F (4 C). A built-in thermostat will automatically control the temperature inside operator housing. High Voltage AC Input Power for the 600 Barrier Gate Operator with a Heater DO NOT use the high voltage wire size and distance requirements table in the Installation/Owner s manuals to determine the high voltage AC input power wire size and distance requirements for the barrier gate operator because of a much greater current draw when using the heater. Use the table below to determine the wire size and distances for your chosen barrier gate operator when a heater is installed. EACH operator should have a Dedicated circuit breaker at the power source. If the high voltage AC input power wiring is greater than the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate junction box must be installed for the operator connection. Wire run distances are based on NEC guidelines for copper wire allowing a maximum 3% voltage drop on the line. The calculated distance was then further reduced by 0% to allow for other loses in the system. Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation. High voltage AC input wire size and distance requirements for a 600 with a heater. Operator and Wire Size / Distance in Feet Model Horsepower Volts Heater Amps AWG 0 AWG 8 AWG 6 AWG 60 5 9.0 05 75 90 435 603 / HP 30 4.6 40 675 5 685 460.4 65 585 430 6465 60 5 3.0 70 0 00 300 HP 30 6.5 95 475 795 90 460 3.3 75 880 336 4705 In bi-parting (dual) barrier gate applications, high voltage AC input power is required for EACH 600 operator with heater.
Installation of Heater 60-09 Kit Includes: Heater / mounting plate, locknuts, 5 wire ties, 3 double stick wire tie mounts, and plastic wire restrainers. 3 Shut off ALL power to operator. Turn off the DC convenience open power switch on certain operator models first then shut off the AC input power to the operator from the circuit breaker. Route heater wires as shown. Use supplied wire stays and existing wire restrainers. Keep wires clear of all moving parts and the heater vents. Mount Heater Locate existing threaded studs in operator. Heater MUST be mounted on mounting plate. Place the supplied washers between the operator wall and the mounting plate to create an air gap. CAUTION: Heat will be transferred to the outside wall of the operator if NO air gap exists between the heater and the inside wall of the operator. Washer Mounting Plate Operator Threaded Stud (Existing) Operator Threaded Stud (Existing) Washer Existing Wire Restrainers 4 Air Gap 4 Power Connection Connect the heater power wires according to operator AC power type. Neutral Hot DANGER HIGH VOLTAGE! Neutral 5 VAC Hot DANGER HOT! 5 5 3 4 5 5 VAC Models 30 VAC/460 VAC Models Heater Switch AUTO - Normal setting. Automatically turns the heater ON when the temperature drops below 40 F inside the operator, and turns the heater OFF when the temperature rises above 40 F inside the operator. OFF - Turns the heater off. Wire Stays ON - Turns the heater on continuously. The heater will become VERY HOT when running continuously. 60-64-G-7- Copyright 0 DoorKing, Inc. All rights reserved.
ALUMINUM ARM FOLDING KIT This kit is designed for the 600 model barrier gate operators only. Recommended for low headroom applications. Kit Includes: Attachment Assembly Aluminum Arms with End Caps Clamp Eyelet Locking Turnbuckle (Connected) Locking Eye Bolt 60-30 Arm Hinge 8 Self Tapping Screws Installation Cut Arms to Length Note: Completed folding arm assembly shown in the UP position to illustrate the total height. Cut this arm first for the height limitations. Determining First Arm Length Total Height Note: Completed folding arm assembly shown in the DOWN position to illustrate Cut this arm second for the Note: Second arm can be a different length than the first. Determining Second Arm Length Traffic Lane Width
Installing Arms 60-30 Existing Stud Top View of Adjust to clear hub. Remove stud from operator housing and assemble as shown. Bolt Head (Inside Housing) Washer (Inside Housing) Install eye bolt into arm hinge with vise-grips. Attach arm hinge to arm with 4 self-tapping screws. Hub 3 Install cable. MUST clear hub! Install arm on hub. Cut off excess cable. Clamp Eyelet MUST be installed in turnbuckle. Allow turnbuckle to loosen or tighten. 4 Install second arm with 4 self-tapping screws. Adjusting and Locking Assembly After adjusting cable tension, lock turnbuckle with nuts to keep turnbuckle from twisting. Lock eye bolt with nut to keep eye bolt from twisting. Inner Arm Side View of Rotate arm up and down. Adjust cable tension with turnbuckle to level outer arm. Make sure that cable assembly is not binding or twisting and everything moves freely. Important: Do not adjust cable too tight or it will bind. 60-65-C-6- Copyright 0 DoorKing, Inc. All rights reserved.
PLASTIC FOLDING ARM KIT This kit is designed for the 600 model barrier gate operators only. Recommended for low headroom applications. Kit Includes: Plastic Arms Attachment Assembly Clamp Locking Turnbuckle Eyelet (Connected) Locking Eye Bolt 60-083 Arm Hinge 8 Self Tapping Screws Installation Cut Arms to Length Note: Completed folding arm assembly shown in the UP position to illustrate the total height. Cut this arm first for the height limitations. Determining First Arm Length Total Height Note: Completed folding arm assembly shown in the DOWN position to illustrate Cut this arm second for the Note: Second arm can be a different size than the first. Determining Second Arm Length Traffic Lane Width
Installing Arms 60-083 Existing Stud Top View of Hub Adjust to clear hub. Remove stud from operator housing and assemble as shown. Bolt Head (Inside Housing) Washer (Inside Housing) 3 Install cable. MUST clear hub! Install eye bolt into arm hinge with vise-grips. Attach arm hinge to inner arm with 4 self-tapping screws. Install inner arm on hub. Cut off excess cable. Clamp Eyelet MUST be installed in turnbuckle. Allow turnbuckle to loosen or tighten. 4 Install outer arm with 4 self-tapping screws. Adjusting and Locking Assembly After adjusting cable tension, lock turnbuckle with nuts to keep turnbuckle from twisting. Lock eye bolt with nut to keep eye bolt from twisting. Inner Arm Side View of Rotate arm up and down. Adjust cable tension with turnbuckle to level outer arm. Make sure that cable assembly is not binding or twisting and everything moves freely. Important: Do not adjust cable too tight or it will bind. 60-66-B-6- Copyright 0 DoorKing, Inc. All rights reserved.
WOOD FOLDING ARM KIT 60-084 This kit is designed for the 600 model barrier gate operators only. Recommended for low headroom applications. Kit Includes: 4 Bolts with Bolt with Bolt with Brass Attachment Assembly s (Small) and (Medium) and (Large) Clamp Wood Arms Eyelet Locking Turnbuckle Hinge Plates Installation Cut Arms to Length Note: Completed folding arm assembly shown in the UP position to illustrate the total height. Cut this arm first for the height limitations. Determining First Arm Length Total Height Note: Completed folding arm assembly shown in the DOWN position to illustrate Cut this arm second for the Note: Second arm can be a different size than the first. Determining Second Arm Length Traffic Lane Width
Installing Attachment Assembly Adjust to clear hub. Remove stud from operator housing and assemble as shown. Bolt Head (Inside Housing) Washer (Inside Housing) Installing Arms Inner Arm Turnbuckle Installing Hinge Plates Bolt (Medium) 60-084 Bolt (Large) Existing Stud 4 Bolts (Small) Top View of A Brass 4 s Hub Install inner arm on hub. Cut off excess cable. 3 Install cable. MUST clear hub! Clamp Eyelet MUST be installed in turnbuckle. A Install hinge plates. Allow turnbuckle to loosen or tighten. Adjusting and Locking Assembly After adjusting cable tension, lock turnbuckle with nuts in position shown to prevent turnbuckle from rubbing against hinge plates when the arm is in the UP position. Inner Arm Side View of Rotate arm up and down. Adjust cable tension with turnbuckle to level outer arm. Make sure that cable assembly is not binding or twisting and everything moves freely. Important: Do not adjust cable too tight or it will bind. 60-67-B-6- Copyright 0 DoorKing, Inc. All rights reserved.
60 Manual Release Kit 60-70 This kit is designed for the 60 barrier gate operator WITHOUT the convenience open option. It provides an interlock power cut-off switch when manually using crank tool to move the arm up or down. DO NOT install on convenience open models. Kit Includes: Pre-wired Interlock assembly, Double motor pulley, Crank tool, spring clips with lock nuts. Installation Shut off the AC input power to the operator from the circuit breaker. Mount spring clips with lock nuts on existing threaded studs inside access door. Crank Tool Storage Replace existing single motor pulley with double motor pulley. Align motor pulley with gear reducer pulley. Mount interlock assembly using existing hardware. Use existing wire restrainers to run wires. Keep wires clear of all moving parts Interlock Assembly Gear Reducer Wiring Interlock DANGER HIGH VOLTAGE! NC NO 3 4 5 6 7 8 9 0 3 4 Interlock Cut-Off Switch Existing 5 VAC Power Terminal Wire Replace the existing AC power switch wire connected to terminal # with interlock cut-off switch wires. AC Power Switch
Manual Operation 60-70. Unlock and remove access door.. Remove crank tool from inside access door. 3. Flip interlock assembly door up, power will be disabled from operator. 4. Insert crank tool into motor pulley as shown. 5. Rotate crank tool to manually move operator arm up or down. Access Door Interlock Assembly Door Crank Tool Storage 60-70-C-5-0 Copyright 00 DoorKing, Inc. All rights reserved.