Test Report issued under the responsibility of: TEST REORT IEC 60898-1 Circuit-breakers for over current protection for household and similar installations art 1 - Circuit-breakers for a.c. operation Report Number... : 3309514.50 Date of issue... : 2016-04-18 Total number of pages... 23 Applicant s name... : ZHEJIANG MAXGE ELECTRIC TECHNOLOGY CO., LTD. Address... : NO. 299 EAST CHANGHONG ROAD, DEQING ECONOMIC ZONE, WUKANG, DEQING, ZHEJIANG, CHINA.C: 313200 Test specification: Standard... : IEC 60898-1 (Second Edition) Test procedure... : Type Test Non-standard test method... : Test Report Form No.... : IEC60898_1D Test Report Form(s) Originator... : DEKRA Certification B.V. Master TRF... : Dated 2015-09 Test item description... : Circuit-breakers for overcurrent protection Trade Mark... : MAXGE Manufacturer... : ZHEJIANG MAXGE ELECTRIC TECHNOLOGY CO., LTD. NO. 299 EAST CHANGHONG ROAD, DEQING ECONOMIC ZONE, WUKANG, DEQING, ZHEJIANG, CHINA.C: 313200 Model/Type reference... : SGBi, ALBi6K, ALB6K Ratings... : 1, 2, 3, 4 Ue: 240 / 415 Vac for 1, 415 V for 2, 3, 4 In: 4, 6, 10, 16, 20, 25, 32, 40, 50, 63 A B and C type, 50 / 60 Hz Ics = Icn = Icn1 = 6000 A Energy limiting class 3: B and C type of 4 A to 32 A Energy limiting class 1: B and C type of 40 A to 63 A
age 2 of 23 Responsible Testing Laboratory (as applicable), testing procedure and testing location(s): Testing Laboratory: DEKRA Testing Services (Zhejiang) Co., Ltd. Testing location/ address...: No.5, Changjiang Road, Great Bridge Industrial ark, North Baixiang, Wenzhou, Zhejiang, 325603,.R. China Associated CB Testing Laboratory: Testing location/ address...: Tested by (name, function, signature)...: Ray Zhu Approved by (name, function, signature)...: Lester Wang Testing procedure: CTF Stage 1: Testing location/ address...: Tested by (name, function, signature)...: Approved by (name, function, signature)...: Testing procedure: CTF Stage 2: Testing location/ address...: Tested by (name + signature)...: Witnessed by (name, function, signature)..: Approved by (name, function, signature)...: Testing procedure: CTF Stage 3: Testing procedure: CTF Stage 4: Testing location/ address...: Tested by (name, function, signature)...: Witnessed by (name, function, signature)..: Approved by (name, function, signature)...: Supervised by (name, function, signature) :
age 3 of 23 Summary of testing: The following samples were chosen for the type test according to annex C of IEC/EN 60898-1 in consideration of Intertek CB test report: Tests performed (name of test and test clause): No. Type reference Current Number of poles Type Voltage Test sequence 7# SGBi 63 A 1 C 240 / 415 Vac 8# SGBi 32 A 4 B 415 Vac A1 (only clause 6) 1#-3# ALB6K 63 A 2 C 415 Vac 4#-6# ALBi6K 63 A 4 C 415 Vac E1 Notes: 1. This report is based on and shall be read in conjunction with Intertek CB certificate No. SE-81849 issued on 2016-01-19 with test SH150801332SHA-001, 002, 003, 004 issued on 2015-1228. 2. The type reference ALB6K and ALBi6K are same with SGBi except the shape of cover, all tests were performed on SGBi in Intertek CB test reports, sequence E1 was performed on maximum current of ALB6K and ALBi6K with 2 and 4 respectively to verify the compliance. Testing location: All tests were conducted in: DEKRA Testing Services (Zhejiang) Co., Ltd. No.5, Changjiang Road, Great Bridge Industrial ark, North Baixiang, Wenzhou, Zhejiang, 325603,.R. China Summary of compliance with National Differences (List of countries addressed): The product fulfils the requirements of EN 60898-1:2003 + A1:2004 + A11:2005 + A12:2008 + A13:2012, the results are laid down in Annex 1 of this report.
age 4 of 23 Copy of marking plate: Marking for 1 circuit-breaker Marking for 4 circuit-breaker
age 5 of 23 Copy of marking plate: Marking for 4 circuit-breaker Marking for 4 circuit-breaker Note: The markings for circuit breakers are same except the type reference, the rated current, the tripping characteristic type, and the number of poles.
age 6 of 23 Classification of installation and use...: fixed Supply Connection...: single phase or 3 phases system ossible test case verdicts: - test case does not apply to the test object... : - test object does meet the requirement... : (ass) - test object does not meet the requirement... : F (Fail) Testing... : Date of receipt of test item... : 2016-01 Date (s) of performance of tests... : 2016-02 - 2016-04 General remarks: "(See Enclosure #)" refers to additional information appended to the report. "(See appended table)" refers to a table appended to the report. Throughout this report a comma / point is used as the decimal separator. Manufacturer s Declaration per sub-clause 4.2.5 of IECEE 02: The application for obtaining a CB Test Certificate includes more than one factory location and a declaration from the Manufacturer stating that the sample(s) submitted for evaluation is (are) representative of the products from each factory has been provided...: Yes Not applicable When differences exist; they shall be identified in the General product information section. Name and address of factory (ies)... : ZHEJIANG MAXGE ELECTRIC TECHNOLOGY CO., LTD. NO. 299 EAST CHANGHONG ROAD, DEQING ECONOMIC ZONE, WUKANG, DEQING, ZHEJIANG, CHINA.C: 313200 General product information: The technical data of the MCB are listed on page 7 of this report. The grid distance a : 45 mm.
age 7 of 23 Circuit-breakers for overcurrent protection Test item particulars... Type of circuit-breaker... : SGBi, ALBi6K, ALB6K Number of poles... : 1-3- rotection against external influences... : enclosed unenclosed Method of mounting... : surface flush Method of connection... :.not associated with the mechanical mounting associated with the mechanical mounting Type of terminal... : Instantaneous tripping current... : 2 I t characteristic...: Value of rated operational voltage (Ue)... : Value of rated current (In)... : 1-+N 3-+N a) b) 2-4- panel board a) b) screw pillar screw lessa) plug-in a) copper conductors b) aluminium conductors B C a) b) cage flat quick connect a) screw-in D Energy limiting class 3: B and C type of 4 A to 32 A, Energy limiting class 1: B and C type of 40 A to 63 A according to EN 60898-1 120 V 230 V 240 V 120/240 V 230/400 V 400 V 240/415 V for 1 circuit-breaker 415 V for 2, 3, 4 circuit-breakers 4, 6, 10, 16, 20, 25, 32, 40, 50, 63 A Value of rated frequency... : 50 Hz 60 Hz Ambient air temperature ( C)... : 30 C 40 C Rated short-circuit capacity (Icn)... : 1,5 ka 10 ka 3 ka 15 ka 4,5 ka 20 ka Rated impulse withstand voltage (Uimp) 2,5 kv 4 kv declared kv lug Other C 6 ka 25 ka
age 8 of 23 IEC 60898-1 Clause Requirement + Test Result - Remark TESTS A1 1 sample #7: SGBi, C63, 1 Verdict SH150801332SHA-001except clause 6 6 MARKING AND OTHER INFORMATION Circuit-breaker marked with: a) Manufacturer s name or trade mark...: MAXGE b) Type designation, catalogue number or other SGBi serial number...: c) Rated voltage (V)...: 240 / 415 V~ d) Rated current without symbol "A", preceded C63 by the symbol of instantaneous tripping...: e) Rated frequency (Hz)...: f) Rated short circuit capacity (A)...: 6000 in a rectangle g) Wiring diagram h) Ambient air temperature, if different from 30 C i) Degree of protection, if different from I20 j) For D-type circuit-breakers: the maximum instantaneous tripping current, if higher than 20 In see table 2) k) Rated impulse withstand voltage Uimp if it is 2,5 kv l) Making and breaking capacity on an individual protected pole of multipole circuit-breakers (Icn1), if different from Icn Marking d) shall be readily visible when the CB is installed If, for small devices, the available space is insufficient, markings a), b), c), e), f), h), j) and l) may be put on the side or on the back of the CB Marking g) may be on the inside of any cover which has to be removed in order to connect the supply wires but shall not be on a label loosely attached to the CB Any other information not marked shall be given in the manufacturer s documentation The suitability for isolation, which is provided by all circuit-breakers of this standard, may be indicated by the symbol on the device I2t characteristic (documentation)
age 9 of 23 IEC 60898-1 Clause Requirement + Test Result - Remark Verdict Symbols on supply and load terminal Terminal for neutral conductor N Earthing terminal if any (IEC 60417-5019) On - off position shall be clearly indicated - 0 I - For push-button CB the off push-button shall either be red or be marked with the symbol 0 Red not used for other push-button For CB with multiple current ratings, the maximum value is marked, the adjusted value indicated without ambiguity TESTS A1 1 sample #8: SGBi, B32, 4 SH150801332SHA-004 except clause 6 6 MARKING AND OTHER INFORMATION Circuit-breaker marked with: a) Manufacturer s name or trade mark...: MAXGE b) Type designation, catalogue number or other SGBi serial number...: c) Rated voltage (V)...: 415 V~ d) Rated current without symbol "A", preceded B32 by the symbol of instantaneous tripping...: e) Rated frequency (Hz)...: f) Rated short circuit capacity (A)...: 6000 in a rectangle g) Wiring diagram h) Ambient air temperature, if different from 30 C i) Degree of protection, if different from I20 j) For D-type circuit-breakers: the maximum instantaneous tripping current, if higher than 20 In see table 2) k) Rated impulse withstand voltage Uimp if it is 2,5 kv l) Making and breaking capacity on an individual protected pole of multipole circuit-breakers (Icn1), if different from Icn Marking d) shall be readily visible when the CB is installed
age 10 of 23 IEC 60898-1 Clause Requirement + Test Result - Remark Verdict If, for small devices, the available space is insufficient, markings a), b), c), e), f), h), j) and l) may be put on the side or on the back of the CB Marking g) may be on the inside of any cover which has to be removed in order to connect the supply wires but shall not be on a label loosely attached to the CB Any other information not marked shall be given in the manufacturer s documentation The suitability for isolation, which is provided by all circuit-breakers of this standard, may be indicated by the symbol on the device I2t characteristic (documentation) Symbols on supply and load terminal Terminal for neutral conductor N Earthing terminal if any (IEC 60417-5019) On - off position shall be clearly indicated - 0 I - For push-button CB the off push-button shall either be red or be marked with the symbol 0 Red not used for other push-button For CB with multiple current ratings, the maximum value is marked, the adjusted value indicated without ambiguity TESTS A2 SH150801332SHA-001, 002, 004 TESTS B SH150801332SHA-001, 004 TESTS C SH150801332SHA-001, 002, 004 TESTS D SH150801332SHA-001, 004
age 11 of 23 IEC 60898-1 Clause Requirement + Test Result - Remark TESTS E1 SH150801332SHA-001, 002, 004 and result in this report TESTS E1 3 samples ALB6K, C63, 2 1# 9.12.11.4. 2 9.12.9.2 9.12.9.3 2# -3# Test E1: Test at service short-circuit capacity Service short-circuit capacity (Ics)...: 6000 A Test circuit: figure...: Figure 3 Test voltage 1,1 Un 437,3 V rospective current...: 6000 A rospective current obtained...: 6030 A ower factor...: 0,65-0,70 ower factor obtained...: 0,67 Sequence...: O - O - CO T (min)...: 3 min Test in free air copper wire F : resistor R : a = 45 mm 0,12 mm / 0,75 Ohm / Test in enclosures copper wire F : 0,12 mm / resistor R : 0,75 Ohm / 0,16 mm 1,5 Ohm 0,16 mm 1,5 Ohm Ieak (A) max. value...: 2 Max. I²t (ka s) L1/L2 9.12.12.1 Verdict 1# 2# 3# 4,4 ka 4,2 ka 4,4 ka 1# 2# 3# 56,9 ka2s 58,6 ka2s 53,4 ka2s - No permanent arcing - No flash-over between poles or between poles and frame - No blowing of the fuses F and F - olyethylene foil shows no holes After the test: The circuit-breakers shall show no damage impairing their further use and shall maintenance, withstand the following tests.
age 12 of 23 IEC 60898-1 Clause Requirement + Test Result - Remark a) leakage current across open contacts, according to 9.7.5.3, each pole is supplied at a voltage 1,1 times Un.= V. The circuit breaker is in the open position 457 V The leakage current shall not exceed 2 ma L1 L2 Verdict 1# 2# 3# 13 µa 44 µa 5 µa 5 µa 5 µa 22 µa Electric strength test: Test voltage 1500 V (see 9.7.2) 1500 V a) b) c) d) e) 2000 V Test current 0.85x non-tripping current (1,13 IN ) 60,5 A - assed for 1h - assed for 2h Current is then steadily increased to 1,1 x tripping current (1,45 IN ) within 5s Tripping within 1 hour / 2 hour 100,5 A 2# 3# 87 s 112 s 73 s ALBi6K, C63, 4 4# 9.12.9.2 1# TESTS E1 3 samples 9.12.11.4. 2 5# -6# Test E1: Test at service short-circuit capacity Service short-circuit capacity (Ics)...: 6000 A Test circuit: figure...: Figure 3 Test voltage 1,1 Un 436,3 V rospective current...: 6000 A rospective current obtained...: 6044 A ower factor...: 0,65-0,70 ower factor obtained...: 0,67 Sequence...: O - CO - CO T (min)...: 3 min Test in free air copper wire F : resistor R : a = 45 mm 0,12 mm / 0,75 Ohm / 0,16 mm 1,5 Ohm
age 13 of 23 IEC 60898-1 Clause Requirement + Test 9.12.9.3 Test in enclosures copper wire F : 0,12 mm / resistor R : 0,75 Ohm / Result - Remark Verdict 0,16 mm 1,5 Ohm Ieak (A) max. value...: L1 L2 L3 L4 2 Max. I²t (ka s) L1 L2 L3 4# 5# 6# 4,5 ka 5,3 ka 4,4 ka 5,2 ka 4,7 ka 4,7 ka 3,8 ka 4,2 ka 5,1 ka 4# 5# 6# 63,6 2 ka s 91,7 ka2s 48,5 ka2s 81,4 2 ka s 86,6 ka2s 61,8 ka2s 48,6 2 ka s 56,5 ka2s 97,0 ka2s L4 9.12.12.1 - No permanent arcing - No flash-over between poles or between poles and frame - No blowing of the fuses F and F - olyethylene foil shows no holes After the test: The circuit-breakers shall show no damage impairing their further use and shall maintenance, withstand the following tests. a) leakage current across open contacts, according to 9.7.5.3, each pole is supplied at a voltage 1,1 times Un.= V. The circuit breaker is in the open position The leakage current shall not exceed 2 ma L1 L2 L3 L4 457 V 4# 5# 6# 20 µa 81 µa 5 µa 5 µa 45 µa 5 µa 76 µa 5 µa 34 µa 5 µa 5 µa 5 µa Electric strength test: Test voltage 1500 V (see 9.7.2) 1500 V a) b) c) d)
age 14 of 23 IEC 60898-1 Clause Requirement + Test Result - Remark Verdict e) 2000 V Test current 0.85x non-tripping current (1,13 IN ) 60,5 A - assed for 1h - assed for 2h Current is then steadily increased to 1,1 x tripping current (1,45 IN ) within 5s Tripping within 1 hour / 2 hour 100,5 A 4# 5# 6# 56 s 47 s 73 s TESTS E2 TESTS E3 Annex E Annex J Annex K Annex L
age 15 of 23 IEC60898_1D - ATTACHMENT Clause Requirement + Test Result - Remark Verdict Annex 1 ATTACHMENT TO TEST REORT IEC 60898-1 EUROEAN GROU DIFFERENCES AND NATIONAL DIFFERENCES Circuit-breakers for over current protection for household and similar installations art 1 - Circuit-breakers for a.c. operation Differences according to... : EN 60898-1:2003+A1:2004+A11:2005+A12:2008+A13:2012 Attachment Form No... : EU_GD_IEC60898_1C Attachment Originator... : DEKRA Master Attachment... : 2014-03 Copyright 2014 IEC System for Conformity Testing and Certification of Electrical Equipment (IECEE), Geneva, Switzerland. All rights reserved. CENELEC COMMON MODIFICATIONS (EN) Test item particulars... Circuit-breakers for overcurrent protection Type of circuit-breaker...: SGBi, ALBi6K, ALB6K Energy limiting class...: Class 1 for B and C type 40 A to 63 A circuit breakers Class 3 for B and C type 4 A to 32 A circuit breakers Value of rated operational voltage (Ue)...: 230 V 240 V 230 / 400 V 400 V 240 / 415 V for 1 circuit-breaker 415 V for 2, 3 and 4 circuit-breakers Rated impulse withstand voltage (Uimp) 4 kv Requirements for construction and operation SH150801332SHA-001, 004 GENERAL SH150801332SHA-001, 004 TESTS A 6 MARKING AND OTHER INFORMATION 6.1 Standard marking: 6000 in a rectangle f) Rated short circuit capacity in A within a rectangle, without symbol A... h) calibration temperature, if different from 30 C j) Energy limiting class in a square in accordance 1 for 40 A to 63 A circuit with annex ZA. breakers 3 for 4 A to 32 A circuit breakers
age 16 of 23 IEC60898_1D - ATTACHMENT Clause 6.2 6.3 Requirement + Test Result - Remark Verdict k) Making and breaking capacity on an individual Icn1 = Icn = 6000 A protected pole of multipole circuit-breakers (Icn1), if different from Icn Additional marking Additional marking to other standards (EN or IEC or other) is allowed under the follow conditions: - the circuit-breaker shall comply with all the requirements of the additional standard; - the relevant standard to which the additional marking refers shall be indicated adjacent to this marking and shall be clearly differentiated or separated from the standard marking according to cl. 6.1 Compliance is checked by inspection and by carrying out all the test sequences required by the relevant standard. Equivalent or less severe test sequences need not be repeated. Guidance table for marking Each MCB shall be marked in a durable manner with all or, for small apparatus, according table for marking TESTS C 9.12.11.2. Test C2 :Short-circuit test on circuit-breakers 2 for use in IT systems TESTS D TESTS E3 SH150801332SHA-001, 002, 004 SH150801332SHA-001, 002, 004 SH150801332SHA-001, 004
age 17 of 23 IEC60898_1D - ATTACHMENT Clause Requirement + Test Result - Remark Verdict Annex ZC (normative) EN 60898-1 Special national conditions For the countries in which the relevant special national conditions apply these provisions are normative, for other countries they are informative. Austria, Czech Republic, Denmark, Netherlands, Norway and Switzerland The upper limit of current for use of screw less terminals is 16 A - K1 Austria, Belgium, Denmark, France, Germany, Italy, ortugal, Spain, Sweden, Switzerland, and United Kingdom Only universal screwless type terminals are accepted. Belgium, France, Italy, ortugal, Spain, and United Kingdom K.8.2.2 The use of circuit-breakers with flat quick-connect terminations for rated currents up to and including 20 A is accepted. Belgium, France, Italy, ortugal, Spain, and United Kingdom J.1 J.3.3 The use for rated currents up to and including 20 A - -
age 18 of 23 hotographs SGBi, Front view, 4 SGBi, Side view, 4
age 19 of 23 SGBi, Side view, 4 SGBi, Internal view, 4
age 20 of 23 ALBi6K, Front view, 4 ALBi6K, Side view, 4
age 21 of 23 ALBi6K, Side view, 4 ALBi6K, Internal view, 4
age 22 of 23 ALB6K, Front view, 4 ALB6K, Side view, 4
age 23 of 23 ALB6K, Side view, 4 ALB6K, Internal view, 4