ry Manufacturing of milling
Design & development and production engineering ry Construction with SolidWorks FEM-Simulations with SimulationXpress Direct transfer of CAD data to the production NC-Programming with SolidCAM (2.5D, 3D, 5-Achs-Simultaneous machining)
Gearing possibilities ry KLINGELNBERG cyclo palloid-toothing according to ISO 23 509 Straight and helical toothed bevel gears according to ISO 23 509 Spur toothing according to DIN 3 960 Spiral toothing according to DIN 3 990 Quality 6 is even with hardened gears possible Beginning with module 4 up to a pitch circle diameter of 1800 mm
Manufacturing of Spindles ry Circular grinding machine for: Grinding of internal and external tapers Non-circular grinding Thread grinding Profile grinding Coordinate grinding Max. part dimensions: Diameter: 500 mm Length: 1400 mm Weight: 300 kg We are able to produce spindle and many more precision parts on the highest level. The application of the newest, testing devices and an extensive quality control is self-evident.
Measurement systems ry 3-D Coordinate measuring» Zeiss Accura 14 (above)» Zeiss Prismo Ultra 7 HTG with an integrated rotary table (below) 3-D Vast Gold Scanning touch probe system gear measurement software Calypso control for CNC Measurements» with CAD Core measurement and curve
Assembly of the milling ry Assembly of the milling in separate area Full set of measurement devices Testing station for greave movement, continuous production test and a function test of the milling
Assembly of the milling ry
Vertical and horizontal milling head test station ry Freely programmable tests for grease distribution and endurance Adaption of different interfaces» like Schiess, Waldrich, DMG, Heyligenstaedt, Colgar, Union. Testing of manual and automatic swiveling axes Leakage test of all medium tubes Up to 12 temperature measurement point for the testing of the bearing temperature (temperature profile is recorded as a curve)
Vertical and horizontal milling head test station ry
ry Heads
Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: 1 500 rpm Max. torque: 2 500 Nm Tool interface: SK 60 with face Clamping force: 65 kn BERG clamping system External liquid cooling over a nozzle ring Grease lubrication Sealing air at the labyrinth sealing Exchangeable spindle element Automatic swiveling C-axis 0 ±180, division 144 x 2.5 Internal coolant supply and blowing air through spindle center
Type series WFK (Angular milling head) ry Drive performance: 60 kw Max. RPM: 1 250 rpm Max. torque: 2 000 Nm Gearbox ratio: 1:1 Tool interface: SK50 with face With a face diameter : Ø 155 mm Clamping force: 20 kn Continuous grease lubrication
Type series WFK (Angular milling head) ry Drive performance: 60 kw Max. RPM: 2 500 rpm Max. torque: 4 000 Nm Tool interface: SK 50 with face Clamping force: 35 kn @ 60bar BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Continuous grease lubrication Sealing air Blowing air Touch air
Type series WFK (Angular milling head) ry Drive performance: 50 kw Max. RPM: 2 000 rpm Max. torque: 4 000 Nm Tool interface: SK 50 with face Clamping force: 35 kn @ 80bar BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Continuous grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Extra long spindle - 700 mm
Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: 2 500 rpm Max. torque: 8 000 Nm Tool interface: SK 60 with face Clamping force: 65 kn @ 100 bar Berg clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Sealing air Blowing air Touch air Exchangeable spindle element Interchangeable reducing bush to SK 50 Optional with grease or oil lubrication
Type series WFK (Angular milling head) ry Drive performance: 50 kw Max. RPM: 3 000 rpm Max. torque: 700 Nm Tool interface: HSK-A 100 Clamping force: 45 kn BERG clamping system Clamping and position check Vibration sensor Temperature monitoring Internal and external cooling of the Head cooling Oil-air lubrication Sealing air Blowing air Spindle length 260 mm
Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: 450 rpm Max. torque: 15 000 Nm Tool interface: SK 60 with face Clamping force: 65 kn BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the Head cooling Grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Interchangeable reducing bush to SK 50
Type series WFK (Angular milling head) ry Drive performance: 40 kw Max. RPM: 1 200 rpm Max. torque: 1 200 Nm Tool interface: SK 50 with face Clamping force: 20 kn BERG clamping system Temperature monitoring Internal and external cooling of the Grease lubrication Head cooling Sealing air Blowing air Touch air clamping system Spindle length - 280 mm
Type series WFK (Angular milling head) ry Drive performance: 38 kw Max. RPM: 4 000 rpm Max. torque: 1 200 Nm Tool interface: SK 50 Clamping force: 35 kn @ 60 bar BERG clamping system Clamping and position check Vibration sensor Temperature monitoring Internal and external cooling of the Oil cooling Grease lubrication Sealing air Exchangeable spindle element
Type series WFK (Angular milling head) ry Drive performance: 100 kw Max. RPM: 2 200 rpm Max. torque: 8 500 Nm Tool interface: SK 50 Clamping force: 35 kn Oil cooling Grease lubrication
Type series GFK (Straight milling head) ry Drive performance: 60 kw Max. RPM: 2 500 rpm Max. torque: 5 000 Nm Tool interface: SK 50 with face Clamping force: 35 kn BERG clamping system L&B measurement system Internal and external cooling of the Continuous grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Extra long spindle - 700 mm
Type series GFK (Straight milling head) ry Drive performance: 100 kw Max. RPM: 2 500 rpm Max. torque: 9 000 Nm Tool interface: SK 60 with face Clamping force: 65 kn @ 100 bar BERG clamping system L&B measurement system Internal and external cooling of the Continuous grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element Interchangeable reducing bush SK 50
Type series UFK (Universal milling head) ry Drive performance: 38 kw Max. RPM: 4 000 rpm Max. torque: 1 200 Nm Gearbox ratio: 1:1 Tool interface: SK50 with face Clamping force: 35 kn BERG clamping system Clamping and position check Vibration sensor Grease lubrication Continuous swiveling Temperature monitoring Internal and external cooling of the of the Head cooling Sealing air Absolut measurement system Exchangeable spindle element
Type series UFK (Universal milling head) ry Drive performance: 32 kw Max. RPM: 3 150 rpm Max. torque: 1 400 Nm Tool interface: SK 50 with face Clamping force: 35 kn BERG clamping system Grease lubrication External liquid cooling Internal and external cooling of the of the Manual swiveling A-axis 0 ± 135, 1 steps Sealing air Touch air Blowing air Fully automated swiveling and clamping of the C-Axis in 2.5 steps, swivel range 360 Exchangeable spindle element
Type series UFK (Universal milling head) ry Drive performance: 40 kw Max. RPM: 3 000 rpm Max. torque: 1 100 Nm Tool interface: SK 50 with face Clamping force: 18 kn Internal and external cooling of the of the Head cooling Grease lubrication Sealing air Blowing air Fully automated swiveling and clamping in 1 steps, swivel range > 360
Type series UFK (Universal milling head) ry Drive performance: 60 kw Max. RPM: 2 500 rpm Max. torque: 2 000 Nm Tool interface: SK 50 with face Clamping force: 35 kn @ 80 bar BERG clamping system L&B measurement system Internal and external cooling of the of the Head cooling Circulating oil lubrication Sealing air Blowing air Touch air Fully automated swiveling and clamping in 1 steps, swivel range 270 Exchangeable spindle element
Type series UFK (Universal milling head) ry Drive performance: 75 kw Max. RPM: 1 000 rpm Max. torque: 4 750 Nm Tool interface: SK 60 with face Clamping force: 65 kn BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the of the Head cooling Circulating oil lubrication Sealing air Blowing air Touch air Fully automated swiveling and clamping in 1 steps, swivel range +92 / -2 Cooled and exchangeable spindle element
Type series UFK (Universal milling head) ry Drive performance: 60 kw Max. RPM: 1 500 rpm Max. torque: 2 500 Nm Tool interface: SK 50 with face Clamping force: 35 kn @ 60 bar BERG clamping system L&B measurement system Temperature monitoring Internal and external cooling of the of the Head cooling Manual swiveling A-axis 0 ± 135, 2.5 steps Grease lubrication Sealing air Blowing air Touch air Exchangeable spindle element
Type series UFK (Universal milling head) ry Drive performance: 75 kw Max. RPM: 1 500 rpm Max. torque: 6 000 Nm Tool interface: SK 60 with face Clamping force: 65 kn @ 100 bar BERG clamping system L&B measurement system Internal and external cooling of the of the Grease lubrication Oil cooling Sealing air Blowing air Touch air Fully automated swiveling and clamping in 1 steps, swivel range ± 240
Type series SFK ( milling head) ry Drive performance: 50 kw Max. RPM: 1 500 rpm Max. torque: 2 000 Nm Tool interface: SK 50 with face Clamping force: 25 kn BERG clamping system Internal and external cooling of the of the Grease lubrication Blowing air Touch air Manual, continuous swiveling in swivel range 180 HEIDENHAIN measurement system, accuracy of reading 2 Exchangeable spindle element
Type series SFK ( milling head) ry Drive performance: 7.5 kw Grinding disk: Ø 400 mm Manual continuous swiveling from 0 90
Type series SFK ( milling head) ry Drive performance: 11 kw Max. RPM: 1 500 rpm Max. torque: 600 Nm tool interface External cooling Continuous grease lubrication Very compact construction Spindle with a double tool holder
Type series SFK ( milling head) ry Drive performance: 120 kw Max. RPM: 2 200 rpm Max. torque: 6 000 Nm Tool interface: SK 50 Clamping force: 35 kn Internal and external cooling of the of the Head cooling Grease lubrication Sealing air Blowing air Angle between drive and spindle axis = 30
RAM ry Drive performance: 38 kw Max. RPM: 6 000 rpm Max. torque: 1 300 Nm Cut loose force: 400 kn Recirculating roller guideways C-Axis with an integrated measurement system SIMAG H2 measurement system for the number of rotation of the spindle Temperature monitoring Very compact construction Up to 22 tubes for medium transport
Legal notice Maschinenbau GmbH Gewerbegebiet Geisleden Heuthener Straße 5-8 37308 Geisleden Germany Telephone: +49 (0) 3 60 84 / 84 0 1100 Telefax: +49 (0) 3 60 84 / 84 0 1700 Email: info@dreiling-maschinenbau.com Representative managing director / Chief executive officer: Engelbert Rita Sven Registration court: Jena Registration number: HRB 402360 Identification number according to 27 Turnover Tax Act, Germany: DE 812298040 Responsible for content in accordance with 10 paragraph 3 of the MDStV (State media treaty): Sven (Address as above) The information showcased in this presentation / brochure contain just general descriptions and performance characteristics, which might not be transferred from the described or pictured form to the specific application or rather be changed through further development of these products. The desired performance characteristics are just then binding, when they are expressly agreed in the terms of a contract. The pictured can include optional equipment and control variants. www.dreiling-maschinenbau.com Tel.: +49 (0) 36084 / 840-1100 Email: info@dreiling-maschinenbau.com