TRANSFER SYSTEM LTE. more than technology

TRNSFER SYSTEM LTE more than technology

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TRNSFER SYSTEM LTE PRODUCT DESCRIPTION 3 TECHNICL DT 5 WORKPIECE HOLDER WTE 8 CONVEYOR TB/TBD 11 BYPSS CONVEYOR BPBE 16 BELT COUPLING BKE 18 BELT FBRICTION 20 CONVEYORS COMPONENTS 22 CURVES KFE/KBE 27 The single-belt transfer system from Montech is an asynchronous transfer system whose function is to automatically guide workpieces through the necessary workstations according to their asssembly sequence. The workpieces to be processed are attached to standardized workpiece holders made of high-strength plastic and are carried on single-belt conveyors. The modular system makes it possible to implement the automation process step-by-step. Subsequent modifications can be made with minimum expenditure. ROTRY DIVERTERS UR-180 31 BYPSS BPE/BPE 37 TRNSFER GTE WEE 40 INDEXING DEVICE IVE/IVEB 42 POSITIONING UNIT PVE 46 CCESSORIES 49 Modifications may be made without notice. LTE 02/2013 3

TRNSFER SYSTEM LTE - PRODUCT DESCRIPTION Typical application criteria are: assembly automation and logistics system arrangement «inline» and/or «offline» repeatability ± 0.05 mm four workpiece holders: 80 x 80, 115 x 115, 160 x 160 and 225 x 225 mm To ensure a high degree of flexibility, we recommend the use of the profile system Quick-Set as a substructure. It is based on a dovetail clamping principle, requires no drilling or pinning, and can be used universally. 4 02/2013 LTE

TRNSFER SYSTEM LTE - TECHNICL DT mbient temperature +10 to +40 C Rel. humidity ir purity < 95% (without condensation) normal workshop atmosphere Noise level [db] < 70 Gear motor Repeatability voltage/frequency frequency converter category of protection type of switching 3 230 V/ 50/60 Hz (r) 3 400 V/ 50/60 Hz (å) 1 230 V/ 50 Hz IP55 delta/star (factory state) nominal rating [W] 180 winding with 3 temperature contacts rated current [] delta: 1.2 [] star: 0.7 WTE in IVE/IVEB/PVE [mm] ± 0.05 Workpiece holder WTE sizes 80 80 mm (weight: 170 g) 115 115 mm (weight: 360 g) 160 160 mm (weight: 690 g) 225 225 mm (weight: 1660 g) Max. weight WTE 80, 115, 160 (with load) [kg] 2.5 Max. weight WTE 225 (with load) [kg] 5 Max. torque on WTE in IVE/IVEB [Nm] 5 Max. pressure on WTE in IVE/IVEB [N] 120 Max. pressure on WTE in PVE* [N/mm 2 ] 15 Operating pressure [bar] 5 6 Operating medium air, oiled or unoiled, filtered to 5 µm, dew point < 6 C Material workpiece holder WTE Material lateral guide Belt type (recommended) polyethyleneterephtalat PET, black polyethylene PE, black, antistatic ENI-5EE, antistatic; manufacturer Habasit * this force is dependent on the material of the workpiece support (polyethyleneterephtalat) and is therefore stated in N/mm 2. LTE 02/2013 5

MXIMUM TORQUE POSITIONING UNIT PVE WTE 80 80 WTE 115 115 WTE 160 160 WTE 225 225 Center 4.0 Nm Center 6.0 Nm Center 6.5 Nm Center 7.0 Nm 0 to 30 mm 3.5 Nm 0 to 40 mm 4.5 Nm 0 to 60 mm 5.5 Nm 0 to 90 mm 6.0 Nm 30 to 60 mm 3.0 Nm 40 to 80 mm 3.0 Nm 60 to 120 mm 5.0 Nm 90 to 180 mm 5.5 Nm 115 80 30 60 80 40 80 115 60 120 160 225 160 90 180 225 6 02/2013 LTE

TRNSFER SYSTEM LTE - TECHNICL DT Changeover times (with belt type ENI-5EE) Speed 7.7 m/min 9.7 m/min 12.3 m/min 14.9 m/min 18.7 m/min Indexing device IVE/IVEB IVE/IVEB-105 0.70 0.55 0.45 0.40 0.35 IVE/IVEB-140 0.95 0.80 0.65 0.55 0.50 IVE/IVEB-185 1.30 1.05 0.85 0.70 0.60 IVE/IVEB-250 1.75 1.40 1.15 0.95 0.75 Positioning unit PVE PVE-105 0.70 0.55 0.45 0.40 0.35 PVE-140 0.95 0.80 0.65 0.55 0.50 PVE-185 1.30 1.05 0.85 0.70 0.60 PVE-250 1.75 1.40 1.15 0.95 0.75 Movable curve with drive KBE KBE-105 3.7 3.2 2.6 2.2 1.9 KBE-140 4.7 3.9 3.3 2.8 2.5 KBE-185 5.7 4.7 3.9 3.5 2.9 KBE-250 6.8 5.6 4.5 3.8 3.1 Movable curve without drive KBE KBE-105 2.9 2.3 1.9 1.6 1.4 KBE-140 3.6 2.9 2.5 2.2 1.8 KBE-185 4.7 3.9 3.0 2.6 2.2 KBE-250 6.2 5.0 4.0 3.4 2.7 Transfer gate WEE WEE-105 3.4 2.7 2.3 2.1 1.7 WEE-140 4.1 3.4 2.8 2.5 2.2 WEE-185 5.8 4.7 3.9 3.5 2.8 Bypass with drive BPE BPE-105 5.3 4.4 3.6 3.0 2.5 BPE-140 6.3 5.1 4.0 3.5 2.8 BPE-185 6.8 5.8 4.5 3.9 3.2 BPE-250 8.8 7.2 5.9 5.0 4.2 Bypass without drive BPE BPE-105 2.8 2.4 1.9 BPE-140 4.1 3.6 3.0 BPE-185 4.3 3.6 2.9 BPE-250 5.8 4.8 4.0 Times indicated refer to the time for setting and setting back the curve with drive, or the transfer gate, or the bypass with drive, plus the transit time of the workpiece holder. For the curve and the bypass BPE without drive, the time indicated refer the time for setting and setting back plus the transit time of the workpiece holder. LTE 02/2013 7

PRODUCT DESCRIPTION WORKPIECE HOLDER WTE The workpiece holder WTE made from high-strength plastic is available in four standard sizes: 80 80, 115 115, 160 160 and 225 225 mm. Depending on the design of the pallet transfer system and the preferred direction of transport, version or mirrored version B is used. The permissible total weight of each workpiece holder, including workpiece receiver and product, is 2.5 kg. 8 02/2013 LTE

WORKPIECE HOLDER WTE - DIMENSIONS 1 G Ø 8 C B 7 10 4 D E F H 20 3 10 CD Data Type WTE 80 80 WTE 115 115 WTE 160 160 WTE 225 225 for TB-105 for TB-140 for TB-185 for TB-250 80 115 160 225 B 40 57.5 80 112.5 C 17 25 45 25 D 80 115 160 225 E 19 19 19 19 F 24 24 24 24 G 30 57 72 77 H 55 90 135 200 Version 49609 49610 49611 56307 Version B 49639 49638 49636 56306 LTE 02/2013 9

WORKPIECE HOLDER WTE - DIMENSIONS 225 225 mm Version 160 160 mm Version 115 115 mm Version Version 80 80 mm Version 225 225 mm Version B 160 160 mm Version B 115 115 mm Version B 80 80 mm Version B Version B 10 02/2013 LTE

CONVEYOR TB - PRODUCT DESCRIPTION The conveyor both modular and proven in design forms the basis of the transfer system. Chassis widths of 105, 140, 185 and 250 mm are used for the respective workpiece holders. The conveyors are driven by a 3 230/400 V central spur gear drive. Belt speeds can be varied simply and economically between 7.5 and 19.9 m/min using conversion kits. The construction is precise, stable and durable. ll steel parts are nickel plated or made from non-corroding materials; deflecting rollers are stainless, and the drive rollers are coated with vulcanized rubber. LTE 02/2013 11

CONVEYOR SINGLE-BELT WITH DRIVE HORIZONTL TB - DIMENSIONS Ø 30 L max. 282 256 205 60 139 33 60 Ø 30 max. 207 max.167 141 111.5 40 min. 90 min. 90 0.25 11.75 B 0.25 X Ø 124 US362/B141 4 16 9 7.5 2.5 11 5.5 C 1 336 12 13 9 40 14 46 left Direction of travel 9 right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] 105 140 185 250 B conveyor width ±0.5 mm [mm] 33 83 68 118 113 163 178 228 C gliding plate [mm] 84 119 164 229 X belt width [mm] 75 90 135 200 L total length horizontal drive min. 385 mm max. 3 m (at certain conditions may even longer bands are allowed)) 12 02/2013 LTE

CONVEYOR SINGLE-BELT WITH DRIVE VERTICL TB - DIMENSIONS L Ø 30 155.5 144 60 78 33 60 Ø 30 max. 347 max. 307 40 270 241 min. 90 min. 90 0.25 11.75 B X 0.25 Ø 124 US362/B141 4 16 9 7.5 C 1 2.5 5.5 11 336 13 9 12 40 14 left Direction of travel right 46 9 Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] 105 140 185 250 B conveyor width ±0.5 mm [mm] 33 83 68 118 113 163 178 228 C gliding plate [mm] 84 119 164 229 X belt width [mm] 75 90 135 200 L total length vertical drive min. 324 mm max. 3 m (at certain conditions may even longer bands are allowed)) LTE 02/2013 13

CONVEYOR DUL-BELT WITH DRIVE HORIZONTL TBD - DIMENSIONS Ø 30 L max. 282 256 205 60 139 33 60 Ø 30 max. 207 max.167 141 40 111.5 min. 90 min. 90 0.25 11.75 B 0.25 Ø 124 US362/B141 4 16 9 7.5 C 1 12 40 14 2.5 5.5 11 25 16 D 16 25 336 46 left 13 Direction of travel 9 9 right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] 105 140 185 250 B conveyor width ±0.5 mm [mm] 55 83 90 118 135 163 200 228 C gliding plate [mm] 84 119 164 229B D belt distance [mm] 23 58 103 168 L total length horizontal drive min. 385 mm max. 3 m (at certain conditions may even longer bands are allowed)) 14 02/2013 LTE

CONVEYOR DUL-BELT WITH DRIVE VERTICL TBD - DIMENSIONS Ø 30 L 155.5 144 60 78 33 60 Ø 30 40 max. 347 max. 307 270 241 min. 90 min. 90 0.25 11.75 B 0.25 7.5 C 1 Ø 124 US362/B141 2.5 11 5.5 46 9 366 13 9 40 14 4 16 9 12 25 16 D 16 25 left Direction of travel right Configurator CD Data Type TB-105 TB-140 TB-185 TB-250 chassis [mm] 105 140 185 250 B conveyor width ±0.5 mm [mm] 55 83 90 118 135 163 200 228 C gliding plate [mm] 84 119 164 229B D belt distance [mm] 23 58 103 168 L total length verticalal drive min. 324 mm max. 3 m (at certain conditions may even longer bands are allowed)) LTE 02/2013 15

PRODUCT DESCRIPTION BYPSS CONVEYORS BPBE The bypass belt permits the installation of two parallel conveying sections with only one drive unit. The distance between the two conveyor belts is 12 mm. Consequently, the inward and outward transfer elements (see catalog, pages 37 to 39) can be installed in the bypass belt for construction of a bypass. 16 02/2013 LTE

BYPSS CONVEYORS BPBE SINGLE-BELT WITH GLIDING PLTE - DIMENSIONS Ø 30 L max. 282 256 205 60 139 33 60 Ø 30 max. 207 max.167 141 min. 90 12 10.5 12 C B C B 10.5 12 0.25 X X 0.25 46 12 6 1 111.5 1 14 40 min. 90 Ø 124 US362/B141 (4) 16 9 2.5 5.5 11 13 9 12 40 9 CD Data Type BPBE-105 BPBE-140 BPBE-185 BPBE-250 chassis [mm] 105 140 185 250 B conveyor width ±0.5 mm [mm] 81 116 161 226 C gliding plate [mm] 84 119 164 229 X belt width [mm] 75 90 135 200 L total length horizontal drive min. 385 mm / max. 10 m belts over 10 m long on request LTE 02/2013 17

PRODUCT DESCRIPTION BELT COUPLING BKE The belt coupling BKE is used for coupling a doublebelt conveyor TBD to a single-belt conveyor TBE, for example for use as a positioning unit PVE (see page 46). Force transmission from conveyor to conveyor is by means of a synchronous belt drive. Consequently, no second conveyor drive is required. t the same time, the belt coupling BKE is also used for special applications, e.g. in conveyors in hot zones if it is not possible to use a drive at the given temperatures. 10.5 0.25 C B X 0.25 10.5 C B 0.25 0.25 16 (4) 6 9 2.5 5.5 11 1 12 40 14 (4) 16 6 9 2.5 5.5 11 1 25 16 D 16 25 12 40 14 Type [mm] B ± 0.5 mm C [mm] X [mm] TBE-105 105 81 84 75 TBE-140 140 116 119 90 TBE-185 185 161 164 135 TBE-250 250 226 229 200 Type [mm] B ± 0.5 mm C [mm] D [mm] TBE-105 105 81 84 23 TBE-140 140 116 119 58 TBE-185 185 161 164 103 TBE-250 250 226 229 168 18 02/2013 LTE

BELT COUPLING BKE WITH GLIDING PLTE - DIMENSIONS L L = min. 225 / max. 2000 Ø 30 min. 90 Ø 40 Ø 40 Ø 30 111.5 40 min. 105 60 256 100 7 141 Ø 124 US362/B141 Belt coupling TBD/TBE (double belt ª single belt) 105 105 336 46 13 9 9 37 7 90 Ø 124 US362/B141 Belt coupling TBE/TBE (single belt ª single belt) 105 105 46 336 13 9 60 256 9 37 100 90 CD Data LTE 02/2013 19

CONVEYORS LTE BELT FBRICTION Version 1 Version 2 You order the belt yourself from the manufacturer in the table below. You determine the belt length using the formula at the bottom of page 20. Montech procures the belt for you according to the list of belt codes below LIST OF BELT CODES Structure of our code: 15/0135/09085/1 Connection code (see code below) Belt length (always 5-digit) Belt width (always 4-digit) Belt number (see code below) Manufacturer s design. ENI-5EE Thickness [mm] 1.2 Dimensions [kg/m 2 ] 1.2 Min. drum Ø [mm] R4 1) k 1% [N/mm] 5 k zul. [N/mm] 8 Operating temp. cont. [ C] 30/80 Operating temp. briefly [ C] 30/100 Field of use Mo, El Method of transport horizontal X buffering X rejection of goods X inclined Surface strucof conveying side tured Cleats no Color of conveying side black ntistatic yes Suitable for food no No. Belt designation Connection code Supplier 15 ENI-5EE 1 / 3 / 4 Habasit Connection code 1 = endless flexproof Connection code 2 = endless thermofix Connection code 3 = open beveled Connection code 4 = cut square Prefere connection code 1 or 2! 1) Nose bar radius k 1% k perm. Mo El Required force for 1% elongation Maximum permissible force Mounting systems, general Electronics industry (electrically conductive) CLCULTION EXMPLES TB-center drive Belt definition: TB-185, L= 4450 mm, with 1 deflecting roller Ø 30 mm, belt type ENI-5EE according to formula on page 21: G = (2 L + 237 mm) = 9137 mm Belt definition 15/0135/09137/1 20 02/2013 LTE

CONVEYORS LTE CLCULTION FORMULS FOR CHSSIS, GLIDING PLTE ND BELT LENGTHS Drives horizontal L Lc LG Drives vertical L Lc LG Calculation of chassis length Chassis length Calculation of gliding plate Gliding plate length Drives horizontal/vertical Lc = L 120 mm LG = L 121 mm Configurator Calculation of belt length TB with 2 deflection rollers Ø 30 mm TB with additional tensioning station G = (2 L) + 237 mm Gs = G + 280 mm L Lc L TB-BKE G Lc L G L BKE Ø 30 Ø 40 Ø 40 Ø 30 Belt coupling Drives horizontal vertical Calculation of chassis length Chassis length LC = LTB-BKE 110 mm LC = LBKE 140 mm Calculation of gliding plate Gliding plate length LG = LTB-BKE 111 mm LG = LBKE 141 mm Calculation of belt length TB with 2 deflection rollers GTB-BKE = (2 LTB-BKE) + 242 mm GBKE = [(2 LBKE) + 32 mm] 0.994 (1 x Ø 30 mm / 1 x Ø 40 mm) LTE 02/2013 21

CONVEYORS TB - COMPONENTS LTE spur gear motors US362/B141 (v=7.7 18.7 mm/min) 521112 Intermediate ring (flange) 44774 Sprocket set for motor type US362/B141 v [m/min] z=12/ø12 7.7 58657 z=15/ø12 9.7 44980 z=19/ø12 12.3 44981 z=23/ø12 14.9 44982 z=29/ø12 18.7 58658 Motor support for vertical drive TB-105 to TB-250 62530 22 02/2013 LTE

CONVEYORS SINGLE-BELT TB - COMPONENTS TB conveyor Ø30 end with deflection roller, single-belt TB-105 56990 TB-140 56991 TB-185 56992 TB-250 56993 TB drive unit horizontal, single-belt TB-105 58687 TB-140 59272 TB-185 59273 TB-250 59274 TB drive unit vertical, single-belt TB-105 58688 TB-140 59280 TB-185 59281 TB-250 59282 TB chassis for gliding plate TB-105 L=...* 58787/...* TB-140 L=...* 58788/...* TB-185 L=...* 58789/...* TB-250 L=...* 58790/...* * customer-specific in mm, max. 3000 mm LTE 02/2013 23

CONVEYORS DUL-BELT TBD - COMPONENTS TBD Conveyor Ø30 end with deflection rollers, dual-belt TBD-105 56994 TBD-140 56995 TBD-185 56996 TBD-250 56997 TBD drive unit horizontal, dual-belt TBD-105 58697 TBD-140 59275 TBD-185 59276 TBD-250 59277 TBD drive unit vertical, dual-belt TBD-105 58719 TBD-140 59283 TBD-185 59284 TBD-250 59285 Gliding plate stainless TB-105 L=... (till max. 1500 mm)* 58791/0084/...* TB-140 L=... (till max. 1500 mm)* 58791/0119/...* TB-185 L=... (till max. 1500 mm)* 58791/0164/...* TB-250 L=... (till max. 2000 mm)* 58791/0229/...* * customer-specific in mm, multiple plates possible When ordering chassis for gliding plate and glide plate without assembly, the gliding plate is attached only per customer s request. 24 02/2013 LTE

BYPSS CONVEYORS BPBE - COMPONENTS BPBE conveyor end with deflection roller TB-105 56990 TB-140 56991 TB-185 56992 TB-250 56993 Chassis binder BPBE BPBE 55145 BPBE drive unit horizontal TB-105 62298 TB-140 62302 TB-185 62440 TB-250 62445 LTE 02/2013 25

BELT COUPLING BKE - COMPONENTS BKE conveyor end with deflection roller, single-belt TB-105 55208 TB-140 55209 TB-185 55210 TB-250 56298 BKE belt coupling single-belt TB-105 55396 TB-140 55397 TB-185 55398 TB-250 56299 BKE conveyor end with deflection rollers, dual-belt TBD-105 55211 TBD-140 55212 TBD-185 55213 TBD-250 56297 BKE belt coupling dual-belt TBD-105 55399 TBD-140 55400 TBD-185 55401 TBD-250 56296 26 02/2013 LTE

PRODUCT DESCRIPTION FIXED CURVE 90º KFE The kit for fixed curve 90 KFE can simply screwed onto the conveyor profile. finger protection device between the conveyors is also installed manually; it ensures optimum operational safety. In only a few minutes, the 90 connection can be installed. The fixed curve allows queing while within the curve. This keeps the control system simple and saves costs as there is no need for stoppers in front of the curves. s an alternative to two fixed curves, with 180 deflections, the rotary diverter UR-180 can be used. LTE 02/2013 27

FIXED CURVE 90 KFE - DIMENSIONS VERSION E 14 9.8 C B D FIXED CURVE 90 KFE - DIMENSIONS VERSION M B 14 C 28.5 28.5 CD Data Type KFE-105 zu TB-105 KFE-140 zu TB-140 KFE-185 zu TB 185 KFE-250 zu TB-250 chassis [mm] 105 140 185 250 B [mm] 178 253 335 468 C [mm] 150 190 230 250 D [mm] 215 250 295 360 Version E 49617 49618 49619 56312 Version M 49634 49633 49632 56313 28 02/2013 LTE

PRODUCT DESCRIPTION MOVBLE CURVE 90º KBE/KBE KBE with drive The movable curve 90 KBE can be used for inward and outward transfer in a bypass. Just like the fixed curve, the movable curve can be integrated into an existing transfer system in a later phase. t the inward end, stoppers are necessary (not included in the scope of delivery, see options). ll further technical data of the movable curve 90, like loading of the WTs, correspond to the data on page 7. Safety instructions The operating pressure for the cylinder on the movable curve may be not more than two bar. Otherwise, there is a danger of injury. KBE without drive LTE 02/2013 29

MOVBLE CURVE 90 WITH DRIVE KBE 46 40 14 25.4 B 16 C D C D 16 B 11 3.3 G H MOVBLE CURVE 90 WITHOUT DRIVE KBE B C C 16 D D 16 B 13.4 40 14 11 3.3 105 E E 91 60 F F 60 91 120 E E 60 239.7 91 60 F F G H Installation left Installation right 11.5 G H Installation left G H Installation right 11.5 Type KBE/KBE-105 KBE/KBE-140 KBE/KBE-185 KBE/KBE-250 for TB-105 for TB-140 for TB 185 for TB-250 [mm] 105 140 185 250 B [mm] 43.8 51.7 57.1 56.3 C [mm] 79 117.5 133 144.8 D [mm] 58 100.9 116.4 221 E [mm] 22 51.3 76.9 93.8 F [mm] 58 117.5 133 221 G [mm] 83.5 93.5 108.5 160.5 H [mm] 152.3 200.2 245.6 316.7 KBE 54506 54629 54613 56011 KBE 54610 54612 54614 56375 30 02/2013 LTE

PRODUCT DESCRIPTION ROTRY DIVERTER UR-180 The rotary diverter UR-180 is employed in transport systems for diverting the workpiece holder from the forwards strand to the reverse strand or from the reverse strand to the forward strand. The distance between the forward and reverse strands is determined as 210 mm by the diverter type UR-1/180 to UR- 4/180 and cannot be changed. The UR-180 consists of a flexible turntable, driven by an electric motor, which is diverted by 90 downwards by deflecting rollers. This design results in optimal space conditions for the mechanical connection to the incoming and outgoing conveyor belts. The gearing is protected against overloading by a slip clutch mechanism. To avoid queues on the diverter, the workpiece holders are separated (by a definite distance) prior to diversion. The minimum diversion time is 1.4 s per workpiece holder, this corresponds to the shortest possible cycle time of an installation of this kind. LTE 02/2013 31

ROTRY DIVERTERS UR-180 - TECHNICL DT Belt speed of 50 Hz size 1 (TB/TBD 105), diversion radius 157.7 mm [m/min] 14.6 size 2 (TB/TBD 140), diversion radius 175.0 mm [m/min] 16.2 size 3 (TB/TBD 185), diversion radius 197.5 mm [m/min] 18.3 Speed tolerance ± 10% Perm. mass of WT when conveying [kg] 5.0 Voltage / frequency 3 x 400/230 V, 50/60 Hz Rated currents 3 x 400 V, 50 Hz, 0.4 3 x 230 V 50 Hz, 0.7 Degree of protection of motor IP 54 Noise level [db] < 50 Weight size 1 [kg] 16.6 size 2 [kg] 18.3 size 3 [kg] 20.8 Material lateral guide polythene PE, black, antistatic deflecting roller steel turntable steel replacement belt TT-04 (Manufacturer mmeraal Beltech G) Criteria for use mbient temperature +10 to +40 C Rel. humidity < 95% (without condensation) Relative humidity variation ± 10% ir purity normal workshop atmosphere Important restrictions: No moisture or fluids of any kind No loose parts, waste or debris No direct UV radiation No temperature above the ambient value rotary diverter 180 for TB-250, WTE 225 225 can be realized with 2 fixed curve KFE. See example page 34 32 02/2013 LTE

ROTRY DIVERTERS UR-180 - DIMENSIONS 320 54 291 F G 79 72 B 76 Ø 122.2 95.1 C 13 D E for Quick-Set attachment CD Data Type UR-1 for TB-105 UR-2 for TB-140 UR-3 for TB 185 WTE 80 80 WTE 115 115 WTE 160 160 [mm] 105 140 185 B [mm] 286 321 366 C [mm] 97 101 101 D [mm] 146.2 182.2 200.2 E [mm] 420 490 580 F [mm] 224.5 218.5 209.5 G [mm] 195 230 275 56214 56280 56281 LTE 02/2013 33

SMPLES FOR ROTRY DIVERTER 180 WITH TB-250 min. 441 TB-250 KFE-250 (56312) min. 691 min. 941 min. 960 rotary diverter UR-180 for the TB-250 (WT 225 x 225) can be realized in accordance with this dimension. Detailed data on Fixed curve (KFE) see page 27 ff. TB-250 210 TB-250 460 710 729 If the distance between the belts is smaller than 441 mm, the curved shape must be adapted accordingly (custom curves) and the drive is arranged vertically. For questions, we will help you. TB-250 34 02/2013 LTE

SEQUENCE OF MOVEMENTS OF UR-180 Start yes no WT forwards WT-nschlag, N 1 occupied, Queue monitor S 1 free Z 1 back WT stop back, Start delay for T yes no Delay for T expired Z 1 forwards Sequence of movements of, Start delay for T yes no Delay for T expired No queueing on the rotary diverter. Basic position: Z 1 forwards Z 1 Single-belt S 1 N 1 Z 1 N 1 S 1 = WT stop (pneumatic cylinder) = Proximity switch = Queue monitor LTE 02/2013 35

TBLE STND UR-180 DIMENSIONS J K 47 TP-16-40 L EV-3-40 EV-3-40 290 330 LP-66-40/TP-66-40 J K 111 SP-64E-40 64 20 40 TP-16-40 Table top L EV-3-40 EV-3-40 SP-64E-40 285 330 ± 0.1 8 Ø 8 Ø 4.5 4.5 16 16 16 8 Type UR-1 UR-2 UR-3 WTE 80 x 80 WTE 115 x 115 WTE 160 x 160 J [mm] 195 230 275 K [mm] 97 101 101 L [mm] 171 135 117 FLOOR STND UR-180 DIMENSIONS EV-3-40 K L = H 115 H LP-66-40/ TP-66-40 LP-66-40 EV-3-40 N M 80 ±20 184 GFLP-66-40/GFTP-66-40 Type UR-1 UR-2 UR-3 WTE 80 80 WTE 115 115 WTE 160 160 K [mm] 97 101 101 M [mm] 326 361 406 N [mm] 260 295 390 H min.550 mm / max. 2000 mm 36 02/2013 LTE

PRODUCT DESCRIPTION BYPSS BPE/ BPE Bypass at entry and exit Bypass at transit The two-part bypass BPE is used for inward and outward transfer of a workpiece holder into a parallel work flow. In the bypass, both a manual workstation (Stopper VSE or VSEB) and an automatic station (indexing device IVE or IVEB) can be installed. The distance between the two conveyors is limited to 12 mm. ll further technical data of the bypass, like loading of the WTs, correspond to the data on page 7. Safety instructions The operating pressure for the cylinder on the bypass drive may be not more than two bar. Otherwise, there is a danger of injury. The operating pressure for stoppers VSE and VSEB and indexing devices IVE and IVEB is five to six bar. LTE 02/2013 37

BYPSS LEFT BPE/BPE - DIMENSIONS 14 40 C B 11.5 F 12 F 3.5 65 16 12 D E CD Data Type BPE/BPE-105 BPE/BPE-140 BPE/BPE-185 BPE/BPE-250 for TB-105 for TB-140 for TB 185 for TB-250 [mm] 105 140 185 250 B [mm] 332 317 426 669.6 C [mm] 3 28 9 10 D [mm] 245 215 246 340 E [mm] 290 245 307 490 F [mm] 111 146 191 256 Typ Bypass left without drive for TB-105, BPE 54564 Bypass left with drive for TB-105, BPE 54632 Bypass left without drive for TB-140, BPE 54568 Bypass left with drive for TB-140, BPE 54567 Bypass left without drive for TB-185, BPE 54572 Bypass left with drive for TB-185, BPE 54571 Bypass left without drive for TB-250, BPE 56361 Bypass left with drive for TB-250, BPE 56359 38 02/2013 LTE

BYPSS RIGHT BPE / BPE - DIMENSIONS B C 30 40 14 12 54 F F D 11.5 12 26 65 3.5 E CD Data Type BPE/BPE-105 BPE/BPE-140 BPE/BPE-185 BPE/BPE-250 for TB-105 for TB-140 for TB 185 for TB-250 [mm] 105 140 185 250 B [mm] 332 317 426 669.6 C [mm] 3 28 9 10 D [mm] 245 215 246 340 E [mm] 290 245 307 490 F [mm] 111 146 191 256 Typ Bypass right without drive for TB-105, BPE 54494 Bypass right with drive for TB-105, BPE 54493 Bypass right without drive for TB-140, BPE 54566 Bypass right with drive for TB-140, BPE 54565 Bypass right without drive for TB-185, BPE 54570 Bypass right with drive for TB-185, BPE 54569 Bypass right without drive for TB-250, BPE 56360 Bypass right with drive for TB-250, BPE 56358 LTE 02/2013 39

PRODUCT DESCRIPTION TRNSFER GTE WEE The transfer gate WEE is used to distribute workpiece holders from one conveyor to two conveyors (inward transfer gate) or from two conveyors to one conveyor (outward transfer gate). t the inward end, stoppers are used (not included in the scope of delivery, see options). ll further technical data of the transfer gate, like loading of the WTs, correspond to the data on page 7. Safety instructions The operating pressure for the cylinder on the transfer gate may be not more than two bar. Otherwise, there is a danger of injury. 40 02/2013 LTE

B 16 D TRNSFER GTE WEE - DIMENSIONS 179.7 E E 3.3 11 C 25.6 B B 14 40 46 CD Data Type WEE-105 for TB-105 WEE-140 for TB-140 WEE-185 for TB 185 chassis [mm] 105 140 185 B [mm] 58 117.5 133 C [mm] 52.5 70 92.5 D [mm] 43.3 66.1 92.1 E [mm] 52 67.9 67.9 54789 54790 54791 LTE 02/2013 41

PRODUCT DESCRIPTION INDEXING DEVICE IVE The indexing device IVE is used for assembly and process tasks which require excellent workpiece positioning accuracy. In the indexing device, the workpiece holder WTE is positioned with a repeatability of ± 0.05 mm and lifted slightly to reduce conveyor belt wear. t a maximum belt speed of 19.9 m/min, change-over time is 0.35 seconds with the smallest work-piece holder. Since installation requires no additional drilling or milling on the chassis, the position of the indexing device can easily be adjusted even in a later phase. 42 02/2013 LTE

INDEXING DEVICE IVE - DIMENSIONS 11.5 E 73.4 74.6 43.1 44.3 63.4 64.6 15.7 63 C min. D B 55 CD Data Type IVE for TB-105 IVE for TB-140 IVE for TB 185 IVE for TB-250 chassis [mm] 105 140 185 250 B [mm] 34 51.5 74 106.5 C [mm] 49 66.5 89 121 D [mm] 113 148 193 258 E [mm] 80 115 160 225 ll widths 49613 LTE 02/2013 43

PRODUCT DESCRIPTION INDEXING DEVICE IVEB The indexing device IVEB is specially designed for use in the bypass BPE. The stoppers acting from above take into account the minimum distance of only 12 mm between the two conveyor belts. 44 02/2013 LTE

INDEXING DEVICE IVEB - DIMENSIONS 36 E 101.7 103.7 29 16 97 12 49.7 0 11 63.4 64.6 11.5 Indexing device IVEB right Indexing device IVEB left Indexing device IVEB left D C min. F 34 G Indexing device IVEB right B 29 CD Data Type IVEB for TB-105 IVEB for TB-140 IVEB for TB 185 IVEB for TB-250 chassis [mm] 105 140 185 250 B [mm] 34 51.5 74 106.5 C [mm] 49 66.5 89 121 D [mm] 149 184 229 294 E [mm] 106 150.5 198 315.5 F [mm] 25 32.5 35 87.5 G [mm] 80 115 160 225 Indexing device for bypass IVEB right 54492 Indexing device for bypass IVEB left 54633 LTE 02/2013 45

PRODUCT DESCRIPTION POSITIONING UNIT PVE Positioning unit PVE is used when application of a high force to the workpiece has to be realized in addition to high positioning accuracy in assembly and processing operations (press and screw operations). PThe repeatability accuracy is ± 0.05 mm. During positioning, the workpiece support WTE rests on the anvil, which must be supported from below (not connected to the chassis). The belt is lowered in the positioning device. The maximum permissible prsessure is 14 N/mm 2. 46 02/2013 LTE

POSITIONING UNIT PVE - DIMENSIONS 63.4 64.6 40 35 73.4 74.6 Ø 9 14.5 15.7 11.5 63 12 8 M6 M6 30 F C min. E 16 1.2 N min. K L 3.5 =I 32 J 15 G H 30 30 B D M 40 CD Data Type PVE-105 for TB-105 PVE-140 for TB-140 PVE-185 for TB 185 PVE-250 for TB-250 chassis [mm] 105 140 185 250 B [mm] 34 51.5 74 106.5 C [mm] 49 66.5 89 121 D [mm] 113 148 193 258 E [mm] 106 150.5 198 315.5 F [mm] 25 32.5 35 87.5 G [mm] 80 115 160 225 H [mm] 40 57.5 80 112.5 I [mm] 103 138 183 248 J [mm] 39 74 119 184 K [mm] 100 115 160 225 L [mm] 70 85 130 87.5 M [mm] 51.5 69 91.5 124 N [mm] 240 302 372 522. 55131 55132 55133 56507 LTE 02/2013 47

POSITIONING UNIT PVE INFORMTION FOR THE DESIGNER Specification for the milled edge R3 Z Z CD Data Z R5 Z S Type TB-105 TB-140 TB-185 TB-250 105 140 185 250 S 77 112 157 222 T 125 140 185 250 T Specification for the gliding plate L c Conveyor without gliding plate Lc see calculation formula for chassis L X N Y Conveyor with gliding plate Lc see calculation formula for chassis N see page 47 (type of chassis without gliding plate) X customer-specific length Y customer-specific length X L c P Y Conveyor with gliding plate Lc see calculation formula for chassis P project-specific length for PVE in series (type of chassis without gliding plate) X customer-specific length Y customer-specific length L BKE Belt coupling without gliding plate LBKE see calculation formula for chassis LBKE X N Y Belt coupling with gliding plate LBKE see calculation formula for chassis N see page 47 (type of chassis without gliding plate) X customer-specific length Y customer-specific length 48 02/2013 LTE

TRNSFER SYSTEM LTE CCESSORIES Stopper VSE Stroke 10 49612 74 34.5 16.2 30 9 Ø 8 63 max. radial force F = 135 N at 5 bar Stopper VSEB 93 36 Ø8 Stroke 10 VSEB right 54601 VSEB left 54581 Stopper right 9.5 46 3333 46 29 14.5 Stopper left 6 max. radial force F = 125 N at 5 bar Holder for proximity switch HNEB Ø 8.5 M8 x1 54634 Proximity switch pluggable (sensing distance 4 mm) M8 x1 508845 M8x1 76 16 0 11 8.6 3 45 LTE 02/2013 49

TRNSFER SYSTEM LTE CCESSORIES Proximity switch (sensing distance 2 mm) M8 x1 508848 M8 x1 Ø 3.5 22 2000 Cable With one-side angled socket for proximity switch 3-pin, highly flexible, screwable M8 x 1 5 m 504929 10 m 507529 Lateral guide black, antistatic 0.25 11.75 11.75 0.25 L = 2000 mm 49897 14 More accessories under section conveyors accessories. 50 02/2013 LTE

LTE 02/2013 51

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