BRITISH STANDARD BS EN 1303:2005 Building hardware Cylinders for locks Requirements and test methods The European Standard EN 1303:2005 has the status of a British Standard ICS 91.190
BS EN 1303:2005 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 22 March 2005 BSI 22 March 2005 National foreword This British Standard is the official English language version of EN 1303:2005. It supersedes BS EN 1303:1998, which is withdrawn. The UK participation in its preparation was entrusted by Technical Committee B/538, Doors, windows, shutters, hardware and curtain walling, to Subcommittee B/538/4, Building hardware, which has the responsibility to: aid enquirers to understand the text; present to the responsible international/european committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled International Standards Correspondence Index, or by using the Search facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 29 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments ISBN 0 580 45619 6
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN 1303 February 2005 ICS 91.190 Supersedes EN 1303:1998 English version Building hardware - Cylinders for locks - Requirements and test methods Quincaillerie pour le bâtiment - Cylindres de serrures - Exigences et méthodes d'essai This European Standard was approved by CEN on 10 January 2005. Baubeschläge - Schließzylinder für Schlösser - Anforderungen und Prüfverfahren CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1303:2005: E
Contents Page Foreword... 4 1 Scope... 6 2 Normative references... 6 3 Terms and definitions... 7 4 Requirements... 7 4.1 General... 7 4.2 Key strength... 7 4.3 Durability... 7 4.4 Door mass... 8 4.5 Fire resistance... 8 4.6 Safety... 8 4.7 Corrosion resistance... 8 4.7.1 General... 8 4.7.2 Operation at extremes of temperature... 8 4.8 Key related security... 8 4.8.1 General... 8 4.8.2 Minimum number of effective differs... 9 4.8.3 Minimum number of movable detainers...9 4.8.4 Maximum number of identical steps... 9 4.8.5 Direct coding on key... 10 4.8.6 Operation of security mechanism... 10 4.8.7 Torque resistance of plug/cylinder relevant to key related security... 10 4.9 Attack resistance... 10 4.9.1 Resistance to attack by drilling... 10 4.9.2 Resistance to attack by chisel... 11 4.9.3 Resistance to attack by twisting... 11 4.9.4 Resistance to attack by plug / cylinder extraction... 11 4.9.5 Torque resistance of plug/cylinder relevant to attack resistance... 11 5 Test methods... 13 5.1 General... 13 5.2 Key strength... 13 5.3 Durability tests... 14 5.4 Door mass... 15 5.5 Fire resistance... 15 5.6 Safety... 15 5.7 Corrosion resistance (Test of operation at extremes of temperatures)... 15 5.8 Key related Security... 15 5.8.1 Minimum numbers of effective differs... 15 5.8.2 Minimum number of movable detainer... 15 5.8.3 Maximum number of identical steps... 15 5.8.4 Direct coding on key... 15 5.8.5 Operation of the security mechanism... 15 5.8.6 Torque resistance of plug and/or cylinder...16 5.9 Attack resistance... 16 5.9.1 Resistance to drilling... 16 5.9.2 Resistance to attack by chisel... 16 5.9.3 Resistance to attack by twisting... 17 5.9.4 Resistance to attack by plug/cylinder extraction... 17 6 Classification... 18 2
6.1 General... 18 6.2 Category of use (1 st digit)... 18 6.3 Durability (2 nd digit)... 18 6.4 Door mass (3 rd digit)... 18 6.5 Fire resistance (4 th digit)... 18 6.6 Safety (5 th digit)... 18 6.7 Corrosion resistance and temperature (6 th digit)... 18 6.8 Key related security (7 th digit)... 19 6.9 Attack resistance (8 th digit)... 19 7 Marking... 19 Annex A (normative) Cylinders for use on fire/smoke resistant doors... 20 Annex B (normative) Corrosion resistance and temperature... 21 Annex C (normative) Test apparatus illustrations... 22 Annex D (informative) Test sequence to minimise the number of samples to be tested some samples can be reused for several tests.... 27 Annex E (informative) Standard test cycle... 28 Bibliography... 29 3
Foreword This document (EN 1303:2005) has been prepared by Technical Committee CEN/TC 33 Doors, windows, shutters, building hardware and curtain walling, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2005, and conflicting national standards shall be withdrawn at the latest by August 2005. This document supersedes EN 1303:1998. The European Federation of Associations of Lock and Builders Hardware Manufacturers, ARGE, collaborated in the drafting of this European Standard. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. 4
Introduction The aim of the test methods described in this document is to keep human influence on the test results to a minimum, thus improving reproducibility. 5
1 Scope This document applies to cylinders for locks normally used in buildings, which are designed to be used with cylinders. This document specifies performance and other requirements for the strength, security, durability, performance and corrosion resistance of cylinders and their original keys. It establishes one category of use, three categories of durability, two categories each for fire and corrosion resistance all based on performance tests as well as six grades of key related security based on design requirements and three grades on performance tests that simulate attack. This document includes tests of satisfactory operation at temperatures between - 20 C and + 80 C. It specifies test methods to be used on cylinders and their protective measures linked with these cylinders and recommended by the manufacturer. Corrosion resistance is specified by reference to the requirements of the European Standard EN 1670 on the protection of corrosion for locks and building hardware, see annex B. The suitability of cylinders for use on fire or smoke-door assemblies is determined by fire performance tests conducted in addition to the performance testing required by this standard. Since suitability for use on fire doors is not essential in every situation, the manufacturer has the option to state if the cylinder conforms to these additional requirements or not. Unless otherwise specified cylinders shall conform to the requirements specified in the relevant European Standard EN 1634-1 or pren 1634-2, see annex A. Assessment of fire resistance of grade 1 doors is beyond the scope of this document. On occasions there may be a need for additional functions within the design of the cylinder. Purchasers should satisfy themselves that the products are suitable for their intended use. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1634-1, Fire resistance tests for door and shutter assemblies - Part 1: Fire doors and shutters pren 1634-2, Fire resistance tests for door and shutter assemblies - Part 2: Fire door hardware - Building hardware for fire resisting doorsets and openable windows EN 1670:1998, Building hardware - Corrosion resistance - Requirements and test methods EN 1906, Building hardware - Lever handles and knob furniture - Requirements and test methods 6
3 Terms and definitions For the purposes of this document, the following terms and definitions apply: 3.1 cylinder device, usually distinct from its associated lock or latch, operated by a key 3.2 effective differ difference between cylinders of similar design, achieved only by the movable detainer, which allows each cylinder to be operated only by its own key. The number of effective differs is equal to the number of theoretical differs after deduction of the differs suppressed by the manufacturer due to technical constraints and those differs suppressed in accordance with the restraints of 4.8.4 3.3 key separate device corresponding to the cylinder, which can mechanically operate the cylinder 3.4 keyway aperture extending along the whole or part of the length of the plug into which the key is inserted 3.5 moveable detainer part of the mechanism of a cylinder, which should first be moved by the key into a pre-determined position before the key and/or plug can move 3.6 plug part of a cylinder that can be moved when the proper key is used 3.7 steps cuts in the surface of a bit or blade which operates movable detainers 4 Requirements 4.1 General NOTE The structure of this clause reflects the classification in accordance with clause 6. 4.2 Key strength When tested in accordance with 5.2, the key shall not break under the applied maximum torque of 2,5 Nm. After the test, the key shall be capable of being removed from the cylinder and re-used to operate the same cylinder with a torque not exceeding 1.5 Nm. 4.3 Durability When tested in accordance with 5.3, it shall be possible to operate the cylinders with a new original key with a torque not exceeding 1.5 Nm after the number of test cycles specified in Table 1. 7
Table 1 Number of cycles 4.4 Door mass No requirement. 4.5 Fire resistance Durability Number of cycles Grade 4 25 000 Grade 5 50 000 Grade 6 100 000 Fire resistance shall be in accordance with annex A. 4.6 Safety No requirement. 4.7 Corrosion resistance 4.7.1 General Cylinders for corrosion resistance grade A or C (high) shall conform to the corrosion resistance requirements of grade 3 of EN 1670 as a minimum (see annex B). This corrosion test shall apply to functionality only. No distinction is made between the inside and the outside of cylinder and/or door. After the corrosion test, the cylinder shall operate, using a maximum torque on the key of 1,5 Nm. 4.7.2 Operation at extremes of temperature During testing in accordance with 5.7, it shall be possible to operate a cylinder with the proper key using a maximum torque of 1,5 Nm at both - 20 C and + 80 C. Grade 0 means no corrosion requirement and no temperature requirement Grade A means (high) corrosion resistance and no temperature requirement Grade B means no corrosion requirement but with temperature requirement Grade C means (high) corrosion resistance and temperature requirement 4.8 Key related security 4.8.1 General The security of a cylinder is determined by 2 security categories, which can be specified independently of each other: key related security; attack resistance ( 4.9). 8
In case of a double cylinder, it is assumed that the grades for both categories apply to the attack side / outside of the cylinder. This side shall have a proper indication/marking, either on the product or on the documents with the product. 4.8.2 Minimum number of effective differs The minimum number of effective differs shall be as specified in Table 2. Table 2 Minimum Number of effective differs Key related security grade Minimum number of effective differs 1 100 2 300 3 15 000 4 30 000 5 30 000 6 100 000 4.8.3 Minimum number of movable detainers The minimum number of movable detainers shall be as specified in Table 3. Table 3 Minimum number of movable detainers Key related security grade Minimum number of movable detainers 1 2 2 3 3 5 4 5 5 6 6 6 4.8.4 Maximum number of identical steps The choice of key steps for movable detainer operation, which have the same operating level, shall be restricted as specified in Table 4. Table 4 Maximum number of identical steps Key related security grade Maximum number of identical steps 1 100 % 2 70 %, max. 2 adjacent 3 60 %, max. 2 adjacent 4 60 %, max. 2 adjacent 5 60 %, max. 2 adjacent 6 50 %, max. 2 adjacent NOTE The requirements as specified in table 4 relate to one row only of movable detainers. 9
4.8.5 Direct coding on key Direct key coding shall not be permitted on keys for key related security grades 3, 4, 5 and 6. 4.8.6 Operation of security mechanism When tested in accordance with 5.8.5, the following requirements shall apply. For key related security grades 1, 2 and 3, before the durability test is commenced the new cylinder, + 0,2 with the next closest key to its own key using a torque of 1,5 Nm 0 Nm, shall not be operable. For key related security grades 4, 5 and 6, after the durability test has been completed, the cylinder + 0,2 with the next closest key to its own key using a torque of 1,5 Nm 0 Nm, shall not be operable. The tests for operating the security mechanism shall be performed before or after the durability test, as specified in 5.8.5. The next closest keys, one up and one down being different in one position only by one step, defined by the manufacturer in accordance with its key coding system as specified in 4.8.2. 4.8.7 Torque resistance of plug/cylinder relevant to key related security The maximum torque to be applied to the plug/cylinder shall be in accordance with Table 5. Key related security grade Table 5 Maximum torque requirements maximum torque Nm Tolerance Nm 1 2,5-0 + 0,25 2 5 0 + 0,5 3 15-0 + 1,5 4 15-0 + 1,5 5 15-0 + 1,5 6 15-0 + 1,5 When tested in accordance with 5.8.6, the plug and/or cylinder in key related security grades 1 to 6, shall not rotate using the specified applied torque. 4.9 Attack resistance 4.9.1 Resistance to attack by drilling The lock shall be tested in accordance with 5.9.1 while applying the drilling times specified in table 6. 10
Attack resistance grade Table 6 Drilling time Max. net drilling time/ min. Total test time/ min. 0 - - 1 3 5 2 5 10 After testing in accordance with 5.9.1, the lock driving element of the cylinders shall not rotate without the correct key, using a maximum torque of 5 Nm. It is not necessary for the correct key to operate the cylinder after testing. 4.9.2 Resistance to attack by chisel After testing in accordance with 5.9.2, the lock driving element of the cylinders shall not rotate without the correct key, using a maximum torque of 5 Nm. It is not necessary for the correct key to operate the cylinder after testing. 4.9.3 Resistance to attack by twisting After testing in accordance with 5.9.3, the lock driving element of the cylinders shall not rotate without the correct key, using a maximum torque of 5 Nm. It is not necessary for the correct key to operate the cylinder after testing. 4.9.4 Resistance to attack by plug / cylinder extraction When tested in accordance with 5.9.4, the requirements of Table 7 shall apply. Table 7 Resistance to plug/cylinder extraction Attack resistance Maximum force applied Net time allowed grade Kn 0 - - 1 15 3 2 15 5 After testing in accordance with 5.9.4, the lock driving element of the cylinders shall not rotate manually with 5 Nm through 360, or in the case of cylinders with restricted plug movement, to the maximum permitted by the design. It is not necessary for the correct key to operate the cylinder after testing. 4.9.5 Torque resistance of plug/cylinder relevant to attack resistance Maximum torque shall be applied in accordance with Table 8. min 11
Table 8 Maximum torque requirements Attack resistance grade maximum torque Nm Tolerance Nm 0 1 20-0 + 2,0 2 30-0 + 3,0 1) See requirement for key related security 1) When tested in accordance with 5.8.6, the plug and/or cylinder in attack resistance grades 0, 1 and 2, shall not rotate using the specified applied torque. It is not necessary for the correct key to operate the cylinder after testing. No of Subclause Requirem ent 4.8.2 Min. number of effective differs 4.8.3 Min. number of moveable detainers 4.8.4 Max. number of identical steps 4.8.5 Direct coding on key 4.8.6 Operation of security mechanis m 4.8.7 Torque resistance of plug/cylind er Test- Subclause. Table 9 Summary Key related Security Parameter Grades Unit 1 2 3 4 5 6 5.8.1-100 300 15 000 30 000 30 000 100 000 No 5.8.2-2 3 5 5 6 6 No 5.8.3-100 70 60 60 60 50 % 5.8.4 - Yes Yes No No No No - 5.8.5 Torque 1,5 1) 1,5 1) 1,5 1) 1,5 2) 1,5 2) 1,5 2) Nm 5.8.6 Torque 2,5 5 15 15 15 15 Nm 1) Before the durability test is commenced. 2) After the durability test has been completed. 12
No of Subclau se Requirement 4.9.1 Resistance to drilling 4.9.2 Resistance to attack by chisel 4.9.3 Resistance to attack by twisting 4.9.4 Resistance to attack by plug/cylinder extraction 4.9.5 Torque resistance of plug/cylinder Table 10 Summary Attack resistance Test- Subclause Parameter Grades Unit 0 1 2 5.9.1 Time - 3/5 5/10 min. 5.9.2 Blows - 30 40 No 5.9.3 Twists - 20 30 No 5.9.4 Force Time 5.8.6 Torque 1) See requirement of key related security. 5 Test methods 5.1 General - - 1) 15 3 15 3 KN min 20 30 Nm Cylinders and their original keys shall be taken at random and submitted for each test. In the event of a failure, the cylinders shall be considered to have failed the test, and a further two cylinders shall be submitted. In the case of double sided cylinders, where one side is of a different security grade than the other, both sides shall be subjected to the appropriate test schedule, and the higher security side shall be marked accordingly. Check the cylinders and keys conform to 4.8.2 to 4.8.5 before commencing the performance tests. The test sequence is shown in annex D. The test methods are described as follows If additional instructions for testing are required, the manufacturer should supply such additional instructions. 5.2 Key strength Key strength shall conform to 4.2. 13
The cylinders shall be mounted, with the lock driving element blocked against rotation, in the metal fixture illustrated in annex C, Figure C.5. The correct key shall be fully inserted in the cylinder and a torque of 2,5 Nm +/- 0.1 Nm applied to the key without shock for a period of 5 s (+ 1 / - 0 s). The key shall than be removed, reinserted and shall operate the cylinder with a torque not exceeding 1.5 Nm. 5.3 Durability tests See also annex E Standard test cycles. The cylinders shall conform to 4.3. The endurance test shall be carried out on the two cylinders using a test apparatus as illustrated in annex C, Figure C.1. The apparatus shall incorporate means for carrying out the following standard test cycle: a) insert the key; b) rotate it clockwise to 360 or to the maximum rotation permitted by the design, while a resistive torque of 0,15 Nm + 0,015/- 0,05 Nm is applied to the plug; c) withdraw the key; d) insert the key; e) rotate it anticlockwise to 360 or to the maximum rotation permitted by the design, while a resistive torque of 0,15 Nm + 0,015/- 0,05 Nm is applied to the plug; f) withdraw the key. The plug shall be free from torque during insertion and withdrawal of the key. Repeat the sequence at a speed of five to twelve cycles per minute. During the cycle test, the key may remain partly inserted in the cylinder but shall have cleared all movable detainers. The key used for the durability test can be cleaned and the cylinder shall be lubricated in accordance with the instructions of the manufacturer at the start of the test and after each 5 000 cycles using a lubricant recommended by the manufacturer. After completion of the appropriate number of cycles the operation of the cylinders shall be tested using a new original key. The rotation shall be obtained with a maximum torque of 1,5 Nm. In cases where it is not possible to use the standard cycle sequence, the manufacturer shall, specify an alternative sequence that conforms as closely as possible to the standard procedure. Subject to the approval of the testing authority the modified sequence shall then be used. The test report shall include a description of the special cycle used and the approval of the test authority. If the cylinder should jam and cease to operate during the test, then providing the cylinder continues to operate in the proper manner when released, the test shall be allowed to continue. NOTE Where a cylinder is uniquely suitable for use with a particular lock unit, or where a cylinder is sold with and intended for use with a particular lock unit, then the cylinder shall be tested with the lock without applying the 0.15 Nm resistive torque in the test. 14
5.4 Door mass No tests. 5.5 Fire resistance Fire resistance shall conform to annex A. 5.6 Safety No tests. 5.7 Corrosion resistance (Test of operation at extremes of temperatures) NOTE Reference is made to annex B. The cylinder shall conform to 4.7.1. The two cylinders shall be stabilised before the test by being kept at a steady temperature of 18 C ± 4 C and a humidity of 60 %, ± 5 % for a period of at least 48 h. The keys shall be kept separately at the same temperature mentioned above during the following tests. The two cylinders shall be cooled gradually by decreasing the temperature at a rate of 10 C, ± 1 C per hour until a temperature of - 20 C ± 2 C is attained. The test temperature shall be maintained for a minimum of 10 min and a maximum of 20 min, after which period each cylinder shall be operated with its correct key in the laboratory at ambient temperature at least once within 5 attempts within 5 min. The keys shall again be kept at 18 C ± 4 C while the cylinders are reheated gradually at a rate of 10 C ± 1 C per hour until a temperature of 80 C ± 2 C is attained. The test temperature shall be maintained for a minimum of 10 min and a maximum of 20 min after which period each cylinder shall be operated with its correct key in the laboratory at ambient temperature at least once within 5 attempts within 5 min. 5.8 Key related Security 5.8.1 Minimum numbers of effective differs Check in accordance with 4.8.2, based on manufacturers information. 5.8.2 Minimum number of movable detainer Check in accordance with 4.8.3, based on manufacturers information. 5.8.3 Maximum number of identical steps Check in accordance with 4.8.4, based on manufacturers information. 5.8.4 Direct coding on key Check in accordance with 4.8.5, based on manufacturers information. 5.8.5 Operation of the security mechanism The security mechanism shall conform to 4.8.6. 15
The cylinders shall be fitted in a metal fixture as illustrated in annex C, Figure C.5 having the means for applying a known torque to a key inserted in the cylinder. After verification of the function using the correct key, attempts shall be made to operate the cylinder by the next closest keys, in accordance with the required security grade. For security grades 1, 2 and 3, the tests shall be performed on new cylinders. For security grades 4, 5 and 6, the tests shall be performed on cylinders that have first been subjected to the appropriate cycles for durability specified in 4.3. 5.8.6 Torque resistance of plug and/or cylinder The torque resistance of plug and/or cylinder shall conform to 4.8.7 or 4.9.5.The cylinders shall be mounted in the metal fixture illustrated in annex C, Figure C.5 in accordance with the manufacturers instructions. A torque shall be applied to the plug by an appropriate tool. If the torque required cannot be applied, the cylinder shall be deemed to have passed the test. 5.9 Attack resistance 5.9.1 Resistance to drilling The lock shall resist drilling in accordance with 4.9.1. For attack resistance grades 1 and 2, two cylinders shall be tested in an apparatus as illustrated in annex C, Figure C.2. The cylinders shall be mounted in a fixture with provision for the fitting of any necessary reinforcements or protection devices supplied with the cylinder. A 700 W +/- 10 % (power consumption) hand drilling machine with a speed of 500 rpm to 800 rpm shall be mounted on a sliding block. A force not exceeding 300 N ± 5 % shall be applied axially to the drill without shock. High-speed steel drills (see bibliography) shall be used with a maximum diameter of 12 mm. The test authority shall choose the actual diameter and the points of application to the face of the cylinder. A maximum of three drills per cylinder can be used. Drilling shall continue for the appropriate maximum net drilling time within the total time allowed for each test, including time taken to attempt rotation of the cylinder, as follows: within the allowed total test time, it shall not be possible to rotate the lock driving element of the cylinder to the opening position by means of a suitable tool using a maximum torque of 5 Nm. The cylinders shall be similarly tested using a new set of three drills as required. 5.9.2 Resistance to attack by chisel The lock shall resist attack by chisel in accordance with 4.9.2. This test shall only be applicable to cylinders for attack resistance grades 1 and 2. The cylinders shall be tested in an apparatus as illustrated in annex C, Figure C.3. The test shall be carried out with a steel chisel 30 mm ± 1 mm wide, by 200 mm ± -20 mm long, with a bit angle of 60 C -0 /+ 5 whose hardness is 52 Rockwell C to 58 Rockwell C. The cylinders, including any reinforcement or protection device supplied with them, shall be mounted to the wooden block (using packers where appropriate) to give the maximum permissible projection, in accordance with the manufacturer's instructions, and the chisel applied to the protection or the cylinder at an angle not exceeding 10 from the plane of the surface of the test block. The wood test block shall be of laminated wood (EN 636: 2003, class F 30/40, E 40/50 having between 18 and 22 16
laminates, or similar) with dimensions 100 mm +/- 5 mm 300 mm +/- 5 mm 40 mm + -0 +2 mm. Thickness of the wood test block to be defined in accordance with the manufacturers mounting instructions. A maximum of 30 blows in security grade 1 and 40 blows in security grade 2 shall be applied to the chisel by a drop hammer with a mass of 6 kg +/- 0,25 kg and falling from a height of 700 mm +/- 10 mm. The test shall be discontinued if failure to conform to 4.9.2 becomes obvious during the test. If the cylinder is fitted with furniture in accordance with EN 1906, then the security furniture shall conform to the appropriate clause. It shall be the responsibility of the manufacturer to provide the test institute with associated security furniture. If the manufacturers' combination of escutcheon / security furniture prevents the chisel from being applied then it is deemed to have passed the test. 5.9.3 Resistance to attack by twisting The requirement of 4.9.3 shall be satisfied. This test shall only be applicable to cylinders in attack resistance grades 1 and 2. The cylinders shall be fitted to a test apparatus as described in 5.9.2 in accordance with the manufacturer's instructions. Any suitable tool can be used to grip the cylinders and/or the protection device and an attempt shall be made to break them by twisting using an applied maximum torque of 250 Nm. The torque shall be applied progressively and without shock in 5 s and sustained for 4 s at each cylinder. If the cylinder and/or its protecting device cannot be gripped and the cylinder does not project beyond the protecting device and/or face of the door more than 3 mm, than the test is passed. A maximum of 20 twists in attack resistance grade 1 and 30 twists in security grade 2 shall be performed, 10 and 15 times respectively in each direction clockwise and anticlockwise. The test shall be discontinued if failure to conform to 4.9.3 becomes obvious during the test. 5.9.4 Resistance to attack by plug/cylinder extraction The requirements of 4.9.4 shall be satisfied. This test shall only be applicable to cylinders in attack resistance grades 1 and 2. The cylinder, including any necessary reinforcement or protection devices recommended by the manufacturer or supplied with them, shall be mounted in the metal fixture as illustrated in annex C, Figure C.4 in accordance with the manufacturer's instructions. A self cutting traction screw to EN ISO 10666, 15480-15483, of a maximum diameter of 5,5 mm shall be screwed into the plug/cylinder and an attempt made to withdraw the plug /cylinder by means of the appropriate maximum force specified in 4.9.4 applied progressively without shock within the time allowed. The time allowance begins from commencing to insert the traction screw. If the design of the security furniture used to protect the cylinder does not enable the force to be applied then it is deemed to have passed the test. 17
6 Classification 6.1 General Classification shall be in accordance with the eight digit coding system as shown in Table 11 and described in 6.2 to 6.9. Table 11 Classification 1 2 3 4 5 6 7 8 Category of Durability Door mass Fire Safety use resistance 6.2 Category of use (1 st digit) Corrosion resistance and temperature Key related Security grade 1: for use by people with a high incentive to exercise care and with a small chance of misuse. 6.3 Durability (2 nd digit) Three grades of durability are identified as follows: grade 4: 25 000 test cycles; grade 5: 50 000 test cycles; grade 6: 100 000 test cycles. 6.4 Door mass (3 rd digit) Only one grade of door mass is identified as follows: grade 0: no door mass requirement 6.5 Fire resistance (4 th digit) Two grades of suitability for use on fire / smoke doors are identified, according to Annex A: grade 0: not approved for use on fire / smoke resisting door assemblies; grade 1: suitable for use on fire / smoke resisting door assemblies, subject to satisfactory assessment of the contribution of the cylinder to the fire resistance of specified fire / smoke resisting door assemblies. 6.6 Safety (5 th digit) Only one grade of safety is identified: grade 0: no safety requirement. Attack resistance 6.7 Corrosion resistance and temperature (6 th digit) Four grades of corrosion resistance and temperature requirement are identified, according to Annex B: 18
grade 0: no corrosion requirement; no temperature requirement; grade A: high corrosion resistance; no temperature requirement; grade B: no corrosion requirement; temperature requirement: from 20 C to + 80 C; grade C: high corrosion resistance; temperature requirement: from 20 C to + 80 C. 6.8 Key related security (7 th digit) Six grades of key related security are identified in accordance with Table 9. 6.9 Attack resistance (8 th digit) Three grades of resistance against drilling and mechanical attack are identified in accordance with Table 10: grade 0: no resistance against drilling; no resistance against mechanical attack grade 1: 3 / 5 minutes resistance against drilling; resistance against mechanical attack: see table 10 grade 2: 5 / 10 minutes resistance against drilling; resistance against mechanical attack: see table 10 7 Marking The classification in clause 6 shall be quoted in the accompanying documents relevant to the cylinder, on its labelling or packaging and/or by marking the product itself or by more than one of these methods. If a cylinder requires the use of escutcheons or protective security furniture in order to meet a grade claimed by the manufacturer, then this should be stated on the fixing instructions or other literature, which should be provided by the manufacturer. 19
Annex A (normative) Cylinders for use on fire/smoke resistant doors Cylinders shall be classified in two grades as follows: grade 0: no requirement; grade 1: cylinders shall conform to EN 1634-1 (complete door) or pren 1634-2. The cylinder representative of its type, shall have been subjected to successful fire test, according to EN 1634-1 or pren 1634-2, to prove the effect of the product on fire resistance of the complete door assembly. NOTE The test fixture assembly will be dealt with in a document, which is at the moment in preparation (pren 1634-2). It is not necessary for the cylinder to operate after the fire test. 20
Annex B (normative) Corrosion resistance and temperature Cylinders shall be classified in four grades as follows: Grade 0: no corrosion requirement; no temperature requirement; Grade A: high corrosion resistance; no temperature requirement; Grade B: no corrosion requirement; temperature requirement: from 20 C to + 80 C; Grade C: high corrosion resistance; temperature requirement: from 20 C to + 80 C. Cylinders shall be tested with a neutral salt spray in accordance with 5.6 of EN 1670:1998 grade 3. For this test the cylinders shall be mounted in a block in accordance with the manufacturer's instructions and stood in the cabinet, so that the cylinders are oriented in the manner that they would assume in use. Test 5.2 and 5.5 of EN 1670:1998 are not necessary for verifying the product performance, but can be chosen as an alternative to the manufacturer depending on the products coating method. After the salt spray procedure, it shall be possible to operate a cylinder with the proper key using a maximum torque described in 4.7 within 5 min. where the key may be inserted several times and/or moved in a rotating way. This test shall be started within one minute after completion of the salt spray test. The cylinder may be lubricated before and/or during the operational test in accordance with the manufacturer s instructions. 21
Annex C (normative) Key 1 Flexible key guide Test apparatus illustrations 1 X Y Z Figure C.1 Test apparatus for standard test cycle 22
Key 1 Adjustable in x,y,z axis 2 Shock absorber 3 Pressure 3 Figure C.2 Test apparatus for resistance to drilling 2 1 23
10º Figure C.3 Test apparatus for resistance to attack by chisel and to twisting 24
Figure C.4 Metal fixture for testing resistance to plug/cylinder extraction 25
Figure C.5 Metal fixture for testing the operation of the security mechanism, the torque resistance of plug and/or cylinder, as well as the key strength 26
Annex D (informative) Test Test sequence to minimise the number of samples to be tested some samples can be reused for several tests. The minimum number to be tested will be 13 samples. For key related security grade 1, 2 and 3 1 Operation of security mechanism 5.8.5 2 Operation at extreme temperature 5.7 3 Durability 5.2 4 Key strength 5.2 Test Sequence Sample #1 and #2 For key related security grade 4, 5 and 6 Operation at extreme temperature 5.7 Durability 5.3 Operation of security mechanism 5.8.5 Key strength 5.2 5 Resistance to chisel 5.9.2 Test Sequence Sample #3 and #4 For key related security grade 4, 5 and 6 Resistance to drilling 5.9.1 Test Sequence Sample #5 and #6 For key related security grade 4, 5 and 6 Resistance to twisting 5.9.3 Test Sequence Sample #7 and #8 For key related security grade 4, 5 and 6 Resistance to plug extraction 5.9.4 Test Sequence Sample #9 and #10 For all key related security grades Torque resistance of plug/cylinder 5.8.6 Test Sequence Sample #11 For key related security grade 1 Fire resistance - - - - - - - - - - - - - - - - - - 5.5 Test Sequence Sample #12 and #13 - For key related security grade 1 Corrosion resistance The following requirements shall be checked in accordance with manufacturer's technical documentation / information: 4.8.2 Minimum numbers of effective differs; 5.7 4.8.3 Minimum number of movable detainers; 4.8.4 Maximum number of steps on the same level; 4.8.5 straight coding on key. 27
Annex E (informative) Standard test cycle Referring to the clause 5.3, to grant the reproducibility and the objectiveness of the durability test results, the test apparatus (see figure C.1) shall be able to assure the following controls: 1) The machine for the cycle test should be equipped with an emergency device, which stops it if the force of inserting and withdrawing the key reaches 10 N, or a force recommended by the manufacturer. When the machine stops all the forces and torque applied to the key and to the cam shall be removed. 2) The machine for the cycle test should be equipped with an emergency device, which stops it if the torque for key rotation reaches 1.5 Nm, or as recommended by the manufacturer. When the machine stops all the forces and torque applied to the key and to the cam have to be removed. 3) Removal of the resistive torque applied on the cam. The resistive torque applied to the cam shall not be applied before the key is inserted in the cylinder or before the key is withdrawn from the cylinder. The resistive torque shall not be applied before an angle of 15 from the position of the key extraction. 4) Machine pauses. Between the end of key insertion in the cylinder and the beginning of the key rotation and between the end of key rotation and the beginning of the key withdrawal the test machine shall pause for minimum 0.2 sec. 5) Flexible key guide device A flexible key guide device should be used to minimise friction with the plug. 6) Maximum speed for inserting and withdrawing the key. The maximum speed for inserting and withdrawing the key should not exceed 50mm/s. 7) Maximum speed of key rotation The maximum speed of key rotation should not exceed 60 rpm. 28
Bibliography EN ISO 10666 Drilling screws with tapping screw thread - Mechanical and functional properties (ISO 10666:1999) EN ISO 15480 Hexagon washer head drilling screws with tapping screw thread (ISO 15480:1999) EN ISO 15481 Cross recessed pan head drilling screws with tapping screw thread (ISO 15481:1999) EN ISO 15482 Cross recessed countersunk head drilling screws with tapping screw thread (ISO 15482:1999) EN ISO 15483 Cross recessed raised countersunk head drilling screws with tapping screw thread (ISO 15483:1999) NF E 66 060:1978, Twist drills of high-speed steel. Technical specification DIN 338:1978, Parallel Shank Twist Drills, Jobber Series DIN 68705, Plywood DIN 7504, Self-drilling screws with tapping screw threads - Dimensions, requirements and testing 29
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