HANDS-ON INDUSTRIAL TRAINING FLUID SENSORS SIMULATION SOFTWARE E-LEARNING CERTIFICATION PREPARATION

HANDS-ON INDUSTRIAL TRAINING FLUID SENSORS SIMULATION SOFTWARE E-LEARNING CERTIFICATION PREPARATION

Innovative Design Offers Exceptional Options Lab-Volt offers the most comprehensive and flexible course in fluid power available. Lab-Volt s premier training system for fluid power technology consists of two programs: the Hydraulics Training System, Model 6080, and the Pneumatics Training System, Model 6081. Both are innovative, modular systems that use state-of-the-art hardware and courseware to deliver job training in fluid power. The entire fluid power series has been designed for educational growth. Using either the Hydraulics or the Pneumatics Training System, students gain a solid foundation in, and hands-on experience with, fluid power components and circuits, the principles and concepts underlying fluid power systems and applications, and methods of troubleshooting and testing fluid systems. Each lesson builds upon previous lessons, making this an ideal job-training program. Engineered for extreme ease of use, the core system begins with a work surface assembly consisting of a solid metal, universal drip-tray hinged to a perforated, tiltable work surface that serves as a panel onto which hydraulics or pneumatics components are mounted. By adding optional expansion panels, the work surface can be configured to accommodate a wide variety of space and teaching needs. Mounting and dismounting components is easy with push-lock fasteners that snap easily into the perforations on the work surface. The tilting work surface facilitates instructor demonstration to an entire class. 2

Ideal for Training Centers Tight on Budget and Space The basic Lab-Volt Hydraulics Training System consists of a power unit, work surface assembly, industrial-grade components, hoses, a hose rack, metering instruments and related courseware. The basic Pneumatics Training System consists of a work surface assembly, pneumatic components, measuring instruments and necessary pneumatic accessories to perform experiments. All components in both systems exceed industrial safety standards. Hydraulic connections are made through double-check valve quick-disconnect fittings. Optional equipment includes a mobile support bench with expandable storage shelves, lockable dress panels and additional expansion panels. Table-top work surface and Hydraulics Fundamentals components (Model 6080-1) Table-top work surface and Pneumatics Fundamentals components (Model 6081-1) Operating on a standard electrical supply, the Hydraulics system requires no special wiring. The power unit is designed to match components with training needs. The pump (3.0 l/min, 0.8 U.S. gal/min) delivers flow to components at a rate that allows for observation and is powerful enough to provide pressures in excess of 6200 kpa or 900 psi. The scope of the entire Lab-Volt Fluid Power product line addresses the diverse needs of secondary and postsecondary technology programs. The interfacing of electronics, sensors, robots and controls makes the Lab-Volt program an ideal cornerstone of any job-training program in Mechatronics, Electromechanical Systems or Automation. 3

Models 6080-1, 6080-A and 6080-B The Lab-Volt Hydraulics Training System begins with Hydraulics Fundamentals, the first in a series of five subsystems that take students from basic to advanced training in industry-standard hydraulic applications. The standard modular system consists of a perforated work surface, components for the Hydraulics Fundamentals course, a drip tray attached at the bottom of the work surface, a hose rack with hydraulic hoses, and a power supply unit in a mobile frame. The work surface and components (Model 6080-1) can be placed on a table, on an optional workbench containing sliding channels for storing additional work surfaces (Model 6080-A), or a lockable, paneled bench (Model 6080-B). FEATURES Engineered for extreme ease of use Workstation can be configured to accommodate a wide variety of space and teaching needs Components mount/dismount with push-lock fasteners Optional support bench and dressing panels are available Components exceed industrial safety standards TOPIC COVERAGE Introduction to Hydraulics Fundamentals - Pressure Limitation - Pressure and Force - Flow Rate and Velocity - Work and Power Basic Circuits - Cylinder Control - Cylinders in Series - Cylinders in Parallel - Regenerative Circuits Functional Circuits - Accumulators - Hydraulic Motor Circuits - Pressure Reducing Valves - Remotely Controlled Pressure Relief Valves Troubleshooting Typical Hydraulics Fundamentals setup features Model 6080-B, consisting of a lockable storage bench, along with standard Hydraulics Fundamentals equipment (hose rack not shown). Additional work surfaces and components are optional. See Page 10 for additional work bench options. Model 6080-2 Electrical Control of Hydraulic Systems introduces students to electrical concepts and electrically controlled hydraulic systems. Through hands-on experimentation, students gain familiarity with functional and industrial electrically controlled hydraulic systems while learning systematic methods of troubleshooting and testing electrically controlled hydraulic systems. This module requires the same perforated work surface, drip tray, hose rack and hoses, and power supply unit that are used with the Hydraulics Fundamentals system. FEATURES Seamless integration with Hydraulics Fundamentals System Prepares students for jobs and advanced education in state-of-the-art fluid power applications Provides add-on capabilities for PLC operations, Servo/Proportional Control and Sensors Integrates with Electrical Control of Pneumatics Systems 4

ELECTRICAL CONTROL OF HYDRAULIC SYSTEMS Model 6080-2 (continued) TOPIC COVERAGE Introduction to Electrical Control of Hydraulic Systems Electrical Concepts - Basic Electricity - Ladder Diagrams - Basic Electrically Controlled Hydraulic Systems Functional Systems - Hydraulic Sequencing of Cylinders - Electrical Sequencing of Cylinders - Speed Regulation and Braking of Hydraulic Motors - Continuous Reciprocation with Dwell Period Industrial Applications - Drilling System - Safety Circuits - Counting of Actuator Cycles - Multiple Pressure Systems - Rapid-Traverse-Slow Feed System Model 6080-2: Table-top work surface provides ample space for storing most components of Electrical Control of Hydraulic Systems (Table not induded) Troubleshooting - Troubleshooting Electrical Control Circuits - Troubleshooting Electrically Controlled Hydraulic Systems Virtual Laboratory Equipment for Hydraulics To provide training centers and students with a fast and effective instructional tool, Lab-Volt has created a series of Windows -based simulation software programs (LVSIM ) that cover the same material and produce the same results as actual laboratory equipment. The Lab-Volt Hydraulics training systems, Models 6080-1/2, also are available as an LVSIM program. Computer-screen images represent the standard laboratory equipment and fully simulate the mechanical characteristics of the actual hydraulic module. Using the mouse, students can select and set up virtual equipment for a given exercise, make the necessary connections between the simulated modules and obtain the same results as with the real equipment. Used either as a complement to the actual laboratory equipment or as a stand-alone product, LVSIM is a cost-effective tool that enables students to safely and accurately perform experiments and become familiar with the equipment configuration and laboratory setup before entering the lab. As a result, their time spent in duplicating hands-on tasks in the actual laboratory may be reduced by as much as 50%, resulting in the need for less physical hardware per student. In addition, students can install a limited version of the LVSIM software into their own computers, and practice and prepare in advance for their lab exercises. Sample screens from the LVSIM-HYD show simulations of the Hydraulics Training System. Using virtual components, meters, gauges and hoses, students can perform the same experiments and derive the same results as they would with actual laboratory equipment. 5

Model 6080-4 The Servo/Proportional Control module is an addon to the Electrical Control system for the Hydraulics Training System. Through hands-on operation of signal conditioners; pressure, speed, and position transducers; P.I.D. controllers; proportional control valves; and corresponding interface hardware and courseware, students are trained in the precise controls used in industrial applications such as robotics, aviation, CNC machines, marine, mobile equipment and material handling. All exercises require Basic and Electrical Control of Hydraulics (Models 6080-1 and 6080-2). Model 6080-4: Components of Hydraulic Servo/Proportional Set (Add-on) FEATURES Modular construction to better understand P.I.D. control Incorporates both Servo and Proportional Valve Control studies Motor Speed Control Cylinder Rod Position Control Open- and Closed-Loop Control Illustrated student manuals TOPIC COVERAGE Design and Operation of Proportional Valves Control of Hydraulic Actuator Acceleration and Deceleration Control of the Speed of a Hydraulic Motor in the: Open-Loop Mode Closed-Loop Proportional (P) Mode Proportional-Plus-Integral (PI) Mode Proportional-Plus-Integral-Plus-Derivative (PID) Mode COMPUTER-BASED LEARNING FOR HYDRAULICS & PNEUMATICS Models 6386, 6486 FEATURES Graphics, animations, simulation and interactivity enhance learning speed and retention Internet Link resource provides links to related websites to broaden trainees' knowledge Instructor-enabled narration assists trainees who learn more effectively through auditory means GradePoint 2020 electronic classroom manager enables instructors to automatically compute and record grades, generate competency reports, and provide instruction via remote control to trainees' computers Powerful delivery systems allows instructors to easily integrate and launch software applications; edit tests, competencies, and rubrics; and add video and audio enhancements Control of the Position of a Cylinder Rod in the Open-and Closed-Loop Modes Control of the Pressure Applied to a Cylinder Position in the Closed-Loop Mode Sold as a site license in addition to Fluid Power trainers. 6

Models 6081-1 and 6081-2 The Pneumatics Training System follows the same structure and uses the same work bench and many electrical components as the Hydraulics Training System, Model 6080, providing a convenient interconnection between both systems. The Pneumatics Fundamentals system provides students with an introduction to the basic principles and components of pneumatic systems. Electrical Control of Pneumatic Systems introduces students to electrical control of pneumatic systems using ladder diagrams. Fluid Control Applications add-ons consist of the same PLC, Servo/Proportional Control and Sensors modules found in the Hydraulics Training System. Model 6081-1: Consisting of the Pneumatics Fundamentals courseware, and work surface components; configurable on a table top or on the work bench described with the Hydraulics Fundamentals Training System Model 6081-2: Components of Electrical Control of Pneumatic Systems Learning material, in both the manual and simulation formats, is divided into units consisting of exercises within a specific field of pneumatics. Each exercise provides a clearly stated objective, a discussion, references, a summary of the exercise procedure, a conclusion, a set of review questions and a 10-question test at the end of the unit. FEATURES Designed for economy, flexibility and compatibility with the Lab-Volt Hydraulics Training System Develops basic through advanced skills in industry-standard pneumatic applications Available in manual and simulation formats to provide maximum program flexibility TOPIC COVERAGE Pneumatic Fundamentals Introduction to Basic Pneumatics Basic Physical Concepts - Pressure vs. Force Relationship - Pressure vs. Volume Relationship - Pressure Drop vs. Flow Relationship - Vacuum Generation Electrical Control of Pneumatic Systems Introduction to Intermediate Pneumatics Basic Concepts of Electropneumatics - Basic Electricity - Ladder Diagrams - Basic Electrically Controlled Pneumatic Circuits Functional Systems - Basic and/or Logic Function Circuits Basic Controls of Cylinders - Directional Control Valves - Directional and Speed Control of Cylinders - Cylinders in Series - Cylinders in Parallel Basic Controls of Pneumatic Motors - Indirect Control using Pilot-Operated Valves - Pneumatic Motor Circuits - Pneumatic Motor Performance - Basic Memory and Priority Electropneumatic Circuits - Multi-Pressure Systems - Sequencing Pneumatic Circuits - Time-Delay Electropneumatic Applications Industrial Applications - Pneumatic Actuator Deceleration Circuits - Counting of Actuator Cycles - Industrial Drilling System and Safety Circuits - Garbage Compactor Simulation Circuit Troubleshooting - Troubleshooting Electrical Control Circuits - Troubleshooting Electrically Controlled Pneumatic Systems 7

Virtual Laboratory Equipment for Pneumatics Similar to LVSIM-HYD, this simulation software program provides fast and effective training. By gaining familiarity with equipment prior to entering the actual laboratory, either in the classroom or on their own computers at home, students may spend significantly less time (a reduction of up to 50%) using the actual equipment. In addition, each student would require less physical hardware, so the training system is cost-effective, as well. The Lab-Volt Pneumatics training system, Models 6081-1/2, also are available as an LVSIM program. LVSIM-PNEU can be used as a stand-alone product or as a complement to the actual laboratory equipment. In addition, it can be loaded together with LVSIM-HYD. This allows students to view and work with virtual components for both hydraulics and pneumatics at the same time. The sample screens from LVSIM- PNEU show simulations of the Pneumatics Training System. Using virtual components, meters, gauges, and hoses, students can perform the same experiments and derive the same results as they would with actual laboratory equipment. Model 6081-4 The Servo-Proportional Control module supplements training in Electrical Control of Pneumatic Systems. Students gain hands-on experience in operating a complete range of pneumatic equipment, including: Signal conditioners Pressure, speed and position transducers P.I.D. controllers Proportional control valves Corresponding interface hardware and courseware This training enables students to operate precise controls in a broad range of industrial applications, including robotics, aviation, CNC machines, marine, mobile equipment and material handling. All exercises require Basic and Electrical Control of Pneumatics (Models 6081-1 and 6081-2). Model 6081-4: Components of pneumatic servo-proportional control 8

Models 6082 and 6085 PROGRAMMABLE LOGIC CONTROLLER (PLC) Model 6082-X Using a PLC with either the Hydraulics or Pneumatics Training System, students learn how to send instructions from the PLC and download ladder programs in order to operate fluid power circuits by means of switches, sensors and solenoid-operated directional valves. The P L C also allows students to make comparisons with relay operated control circuits and design time-delay circuits, up and down counting circuits, latch and unlatch circuits, and more. The system consists of a PLC equipped with input/output 2-mm banana sockets, allowing quick interconnection to components, along with a basic hand-held programmer or advanced PC interface software, an expansion work surface and curriculum. Allen-Bradley PLC with PC interface & Software The PLC is available in basic and advanced models: the Allen Bradley Model 6082-1 (basic) and 6082-5 (advanced); the OMRON Model 6082-2 (basic) and 6082-5 (advanced), and the Siemens Model 6082-3 (basic) and 6082-7 (advanced). ELECTRONIC SENSORS Model 6085-A The Lab-Volt Sensors Training System, Model 6085-A, is designed to familiarize students with the operation of various sensor types. This training system is available as an add-on to the Electrical Control of Hydraulic Systems, Model 6080-2, and Electrical Control of Pneumatic Systems, Model 6081-2. It is also available as a stand-alone system. The Sensors Training System contains a selection of photoelectric, inductive and capacitive sensors representative of what can be found in industry. Each sensor is mounted on a flexible support attached to a metallic base, which can be snapped into the perforations of the Hydraulics and Pneumatics Trainer work surfaces. The sensors are protected against reverse polarity and can be used in conjunction with a Programmable Logic Controller to achieve advance fluid control applications. As a stand-alone system, the Sensors Training System also includes a power supply, pilot lamps, leads and a work surface. Model 6085-A Model 5901, Flexible Manufacturing System Models from the Pneumatics product line can be added to the Flexible Manufacturing System to simulate a production line and implement more sophisitcated applications. 9

Models 6302, 6301, 6302-1 expansion panels provide a multitude of configurations when stacked and locked together. Model 6309 reinforced panel can be used to store students circuits. For advanced circuit layouts, an inside bench enclosure can be used or panels can be linked together on a table top. Work surface with A frame on optional bench with dressing panels and lockable doors (6303-DO). Work surface on optional bench (6303-10) with dress panels and door (6303-AO). Work surface on optional bench (6303-10) without dress panels. Models 3509 and 6085: The conveyor systems provide a true application of fluid power control and flexibility. Speed control, stamping, drilling and positioning can make a unique and practical testing platform for advanced students. 10

With the production speed and efficiency of today s workforce, companies are increasingly seeking better-qualified employees. Workers are more decentralized than ever before, and government- and corporate-mandated training is on the rise. The integration of Industrial Training Zone s e-learning programs enables Lab-Volt to meet these challenges by delivering fast, localized, updated training at an affordable price. FEATURES Premier training interface organizes curriculum in a logical sequence Interactive learning programs build content mastery and troubleshooting expertise Pre-testing and post-test certification ensures mastery of industrial skills 3D animations illustrate in real time how equipment works Self-paced learning increases retention and job skills Video narrations guide training step by step TOPIC COVERAGE INDUSTRIAL HYDRAULICS Model 47901 Basic Hydraulics Physics Pumps and Actuators Pressure Control Directional Control Flow Control Valves Modular Control Valves Fluid Conditioning Check Valves Accessory Components Fluid Conductors Understanding Schematics Basic System Design PNEUMATIC SPECIALIST COURSE Model 47909 Developed in conjunction with the Fluid Power Society, this course prepares trainees to become certified Pneumatic Specialists. Topic coverage includes: Load and Motion Control System Analysis and Troubleshooting System Design Component Application Air Compression and Preparation Certification Study Guide INDUSTRIAL PNEUMATICS Model 47902 Basic Physics Compressors Air Dryers Air Preparation Air Distribution Directional Control Valves Actuators Miscellaneous Valves Airline Conductors Vacuum Understanding Schematics MOBILE HYDRAULICS Model 47906 Pumps and Actuators in Mobile Equipment Hydrostatic Transmissions Pressure Control Directional Control Valves Flow Control Valves Modular Control Valves Fluid Conditioning Check Valves Fluid Conductors 11

LAB-VOLT SYSTEMS, INC. FARMINGDALE, NJ 07727 USA Phone: (732) 938-2000 Fax: (732) 774-8573 Email: us@labvolt.com LAB-VOLT (QUÉBEC) LTÉE CHARLESBOURG, QUEBEC G2N, 2K7 CANADA Phone: (418) 849-1000 Fax: (418) 849-1666 Email: ca@labvolt.com www.labvolt.com 1-800-LAB-VOLT (in the USA and Canada) Copyright 2005, Lab-Volt Systems, Inc. All rights reserved. All products featured in this guide are subject to change without notice. Lab-Volt recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Lab-Volt is not responsible for typographical errors. 94068-00 Rev. C