Infrastructure & Power. FP M c Cann. Tel: +44(0) Fax: +44(0)

Infrastructure & Power FP M c Cann Tel: +44(0)1455 290 780 Fax: +44(0)1455 292 189

Infrastructure & Power Infrastructure & Power

Power Infrastructure Cable Trough Systems FP McCann offers a specialist range of precast reinforced concrete cable troughs and ducting systems used to house and protect most types of services, including power and communication cables and pipes for gas, water and chemicals. Easi-Duct access troughs and ducts can be buried underground, located above, or flush with surface levels to provide protection against accidental or malicious damage and to offer easy access for maintenance and repair. Three types of flush fitting lids are supplied in either reinforced precast concrete, GRP composite, or steel tray. All are designed and tested for loading group class to BS EN 124. Typical Easi-Duct applications include; rail and highway infrastructure; power stations; gas, oil and chemical installations; industrial, commercial and domestic developments; docks and harbours; water and sewage treatment plants. Benefits Compared with the alternatives of direct burying of cables and pipes or overhead suspension, Easi-Duct has a number of advantages:- Applicable to power and telecom cables in addition to pipes for liquids and gases Chemically resistant concrete Services buried at depth are unexposed to weather changes (i.e. freezing or overheating) High strength load bearing units Easy access for cable repair, jointing or new cable additions Whole life costing of precast concrete is lower than other forms of ducting construction Non conductive to electricity FP McCann can produce specialist units moulded to requirement Design Features The troughs, ducts and lids are designed and tested for load classes A15, B125, C250 and D400. For loadings E600 and F900, Easi- Duct systems are designed, tested and manufactured specific to order. P1 1

Quality FP McCann Easi-Duct systems are designed, manufactured and strength tested to comply with loading criteria as set out in accordance with BS EN 1433 (Troughs) and BS EN 124 (Lids). All operations are conducted in accordance with FP McCann s quality management system, BSI accredited to BS EN ISO 9001. Trough Table 1: 1000 to 1250 Width Power Infrastructure Cable Trough Systems P2 Reference (width x depth x length) 1250 x 1250 x 1000 1250 x 1000 x 1000 1250 x 750 x 1000 1000 x 1000 x 1000 1000 x 750 x 1000 1000 x 500 x 1000 Trough Coding MT 1250 1250 MT 1250 1250 MT 1250 1000 MT 1250 1000 MT 1250 750 MT 1250 750 MT 1000 1000 MT 1000 1000 MT 1000 750 MT 1000 750 MT 1000 500 MT 1000 500 Description 1250W x 1250D x 1000L SL 1250W x 1250D x 1000L Trough LL 1250W x 1000D x 1000L SL 1250W x 1000D x 1000L Trough LL 1250W x 750D x 1000L Trough SL 1250W x 750D x 1000L Trough LL 1000W x 1000D x 1000L Trough SL 1000W x 1000D x 1000L Trough LL 1000W x 750D x 1000L SL 1000W x 750D x 1000L Trough LL 1000W x 500D x 1000L Trough SL 1000W x 500D x 1000L Trough LL s/w* nominal kg Supplied with Lid reference Loading Group Class to BS EN 124 Rebate Depth mm Trough Dimensions (mm) A B C D E F 1915 ML 1250 250 TH CD A,B,C & D 75 1250 1275 1500 1380 1505 1700 1915 ML 1250 150 RC AB or ML 1250 ST CD A,B,C & D 150 1250 1200 1500 1370 1505 1700 1708 ML 1250 250 TH CD A,B,C & D 75 1250 1025 1250 1355 1505 1700 1708 ML 1250 150 RC AB or ML 1250 ST CD A,B,C & D 150 1250 950 1250 1345 1505 1700 1484 ML 1250 250 TH CD A,B,C & D 75 1250 775 1000 1330 1505 1700 1484 1539 1539 1331 1331 1108 1108 ML 1250 150 RC AB or ML 1250 ST CD ML 1000 50 ODT A or ML 1000 50 CDS A or ML 1000 50 250 TH CD ML 1000 100 RC AB or ML100 ST CD ML 1000 50 ODT A or ML 1000 50 CDS A or ML 1000 50 250 TH CD ML 1000 100 RC AB or ML100 ST CD ML 1000 50 ODT A or ML 1000 50 CDS A or ML 1000 50 250 TH CD ML 1000 100 RC AB or ML100 ST CD A,B,C & D 150 1250 700 1000 1320 1505 1700 A,B,C & D 50 1000 1050 1250 1105 1230 1425 A,B,C & D 100 1000 1000 1250 1100 1230 1425 A,B,C & D 50 1000 800 1000 1080 1230 1425 A,B,C & D 100 1000 750 1000 1075 1230 1425 A,B,C & D 50 1000 550 750 1055 1230 1425 A,B,C & D 100 1000 500 750 1050 1230 1425 * maximum self weight = nominal self + 5%, which should be used to size lifting equipment 2

Power Infrastructure Cable Trough Systems Trough Table 2: 350 to 750 Width P3 Reference (width x depth x length) 750 x 750 x 1000 750 x 500 x 1000 600 x 600 x 1000 600 x 300 x 1000 350 x 300 x 1000 Coding MT 750 750 MT 750 750 MT 750 500 MT 750 500 MT 600 600 MT 600 600 MT 600 300 MT 600 300 MT 350 300 MT 350 300 Description 750W x 750D x 1000L Trough SL 750W x 750D x 1000L LL 750W x 500D x 1000L Trough SL 750W x 500D x 1000L Trough LL 600W x 600D x 1000L Trough SL 600W x 600D x 1000L Trough LL 600W x 300D x 1000L Trough SL 600W x 300D x 1000L Trough LL 350W x 300D x 1000L Trough SL 350W x 300D x 1000L Trough LL Loading group Class to BS EN 124 Rebate Depth mm s/w * nominal kg A,B,C &D 50 1115 A,B,C &D 100 1115 A,B,C &D 50 923 A,B,C &D 100 923 A,B,C &D 50 810 A,B,C &D 100 810 A,B,C &D 50 596 A,B,C &D 100 596 A,B,C &D 50 450 A,B,C &D 100 450 Supplied with Lid reference ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD ML 750 100 RC AB or ML 750 100 ST CD ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD ML 750 100 RC AB or ML 750 100 ST CD ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B ML 600 100 RC AB or ML 600 ST CD ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B ML 600 100 RC AB or ML 600 ST CD ML 350 50 ODT A or ML 350 50 CDS A or ML 350 50 CDS B ML 350 100 RC AB or ML 350 100 ST CD Trough Dimensions (mm) A B C D E F 750 800 1000 830 955 1125 750 750 1000 825 955 1125 750 550 750 805 955 1125 750 500 750 800 955 1125 570 600 800 630 750 900 570 550 800 625 750 900 570 350 550 605 750 900 570 300 550 600 750 900 350 350 525 385 510 635 350 300 525 380 510 635 * maximum self weight = nominal self + 5%, which should be used to size lifting equipment 3

Trough Table 3: 350 wide to 750 wide - Units Power Infrastructure Cable Trough Systems P4 Reference (width x depth x length) Coding Description s/w * nominal kg Supplied with Lid reference Trough Dimensions (mm) A B C D E F 750 x 750 x 1550 750 x 500 x 1550 600 x 600 x 1335 600 x 300 x 1335 350 x 300 x 1085 MT 750 750 1550 MT 750 750 1550 MT 750 500 1550 MT 750 500 1550 MT 600 600 1335 MT 600 600 1335 MT 600 300 1335 MT 600 300 1335 MT 350 300 1085 MT 350 300 1085 750W x 750D x 1550LTrough SL 750W x 750D x 1550L Trough LL 750W x 500D x 1550L Trough SL 750W x 500D x 1550L Trough LL 600W x 600D x 1335L Trough SL 600W x 600D x 1335L Trough LL 600W x 300D x 1335L Trough SL 600W x 00D x 1335L Trough LL 350W x 300D x 1085L Trough SL 350W x 300D x 1085L Trough LL TBC ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD 1550 1585 1125 1125 1000 800 TBC ML 750 100 RC AB or ML 750 100 ST CD 1550 1585 1125 1125 1000 750 TBC ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD 1550 1585 1125 1125 750 550 TBC ML 750 100 RC AB or ML 750 100 ST CD 1550 1585 1125 1125 750 500 1245 ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B 1335 1085 900 900 800 600 1220 ML 600 100 RC AB or ML 600 ST CD 1335 1085 900 900 800 550 970 ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B 1335 1085 900 900 550 350 945 ML 600 100 RC AB or ML 600 ST CD 1335 1085 900 900 550 300 690 ML 350 50 ODT A or ML 350 50 CDS A or ML 350 50 CDS B 1085 1070 635 635 525 350 670 ML 350 100 RC AB or ML 350 100 ST CD 1085 1070 635 635 525 300 * maximum self weight = nominal self + 5%, which should be used to size lifting equipment ** Additional sizes are available upon request TBC - Weights to be confirmed 4

Power Infrastructure Cable Trough Systems Trough Table 4: 350 wide to 750 wide - Units P5 Reference (width x depth x length) 750 x 750 x 2000 750 x 500 x 2000 600 x 600 x 1500 600 x 300 x 1500 350 x 300 x 1500 Coding MT 750 750 2000 MT 750 750 2000 MT 750 500 2000 MT 750 500 2000 MT 600 600 1500 MT 600 600 1500 MT 600 300 1500 MT 600 300 1500 MT 350 300 1500 MT 350 300 1500 Description 750W x 750D x 2000LTrough SL 750W x 750D x 2000LTrough LL 750W x 500D x 2000L Trough SL 750W x 500D x 2000L Trough LL 600W x 600D x 1500L Trough SL 600W x 600D x 1500L Trough LL 600W x 300D x 1500L Trough SL 600W x 00D x 1500L Trough LL 350W x 300D x 1085L Trough SL 350W x 300D x 1085L Trough LL s/w * Nominal (Kg) TBC TBC TBC TBC 1448 1423 1150 1123 843 818 Supplied with Lid reference ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD ML 750 100 RC AB or ML 750 100 ST CD ML 750 50 ODT A or ML 750 50 CDS A or ML 750 250 TH CD ML 750 100 RC AB or ML 750 100 ST CD ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B ML 600 100 RC AB or ML 600 ST CD ML 600 50 ODT A or ML 600 50 CDS A or ML 600 50 CDS B ML 600 100 RC AB or ML 600 ST CD ML 350 50 ODT A or ML 350 50 CDS A or ML 350 50 CDS B ML 350 100 RC AB or ML 350 100 ST CD Trough Dimensions (mm) A B C D E F 2000 1550 1125 1125 1000 800 2000 1550 1125 1125 1000 750 2000 1550 1125 1125 1000 550 2000 1550 1125 1125 1000 500 1500 1335 900 900 800 600 1500 1335 900 900 800 550 1500 1335 900 900 550 350 1500 1335 900 900 550 300 1500 1085 635 635 525 350 1500 1085 635 635 525 300 * maximum self weight = nominal self + 5%, which should be used to size lifting equipment ** Additional sizes are available upon request 5

Lid Table 1: All sizes Power Infrastructure Cable Trough Systems P6 Reference (width x depth x length) (width = span width) 1250 x 150 x 500 1250 x 150 x 500 1250 x 225 x 500 1000 x 50 x 1000 Reference (width x depth x length) (width = span width) 1250 5T Concrete Lid 1250 11.5T Recessed Steel Tray Lid 1250 11.5T RC Top Hat Lid 1000 GRP Open Pedestrian Lid Lid Coding ML 1250 150 RC AB ML 1250 150 ST CD ML 1250 225 TH CD ML 1000 50 ODT A Description Reinforced concrete recessed Lid to fit 1250 wide trough with 150 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 1250 wide trough with 150 deep rebate 11.5T SWL Loading group Class to BS EN 124 s/w* nominal kg Volume Lid Dimensions (mm) A B C A and B 0.113 1499 1469 150 C and D 279.0 1499** 1479** 150** Reinforced concrete top hat Lid to fit 1250 wide trough 11.5T SWL C and D 0.123 1700 1480 225 Open GRP Dura Tread Lid to fit 1000 wide trough with 50 deep rebate 1.5T SWL A 28.6 1224 1214 50 1000 x 50 x 1000 1000 GRP Closed Pedestrian Lid ML 1000 50 CDS A Closed GRP Dura Slab Lid to fit 1000 wide trough with 50 deep rebate 1.5T SWL A 35.7 1224 1214 50 1000 x 100 x 500 1000 x 100 x 500 1000 x 225 x 500 750 x 50 x 1000 750 x 50 x 1000 750 x 100 x 500 750 x 100 x 500 750 x 225 x 500 600 x 50 x 1000 600 x 50 x 1000 600 x 50 x 475 600 x 100 x 500 600 x 100 x 500 350 x 50 x 1000 350 x 50 x 1000 350 x 50 x 475 350 x 100 x 500 350 x 100 x 500 1000 5T Concrete Lid 1000 11.5T Recessed Steel Tray Lid 1000 11.5T RC Top Hat Lid 750 GRP Open Pedestrian Lid 750 GRP Closed Pedestrian Lid 750 5T Concrete Lid 750 11.5T Recessed Steel Tray Lid 750 11.5T RC Top Hat Lid 600 GRP Open Pedestrian Lid 600 GRP Closed Pedestrian Lid 600 GRP Closed 5T Lid 600 5T Concrete Lid 600 11.5T Recessed Steel Tray Lid 350 GRP Open Pedestrian Lid 350 GRP Closed Pedestrian Lid 350 GRP Closed 5T Lid 350 5T Concrete Lid 350 11.5T Recessed Steel Tray Lid ML 1000 100 RC AB ML 1000 100 ST CD ML 1000 225 TH CD ML 750 50 ODT A ML 750 50 CDS A ML 750 100 RC AB ML 750 100 ST CD ML 750 225 TH CD ML 600 50 ODT A ML 600 50 CDS A ML 600 50 CDS B ML600 100 RC AB ML 600 100 ST CD ML 350 50 ODT A ML 350 50 CDS A ML 350 50 CDS B ML 350 100 RC AB ML 350 100 ST CD Reinforced concrete recessed Lid to fit 1000 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 1000 wide trough with 100 deep rebate 11.5T SWL A and B 151.1 0.061 1224 1204 100 C and D 151.1 1224** 1204** 100** Reinforced concrete top hat Lid to fit 1000 wide trough 11.5T SWL C and D 391.0 0.156 1425 1205 225 Open GRP Dura Tread Lid to fit 750 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 750 wide trough with 50 deep rebate 1.5T SWL Reinforced concrete recessed Lid to fit 750 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 750 wide trough with 100 deep rebate 11.5T SWL A 22.2 949 939 50 A 27.6 949 939 50 A and B 116.9 0.047 949 929 100 C and D 116.9 949** 929** 100** Reinforced concrete top hat Lid to fit 750 wide trough 11.5T SWL C and D 0.123 1125 905 250 Open GRP Dura Tread Lid to fit 600 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 600 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 600 wide trough with 50 deep rebate 5T SWL Reinforced concrete recessed Lid to fit 600 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 600 wide trough with 100 deep rebate 11.5T SWL Open GRP Dura Tread Lid to fit 350 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 350 wide trough with 50 deep rebate 1.5T SWL Closed GRP Dura Slab Lid to fit 350 wide trough with 50 deep rebate 5T SWL Reinforced concrete recessed Lid to fit 350 wide trough with 100 deep rebate 5T SWL Composite (steel tray + concrete infill) Lid to fit 350 wide trough with 100 deep rebate 11.5T SWL A 17.4 744 724 50 A 21.6 744 724 50 B 12.8 744 724 50 A and B 91.4 0.037 744** 724** 100** C and D 91.4 744 724 100 A 11.7 504 494 50 A 14.6 504 494 50 B 8.6 504 494 50 A and B 61.5 0.025 504** 484** 100** C and D 61.5 504 484 100 * maximum self weight = nominal self + 5%, which should be used to size lifting equipment ** Please note, these figures are currently under review, please refer to the website for updated information. *** Additional sizes are available upon request 6

Unit Handling Guide P7 1. All units are provided with 3/4 No. threaded lifting sockets to be used in conjunction with threaded lifting eyes. All lifting positions must be used. 2. The chain angle should not be less than 60 degrees to the horizontal. Chain lengths will vary depending on type and size of unit (FP McCann can advise further on request). 3. The weights of the trough units specified in trough Table 1 & 2. 4. Units may be stacked. The first unit should be placed on two timber bearers on even and firm ground. Subsequent units placed on top should be seperated with two timber bearers. The maximum height the units should be stacked is 1.8m unless instructed by the Site Engineer. 7

Installation Guide P8 Notes 1. The details shown are for guidance only and should be suitably reviewed with regard to actual ground conditions and applied loading. 2. A Class 1 mortar bed (min 25mm thickness) may be provided between trough and concrete / stone bedding to aid alignment. 3. Where troughs are laid to provide a sealed unit or where the haunching serves to retain water, the formation of a sump may be necessary (FP McCann can advise further). 4. Where units are to be sealed a proprietory sealant may be used e.g. polyurethane sealant. 5. Transitions in horizontal and vertical alignment can be achieved by and Angled units. Various sizes and configurations are available. When using cast in-situ infill sections, FP McCann advise that the structural integrity of the units be checked, especially in trafficked areas. 6. In trafficked locations, to minimise the risk of movement, lids should be seated on a minimum thickness of 2mm rubber bearing strip to reduce noise and vibration effects. 7. Parallel lengths of troughs should not be installed immediately adjacent to each other. However, subject to actual loading conditions, this may be acceptable. For Advice, contact FP McCann Technical Department 8. Where lids are subject to frequent slewing by commercial vehicles the lids may be require fixing in position with an epoxy mortar. Installation Procedure 1. Prepare formation to required level and lay granular / concrete base. 2. Position trough to required line and level. 3. Position adjacent trough and where required apply polyurethane sealant between units. 4. Place stone / concrete haunching to sides of trough as installation proceeds. 5. Continue installation procedure to form required length of ducting. 6. Carefully place suitable backfill material around trough to re-form required finished levels. 7. Install adjacent construction. 8. Install services into ducting. 8

Installation Guide P9 9

BT Approved Comms Boxes P10 A unique cable and junction protection box offering easy access for maintenance. This reinforced concrete unit can be installed in minutes with the one piece construction design preventing ground water leakage and assoicated assembly requirements. Features Reinforced walls Preformed cable entry points Reduced carbon footprint Easily manoeuvred with lifting eyes Ironmongery fitted Comms J4 Dimensions Length Width Height Internal Dimensions 900mm 430mm 800mm Weight *(Nominal) 615kgs Comms C2 Dimensions Length Width Height Internal Dimensions 1200mm 600mm 895mm Weight *(Nominal) 1400kgs *Maximum self weight = Nominal + 5%, which should be used to size lifting equipment. Note, BT N.I Approved 10

BT Approved Comms Boxes P11 Comms DP Dimensions Length Width Height Internal Dimensions 910mm 890mm 1000mm Weight *(Nominal) 1565kgs Comms MCX Dimensions Length Width Height Weight *(Nominal) Chamber 1300mm 850mm 900mm 2160kgs Riser 1300mm 850mm 300mm 470kgs Concrete Cover Slab 1570mm 1120mm 150mm 660kgs *Maximum self weight = Nominal + 5%, which should be used to size lifting equipment. Note, BT N.I Approved 11

Environmental Policy Statement P12 It is the policy of FP McCann to undertake its operations as a producer of precast concrete products in a manner that is least detrimental to the environment both inside and outside the premises and to comply with the relevant legislation, codes of practice and guidance notes. We are committed to promoting, and seek to continually improve, continual reduction of pollution, reduction of waste, and to recovery and recycling, as opposed to disposal, where feasible. Staff training in environmental probity is central to achieving our aims. Management are committed to providing and maintaining adequate financial and physical resources to implement training of personnel and equipment to reduce the impact on environment. We maintain an environmental management system, which sets our environmental targets for all of our relevant activities. These targets and the results of our environmental management system will be made available to interested parties on request. It is our aim to support these targets by maintaining third party corroboration of the success of our environment management system in the form of certification to ISO 14001. Best Available Technology (BAT) will be employed where construction works can affect the environment. These decisions are based on professional advice and close liaison with relevant authorities and agencies to minimise the impact. Our environmental policy is communicated to our employees and copies are available upon request. Ethical Sourcing FP McCann Ltd commits to: Understanding our supply chains, including health and safety, environmental, labour and human rights issues Expecting responsible behaviour, as well as quality and value Working with suppliers to make improvements, where their practices fall short of our expectations Withdrawing from contracts where improvement is impossible Respecting suppliers confidential information and running fair selection processes Making payments in accordance with our contractual commitments Under the ethical, social and environmental criteria, suppliers are assessed, among other things, on: Compliance with relevant legislation and regulations Use of energy and other natural resources Respect for confidentiality Whether they have a civic and responsible attitude Whether they have principles for action defining their commitments and priorities Whether they have an environment policy 12

Notes P13 13

Infrastructure & Power FP M c Cann Cadeby Works Brascote Lane Cadeby, Nuneaton Warwickshire CV13 0BB FP M c Cann Tel: +44(0)1455 290 780 Fax: +44(0)1455 292 189