LED lighting for drilling & marine Pauluhn ZPL LED luminaires Pauluhn ZPL LED luminaires for drilling & marine applications
Pauluhn ZPL explosionproof LEDs Safe. Reliable. Efficient. Featuring the industry's broadest range of LED luminaires for harsh and hazardous environments, Eaton's Crouse-Hinds can deliver a lighting solution that performs reliably in even the worst operating conditions. All the while reducing your energy, maintenance and manpower costs. Why LED? Useful life Rated life is up to 60,000 hours of maintenance-free and safe operation Energy efficiency LED average energy consumption is 61% less than T12, T8 and T5HO fluorescent fixtures Start/restart time Instant illumination vs. 10 minute restrike time for fluorescent Light quality Higher color rendering and color temperature compared to fluorescent Environmental benefits Mercury-free LED eliminates disposal costs and lower energy consumption for a smaller carbon footprint Why Crouse-Hinds? Industry-best reliability Built to withstand extreme temperatures, vibration, water and dust Thermal management Effective heat sinking ensures longer life Quality of light Custom optics designed to maximize light distribution and intensity 2
Why Pauluhn ZPL LED? Designed for drilling. Pauluhn ZPL linear LED luminaires are engineered to stand up to the demanding conditions faced on land-based drilling rigs. The ZPL stands up to high vibration, hose down, shock and impact, while delivering long life and high lumen performance for up to 10 years. Custom optics: 120 beam spread maximizes illumination on wall panels Comprehensive certification: Single model certified for use in Class I, Division 1 and Class II, Division 1 harsh and hazardous applications Quick & easy installation: Easy access to drivers and wiring No custom brackets or hardware needed Two mounting options available Slim profile: Less than 5" fixture height (excluding mounting brackets) Perfect for mounting in confined spaces or low height areas Built to last: Ingress protection from hose down water or diesel fuel in harsh operational conditions passed 2,000 psi high pressure test Vibration, impact and shock-resistant passed 5G, 3-axis vibration test 60,000 hour lifetime at 55 C ambient 100,000+ hour lifetime at 40 C and below LED vs. fluorescent savings at a glance Why are so many rigs making the switch from fl uorescent to LED? The numbers say it all. 58% REDUCTION IN ENERGY COSTS ZPL4/UNV1 vs. T12HO flourescent 58% 61% 100% 61% LOWER TOTAL COST OF OWNERSHIP 100% MAINTENANCE REDUCTION Assumptions: Calculations based on overall life of the LED system. Energy cost of $.09 per kilowatt; 24 hour per day operation; labor rate of $75 each for 2 workers; average time for fixture maintenance of 1 hour. 3
Pauluhn ZPL LED luminaires Pauluhn ZPL explosionproof linear LEDs are specifically designed to replace fluorescent T12, T8 and T5HO lighting on marine vessels and land-based and offshore drilling platforms. The rugged and durable design features the industry s most versatile and flexible mounting options. The Pauluhn ZPL is the ideal solution for high vibration, impact and hose down in drilling applications. Applications: Marine vessels, land-based and offshore rigs; areas include: mud room, derrick, mast, SCR house, top drive, operator's house, power and pump stations. Key features & benefits: Industry-leading efficacy: up to 120 LPW 5000K CCT, 72 CRI -25 C to +55 C ambient operating temperature (standard fixture only) Low profile fixture (<5" height) Flush and swivel mount options Wide optics for uniform illumination Four points of secondary retention and loop feed wiring 2,000 psi high pressure hose rated 5G 3-axis vibration 2kV surge protection 5 year fixture warranty Refer to page 2 of the D-0915 authorized distributor price book for Crouse-Hinds standard Terms and Conditions. 3 year fixture warranty for emergency model. Energy consumption comparison 2 foot ZPL linear LED vs. fluorescent 4 foot ZPL linear LED vs. fluorescent 90 80 70 60 50 40 30 20 10 0 T12HO T8HO T5HO T12 T8 T5 ZPL2 Energy consumption (watts) 160 140 120 100 80 60 40 20 0 T12HO T8HO T5HO T12 T8 T5 ZPL4 Energy consumption (watts) Model Typical lumens Wattage Lumens per watt Equivalent HID luminaire Typical energy savings / lifetime Model Typical lumens Wattage Lumens per watt Equivalent HID luminaire Typical energy savings / lifetime T12HO Up to 62% T12HO Up to 58% T8HO Up to 57% T8HO Up to 43% ZPL2 3,800 +/- 10% 34 111 T5HO Up to 45% T12 Up to 34% ZPL4 7,600 +/- 10% 63 120 T5HO Up to 53% T12 Up to 37% T8 Up to 22% T8 Up to 21% T5 Up to 6% T5 Up to 10% All luminaires in the comparison are 2 ft., 2 lamp All luminaires in the comparison are 4 ft., 2 lamp 4
Electrical ratings: ZPL2 ZPL4 EM Lumen output 3,800 7,600 7,000 Frequency 50/60 Hz 50/60 Hz 50/60 Hz Voltage 100-277 VAC/108-250 VDC; 347-480 VAC 100-277 VAC Model Voltage Current (A) Wattage (W) Power Factor THD ZPL2/UNV1 100.33 33.99 <20% ZPL2/UNV1 277.13 34.94 <20% ZPL2/UNV34 347.09 32.98 <20% ZPL2/UNV34 480.07 33.94 <20% ZPL4/UNV1 100.63 63.99 <20% Pauluhn ZPL tested to withstand 2,000 psi hose test at 5 ft. distance ZPL4/UNV1 277.23 63.98 <20% ZPL4/UNV34 347.18 62.99 <20% ZPL4/UNV34 480.13 62.98 <20% Certifications: NEC/CEC standards: Class I, Division 1, Groups C, D Class II, Division 1, Groups E, F, G Class III NEMA 4X; IP66 Marine and wet locations Paint spray rated UL standards: UL844 Electrical Fixture Hangers for Hazardous Locations UL1598 Luminaire UL1598A Luminaire for Installation on Marine Vessels UL924 Emergency Lighting and Power Equipment CSA standard: C22.2 No. 137 Emergency 100.81 78.90 <20% 277.31 80.90 <20% Materials: Housing: Copper-free aluminum Corro-free epoxy powder coat (optional) Lens: Glass Diffused glass (optional) Temperature codes: Ambient temp. Supply wire Class I, Div. 1 Class II, Div. 1 Simultaneous presence 40 C* 75 C T6 T5 T6 T5 55 C 75 C T6 T5 T5 T5 65 C 90 C T5 T4A T4A T5 Paint spray * EM rated to +40 C only. Mounting (ordered separately): Versatile mounting options: Flush mount Swivel/surface mount Pole mount Weights: Luminaire lbs. kg. ZPL2 18.0 8.2 ZPL4 27.0 12.2 Emergency 37.8 17.1 5
Photometrics 4 ft. ZPL LED with 120o optics vs. 4 ft. 2 lamp T8 ZonePro 21% lower energy consumption and double the average illumination on floor and walls Average footcandles Model ZPL4/UNV1 ZP42171 Wall 1 21.69 10.98 Wall 2 19.57 9.38 Wall 3 20.35 10.97 Wall 4 19.78 9.38 ZPL4/UNV1 ZP42171 Floor 40.22 14.91 ZPL4/UNV1 ZP42171 Wall 3 Wall 3 Wall 4 Mounting height = 9 ft. Wall 2 12 ft. Wall 4 Mounting height = 9 ft. Wall 2 12 ft. Wall 1 Wall 1 30 ft. 30 ft. 2 ft. ZPL LED with 120o optics vs. 4 ft. 2 lamp T8 ZonePro 58% lower energy consumption and 37% better average illumination on floor ZPL2/UNV1 ZP42171 Average footcandles Model ZPL2/UNV1 ZP42171 Wall 1 10.70 10.72 Wall 2 9.83 9.09 Wall 3 10.07 10.72 Wall 4 9.51 9.09 Floor 19.88 14.52 ZPL2/UNV1 ZP42171 Wall 3 Wall 3 Wall 4 Mounting height = 9 ft. Wall 2 12 ft. Wall 4 Mounting height = 9 ft. Wall 2 12 ft. Wall 1 Wall 1 30 ft. 30 ft. 6
Ordering information Part number example ZPL4/UNV1 S891 P ZPL linear LED, cool white, 4 foot, ¾ hubs,100-277 VAC driver, diffused glass lens, gray epoxy powder coat ZPL 4 /UNV1 S891 P Series Voltage Lens Options ZPL Pauluhn ZPL linear LED luminaire /UNV1 /UNV34 100-277 VAC; 108-250 VDC 347-480 VAC BLANK S891 Glass Diffused glass P Gray epoxy powder coat Length/lumens 4 4 ft. length, 7,600 lumens 2 2 ft. length, 3,800 lumens Accessories (ordered separately) ZP1057MTK Flush/back mount back plate ZP1050MTK Ceiling/swivel mount PM KIT 1.25 1¼ pole mount kit PM KIT 1.5 1½ pole mount kit PM KIT 2.0 2 pole mount kit SS KIT Safety chain kit (2 cables) ZPL PS2 Polycarbonate paint spray lens shield kit for 2 ft. fixture ZPL PS4 Polycarbonate paint spray lens shield kit for 4 ft. fixture For emergency solutions, see page 11 Dimensions 7
Mounting options Ceiling/swivel mount ZP1050MTK ZPL2 ZPL4 Length in. mm. in. mm. A 27.0 685 44.6 1133 B 12.0-29.0 222-750 18.0-47.0 222-1194 8
Mounting options Flush ceiling ZP1057MTK ZPL2 ZPL4 Length in. mm. in. mm. A 27.0 685 44.6 1133 B 7.5 190 16.3 414 9
Mounting options Pole mount PM KIT 1.25/1.5/2.0 D A B Ø C ALL MEASUREMENTS IN INCHES Configuration A B C D PM KIT 1.25 4.331 3.543 1.680 1.693 PM KIT 1.5 3.740 2.953 2.000 1.535 PM KIT 2.0 3.386 2.598 2.360 1.378 ZPL2 ZPL4 Length in. mm. in. mm. A 27.0 685 44.6 1133 B 12.0-24.0 305-610 18.0-41.6 610-1056 10
Emergency solutions Applications: Explosionproof rated indoor and outdoor egress and emergency lighting for areas requiring uninterrupted lighting during power failure Key features: Operating ambient: -20 C to +40 C 90-minute minimum run time in emergency mode 7,000 lumen output (700 in emergency mode) 60,000 hours rated life at 40 C IP66 rated enclosure with NiCad batteries Provision of LED indicator and manual test switch to check battery operation Epoxy painted powder coated housing 3 year warranty Weight Model EM output Normal output (lbs.) ZPL4/UNV1 EM P 700 lumens 7,000 (100-277V) 37.8 Electrical ratings: Certifications and compliances: NEC/CEC: Class I, Division 1, Groups C, D Class II, Division 1, Groups E, F, G Class III Wet locations, IP66, Type 4X CSA standard: CSA C22.2 Nos. 250, 137, 141 UL standards: UL844 Hazardous (Classified) UL1598 Luminaires UL1598A Marine UL924 Emergency Lighting Model 4 ft. Voltage 100-277 VAC Amperage at 120 VAC 0.81 Wattage at 120 VAC 78 Lumen output 7,000 (700 in emergency mode) Frequency 50/60 Hz Power factor at 100 VAC >.90 THD <20% Part number example ZPL4/UNV1 S891 EM P ZPL linear LED, cool white, 4 foot, ¾ hubs,100-277 VAC driver, diffused glass lens, gray epoxy painted finish, emergency battery back-up ZPL 4 /UNV1 S891 EM P Series Voltage Lens Battery back-up ZPL Pauluhn ZPL linear LED luminaire /UNV1 100-277 VAC BLANK S891 Glass Diffused glass EM P Emergency battery back-up Accessories (ordered separately) Length/lumens 4 4 ft. length, 7,000 lumens (700 lumen output in emergency mode) ZP1057MTK ZP1050MTK PM KIT 1.25 PM KIT 1.5 Flush/back mount back plate Ceiling/swivel mount 1¼ pole mount kit 1½ pole mount kit PM KIT 2.0 SS KIT ZPL PS2 2 pole mount kit Safety chain kit (2 cables) Polycarbonate paint spray lens shield kit 11
U.S. (global headquarters): Eaton's Crouse-Hinds business 1201 Wolf Street Syracuse, NY 13208 (866) 764-5454 FAX: (315) 477-5179 FAX Orders Only: (866) 653-0640 crousecustomerctr@eaton.com Canada Toll Free: 800-265-0502 FAX: (800) 263-9504 FAX Orders only: (866) 653-0645 Mexico/Latin America/Caribbean 52-555-804-4000 FAX: 52-555-804-4020 Middle East 971 4 8066100 FAX: 971 4 8894813 chmesales@eaton.com Singapore 65-6645-9888 FAX: 65-6297-4819 Korea 82-2-3484-6783 82-2-3484-6778 CCHK-sales@ cooperindustries.com Australia 61-2-8787-2777 FAX: 61-2-9609-2342 For more information: ventascentromex@eaton.com chsi-sales@ cooperindustries.com CEASales@ cooperindustries.com If further assistance is required, please contact an authorized Eaton Distributor, Sales Office, or Customer Service Department. Europe (Germany) 49 (0) 6271 806-500 49 (0) 6271 806-476 sales.cch.de@ cooperindustries.com China 86-21-2899-3600 FAX: 86-21-2899-4055 cchsales@ cooperindustries.com India 91-124-4683888 FAX: 91-124-4683899 cchindia@eaton.com Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com 2016 Eaton All Rights Reserved Printed in USA Publication No. 5252-0516 May 2016 Eaton is a registered trademark. All other trademarks are property of their respective owners.