Energy Chain Systems Triflex R Energy Tubes

Energy Chain Systems Triflex R Energy Tubes Multi-Dimensional Movement Energy Chains For Robotic Applications

Triflex R Triflex R Series A modular, multi-axis, energy-supply protection system Triflex R: A modular, multi-axis energy-supply protection system that allows greater movement while protecting cables and. hoses igus Energy Chain System Triflex R is designed to guide, protect and extend the service life of cables and hoses on automated machinery. Like Energy all igus Chain Systems, Triflex R ensures optimal cable performance by preventing cables from bending beyond the minimum bend radius. The modual design enables cables and hoses to be segmented, therefore optimizing service life and maintenance time on robotic applications. The igus approach: Less is More Smaller cable and hose segments equals Less risk of failure and More availability to optimize movement, service life and maintenance time on robotic applications. Procedure: Cable Segment # 1 Strain Relief cables on the moving end (6th axis) with a 1-2 ft. service loop Protect cables and hoses with Triflex R from the 6th axis to the 3rd axis Segment cables at the 3rd axis (install a junction box or connectors) allowing for quick diagnostic and replacement of cables Cable Segment # 2 - If needed Strain relief cables on the 3rd axis with a 1-2 ft service loop Install Triflex R Light (Low Cost Lower Duty Product) from the 3rd axis to the 2nd axis Segment cables at the 2nd axis (install junction box or connectors) allowing for quick diagnostic and replacement of cables Cable Segment # 3 - If needed Strain relief cables on the 2nd with a service 1-2 ft. loop Install Twister Chain or Reverse Bend igus Engery Chain to protect and guide cables and hoses rotating around the robot Segment cables at 1st axis (install junction box or connectors) allowing for quick diagnostic and replacement of cables Benefits Cable protection up to the 6th axis decreasing down time Modular design for on the floor adjustments Three versions available to meet your application needs Multiple accessories to attach cables and hoses to the robot Several support systems to keep your cables and hoses out of the work area Easy access to your cables and hoses for scheduled maintenance Rotates 380 degrees to move at the full work envelope of the robot No mechanical components to increase mean time between failures and minimize part requirements Three Triflex R versions to protect and guide cables and hoses for your application T R C - S tandard T R E - E Z Ac c es s T R L - L ight Fully enclosed Enables easy cable access Provides cost savings 8.2

Triflex R: Installation Systems Triflex R Igus has created several installation options designed to optimize your robotic movements. These options were created with distinctive accessories to benefit your application. Standard Installation System The standard system is designed for basic light duty movements around the robot arm and applications requiring no accessories or additional support. Benefits: Easy installation to the robot Easy access to cables On the floor adjustments are possible Possible Applications: Pick and place Material handling Palletizing Interior Support System This system is designed to support the carrier parallel to the 4th axis of the robot eliminating the need for excess carrier. Benefits: Avoid excess cables Increase cable life Includes Universal Installation Kit Versatile positioning of cables Possible Applications: Clean room applications Spot welding applications Grinding applications Exterior Support System This system is designed for demanding applications and will pull Triflex R out of the work area. Benefits: Designed for multi-functional robots High tensile force for demanding movements Low cost Triflex R available Possible Applications: Multi-task robots Welding applications Foundry robots Triflex RS System This system is designed to be compact and universal. By using an interior support it has the ability to spring the Triflex R back to its original position without any mechanical parts. Benefits: One piece to install Compact design Guidance to the end of the arming tool Possible Applications: Welding in tight areas Multiple tool applications Material handling applications Deburring applications 8.3

Triflex R Triflex R: Standard Installation System igus Energy Chain System This system is designed for robotics applications that do not have extreme work envelopes and have the room for cable movement within the work area. The system is attached to the robot with intermediate and integrated strain relief brackets. See page 8.9 tails. for de The Standard System includes: A length of Triflex R based on your specifications Mounting bracket without a tiewrap plate to support the carrier on the 3rd axis Mounting bracket with integrated tiewrap plate to strain relieve the cable package on the 6th axis Installation Tips Ball portion of the Triflex R towards the 6th axis Attach the bracket with the integrated tiewrap plate to the moving end (6th axis) Always strain relieve one end of the cable and hoses 8.4

Triflex R: Interior Support System Triflex R This system is designed to support the carrier parallel to the 4th axis of the robot, eliminating the need for excess r carrier a cable o loop. See page 8.11 for details. The Interior Support System includes: A fiber rod assembly, comprised of two fiber rods installed in a specified length of Triflex R A Universal Installation Kit A length of free moving links to rotate around the 6th axis Installation Tips Attach the Universal Installation Kit to the predetermined holes on the robot Install the mounting bracket with the integrated tiewrap plate to the 6th axis Join the free moving links to the fiber rod assembly Install the fiber rod assembly to the brackets on the Universal Installation Kit Position the ball portion of the Triflex R towards the 6th axis Always strain relieve the one end of the cables and hoses Sections join together using the ball-and-socket design, which enables movements in all axis. Fiber rods 8.5

Triflex R Triflex R: Exterior Support System igus Energy Chain System This system is designed for extreme robotic applications with a wide range of motion and reach. The exterior support (FlexBar) is made of a high-tech composite material and can be mounted in various positions using the Universal Installation Kit. The high pull force back prevents the formation of excecss cable loops on the 6th axis. See page 8.12 for details. The Exterior Support System includes: Universal Installation Kit Exterior support (FlexBar) Mounting bracket without integrated strain relief suspended from the FlexBar Installation Tips Attach the Universal Installation Kit to the predetermined holes on the robot Place the FlexBar in the provided clamp Adjust the angle of the FlexBar to the desired pretension Place the free moving Triflex R in the mounting bracket suspended from the FlexBar Attach Triflex R to the 3rd axis of the robot 8.6

Triflex R: Triflex RS System Triflex R This system is designed for robotic applications with limited space and small work areas at the end of arm tooling. Triflex is equipped RS with an integrated fiber rod that retracts the Triflex R chain, keeping cables and hoses close to the 4th axis of the robot away and from the work area. The Triflex RS System is shipped and installed in one piece for easy installation. See page 8.13 for details. The Triflex RS System includes: Sheet metal mounting plate Three integrated mounting brackets Two pretension links Predetermined fiber rod assembly (attached) Installation Tips Attach the one-piece sheet metal to the 3rd axis of the robot Determine the length of the free moving Triflex R and attach the link after the protection link together Attach the mounting bracket with an integrated tiewrap plate to the 6th axis Install free moving links to the 6th axis bracket 8.7

Triflex R Triflex R: TRC & TRE - Closed and E-Z Styles igus Energy Chain System Product range and installation dimensions TRC - Closed design, chip resistant S eries Bi Bi 1 Bi 2 Inner width Outer width B ending radii Maximum C able Ø Per Chamber Bi 1 Bi 2 Bi Ba R d1 d2 in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TRC-30-050-0.47 (12.0).39 (10) 1.20 (30.5) 1.36 (34.5) 1.97 (50).39 (10).31 (8) (11.5) TRC-40-058-0.59 (15.0).51 (13.0) 1.50 (38.0) 1.69 (43.0) 2.28 (58).51 (13.0).43 (11.0).56 (13.9) TRC-60-087-0.89 (22.5).77 (19.5) 2.24 (57.0) 2.55 (65.0) 3.43 (87).81 (20.5).69 (17.5).84 (20.4) TRC-70-110-0 1.10 (28.0).94 (24.0) 2.81 (71.5) 3.19 (81.0) 4.33 (110) 1.02 (26.0).87 (22.0) 1.06 (25.6) TRC-85-135-0 1.29 (33.0) 1.10 (28.0) 3.26 (83.0) 3.72 (94.5) 5.31 (135) 1.22 (31.0) 1.02 (26.0) 1.23 (31.2) TRC-100-145-0 1.48 (37.5) 1.28 (32.5) 3.75 (95.3) 4.25 (108.0) 5.71 (145) 1.40 (35.5) 1.20 (30.5) 1.41 (34.5) Ba Ø P itc h TRE - E-Z design, Fast installation of cables Bi 1 Bi Ba Ø Bi 2 S eries Inner width Outer width B ending radii Maximum C able Ø Per Chamber Bi 1 Bi 2 Bi Ba R d1 d2 in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TRC-30-050-0.47 (12.0).39 (10) 1.20 (30.5) 1.36 (34.5) 1.97 (50).39 (10).31 (8) (11.5) TRE-40-058-0.59 (15.0).51 (13.0) 1.50 (38.0) 1.69 (43.0) 2.28 (58.0).51 (13.0).43 (11.0).56 (14.3) TRE-60-087-0.89 (22.5).77 (19.5) 2.24 (57.0) 2.55 (65.0) 3.43 (87.0).81 (20.5).69 (17.5).84 (21.4) TRE-70-110-0 1.10 (28.0).94 (24.0) 2.81 (71.5) 3.19 (81.0) 4.33 (110.0) 1.02 (26.0).87 (22.0) 1.06 (26.8) TRE-86-135-0 1.29 (33.0) 1.10 (28.0) 3.26 (83.0) 3.72 (94.5) 5.31 (135) 1.22 (31.0) 1.02 (26.0) 1.23 (31.2) TRE-100-145-0 1.48 (37.5) 1.28 (32.5) 3.75 (95.3) 4.25 (108.0) 5.71 (145.0) 1.40 (35.5) 1.20 (30.5) 1.41 (35.7) TRL - 3-Chamber system Light design - simply press cable in P itc h Ba Ø Bi 1 8.8 Series Inner width Outer width Bending radii Maximum Cable Ø Pitch Per Chamber Bi 1 Ba R d1 in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TRL-40-058-0.59 (15.0) 1.69 (43.0) 2.28 (58.0).51 (13.0).56 (14.3) TRL-60-087-0.89 (23.0) 2.55 (65.0) 3.43 (87.0).81 (21.0).84 (21.4) TRL-70-110-0 1.10 (28.0) 3.19 (81.0) 4.33 (110.0) 1.02 (26.0) 1.06 (26.8) TRL-100-145-0 1.48 (38.0) 4.25 (108.0) 5.71 (145.0) 1.40 (36.0) 1.41 (35.7)

Triflex R: Mounting Brackets Standard Mounting Brackets Triflex R Standard mounting brackets are designed with a snap-lock mechanism which enables fast removal and easy maintenance when ing install or replacing Triflex R. Quick assembly with snap-lock mechanism Adapter bores for standard robot styles Strain relief elements available Can be attached at the ends or anywhere in between TR-100-XX TR-85-XX TR-70-XX TR-60-XX TR-40-XX TR-30-02* ø.26 (6.5) 6.02 (153).79 (20) ø5.98 (152) 6.02 (153) ø5.98 (152) 4.96 (126) ø4.83 (122.6) 4.96 (126) ø4.83 (122.6) 3.35 (85) ø3.23 (82) 1.89 (48) ø1.28 (32.4).16 (4) ø.24 (6) 2.36 (60).16 (4) ø.24 (6) 2.36 (60).16 (4).16 (4) ø.24 (6) ø.24 (6) 2.36 (60) 2.36 (60).10 (2.5) ø.12 (3) 1.57 (40).58 (14.8) 1.77 (45) With Without a b c d e f Strain Relief Strain Relief in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TR-30-01 TR-30-02 TR-40-01 TR-40-02.70 (17.8).83 (21).53 (13.5) 1.06 (27) 3.35 (85).26 (6.5) TR-60-01 TR-60-02.98 (25) 1.38 (35).79 (20) 1.57 (40) 4.96 (126).35 (9) TR-70-01 TR-70-02.98 (25) 1.38 (35).79 (20) 1.57 (40) 4.96 (126).35 (9) TR-85-01 TR-85-02 1.57 (40) 1.38 (35).79 (20) 1.57 (40) 6.02 (153).35 (9) TR-100-01 TR-100-02 1.50 (38) 1.38 (35).79 (20) 1.57 (40) 6.02 (153).35 (9) 1 2 1 Mounting Bracket with strain relief 2 Mounting bracket attached anywhere along the chain 3 Self-aligning bearing attachment also available 3 8.9

Triflex R Triflex R: Standard Mounting Brackets igus Energy Chain System Light Duty Mounting Brackets Light duty mounting brackets are designed for light loads and simple robotic movements. The bracket is a two-piece design, ring lowe the cost from the standard bracket. Standard and light brackets compatible with all Triflex R versions Strain relief elements available Can be attached at the ends or anywhere in between TL-100 5.28 (134) 3.54 (90) TL-70 TL-60 TL-40 4.13 (105) 2.76 (70) 3.31 (84) 1.97 (50) 2.36 (60) A B ø D 5.12 (130) 3.94 (100) 3.78 (96) 2.76 (70) 3.15 (80) 2.28 (58) 2.20 (56) C For Series S tyle P art No. Pivoting Mounting Bracket Available for standard mounting brackets only The pivoting brackets are designed with a maintenance free igubal flange bearing. The igubal spherical bearing improves the motion of Triflex R and can compensate for extreme twisting and bending. A B C D in. (mm) in. (mm) in. (mm) in. (mm TRE/TRC/TRL-40 Without Tiewraps TL-40-01-Z0.55 (14) 1.42 (36).23 (5.8) With Standard Tiewraps TL-40-01-Z1.49 (12.5).55 (14) 1.42 (36).23 (5.8) With Elongated Tiewraps TL-40-01-Z2.79 (20).55 (14) 1.42 (36).23 (5.8) TRE/TRC/TRL-60 Without Tiewraps TL-60-01-Z0.79 (20) 1.89 (48).23 (5.8) With Standard Tiewraps TL-60-01-Z1.67 (17).79 (20) 1.89 (48).23 (5.8) With Elongated Tiewraps TL-60-01-Z2 1.06 (27).79 (20) 1.89 (48).23 (5.8) TRE/TRC/TRL-70 Without Tiewraps TL-70-01-Z0 1.06 (27) 2.52 (64).26 (6.5) With Standard Tiewraps TL-70-01-Z1.69 (17.5) 1.06 (27) 2.52 (64).26 (6.5) With Elongated Tiewraps TL-70-01-Z2 1.08 (27.5) 1.06 (27) 2.52 (64).26 (6.5) TRE/TRC/TRL-100 Without Tiewraps TL-100-01-Z0 1.18 (30) 2.52 (64).26 (6.5) With Standard Tiewraps TL-100-01-Z1.89 (22.5) 1.18 (30) 2.52 (64).26 (6.5) With Elongated Tiewraps TL-100-01-Z2 1.67 (42.5) 1.18 (30) 2.52 (64).26 (6.5) Available in 2 designs, with or without strain relief. Minimization critical bending radii of cables 8.10 With Without A B C D E F G* Strain Relief Strain Relief in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TR-40-03 TR-40-04 4.13 (105) 3.50 (89) 1.85 (47).33 (8.4).19 (4.1) 2.56 (65) 2.05 (52) TR-60-03 TR-60-04 5.98 (152) 4.65 (118) 2.56 (65).41 (10.5).24 (5.5) 3.44 (87.5) 2.89 (73.5) TR-70-03 TR-70-04 5.98 (152) 4.65 (118) 2.56 (65).41 (10.5).24 (5.5) 3.44 (87.5) 2.89 (73.5) TR-85-03 TR-85-04 7.05 (179) 4.65 (118) 2.56 (65).41 (10.5).24 (5.5) 3.44 (87.5) 3.46 (88) TR-100-03 TR-100-04 7.05 (179) 4.65 (118) 2.56 (65).41 (10.5).24 (5.5) 3.44 (87.5) 3.46 (88)

Triflex R: Fiber Rod Assembly Triflex R Fiber rods In some applications a high degree of flexibility is not required. In this case fiber rods can be used to mount TriflexR in a fixed position. This can reduce torsion or it can create pre-tension in specific target areas to keep Triflex R out of work areas. Delivery comes as a preassembled unit, consisting of Triflex R, installed fiber rods. Full or partial mounting Specific pre-tension possible Will not catch on the exterior of the robot and and provides smooth movement of the Triflex R in extreme applications. Automatic repositioning of Triflex R to the initial position. Application with pre-assembled fiber rods. Detail X Bi Fixed End Bi 1 Bi 2 Ba Ø Openings for fiber rods NOTE: Fiber rod segments are intended to support Triflex R links. Fiber rods will break if minimum bend radius or maximum weight are exceeded. Always use additional links after a fiber rod segment. Tapered end of rod Recommended lengths of the fiber rod modules S eries Max. ft (mm) TRE/TRC-40 2.62 (800) TRE/TRC-60 3.28 (1000) TRE/TRC-70 3.93 (1200) TRE/TRC-85 3.93 (1200) TRE/TRC-100 4.59 (1400) TRC/TRE with Fiber Rod Length Max. Weight mounted fiber rods in. (mm) lbs/ft (kg/m) Triflex R 40 Series TRCF/TREF-40-1000-1 39.37 (1000).26 (0.4) TRCF/TREF-40-0900-1 35.43 (900).33 (0.5) TRCF/TREF-40-0800-1 31.50 (800).40 (0.6) TRCF/TREF-40-0700-1 27.56 (700).46 (0.7) TRCF/TREF-40-0600-1 23.62 (600).53 (0.8) TRCF/TREF-40-0500-1 19.69 (500).60 (0.9) TRCF/TREF-40-0400-1 15.75 (400).67 (1.0) Triflex R 60 Series TRCF/TREF-60-1400-1 55.12 (1400).67 (1.0) TRCF/TREF-60-1200-1 47.24 (1200).80 (1.2) TRCF/TREF-60-1000-1 39.37 (1000).93 (1.4) TRCF/TREF-60-0800-1 31.50 (800) 1.07 (1.6) TRCF/TREF-60-0600-1 23.62 (600) 1.18 (1.8) TRCF/TREF-60-0400-1 15.75 (400) 1.34 (2.0) Triflex R 70 Series TRCF/TREF-70-1800-1 70.87 (1800).93 (1.4) TRCF/TREF-70-1600-1 62.99 (1600) 1.07 (1.6) TRCF/TREF-70-1400-1 55.12 (1400) 1.18 (1.8) TRCF/TREF-70-1200-1 47.24 (1200) 1.34 (2.0) TRCF/TREF-70-1000-1 39.37 (1000) 1.47 (2.2) TRCF/TREF-70-0800-1 31.50 (800) 1.61 (2.4) Triflex R 85 Series TRCF/TREF-85-2000-1 78.74 (2000).94 (1.4) TRCF/TREF-85-1800-1 70.87 (1800) 1.14 (1.7) TRCF/TREF-85-1600-1 70.87 (1600) 1.28 (1.9) TRCF/TREF-85-1400-1 55.12 (1400) 1.41 (2.1) TRCF/TREF-85-1200-1 47.24 (1200) 1.55 (2.3) TRCF/TREF-85-1000-1 39.37 (1000) 1.75 (2.6) TRCF/TREF-85-0800-1 31.50 (800) 2.02 (3.0) Triflex R 100 Series TRCF/TREF-100-2000-1 78.74 (2000) 1.07 (1.6) TRCF/TREF-100-1800-1 70.87 (1800) 1.34 (2.0) TRCF/TREF-100-1400-1 55.12 (1400) 1.61 (2.4) TRCF/TREF-100-1200-1 47.24 (1200) 1.74 (2.6) TRCF/TREF-100-1000-1 39.37 (1000) 2.01 (3.0) 8.11

Triflex R Triflex R: FlexBar Assembly igus Energy Chain System FlexBar Extreme robotic applications with different motion sequences now can be implemented with a universal assembly kit with Triflex R FlexBar. FlexBar is made of high-tech composite material and can be freely mounted anywhere. At the same time, the extremely high retraction force avoids the formation of loops on the robot s wrist. Adjustable robot attachment made of high-tech composite material One system for a wide range of applications High retraction force No wear Maintenance-free Industries: Ideal for free-standing applications and special designs Triflex assembly kit R FlexBar - Installation and universal For Series Part No. X Y M N D in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TRC/TRE-60 TR-60-90 1.57 (40) 1.18 (30) 18.70 (475) 12.80 (325).25 (6.3) TRC/TRE-70 TR-70-90 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575).49 (12.5) TRC/TRE-85 TR-85-90 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575).49 (12.5) TRC/TRE-100 TR-100-90 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575).49 (12.5) 8.12

Triflex R: RS Assembly Triflex R RS Assembly Triflex RS is a very compact universal assembly that is mounted to installation points available on the robot. Thanks to the low profile and the Triflex R chain guide parallel to the robotic arm, applications with extremely low installation space can be achieved. Triflex RS with integrated fiber rods offers an excellent potential to safely implement the energy supply system on the robot s wrist without cable stress. We would be happy to visit your site and answer your questions regarding your specific application. One package for all applications, immediately installable Integrated fiber rods to retrack cables First choice for robotic applications with narrow installation space Saves space through low installation height and close routing on the robotic arm Excellent service life Universally applicable The following properties of Triflex R are also available in the universal module Triflex RS Installation advantages: Triflex R can be extended or shortened, chain link by chain link Easy to fill from the outside (TRE) Fixed bending radius stop to prevent cable stress High torsionability, up to 360 (TRC-70) Clean interior separation, due to the two-chamber system Free from getting stuck in the interfacing edges (TRC) High tensile strength due to the ball-socket connection (trailer principle) Maintenance-free, without lubrication No elaborate guide required Part No. A B C Max. ft in. (mm) in. (mm) in. (mm) in. (mm) TRC-RS-40 24.41 (620) 11.85 (301) 3.74 (95) 2.62 (800) TRC-RS-60 34.84 (885) 20.79 (528) 5.91 (150) 3.28 (1000) TRC-RS-70 34.84 (885) 21.46 (545) 6.57 (167) 3.93 (1200) TRC-RS-85 34.84 (885) 22.24 (565) 6.57 (167) 3.93 (1200) 8.13

Triflex R Triflex R: Universal Installation Kit The Universal Installation Kit was designed to attach Triflex R to any robot without any special hardware. The kit is made of stainless steel so it can be adapted to an applications environment. igus Energy Chain System The universal installation kit includes: One 90 stainless steel pipe Two mounting brackets with elongated holes to attach the pipe to the robot One double-layered, adjustable attachment with three TriflexR mounting brackets to secure the cable carrier to the kit Application with Universal Installation Kit Allows for attachment of fiber rod assemblies in any given position, relative to the robotic arm Avoids interferring contours and excess cable loops Holds Triflex R close to the robotic arm Quick and easy positioning adjustments Customized attachments available Using the universal installation kit, the fiber rod assemblies can be attached in any position, relative to the robotic arm, in order to adjust for perfect retraction. Adapter plate fits most common robot styles 8.14 For Series Part No. X Y M N D in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TRC/TRE-40 TR-40-80 1.57 (40) 1.18 (30) 18.70 (475) 12.80 (325).25 (6.3) TRC/TRE-60 TR-60-80 1.57 (40) 1.18 (30) 18.70 (475) 12.80 (325).25 (6.3) TRC/TRE-70 TR-70-80 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575).49 (12.5) TRC/TRE-85 TR-85-80 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575).49 (12.5) TRC/TRE-100 TR-100-80 2.95 (75) 3.15 (80) 34.45 (875) 22.64 (575).49 (12.5)

Triflex R: Strain Relief Triflex R Igus recommends strain relieving the mving end of a robotic application. Clamp Housings Single clamp housing, including top/bottom saddle clamps Part No. in. (ø mm) B H CFX12-1.24-.47 (6 12).63 (16) 2.28 (48) CFX14-1.47-.55 (12 14).71 (18) 1.97 (50) CFX16-1.55-.63 (14 16).79 (20) 2.05 (52) CFX18-1.63-.71 (16 18).87 (22) 2.13 (54) CFX20-1.71-.79 (18 20).94 (24) 2.20 (56) CFX22-1.79-.87 (20 22) 1.02 (26) 2.28 (58) CFX26-1.87-1.02 (22 26) 1.18 (30) 2.64 (67) CFX30-1 1.02-1.18 (26 30) 1.34 (34) 2.80 (71) CFX34-1 1.18-1.34 (30 34) 1.50 (38) 2.95 (75) CFX38-1 1.34-1.50 (34 38) 1.65 (42) 3.11 (79) CFX42-1 1.50-1.65 (38 42) 1.81 (46) 3.27 (83) The dimensions given for H in the table is based on the maximum cable diameter. Cables with smaller diameters may result in lower overall clamp housing heights. Integrated Strain Relief External strain relief system for large diameter cables; fits most common robots C-rail adapters available for Triflex R, sizes TRC/TRE70 and TRC/TRE100 Two position brackets available for 30mm arm standard with many robot manufacturers Robust integrated strain relief For Series Part No. A B C ØD E in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) TRC/TRE-60 TR-60-20* TRC/TRE-70 TR-70-20 6.34 (161) 8.35 (212) 4.96 (126) 1.18 (30) 4.96 (126) TRC/TRE-85 TR-85-20 6.34 (161) 8.35 (212) 6.02 (153) 1.18 (30) 6.10 (155) TRC/TRE-100 TR-100-20 6.34 (161) 8.35 (212) 6.02 (153) 1.18 (30) 6.10 (155) *on request 8.15

Triflex R Triflex R: Protection Elements Abrasion Protectors igus Energy Chain System Protectors are available for maximum cycle life in heavy duty applications with hard impacts and rubbing of Triflex R against the robot. Fast and simple installation and replacement Shock absorbing Lightweight Glides smoothly along robot contours Attaches to any link For Series Part No. A ØD in. (mm) in. (mm) TRC/TRE-40 TR-40-10 2.20 (56) 1.06 (27) TRC/TRE-60 TR-60-10 3.31 (84) 1.57 (40) TRC/TRE-70 TR-70-10 4.13 (105) 1.97 (50) TRC/TRE-85 TR-85-10 4.65 (118) 2.32 (59) TRC/TRE-100 TR-100-10 5.24 (133) 2.64 (67) Heat Protectors Heat prrotection sleeve for high-temperature or hot chip environments. Protects against weld and metal splatter up to 1082 F (600 C) Easy to move or replace using hook and loop tape Ends are elasticized for sealing Standard length from stock For Series Part No. XX= Length of the protective cover - choose from the following standard lengths in. (mm) in. (mm) in. (mm) in. (mm) TRC/TRE-40 TR-40-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000) TRC/TRE-60 TR-60-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000) TRC/TRE-70 TR-70-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000) TRC/TRE-85 TR-85-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000) TRC/TRE-100 TR-100-15-XX 19.68 (500) 39.37 (1000) 59.06 (1500) 78.74 (2000) 8.16

Triflex R: Selection and Filling Triflex R When filling Triflex R, sufficient clearance needs to be provided for all electric cables, pneumatic and media hoses, in order to compensate for forces from relative motion between the cables and hoses. As a rule of thumb, the following values apply: The total of cable/hose diameters must not exceed 60% of the available cross section of their Triflex R component. A clearance of at least 10% (min. 1 mm) between any two cables/hoses Cables/hoses need to be able to move freely inside the Triflex r R. Please refer to the chart on this page for an overview of available cross sections for Triflex R. Space-saving integrated strain relief at the connection point Example: Cross Section Calculation Filling Example: TRC-70 Filling Example: TRC-40 A conduit Examples: A 1 A 2 = d 2 x 4 = 10 mm x 10 mm x π/4 = 78.5 mm 2 x 7 (number of conduits) = 549.50 mm 2 = 18 mm x 18 mm x π/4 = 254.34 mm 2 6 6 6 6 6 6 6 TRC.40 6 6 6 6 6 A 3 = 22 mm x 22 mm x π/4 = 379.94 mm 2 A conduit = A 1 +A 2 +A 3 = 1183.7 mm 2 Series Usable Cross Section TRC/TRE-30.48 inch 2 (313.0 mm 2 ) TRC/TRE-40.78 inch 2 (508.0 mm 2 ) TRC/TRE-60 1.77 inch 2 (1144.6 mm 2 ) TRC/TRE-70 2.77 inch 2 (1788.0 mm 2 ) TRC/TRE-85 3.77 inch 2 (2431.0 mm 2 ) TRC/TRE-100 4.92 inch 2 (3177.0 mm 2 ) The smaller the relation between usable cross section and the total of cable/hose diameters, the less the stress of the cables. 8.17

Triflex R Triflex R: Assembly Instructions Assembling - TRC-30, TRC-40, TRC-60, TRC-70, TRC-85, TRC-100 igus Energy Chain System Hold two pieces together at the inner radius and move the socket up against the ball s wedged end. Assembling - TRE-30, TRE-40, TRE-60, TRE-70, TRE-85, TRE-100 Hold two pieces together at the inner radius and move the socket up against the ball s wedged end. Push until a clicking sound indicates a secure fit of the socket onto the ball. AssemblING - TRL-40, TRL-60, TRL-70, TRL-100 Very easy to assemble - simply press the ball into the socket! 8.18

Triflex R: Disassembly Instructions Triflex R Separating - TRC-30, TRC-40 Bend the cable carrier into it s radius and twist apart, counter clockwise. Separating - TRC-60, TRC-70, TRC-85, TRC-100 Insert a screwdriver into the opening of the socket from the top. Then twist apart, counterclockwise. Separating - TRE-60, TRE-70, TRE-85, TRE-100 Insert a screwdriver into the opening of the socket from the top. Then twist apart, counter-clockwise. Separating - TRE-30, TRE-40 Bend the cable carrier into it s radius and twist apart, counterclockwise. Separating - TRL-60, TRL-70, TRL-100 Just twist the ball slightly to remove it from it s socket. 8.19

Triflex R Triflex R - ReadyChain and Application Examples Triflex R - Chainflex Robot cable package igus Energy Chain System Robot cables and other conduits are delivered as harnessed kits. Triflex R - ReadyChain - Chainflex cable/hose Packages Turnkey harnessed ReadyChain cable and hose packages, equipped with Chainflex cables for use on robots. Delivered complete with cables, hoses, connectors and accessories. ReadyChain minimizes setup time and reduces down time. Cable and hose packages for robotic applications can be customized with Chainflex products or other special items. Robot cables and other conduits are delivered as complete harnessed systems. Under the igus CF Robot range, control, data, servo- and motor cables are available. Triflex R - Application Examples 8.20 LSW, Bremen - TRC-100-145-0 with cable handling package Handling robot for the glass industry Laser cutting machine TU Darmstadt Project Advocat. Triflex R in the pharmaceutical industry