N4S System Perfect for Short-Cycle / Drawn-Arc Stud Welding! N4s Stud Welder universal flexible Suited for all short-cycle drawn arc studs. The unit can be used with a variety of studs for whatever your application Customizable to your specific requirements. Interfaces with robots and transferlines using parallel interface, InterBusS, DeviceNet, EtherNet/IP, ProfiBus, ProfiNet and numerous others. Compatible with Nelson FSE feeders and stud welding tools. Combine up to 5 feeders and welding tools to your specifications (standard or reverse polarity). 1 Power Source. Use only 1 source for stud welding, TARC welding and TARC nut welding. Networking & Monitoring resources. Supervise quality and operation from a PC throughout the corporate network. Specifications 100Mb / sec. Fast Ethernet Large Program Storage Capacity Service-Friendly Unit Enclosure Digitally-Controlled Personnel Access Function S-Mark, Crane Eyelets, (4) Wheels Removable Graphic Control Panel Power-Safe Mode Weld Impedance Control Warning Steady Power even with Long Cables Power Supply Weld Current Inverter 250A-1800A Main Fuse 60A (32) Power Plug CCE 60A (32) Degree of Protection Protection Class Cooling IP 21 1 AF (fan, temperature-controlled) Connection Possibilities Manual Handguns: P-NS 40SL Automatic Welding Guns: PSE 1000s/PFL901 Welding Heads: KSE 1000s Feeders: FSE 1000s/FSE100 Dimensions Weight Width 24 in. (610mm) Height 39 in. (981mm) Depth 27 in. (684mm) 265 lbs. (120kg)
Speedport Feeding SpeedPort Fast Even Faster Feed Studs 50% Faster! Produces faster feed times as the Speed Port is located less than 3 ft. (1 m) to the weld head 50+ Studs/min. is possible. The weld cycle is reduced from 2.1 seconds to 1 second. A Stud is fed to the Speed Port during the prior weld sequence. As the weld head retracts, the stud at the Speed Port is released allowing for a fast stud load to be ready to fire again.
KSE 1000 and PSE 1000 Welding Tools Probeless Weld Head: Better Access to Confined Spaces Handheld: When Automation or Robotics Are Not Possible KSE 1000 Welding Gun Modular, robust construction. Interchangeable nose to accomodate various stud configurations. A gooseneck option is available for welding tight spaces. Pluggable feed hose with quick connect/disconnect & safety switch. Integrated compressed air & protective gas. Stud welding without a foot for improved access. Servo-Electric Drive with encoder for precision movement. No slag build-up means less maintenance SpeedPort connection to accelerate the feeding process. Easy lift adjustment by digital control. 17.2 lbs. (7.8 kg) PSE 1000 Welding Gun Autofeed stud welding. Compatable with all automotive studs. Simplified modular design. Stud welding without a supporting base. Servo-Electric Drive. Integrated connection for tool balancer. Easy lift adjustment by digital control. Adjustable lift-off dimensions with constant control even on convex or concave surfaces. LED indicators monitor angularity and suspect welds. Gun allows operator to select from 9 programs. Optional inert gas welding. 7 lbs. (3.2 kg)
FSE 1000 / ECO Escapement FSE 1000 Stud Feeder 60% Air Savings! ECO Feeder. Suited for all automotive studs Easily changes stud sizes 60% air consumption savings with ECO Escapement design Quietest feeding system on the market! Sound level under 70 db Versatile Design. Can be used as a control box for other welding tools Up to 5 feeders and bunker units can be operated from 1 control box Provides flexibility and is easily serviced Able to serve as a central control unit for a group of feeders Production Monitoring. The complete feed system uses up to 6 sensors to monitor production and consistency Specifications Feeder Type FSE1000s Storage Temperature 0 F to 185 F (-20 C to 85 C) Position of Use horizontal ± 3% Noise Emission < 70 db Operatin Modes automatic / manual Air Consumption approx. 19 I / feeding settings Control Voltages 24 Vdc ± 10% Mains Pressure max. 116 psi (8 bar) Power Supply Voltage 90 Vdc ± 10% Work Pressure 65 to 80 psi (4.5 to 5.5 bar) Protection Type IP 20 Weight 163 lbs. (74 kg) 120 lbs. (54 kg) w/o inner components Protection Class I, according to DIN 40 100 Capacity 7500 for AXC 5 x 14.2 (SC-Z 5x14.2 mm) Operating Temperature 40 F to 100 F (5 C to 40 C) Conveyance Performance max. 45 / min. depending on stud type
AC Aluminum Welding Developed for the High-Tech Automotive Industry N4s Inverter + FSE 1000 + AC Module + KSE 1000 = Flawless Aluminum Welding! Allows Weld to Change Polarity. High Speed Switching Device. Shielding Gas for Aluminum. Higher Quality Aluminum Weld. Even Heating of Aluminum Stud. Optional Module can be added to any N4/N4s System.
Arc Charger Portability N550c Powerful 550A arc welder from a 120V outlet! Weld the full range of drawn arc studs, up to 3/8 pitch (M8) diameter from a standard household 120V wall outlet! Share a Single Wall Outlet with Other Devices. Input energy is efficiently drawn from a standard 120V wall outlet, and stored in a durable, high-capacity, electrical storage system adjustable by the user. Advanced, High-Performance, Drawn Arc Welding. Stored energy is precisely delivered to the weld by an advanced digitally-controlled, switch-mode welding power supply. Drawn arc, gas arc, and short cycle processes with all weldable metals are consistent and smooth. Sophisticated Microprocessor Control. The Arc Charger s 32-bit microprocessor monitors both charging current input from the wall, it s smooth welding arc, and provides a long list of helpful setup and diagnostic features. Stud Expert. Quick & easy. Input your stud diameter and metal, and Stud Expert automatically selects the right settings for you. Multifunction Key Pad / Display. Preset buttons provided to save favorite settings. Display shows settings, actual weld results, as well as diagnostic error codes to help with troubleshooting. Safe, Low Cost Input Power.
Pinnacle Battery Powered Welding & max High performance battery-powered design delivers 1000 s of welds from a single charge! Cordless = Unparalleled Flexibility. Weld nearly anywhere, with no need for a power cord to limit worksite access or power generator. Ultra-Portable. 18 lbs! Easy to carry with the padded shoulder strap to weld while carrying the unit. 2 orientations: tabletop (horizontal) and user-carried (vertical). Advanced Battery Management System (BMS). Rechargeable lithium ion battery with internal monitoring system protects the battery from high temperature, input overcharging, and output overload. Integrated Cable Cleat & Gun Holster. Very easy to manage both at the jobsite and in between jobsites. Multifunction Display Clear, multi-color viuals with Nelson s familiar graphical gun display. Advanced Microprocessor Control Provides control, diagnostic and safety features not found in any other pin welder. Safe No comparable CD stud welder can run continuously without an input power cord. No cord means less risk of electric shock, arc flash injury, or tripping on the power cord.. A dedicated ground conductor assures that the welder case is grounded to the weld work piece. External Battery Charger. Iincluded 120V, 6A input
FACS Weld Systems Forward-Thinking Designs Integrated Cutting edge technology makes set-up, operation and maintenance a breeze with a common circuit board platform. Flexible Easy upgrades allow customers to add features they value. User-Enhancing Options LCD touch screen display provides easy troubleshooting videos and intuitive feel. Wireless communications. Weld monitoring & data storage.