Intel Server Chassis and Platform Bracket Kit Installation Guide

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Intel Server hassis and Platform racket Kit Installation Guide For Intel Server hassis and Platforms SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 Order Number: 78599-001

Disclaimer Information in this document is provided in connection with Intel products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document. Except as provided in Intel's Terms and onditions of Sale for such products, Intel assumes no liability whatsoever, and Intel disclaims any express or implied warranty, relating to sale and/or use of Intel products including liability or warranties relating to fitness for a particular purpose, merchantability, or infringement of any patent, copyright or other intellectual property right. Intel products are not designed, intended or authorized for use in any medical, life saving, or life sustaining applications or for any other application in which the failure of the Intel product could create a situation where personal injury or death may occur. Intel may make changes to specifications and product descriptions at any time, without notice. Intel is a registered trademark of Intel orporation or its subsidiaries in the United States and other countries. * Other names and brands may be claimed as the property of others. opyright 2004 Intel orporation. ll Rights Reserved.

ontents Safety Guidelines... 5 Installation Precautions... 5 racket Kit Installation Procedures... 7 Required Tools... 7 Kit ontents... 7 Mounting in a Four-Post Rack System... 8 Remove the hassis Handles... 8 ttach rackets to hassis... 9 ttach Disks to hassis... 10 ttach rackets to Rear Posts... 11 Install hassis in Rack... 12 Install hassis Handles... 14 Mid-Mounting in a Two-Post Rack System... 15 Remove the hassis Handles... 15 ttach rackets to hassis... 16 ttach L rackets to enter Posts... 17 Install hassis in Rack... 18 Front-Mount-Only in a Two-Post Rack System... 20 Remove the hassis Handles... 20 ttach rackets to hassis... 21 ttach L rackets to enter Posts... 22 Install hassis in Rack... 23 Install hassis Handles... 25 Figures Figure 1. Fastener Pack ontents... 7 Figure 2. Removing a Handle from the hassis... 8 Figure 3. Installing a hassis racket in the Front-mount Position... 9 Figure 4. ttaching a hassis Disk to the hassis... 10 Figure 5. ttaching a Rear racket to a Rear Post... 11 Figure 6. Installing the hassis in the Rear rackets... 12 Figure 7. ttaching a Front racket to a Front Post... 13 Figure 8. ttaching a hassis Handle to a Front Post... 14 Figure 9. Removing a Handle from the hassis... 15 Figure 10. Installing a hassis racket in the Mid-mount Position... 16 Figure 11. ttaching an L racket to a enter Post... 17 Figure 12. L rackets Inserted into hassis Mounting rackets (Front View)... 18 Figure 13. Installing the hassis in the Rack... 19 Figure 14. Removing a Handle from the hassis... 20 Figure 15. Installing a hassis racket in the Front-mount Position... 21 Figure 16. ttaching an L racket to a enter Post... 22 Figure 17. L rackets Inserted into hassis Mounting rackets (Rear View)... 23 Figure 18. Installing the hassis in the Rack... 24 Figure 19. ttaching a hassis Handle to a Front Post... 25 iii

iv SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

Safety Guidelines Installation Precautions WRNINGS SERVER POWER ON/OFF: The push-button on/off power switch on the front panel of the server does not turn off the power. To remove power from the server, you must unplug the power cord from either the power supply or wall outlet. HZRDOUS ONDITIONS POWER SUPPLY: Hazardous voltage, current, and energy levels are present inside the power supply enclosure. There are no user-serviceable parts inside it; servicing should only be done by technically qualified personnel. HZRDOUS ONDITIONS DEVIES ND LES: Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect telecommunications systems, networks, modems, and the power cord attached to the server before opening it. Otherwise, personal injury or equipment damage can result. VOID INJURY: Lifting the server chassis and attaching it to the rack is a two-person job. If needed, use an appropriate lifting device. fully loaded SR1400 server weighs approximately 13.9 kg (30.6 lbs.) and a fully loaded SR2400 server weighs approximately 23.4 kg (51.5 lbs.). UTIONS Temperature: The operating temperature of the server, when installed in an equipment rack, must not go below 5 (41 F) or rise above 35 (95 F). Extreme fluctuations in temperature can cause a variety of problems in your server. Ventilation: The equipment rack must provide sufficient airflow to the front of the server to maintain proper cooling. 5

6 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

racket Kit Installation Procedures This bracket kit allows you to install the following chassis and server platform in most four-post rack and cabinet systems. SR1400 1U chassis SR1400JR2 1U server platform SR1435VP2 1U server platform SR2400 2U chassis SR2400JR2 2U server platform NOTE The illustrations show the SR1400 1U chassis, but the instructions apply to each chassis and system listed above. Required Tools ross (Phillips * ) screwdriver Kit ontents hassis brackets qty. 2 Rear brackets qty. 2 L brackets qty. 2 Fastener pack qty. 1 D E F. Screw, #10-32 x ½-inch qty. 8. Screw, hex head qty. 6. Screw, #10-32 x 7/8-inch qty. 2 D. Handle spacers qty. 2 E. Nut bar qty. 4 F. hassis disks qty. 2 Figure 1. Fastener Pack ontents TP01006 7

Mounting in a Four-Post Rack System Remove the hassis Handles 1. Remove two screws (Figure 2) from each handle. 2. Set the handles and screws aside for reattachment later. TP01007 Figure 2. Removing a Handle from the hassis 8 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

ttach rackets to hassis 1. Place a chassis bracket along one side of the chassis in the front-mount position (Figure 3, ). 2. lign the holes () in the bracket with the tabs () on the chassis and place the bracket against the chassis. 3. Slide the bracket as far as it will go toward the front of the chassis. 4. Fasten the bracket to the chassis using screw (D). 5. In the same manner, attach a chassis bracket to the other side of the chassis. D. hassis bracket in front-mount position. racket holes. hassis tabs D. Hex head screw Figure 3. Installing a hassis racket in the Front-mount Position TP01008 9

ttach Disks to hassis 1. Place a chassis disk at the side of the chassis towards the rear (see Figure 4, ). 2. Install screw () and tighten. 3. In the same manner, attach a chassis disk to the opposite side of the chassis. TP01009. hassis disk. Hex head screw Figure 4. ttaching a hassis Disk to the hassis 10 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

ttach rackets to Rear Posts 1. ttach a nut bar (Figure 5, ) on the inside of the two rear rack posts using screws (). Do not completely tighten the screws leave them loose enough to allow insertion of the brackets in step 2. 2. Insert the slotted foot of a rear bracket () between each nut bar and post. 3. lign the face of the bracket foot with the edge of the rack post and firmly tighten the screws.. #10-32 x ½-inch screw. Nut bar. Rear bracket Figure 5. ttaching a Rear racket to a Rear Post TP01010 11

Install hassis in Rack UTION Lifting the chassis and attaching it to the rack is a two-person job. If needed, use an appropriate lifting device. fully loaded SR1400 server weighs approximately 13.9 kg (30.6 lbs.) and a fully loaded SR2400 server weighs approximately 23.4 kg (51.5 lbs.). 1. With the chassis front facing you, lift the chassis and position the chassis disks (Figure 6, ) so they fit in the rear brackets (). TP01011. hassis disk. Rear bracket Figure 6. Installing the hassis in the Rear rackets 2. Slide the chassis toward the rear of the rack until the front of the chassis brackets contact the front posts. 12 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

3. ttach the chassis brackets (Figure 7, ) to the front posts () using two screws () and one nut bar (E) per side. D TP01012. hassis bracket. Front post. #10-32 x ½-inch screw D. Nut bar Figure 7. ttaching a Front racket to a Front Post 13

Install hassis Handles NOTE The handles are required to hold the bezel on. If you will not be installing a bezel, you do not need to install the handles. 1. Slide a handle (Figure 8, ) between the chassis and the chassis bracket. 2. lign the hole in the handle with the unused hole in the chassis bracket. 3. Install a spacer () between the handle and the chassis bracket. 4. Install and tighten screw () to secure the handle. 5. In the same manner, attach the other handle to the opposite side. You have completed the installation of your chassis in a four-post rack system.. hassis handle. Spacer. #10-32 x 7/8-inch screw with washer Figure 8. ttaching a hassis Handle to a Front Post TP01013 14 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

Mid-Mounting in a Two-Post Rack System Remove the hassis Handles 1. Remove two screws (Figure 9) from each handle. 2. Save the handles and screws for possible future reattachment. You will not reattach them as part of this process. Figure 9. Removing a Handle from the hassis TP01007 15

ttach rackets to hassis 1. Place a mounting bracket (Figure 10, ) along one side of the chassis in the mid-mount position. 2. lign the holes () in the bracket with the tabs () on the chassis and place the bracket against the chassis. 3. Slide the bracket as far as it will go toward the front of the chassis. 4. Fasten the bracket to the chassis using screw (D). 5. In the same manner, attach a bracket to the other side of the chassis. D. hassis bracket in mid-mount position. racket holes. hassis tabs D. Hex head screw Figure 10. Installing a hassis racket in the Mid-mount Position TP01014 16 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

ttach L rackets to enter Posts 1. Position an L bracket (Figure 11, ) on the backside of the center post (). 2. ttach the L bracket to the center post using the screws () supplied with your rack. Do not fully tighten at this time. 3. In the same manner, attach an L bracket to the other center post. TP01015. L bracket. Screw. Front side of typical right center post Figure 11. ttaching an L racket to a enter Post 17

Install hassis in Rack UTION Lifting the chassis and attaching it to the rack is a two-person job. If needed, use an appropriate lifting device. fully loaded SR1400 server weighs approximately 13.9 kg (30.6 lbs.) and a fully loaded SR2400 server weighs approximately 23.4 kg (51.5 lbs.). 1. Locate one person at the front of the rack and one at the rear. 2. Position the chassis so that the L brackets (Figure 12, ) are inserted into the chassis mounting brackets (). 3. While supporting the weight of the chassis, adjust the L brackets to fit tightly into the chassis brackets (). Figure 12. L rackets Inserted into hassis Mounting rackets (Front View) TP01016 18 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

4. Slide the chassis toward the front of the rack until the front of the chassis mounting brackets contact the rear of the center posts. 5. Using the screws (Figure 13, ) supplied with your rack, attach the front of the mounting brackets to the front of the center posts. You have completed the mid-mount installation of your chassis in a two-post rack system. TP01017. hassis bracket in mid-mount position. L bracket. Screw Figure 13. Installing the hassis in the Rack 19

Front-Mount-Only in a Two-Post Rack System WRNING Your chassis rack mount kit provides the option for mounting the system in a two post front-mount-only configuration. However, mounting your chassis using this option is not recommended for use in most rack systems. If a front-mount-only configuration is desired, it is highly recommended that you verify through your rack vendor that your specific rack is designed to support the excessive weight and stresses this type of mounting configuration imposes on the rack. Structural failure of the rack is likely if it is not designed for this type of load. four-post or a two-post mid-mount configuration should be used when possible. Remove the hassis Handles 1. Remove two screws from each handle (see Figure 14). 2. Set the handles and screws aside for reattachment later. Figure 14. Removing a Handle from the hassis TP01018 20 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

ttach rackets to hassis 1. Place a mounting bracket (Figure 15, ) along one side of the chassis in the front-mount position. 2. lign the holes () in the bracket with the tabs () on the chassis and place the bracket against the chassis. 3. Slide the bracket as far as it will go toward the front of the chassis. 4. ttach the bracket to the chassis using screw (D). 5. In the same manner, attach a bracket to the other side of the chassis. D. hassis bracket in front-mount position. racket holes. hassis tabs D. Hex head screw Figure 15. Installing a hassis racket in the Front-mount Position TP01019 21

ttach L rackets to enter Posts 1. Position an L bracket (Figure 16, ) on the backside of the center post (). 2. ttach the L bracket to the center post using the screws () supplied with your rack. Do not fully tighten at this time. 3. In the same manner, attach an L bracket to the other center post. TP01020. L bracket. Screw. Front flange of typical right center post Figure 16. ttaching an L racket to a enter Post 22 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

Install hassis in Rack UTION Lifting the chassis and attaching it to the rack is a two-person job. If needed, use an appropriate lifting device. fully loaded SR1400 server weighs about 13.9 kg (30.6 lbs.) and a fully loaded SR2400 server weighs about 23.4 kg (51.5 lbs.). 1. Locate one person at the front of the rack and one at the rear. 2. Position the chassis so that the L brackets (Figure 17, ) are inserted into the chassis mounting brackets (). 3. While supporting the weight of the chassis, adjust the L brackets to fit tightly into the chassis brackets (). Figure 17. L rackets Inserted into hassis Mounting rackets (Rear View) TP01021 23

4. Slide the chassis toward the rear of the rack until the front of the chassis brackets contact the front of the center posts. 5. Using the fasteners (Figure 18, ) supplied with your rack, attach the front of the mounting brackets to the front of the center posts.. hassis bracket in front-mount position. L bracket. Screw (supplied by rack manufacturer) Figure 18. Installing the hassis in the Rack TP01022 24 SR1400, SR1400JR2, SR1435VP2, SR2400, and SR2400JR2 racket Kit Installation Guide

Install hassis Handles NOTE The handles are only required to hold the bezel on. If you will not be installing a bezel, you do not need to install the handles. 1. Slide a handle (Figure 19, ) between the chassis and the chassis bracket. 2. lign the hole in the handle with the unused hole in the chassis bracket. 3. Install a spacer () between the handle and the bracket. 4. Install and tighten screw () to secure the handle. 5. In the same manner, attach the other handle to the opposite side.. hassis handle. Spacer. #10-32 x 7/8-inch screw with washer Figure 19. ttaching a hassis Handle to a Front Post TP01023 25