ENCORE S0/L0 Section II Parts and Service Manual (8B) CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -1-
HOW TO CORRECT PROBLEMS IN THE MACHINE PROBLEM CAUSE ACTION There is no solution flow. The solution flow does not stop. The machine does not remove all the water from the floor. The solution valve is closed. There is an obstruction in the solution hose or filter. The solution valve or electric wiring is damaged. The solution tank is empty. The solution module is damaged. The solution valve is open or dirty. The solution valve or wiring is damaged. The solution valve is dirty There is a damaged seat and washer in the solution valve. The solution module is damaged. The squeegee is up The squeegee tilt is not correct. The vacuum tank is full. The screen filter is dirty. There is an obstruction or damage in the squeegee, squeegee hose or standpipe. The vacuum motor is not running. The vacuum motor runs slow Open the solution valve. Remove the obstruction from the hose and the filter. Repair or replace the valve and the electric wiring. Fill the solution tank. Check solution module Close or Clean the solution valve. Repair or replace the valve and the wiring. Clean the solution valve. Replace the seat and washer. Check solution module. Lower the squeegee. (See Figure 11, page ) Drain the tank. Clean the screen filter. Remove the obstruction or repair the damage. Check for tripped breaker. Have an authorized service person make repairs. See pg 9 for brush replacement intervals. The batteries do not give the normal running time. The squeegee hose is disconnected, or damaged The squeegee blade is damaged, worn, or incorrectly installed. The squeegee pressure is not correctly adjusted. The gaskets on the cover of the recovery tank are damaged. The recovery tank lid is on wrong. The battery terminals are dirty or damaged. The electrolyte level is too low. The batteries are not fully charged. The charger is damaged. The battery is defective. The batteries are disconnected. Brush is in heavy scrub setting. Check and connect hose. Turn or replace the squeegee blade. Correctly install the squeegee blade. Adjust the pressure of the squeegee. Replace the gaskets. Rotate lid 180 and replace. Clean the terminals and connectors. Replace the damaged cables. Charge the batteries. Add distilled water to each cell and charge the batteries. Charge the batteries for a full 1 hour charge. Have an authorized service person repair the charger. Check voltage of each cell while discharging. Connect the batteries. Run in float position. Page -18- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
PROBLEM CAUSE ACTION The cleaning is not even. The machine does not run. The scrub brush or pad is worn. There is damage to the brush assembly, caster or the solution valve. The brush motor is not running The solution level is low. The machine loses power. Key or switch is off. Batteries are unplugged. Battery terminals are dirty. Batteries are discharged Replace the scrub brush or pad. Have an authorized service person make the needed repairs. Check for tripped breaker. Reset. Check for loose connections. Fill the solution tank. NOTE: If the problem continues consult an authorized service person. Reset the circuit breaker. Turn key or switch on. Check the battery connections. Check battery gauge and recharge NOTE: If the problem continues consult an authorized service person. CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -19-
MAINTENANCE WARNING: Maintenance and repairs must be done by authorized personnel only. WARNING: Always empty the solution tank and recovery tank before doing any maintenance. WARNING: Keep all fasteners tight. These Maintenance Procedures Must Be Done Every Day Keep the machine clean, it will need fewer repairs and have longer life. Do These Procedures When You Begin Your Work Period Figure 1 NOTE: Always engage the parking brake (if equipped) before servicing the machine. 1. Disconnect the plug on the charger from the connector on the back of the machine. See figure 1 A. Join the connector from the batteries (1) to the control panel cable connection. See figure 1.. Make sure the recovery tank lid is on correctly. See figure.. Make sure the Screen filter over the vacuum motor is clean and in position. See figure (a). Make sure the valves on the drain hoses are clean. Tightly close the valves. Figure. Make sure brush housing and skirt are in position on the brush head.. Make sure the brush is in position and installed correctly 8. Check the installation of the squeegee and squeegee hose. Page -0- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
MAINTENANCE Do These Procedures When You End Your Work NOTE: Always engage the parking brake (if equipped) before servicing the machine. 1. Drain the solution tank (Figure ) and the recovery tank (Figure ). To drain the tanks, follow this procedure: a. Turn the key switch OFF. b. Remove the drain hose from the back of the machine. c. Put the end of the hose over a drain or bucket. d. Turn the valve handle to the left. Pull the handle out to open the drain. (Figure ) Figure NOTE: Have the opening in the side of the valve away from you when you open the valve. e. To open the valve completely, turn the handle to the right. Pull the handle out of valve. (Figure ). Flush the tanks. To flush the tanks, put clean water in the tank through the opening on top of the tank. CAUTION: Make sure water or solution does not enter the opening for the vacuum motor. See figure.. If a tank or drain hose has an obstruction, use a high pressure water hose to flush the tank or hose. Put the water hose into the drain hose. Figure. Leave the tanks and the drain valves open to dry in the air.. Check the squeegee blade. Use a cloth to clean the squeegee blade. If the squeegee blade is damaged or worn, turn or replace the blade.. Check and clean the solution lid gasket. Use a mild cleaning solution and rinse the parts in clean water. Check the batteries and add distilled water as needed. The correct level is within 1/ inch of the bottom of the tube in each cell. CAUTION: Tap water may contain contaminants that will damage batteries. Batteries must be refilled with distilled water only. Figure WARNING: Lead acid batteries generate gases which can cause an explosion. NO SMOKING. Always wear eye protection and protective clothing when working near batteries. Use a clean cloth and wipe the surface of the machine. Figure CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -1-
MAINTENANCE These Maintenance Procedures Must Be Done Every Week: WARNING: WARNING: CAUTION: Maintenance and repairs must be done by authorized personnel only. Always empty the solution tank and the recovery tank before doing any maintenance. Keep all fasteners tight. Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal objects across the battery terminals or the tops of the batteries. To prevent damage to the machine, and discharge across the tops of the batteries, do not fill the batteries above the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid to battery after installation. Figure WARNING: Always wear eye protection and protective clothing when working near batteries. NO SMOKING! 1. To inspect batteries, tip up recovery tank and latch the stop to hold the tank up. See Figure.. Disconnect the batteries. Use a cloth and a solution of ammonia or bicarbonate of soda to wipe the top of the batteries. Clean the battery terminals. Reconnect the batteries.. Check the hoses for leaks, obstructions and other damages. Figure 8. Check and clean the filter screen in the solution hose. To clean the screen, follow this procedure: (See figures 1 and 1 page ) a. Turn the connector to the left. b. Remove and clean the filter screen. c. Install the filter screen in the hose. Turn the connector to the right to connect the hose.. Use a grease gun to lubricate the caster. See figure 8.. Check the squeegee and the scrub brush or the pad driver for damage.. Check the squeegee and the vacuum hose for damage, leaks and obstructions. Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
MAINTENANCE Maintenance For The Squeegee To remove the squeegee, follow this procedure: 1. Remove the squeegee assembly by loosening the two knobs that attach the squeegee to the machine. Pull the squeegee assembly off. See figure 9.. Inspect the squeegee blade.. If the blade is worn, turn the blade so that a new edge is in the wiping position. Figure 9. Reinstall squeegee assembly on the machine. How To Adjust The Squeegee The following adjustments are set at the factory, however they may require slight adjustment. Adjusting Squeegee Pressure: To adjust the pressure, refer to Figure 10. Proper adjustment will produce a uniform flare along the rear blade when the machine is moved forward. To increase pressure, loosen bolt and slide squeegee mount down. To decrease the pressure, loosen the bolt and slide squeegee mount up. Adjusting Squeegee Tilt: The tilt of the squeegee causes the rear blade to raise up in the center or on the ends, depending on which direction the tilt is changed. For tilt adjustment, refer to figure 11. Loosen left and right screw "X". In order to bring the rear blade down in the center, tip "Y" down. To bring both ends down, tip "Y" up. Make very small adjustments and try it until a uniform flare is achieved. Changing the tilt may also require readjusting the squeegee pressure. Figure 10 Adjusting Squeegee Swing: The factory sets the squeegee swing for using the " squeegee. If you are using the optional 9" squeegee, the stop screws (page, ref. # 0) must be adjusted in. This is done by loosening the jam nut (page, ref. #10); turning the screw in; and then retightening the nut. The squeegee (9" or ") is properly adjusted when it will swing all the way left or right to within /" of the drive wheels without hitting them. X Figure 11 Y CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
MAINTENANCE Adjusting Squeegee Blades: When properly installed the front blade should be approximately.0 above the rear blade. See figure 1. Adjusting Squeegee Support Wheels: The support wheels should be set at.1 above the floor with the rear blade touching the floor. See figure 1. WARNING: Maintenance and repairs must be done by authorized personnel only. REAR BLADE.0 Figure 1 WARNING: Electrical repairs must be done by authorized personnel only. Consult your Clarke Technology Authorized Service Person to do the service procedures. Use only genuine Clarke Technology parts. How to Clean the Solution Line If the solution line becomes clogged, follow this procedure: 1. Turn key switch "OFF" and remove the key.. Open brush motor cover and remove brush housing. Figure 1. Remove brushes/pads.. Locate the solution shut-off valve. It is located behind the left wheel.. Turn solution valve "OFF". See figure 1 (A).. Locate the solution filter screen. It is located on the back of the solution valve. See figure 1 (B).. Unscrew the female garden hose connector from the back of the solution valve. The filter screen is in the female connector. 8. Remove the filter screen. See figure 1 (B). 9. Clean and replace screen. 10. Attach the female garden hose connector to the solution valve. Figure 1 11. Turn solution valve to "ON". Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
Battery Traverse - 11V 00881A 0088A Encore L0 /99 Machine Variables and Accessories Breakdown: 00880A Encore L0 Base Machine 81 Battery, 19 AH, Wet, 1 Volt () 1D 0" Polypropylene Brush 01A VDC, Amp, 11V/0 Hz Battery Charger Breakdown: 00880A Encore L0 Base Machine 81 Battery, 19 AH, Wet, 1 Volt () 1D Pad Driver 01A VDC, Amp, 11V/0 Hz Battery Charger Battery Traverse 11V Battery Traverse Battery - Traverse 0V - 0V 0088A 0088A 0088A 0088A Breakdown: 00880A Encore L0 Base Machine 81 Battery, 19 AH, Dry, 1 Volt () 1D 0" Polypropylene Brush 01A VDC, Amp, 0V/0 Hz Battery Charger Breakdown: 00880A Encore L0 Base Machine 81 Battery, 19 AH, Dry, 1 Volt () 1D Pad Driver 01A VDC, Amp, 0V/0 Hz, Battery Charger Breakdown: 00880A Encore L0 Base Machine 81 Battery, 9 AH, Wet, 1 Volt () 1D 0" Polypropylene Brush 010A VDC, 10 Amp, 11/0 Hz Battery Charger Breakdown: 00880A Encore L0 Base Machine 81 Battery, 9 AH, Wet, 1 Volt () 1D Pad Driver 010A VDC, 10 Amp, 11/0 Hz Battery Charger Battery 0 0088A 00888A Breakdown: 00880A Encore L0 Base Machine 81 Battery, 9 AH, Dry, 1 Volt () 1D 0" Polypropylene Brush 011A VDC, 10 Amp, 0V/0 Hz Battery Charger Breakdown: 00880A Encore L0 Base Machine 81 Battery, 9 AH, Dry, 1 Volt () 1D Pad Driver 011A VDC, 10 Amp, 0V/0 Hz Battery Charger CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
Encore S0 /99 Machine Variables and Accessories Battery 11V 00891A 0089A Breakdown: 00890A Encore S0 Base Machine 81 Battery, 19 AH, Wet, 1 Volt () 1D 0" Polypropylene Brush 01A VDC, Amp, 11/0 Hz Battery Charger Breakdown: 00890A Encore S0 Base Machine 81 Battery, 19 AH, Wet, 1 Volt () 1D Pad Driver 01A VDC, Amp, 11/0 Hz Battery Charger Battery 11V Battery Traverse Battery - 0V 0V 0089A 0089A 0089A 0089A Breakdown: 00890A Encore S0 Base Machine 81 Battery, 19 AH, Dry, 1 Volt () 1D 0" Polypropylene Brush 01A VDC, Amp, 0V/0 Hz Battery Charger Breakdown: 00890A Encore S0 Base Machine 81 Battery, 19 AH, Dry, 1 Volt () 1D Pad Driver 01A VDC, Amp, 0V/0 Hz Battery Charger Breakdown: 00890A Encore S0 Base Machine 81 Battery, 9 AH, Wet, 1 Volt () 1D 0" Polypropylene Brush 010A VDC, 10 Amp, 11V/0 Hz Battery Charger Breakdown: 00890A Encore S0 Base Machine 81 Battery, 9 AH, Wet, 1 Volt () 1D Pad Driver 010A VDC, 10 Amp, 11V/0 Hz Battery Charger Battery 0V 0089A 00898A Breakdown: 00890A Encore S0 Base Machine 81 Battery, 9 AH, Dry, 1 Volt () 1D 0" Polypropylene Brush 011A VDC, 10 Amp, 0V/0 Hz Battery Charger Breakdown: 00890A Encore S0 Base Machine 81 Battery, 9 AH, Dry, 1 Volt () 1D Pad Driver 011A VDC, 10 Amp, 0V/0 Hz, Battery Charger Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
Accessories ACCESSORIES Description Part No. Pad Driver, Dual Direction 1D Base 0A Retainer 9A Pad/Brush Clutch Plate Metal 9A Spacer (for Clutch Plate 9A) 81A Dual Direction Clutch Plate 00A Spacer (for Clutch Plate 00A) 80A Clutch Plate Screws 9819 Clutch Plate Nuts 8008A Grit Brush Dual Direction 10D Poly Brush Dual Direction 1D Clean Grit Dual Direction 1D Nylon Brush.01 Dual Direction 18D Kit, Conversion from metal to Dual Direction Clutch Plate 100A Power Wand Kit 10A ESP Recycle System Kit 10A Clarke Care Kit 10A Hour Meter Kit 10A 9" Squeegee Kit 1880A " Squeegee Kit 1019A Polydur, Protectant 08A Kit, Grease Gun 0A Kit, Low Voltage Cut-off Volt 109A Brush Meter Option 10A Electronic Solution Module 109A Brake Option 10A Pads by Case Color 000 Yellow 99199 White 90 Red 908 Green 919 Blue 909 Brown 900 Black 910 Ultra H.S. 990 NOTE: indicates a change has been made since the last publication of this manual. CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
CLARKE TECHNOLOGY Encore S0 / L0 Final Assembly Drawing /00 1 1 1 0 19 0 9 18 1 1 8 1 1 9 1 11 8 10 * * Recommended 1 ft. lbs torque, also apply blue loctite. Page -8- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0 / L0 Final Assembly Parts List /01 Qty. Qty. Ref # Part No. Description L0 S0 1 See Pg 0 Tank Asm., Recovery Ref. Ref. See Pg Tank Asm., Solution Ref. Ref. See Pg Cover Asm., Electrical Ref. Ref. See Pg Panel Asm., Rear Ref. Ref. 9801 Washer, Flat, /1 8 8 980 Washer, Lock, /1 9 9 8811A Screw, /1-18 x / 9 9 8 See Pg Lift Asm., Squeegee Ref. Ref. 9 See Pg 8 Squeegee Asm. Ref. Ref. 10 98010 Washer, Impeller 1 1 11 9809 Washer, Spacer, /1 x 1½ x 1 /8 1 1 1 008A Adaptor, Motor 1 1 1 8A Screw, /8-1 x 1.0 1 See Pg 9 Transaxle Asm. Ref. - See Pg 0 Axle Asm. - Ref. 1 9808 Washer, Lock, /8 1 See Pg 1 Lift Asm., Brush Ref. Ref. 18 809B Motor, Brush 1 1 19 101A Connector 0 10A Housing, Connector 1 See Pg Housing Asm., Brush Ref. Ref. 0B Cover, Front 1 1 90A Pins, Nylon 11B Hub Cap 9800 Washer, Lock #10 Ext. 1 1 810 Nylon Clip 1 1 890A Screw 1 1 8 818A Screw 9 0A Suppressor 1 1 0 990 Wire Tie 1 01A Plate, 0L 1-01A Plate, 0S - 1 8010A Rivet NI See Pg Brush or Pad Drivers 1 1 NI 111A Cable Asm., Battery 1 1 NI 10A Cable Series 1 1 NI 80A Spacer, Battery Front 1 1 NI 81A Spacer, Battery Side 1 1 NOTE: For battery placement and connections see page 8. CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -9-
CLARKE TECHNOLOGY Encore S0/L0 Recovery Tank Assembly Drawing /01 1 0 8 1 0 1 9 8 9 10 9 8 1 0 19 18 1 1 11 1 1 1 1 1 Page -0- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Recovery Tank Assembly Parts List /01 Drawing #1811A Ref # Part No. Description Qty. 1 09A Lid 1 998 Screw, 10- x ½ Pan 1 A Gasket, Lid 1 80 O-Ring 809A Strainer 1 9A Tube, Stand 1 98A Seal, Washer 1 8 9A Relief, Strain 1 9 100A Switch, Float Kit (includes #'s,,) 1 10 01B Lid, Fill, Solution 1 11 8811B Tank, Recovery 1 1 01A Tube, Stand 1 1 00 Clamp, Hose 1 810 Hose, Squeegee 1 1 0A Hose, Drain 1 1 800 Clamp 1 1 8901 Valve, Drain 1 18 0A Latch, Recovery 1 19 80 Gasket, Drain 1 0 8901 Drain Valve Handle 1 1 99 Screw, 8-18 x ½ PN 1 0A Chain 1 998 Screw, 10- x /8 Pan 1 110 Hose 1 1809A Contact 0A Housing, Connector 909 Nut 1 8 8010 Clamp, Hose 1 9 01A Housing, Vac Motor Connector 0 998 Screw, /1-18 x / 1 1 81A Washer, Shoulder Nylon 1 88A Screw, ¼-0 x Hex 80A Washer, Flat, ¼ 91A Motor, Vac 1 18 Gasket 1 8A Spacer 8100A Nut, Lock 1 8 81110A Nut, 10- ESNA 1 9 819A Screw 1 0 909 Chain, Cover 1 1 0A Suppressor 1 990 Wire Tie A Sleeve, Hose 1 NI 8910 Valve Asm. 1 (includes Item#1,19, 0, 1, ) CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -1-
CLARKE TECHNOLOGY Encore S0/L0 Solution Tank Assembly Drawing /01 8 9 1 10 11 1 1 1 1 1 1 1 0 0 19 18 L0 only 1 1 9 S0 only 1 1 1 8 9 0 1 1 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Solution Tank Assembly Parts List /01 Ref # Part No. Description L0 S0 1 00 Clamp 1 1 0A Hose, Drain 1 1 800 Clamp 1 1 8901 Valve, Drain 1 1 80 Gasket, Drain 1 1 8901 Drain Valve Handle 1 1 998 Screw, 10- x /8 1 1 8 0A Chain 1 1 9 99 Screw, 8-18 x ½ PN 1 1 10 8810B Tank, Solution 1 1 11 1A Hinge, Solution/Recovery 1 1 1 898A Screw, ¼-0 x /8 1 1A Hosebarb 1 1 1 08A Clamp, Hose 1 9A Hose, 1 1 1 1 91A Valve, Drain, Battery 1 1 1 910A Valve, Flow, Electric 1-18 011A Adaptor, Hose 1-19 881 Filter, Screen 1 1 0 10A Adapter, Swivel, /8 NPT to GHT 1 1 1 01A Hose, Braided,. ID x 1½ 1 1 10A Valve, Solution, Shut-Off 1 1 1A Connector Straight Hose/Tank 118A Bushing 8A Screw, 10- x ½ 1 1 800 Clamp 1 1 80A Screw, ¼-0 x 1 / - 1 8 810 Clamp - 1 9 998 Screw 10--½ - 0 808 Bracket - 1 1 18A /8 x /8 NPT Hosebarb - 9A Hose ½" - 1 0A Hosebarb, Elbow - 1 81110A Nut, 10- - 8110A Nut, ¼-0 ESNA - 1 8901 Valve - 1 81 Spacer - 1 8 19A /8 x ¼ NPT Hosebarb 1-9 110A Solution Cable - ref. 0 1A Elbow, /8 x ¼ NPT Hosebarb 1 1 1 18A Hose, Solution 1 1 NI 8910 Valve Asm. - - (includes Item #,,, 8, 9) NI 9A Bulk 100 ft. of hose per P/N 9A and 9A NOTE: indicates a change has been made since the last publication of this manual. CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
CLARKE TECHNOLOGY Encore S0/L0 Rear Panel Assembly Drawing /99 1 9 1 0 8 1 1 8 9 10 11 1 1 1 19 11 18 0 1 1 1 1 11 10 1 8 Harness/red wires 1 9 0 1 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Rear Panel Assembly Parts List /99 Ref # Part No. Description Qty. L0 Qty. S0 1 88A Panel, Rear 1 1 881 Solenoid, Vac 1 1 8110A Nut, ¼-0 9 9 998 Screw 0 110B Control, Speed 1 0 1810A Solenoid, Brush 1 1 90A Handle 8 889A Lift, Brush 1 1 9 1A Plate, Wear, Lift, Brush 1 1 10 9800 Washer 11 9 Screw, 10- x ½ 1 9A Harness, Power L0 1-9A Harness, Power S0-1 1 801A Screw, - x 1¼ PN 1 A Switch 1 900 Nut, - 1 889A Screw, /8-1 x /8 1 980 Washer, Starlock, /8 18 8A Plate, Wear, Vac 1 1 19 90 Nut, Pal 1 1 0 10A Squeegee Lift Plate 1 1 1 901A Handle, Lift, Squeegee 1 1 9809 Washer, Flat, /1 SS 80 Spring 8008A Bolt, Shoulder, /1 x 1.0 80A Washer, Flat, ¼ 80A Stud 1 1 889 Insulator 1 1 8 91 Screw, - x /8 9 11A Panel Power Harness 1 1 0 0A Bracket, Connector, Power 1 1 1 1A Cable, Lift, Squeegee 1 1 0A Grommet, Slotted,. 1091 Screw, ¼-0 x / Hex 10 10 980 Washer, Lock, ¼ 988A Latch, Tank, Recovery 1 1 81110A Nut, 10- ESNA - 98A Handle, Lift, Brush 1 1 8 891A Screw, ¼-0 x /8 9 89A Screw, ¼-0 x ½ 1 1 0 09A Label 1 1 1 09A Label 1 1 00A Label, Battery Install 1 1 A Label, CE 1 1 811A Nut, ¼-0 x.18h Nylock 008A Label, Traverse Troubleshooter 1 - CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
CLARKE TECHNOLOGY Encore S0/L0 Electrical Cover Assembly Drawing and Parts List /01 1 1 10 1 1 1 9 1 1 1 18 19 1 10 18 19 8 9 0 1 11 8 11 Ref # Part No. Description Qty. L0 Qty. S0 1 08B Switch, Reverse 1-0B Switch, Forward/Reverse - 1B Cover, Rear Encore 0L 1 0B Cover, Rear Encore 0S 1 99 Screw 98A Hanger, Hose 1 1 8A Screw 1A Breaker, 0 Amp, Brush 1 1 8 0A Potentiometer, Asm. 1 - (Included w/mach. harness 9A) 9 80A Switch, Key 1 1 10 08B Control, Flow, Solution 1-110A Cable, Solution - 1 11 91 Meter, Hour 1-1 9 Screw, Set, 8- x ¼ 1 1 0A Knob 1 1 0A Panel, Control L0 1-1A Panel, Control S0-1 1 80A Washer, Switch 1 1 1 1A Key (included with #9) 1 988A Retainer, Clip - 1 18 01B Meter, Battery 1 1 19 018A Meter, Brush 1-0 1A Breaker, Amp, Traverse 1-1 18A Breaker, 0 Amp, Vac 1 1 818A Screw, ¼-0 x / PN 8010A Rivet 0080A Plate (models without brake) 1 1 009A Plate (models with brake) 1 1 888A Screw 10- x ½ TP-F - 1 NI 08A ¼ F.I.M.Q.D - NI 00A ¼ F.I.F.Q.D 1 - NOTE: indicates a change has been made since the last publication of this manual. Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Squeegee Lift Assembly Drawing and Parts List /01 Drawing # 1881A 1 19 19 ref. 18 1 10 8 10 0 11 1 1 1 1 1 1 9 Ref # Part No. Description Qty. 1 ref.1,pg Handle - 01A Bushing 1 800A Screw, ¼-0 x / 1 80A Washer, ¼, SS 00A Spring, Squeegee 1 8110A Nut, Nylock, ¼ 89A Screw, ¼-0 x SS 1 8 0A Swivel, Squeegee 1 9 1091 Screw, ¼-0 x / 10 9008 Nut, ¼-0, Plated 11 981 Screw, ¼-0 x 1¼ Hex 1 80A Screw, /8-1, Hex 1 1 801A Washer, Flat, /8, SS 1 980B Pin, Bracket Weldment 1 1 0B Gasket, Squeegee Ref. 1 1A Bracket, Tube 1 18 01A Knob, Clamping Ref. 19 1A Cable, Lift, Squeegee - 0 808A Screw, ¼-0x1 Truss 1 9808 Lockwasher, /8 LT Spring Type 1 81111A Nut, /8-1 ESNA 1 NOTE: indicates a change has been made since the last publication of this manual. CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
CLARKE TECHNOLOGY Encore S0/L0 Squeegee Assembly Drawing and Parts List /99 9" Asm. - 1880A (Optional) " Asm. - 1881A 1 0 1 18 1 1 19 1 10 11 1 8 9 1 1 1 Ref # Part No. Description 9" " 1 9 Screw, /8-1 x " Hex 9808 Washer, 1/ I.D. x 1/1 O.D. 990A Wheel, Guide 81111A Nut, /8-1 ESNA 090A Blade, Ribbed, Urethane - 1 091A Blade, Ribbed, Urethane 1-81A Spacer, 9" - 819A Spacer, " - 091A Blade, Rubber, Outer 1-09A Blade, Rubber, Outer - 1 8 1A Clamp, End 1 1 9 800A Screw, ¼-0 x 1½ Hex 1 1 10 1A Duct, Squeegee Inlet 1 1 11 01A Pad, Squeegee Grip 1 1 1 80011A Screw, /8-1 x CR S.S. 1 A Latch, Squeegee Strap 1 1 1 A Clamp, Squeegee 9" 1 - A Clamp, Squeegee " - 1 1 109 Rivet, Pop.1 S.S. 1/8" 1 909A Squeegee Weldment 9" 1-9A Squeegee Weldment " - 1 1 810A Nut, /8-1 S.S. 18 190 Wheel 19 8101A Nut, /8-1 Jam S. S. 0 01A Knob Ref Ref 1 0B Gasket Ref Ref Optional: NI 098A Nitrile 9" Outer Blade NI 099A Nitrile " Outer Blade NI 090A Rubber 9" Inner Blade NI 09A Rubber " Inner Blade NOTE: When changing blades loosen nuts #19. Clamp blades on squeegee. Retighten #19 nuts. This will allow spacer # to readjust to different blade thickness. Page -8- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore L0 Frame Transaxle Assembly Drawing and Parts List /99 Drawing # 1A 0 1 1 8 19 18 1 8 9 8 9 9 1 1 1 9 1 1 1 10 11 10 1 1 * Repair Parts: 90A Brush, Motor Asm. 1 9189A Gearbox Asm. 1 0A Coupler, Transaxle 1 0A Motor, Transaxle 1 Ref # Part No. Description Qty. 1 1A Frame 1 80A Washer, Nylon 1 8811A Screw, /1-18 x / 8A Screw, /8-1 x 1 88A Screw, /8-1 x 1 801A Washer, Flat, /8, SS 8 8 90110 Nut, /1-18 ESNA 9 910 Key, /1 x /1 x 1 10 90B Wheel, Traverse (Grooved) 90A Wheel, Traverse (Smooth)opt. 11* 91A Transaxle 1 1 A Clamp, Transaxle 1 8110A Nut, /8-1 ESNA 1 90 Screw, Hex, /1- x / Ref # Part No. Description Qty. 1 980 Washer, Lock, /1 1 9800 Washer 1 1A Caster 1 18 1A Bracket, Squeegee 1 19 8A Nut, Spacer 1 0 891A Screw, 1 /-0 x /8 1 1 0810 Spacer, Bolt 1 11A Bushing 1 9801 Washer, Flat, Plated, /1 8111A Nut, /1 ESNA Thin SS 1 81A Washer A Ring, Retainer 881A Screw, /1-18 x 1¼ 1 8 0A Suppressor 1 9 990 Wire Tie CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -9-
CLARKE TECHNOLOGY Encore S0/L0 Brush Lift Assembly Drawing and Parts List /00 Drawing #11A 1 1 1 0 See main frame assembly 19 9 18 8 9 10 11 8 1 1 1 1 9 1 1 1 Ref # Part No. Description Qty. 1 ref., pg Handle, Lift, Brush - 8110A Nut, ¼-0 ESNA 8808 Swivel, Rod, Brake 800A Screw, Eye, Adjustment 891A Spring, Pressure, Sander 1 80A Washer, Shoulder, 8 8001A Bolt, Shoulder, /8 x ½ 8 818A Washer 9 90181 Nut, /1, ESNA 10 A Frame, Brush Lift 1 11 8000A Bolt, Shoulder, /8 x /8 1 9809 Washer 1 Ref # Part No. Description Qty. 1 981A Bracket, Motor, Brush 1 1 9A Spring 1 1 0A Hosebarb 1 1 910A Valve, Solution Ref 1 891A Screw, ¼-0 x 18 819A Washer, 0 1 19 10A Link, Brush Lift 1 0 81A Washer, 001 1 8111A Nut, /1-18 Thin ESNA SS 998 Screw 10- x ½ 81110A Nut 10-9A Plate, Deflector 1 0810 Spacers (optional) 9 Screw CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page -1-
CLARKE TECHNOLOGY Encore S0/L0 Brush Housing Assembly Drawing and Parts List /00 Drawing # 11A 9 1 10 8 Ref # Part No. Description Qty. 1 1B Housing, Brush (S0) 1 0 Pin 1 9800 Washer 998 Screw, 10- x ½ 8A Screw, 10- x ½ 8 81A Skirt, Fibers 1 800A Nut, 10- T 8 8 908 Nut, ½-0 S.S. Jam 9 8A Bracket, Stop, Housing, Brush 1 10 0A Pin 1 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Optional Brake Drawing and Parts List /98 Form # 10A 1 19 0 8 1 1 19 18 1 1 1 11 10 9 1 1 9 Ref # Part No. Description Qty. 1 889A Screw, /8-1 x /8 1 980 Washer, Starlock, /8 1 90A Handle 1 A Brake, Lever 1 9801 Washer, Flat, /1 881A Screw, /1-18 x 1¼ 811 Clip 8 11A Rod, Brake 1 9 8110A Nut, ¼-0 ESNA 10 80A Washer, Flat, ¼ 1 11 8808 Swivel, Rod, Brake 1 1 90110 Nut, /1-18 ESNA 1 880 Spring, Arm, Brake 1 1 8110A Nut, /8-1 ESNA 1 1 8811A Screw, /1-18 x / 1 1 1A Pad, Brake 1 1 01A Bar, Brake 1 18 80A Washer, Flat, Nylon, ½ 1 19 8A Spacer 0 980 Washer CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
CLARKE TECHNOLOGY Encore S0/L0 Drawing & Parts List ESP Recycle System Kit 10A /01 Tools Needed: Adjustable wrench /8 diameter drill bit Short or right angle Phillips screwdriver /1 diameter drill bit Wire strippers 1/ diameter drill bit Wire terminal crimpers /8 diameter drill bit Drill motor 1 1 18 19 0 1 1 1 9 10 11 1 1 8 8 1 8 NOTE: indicates a change has been made since the last publication of this manual. Ref # Part No. Description Qty 1 118B Breaker, Circuit 10 Amp 1 0A Toggle Switch 1 90A Harness, ESP 1 90A Terminal, Male Q.D. 1 9119 Terminal, Ring 1 909 Nut, 10- ESNA 980 Washer #10 8 8 01 Hose Clamp 9 1A Barb, 90 1 10 118A Bushing 1 11 98 Screw 10- x 1½ 1 01A Hose 8 1 1 980 Elbow, Swivel 1 1 Ref # Part No. Description Qty 1 9A Pump 1 1 1A Elbow, Swivel Pump 1 00 Hose clamp 1 01A Hose PVC 1 18 0A Adapter, Recovery Tank 1 19 8A O Ring 1 0 980019 Washer, Nylon 1 1 9080 Nut, Nylon 1 0A Hose, Clear 1½ 1 11A Hose Barb 1 99A Filter 1 0 Plate, Switch 1 NI 990 Cable Ties 1 1 1 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Low Voltage Cut-Off Kit 109A Page -8- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Vacuum Motor Model Drawing /01 Form # 91A * Recommended Brush Replacement 1 st Replace at 800 hours or if vacuum motor runs too slow to pick up water nd 0% of 1 st rd % of 1 st Ref # Part No. Description Qty * 1 Clip (optional) 809A Housing Vent 1 Fan 1 80A Screw - 8x - /8 P.N. 081A Brush, Mechanism * Clamp 018A Bracket,Commutator End 1 8 Bearing 1 9 1 Disc 1 10 Bearing 1 11 980A Washer, Neoprene 1 1 Bracket, Fan End 1 * 1 Spacer 1 Ref # Part No. Description Qty 1 91A Fan, Rotating 1 801 Spacer * 1 Fan, Stationary 1 * 1 Shell, Fan 1 * 18 Spring, Load 1 * 19 Fan, Air Seal 1 * 0 Fan, Stationary 1 * 1 Fan, Rotating 1 * Washer 1 * Nut 1 *NOTE: Parts not available at this time. Page -0- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Battery Charger Drawing and Parts List /9 WARNING: All electrical repairs must be performed by qualified personnel only. Charger #01A: volt, amp D.C., 11 volt, A.C., 0 Hz. Charger #01A: volt, amp D.C., 0 volt, A.C., 0 Hz Charger Charger Ref. No. Description 01A 01A 1 Charger Case 119A * ---------- Transformer * ----------- 809A Electronic Controller Kit 00A 800A Capacitor, 0 V.A.C. 911 911 Heat Sink Assembly 911 911 Ammeter 000A 000A Fuse Holder 918 918 8 Strain Relief, A.C. Cord * ---------- * ---------- 9 Strain Relief, D.C. Cord 10 D.C. Cord Assembly 198A 198A 11 A.C. Cord Assembly 19A 9089 1 Housing, Red 9110 * ---------- 1 D.C. Plug Lock Key 900 900 * NOTE: Parts not available at this time. Page -1- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Gearbox Assembly Drawing and Parts List /9 Form #8A 9 8 1 Ref # Part No. Description Qty 1 8A Ring, Snap 1 01 Seal, Oil, Small 1 00A Cap End 1 8A O-Ring 1 11a Bearing, Large 1 81A Shaft & Gear 1 900 Bearing, Small 1 8 88A Housing 1 9 81A Seal, Oil Large 1 10 NI Darina EP Grease oz. Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore S0/L0 Brush Motor Drawing & Parts List /01 Motor Asm. 809B 1 1 1 1 1 Seam Location 1 1 1 1 8 9 10 11 Item Part No. Description Qty 1 8A Stator Frame Assembly (w/magnets & Clips) 1 01A Armature Assembly (w. B.E. & F.E. Bearings) 1 90 Bearings B.E. 1 900 Bearing F.E. 1 * Commutator Bracket Assembly 1 (w/brush BRD Assembly Leads) 00A Commutator Bracket 1 80A Strain Relief 8 9 Brush Board Screw 9 01A Brush Board Assembly (w/ Springs & Brushes) 1 10 89 Brush Spring 11 08A Brush Assembly 1 A Lead Assembly 1 1 A Lead Assembly 1 * 1 Helical Washer 1 1 01A Thru Bolt 1 8001A Shaft Key 1 1 8A B.E. Bracket Assembly (Gear Box) 1 * NOTE: Parts not available at this time. CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --
1 CLARKE TECHNOLOGY Encore L0 Transaxle Repair Parts /01 1 1 (COUPLER) 8 9 10 1.0 dia. 11 Ref # Part No. Description Qty. 1 Screw, ¼-0 - Washer, ¼ Lock - 0A Coupler 1 0A Motor 1 9189A Transaxle Gearbox Assembly 1 Pin, Dowel - End Plate, Output - 8 Magnet and Housing Assembly - 9 Armature and Bearing Assembly - 10 Washer, #10 Lock - 11 Nut 10- - 1 Stud - 1 90A Commutator End Bell & Brush Asm. 1 1 10A Mount, Bushing Torque #1 80 inch pounds Torque #11 0- inch pound tooth nuts #1 Loctite # NOTE: Transaxle unit is sealed. No lubrication required 1 Commutator Endbell and Brush Assembly Installation Instructions: 1. With motor still fastened to transaxle gearbox, remove old endbell by backing off the two 10- nuts and removing the lock washers. Slide endbell off motor.. Assemble new commutator endbell and brush assembly by sliding it over shaft and motor studs until brush retaining clip bottoms out. Holding endbell still, slide retaining clip out from between the brushes and commutator. Push the endbell on the rest of the way until endbell casting bottoms on the motor frame. Replace the lock washers and nuts and torque the nuts 0- in.-lbs. Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore L0 Connection Diagram (00880A-W) /9 Page -- CLARKE TECHNOLOGY Operator's Manual -Encore S0/L0
CLARKE TECHNOLOGY Encore L0 Electrical Schematic (00880A-E) /9 CLARKE TECHNOLOGY Operator's Manual - Encore S0/L0 Page --