HE 5750 Solenoid Valve Control Operating Manual (Original Language German) # 371521 Version 2.13
Disclaimer HESCH Industrie-Elektronik GmbH Boschstraße 8 D-31535 Neustadt Germany Tel. +49 5032 9535 0 Fax +49 5032 9535 99 Website: www.hesch.de E-mail: info@hesch.de District Court Hanover HRB 111184 Tax no.: 34/200/22524 VAT no.: DE813919106 Executive Board: Walter Schroeder, Werner Brandis Publisher: HESCH Industrie Elektronik GmbH, Documentation Department Copyrights Copyright 2017 HESCH Industrie-Elektronik GmbH. All rights reserved. The content of this operating manual incl. images and design are subject to the protect of copyright and other laws regarding the protection of intellectual property. The distribution or modification of this manual is not permitted and its content may not be copied, distributed, modified or made availabe to third parties for commercial use. 2 HESCH Industrie-Elektronik GmbH
Table of Content 2. Legal Regulations... 6 3. Safety Guidelines... 7 3.1. Symbols and basic safety guidelines... 7 3.2. Safety during the individual operating phases... 8 4. Glossary... 11 4.1. Filtersystem Skizze... 11 5. Device Description... 13 5.1. Display... 13 5.2. General Description... 13 5.3. Communication Structure... 14 5.4. System Setup... 14 5.5. System Layout... 15 5.6. Components... 16 6. Installation and Housing... 18 6.1. Network supply... 18 6.2. Device Dimensions... 18 7. Commissioning... 19 7.1. In- and Outputs (rear display HE 5750)... 19 7.2. Standard Assignment... 19 7.3. Galvanic Isolation... 19 7.4. Setting of the common baud rate in the CAN network... 20 7.6. Setting of the node no. (address)... 21 7.7. Local control at control cabinet... 22 7.8. Limitation of local operation... 22 7.8. Network Topology diagramm... 23 7.10. System start... 25 8. Display and operating keys... 26 8.1. Numeric keypad and input block... 26 8.2. Function keys F5 F16... 27 8.3. Context-sensitive keys F1 F4... 32 8.4. Filter time of circulation... 35 9. Parameter... 36 9.1. Open Parameter Menu... 36 9.2. Parameter Groups... 36 9.3. Passwords... 36 9.4. Parameter Table (1/3)... 37 9.5. Parameter Table (2/3)... 38 9.6. Parameter Table (3/3)... 39 10. Commands... 61 10.1 Command Sources... 61 10.2. Command Flowchart... 62 10.3. Local/Remote Operation... 63 11. Alarm and Error Messages... 64 11.1. System Start... 64 11.2. Alarm Screens... 65 11.3. Alarms of ongoing operation... 66 12. Communication... 71 HESCH Industrie-Elektronik GmbH 3
12.1. Master Slave CAN Communication... 71 12.2. Data Direction PLC Master Controller... 72 12.3. Data direction HE 5750 at control technology... 73 12.4. Diagnosis HE 5750 at control technology... 75 13. Solenoid Valve Control... 77 13.1. Description... 77 13.2. Supply HE 5724... 77 13.3. State Diagnosis HE 5724... 77 13.4. Terminals and Jumpers... 78 13.5. CAN Wiring and Bus Connection... 79 14. Technical Data HE 5750... 80 15. Options... 82 15.1. Central dust monitoring... 82 16. Maintenance and Service... 84 4 HESCH Industrie-Elektronik GmbH
Legal Regulations 1. Document History Version Date Description 2.12 11/2014 Layout modifications, general revision. (Based on 371617, version 2.12) 2.13 08/2016 Softwareversion 2.13 (Circulation time, dust sensor) Chapter 15.2 (Option: Variable number of valves) deleted 2.13 2017-02-03 Chapter 15: Missing numbering completed. Correction of the parameter description 7.12, 7.18, 7.3, 7.4 HESCH Industrie-Elektronik GmbH 5
Legal Regulations 2. Legal Regulations Manufacturer Intended Use Qualified Staff Device Safety Unpack Device HESCH Industrie-Elektronik GmbH, Boschstraße 8, D-31535 Neustadt The device is exclusively intended for the use as measuring and testing device in technical systems. The device can be operated within the approved ambient conditions (see "Technical Data" without impairment of its safety. The manufacturer is not responsible for non-intended use resulting in personnel injury and property damage; solely the user bears the risk. Non-compliance with the a.m. criteria regarding the intended use shall result in termination of the warranty and guarantee of the device. Only trained electricians with sufficient know-how in electrical engineering shall perform works at the valve controller. The device shall only be operated by trained personnel. Only trained and professional persons who are accustomed to the dangers thereto shall perform maintenance and repair. This device is assembled and reviewed acc. To VDE 0411 / EN 61010-1 and left the plant in flawless technical safety condition. The device was reviewed prior to delivery and has passed the mandotry tests specified by the test protocol. To retain this condition and to ensure a safe operation the user must pay attention to the guidelines and warnings, which are included in such safety guidelines and the operating manual. Unpack device and accessories: attached standaard accessories: Operating instruction resp. Operating guideline and fixing elements, if necessary. The correctness and completeness of the delivery shal be checked. The device shall be inspected with regard to damages due to non-intended handling by transport and storage. Warning! The device may not be operated if damages that let assume that a safe operation is not possible. 6 HESCH Industrie-Elektronik GmbH
Safety Guidelines 3. Safety Guidelines 3.1. Symbols and basic safety guidelines This chapter includes important safety regulations and guidelines. For the protection of personnel injury and property damage it is necessary to read this chapter carefully before operating the device. Following symbols are used in this operating manual. All safety guidelines are structured coherently. Warning against personal accidents! The severance of the risk is characterised by the respective signal word (.u.). Warning against explosive atmosphere! Warning against property damage by electrostatic charge! Warning against property damage! Warning against danagerous electric voltage! Info! Indicates possibe malfunctions and provides guidelines for optimal operating conditions. DANGER! Indicates a direct danger with high risk that may result in death or severe body injury, if not prevented. Signal words WARNING Indicates a possible endangerment with medium risk that may result in death or severe body injury, if not prevented. ATTENTION Indicates a possible endangerment with medium risk that may result in death or severe body injury, if not prevented. HESCH Industrie-Elektronik GmbH 7
Safety Guidelines Structure of warning signals All warning signals in this manual are structured coherently. Thereby the pictogram indicates the nature of the risk. SIGNAL WORD! (indicates the severance of the danger) An indication text desribes the danger and provides references as how they it can be prevented. 3.2. Safety during the individual operating phases Attention to the following safety guidelines shall be paid during the installation of the system and during the operation. Attention! Pay attention to the respective accident prevention regulations for your system, such as e.g. BGV A 3 "Electric Systems and Operating Material" during installation, commissioning, maintenance and troubleshooting. 3.1.1. 3.2.1 Unpacking device Warning against personnel injuries and property damages! The device must be inspected with regard to damages due to improper handling during transport and storage. The device shall not be operated if it shows damages that let assume that a safe operation is not possible. 3.1.2. 3.2.2 Installation Warnung vor Personen und Sachschäden! The installation is carried out in places that comply with the nature of the protection. The ambient temperature at the installation site shall not exceed the mentioned permissibe temperature specified for operation. The devices shall be installed exclusively outside of explosive areas! 3.2.3. Electric Connection Danger due to electric shock! All voltage supplies in use must be switched off prior to the work. Electric cables must be laid according to the respective country specifications (in Germany VDE 0100). The measuring leads shall be laid separately from the network cables. The connection between the protective conductor connection (in the respective device carrier) and a protective conductor must be established. It is recommended to use twisted and shielded measuring leads to avoid the influence of interference fields. The electrical connection takes place according to the connection schedules / connection images of the respective device. 8 HESCH Industrie-Elektronik GmbH
Safety Guidelines 3.1.3. 3.2.4 Commissioning Prior to switching on the device it must be ensured that the following points are considered: supply voltage complies with the information on the indicating label; all required covers for contact safety must be fitted. prior to switching on the device, the impact and respective precautions must be taken if the device is connected to other devices and / or equipments; The protective conductor connection in the respective device carrier must be connected to the protective conductor (in devices with protection class I). Warning against personnel injuries and property damages! Any interruption of the protection conductor in the device carrier can lead to the fact that the device becomes dangerous. Intended interruptions are not permitted. The device must be disconnected and protected against unintentional operation if it is assumed that a safe operation is not possible anymore. Attention! The device shall never be commissioned despite visible damages. 3.1.4. 3.2.5 Troubleshooting At the beginning of the troubleshooting all possibilities of error sources at additional devices resp. supply lines (measuring leads, wiring, sequential devices) must be considered. We suggest to send the device to the supplier if the error could not be found after reviewing these points. Danger due to electric shock! Do not open the device under voltage! Voltage carrying parts can be exposed during the opening of the devices or during the removal of covers and parts. Also connecting points can carry voltage! 3.1.5. 3.2.6 Decommissioning Attention! During decommissioning of the device, the supply voltage must be completely disconnected. The device must be protected against unintended operation. Prior to disconnecting, the impact and respective precautions must be considered if the device is connected to other devices and / or equipments. HESCH Industrie-Elektronik GmbH 9
Safety Guidelines 3.1.6. 3.2.7 Maintenance, Repair and Modification The devices do not require special maintenance. Modifications, maintenance and repair must be performed by trained professional experts only. If the failure of a fuse is detected, the cause must be inspected and removed. The replacement fuse must have the same data as the original type. The use of patched fuses or short circuit the fuse holder are not allowed. Warning! Voltage carrying parts can be exposed during the opening of the devices or during the removal of covers and parts. Also connecting points can carry voltage! The device must be disconnected from all voltage sources prior to these works.. Property damages by electrostatic charge! During the opening of the devices may expose components, which are sensitive against electrostatic discharge (ESD). The following works shall only be performed at work places that are protected against ESD! 3.1.7. 3.2.8 Explosion protection Devices without EX protection shall not be operated in potentially explosive areas. Furthermore out- and inputs of electrical circuits of the device / device carrier shall not lead into potentially explosive areas, with the exclusive exception of devices for which a declaration of EX conformity exists. In addition, the information of the related conformity declaration and the respective country specifications for the installation of electrical systems in potentially explosive areas must be considered for these EX devices. 10 HESCH Industrie-Elektronik GmbH
Glossary 4. Glossary 4.1. Filtersystem Skizze Glossary Valve sequence Chamber sequence A valve offset of 2 causes: valve 1, valve 3, valve 5... are triggered A chamber offset of 1 causes: chamber 1, chamber 2, chamber 3... are cleaned. A chamber offset has higher priority than a valve offset. A chamber offset of 0 causes: all valves acc. to valce sequence in chamber 1 are pulsed. Then chamber 2 etc... Operating mode - Permanent Permanent processing of the parameterised valve sequence. Controller via start / stop signals. - dp Threshold Control of the cleaning process via the dp signal. Cleaning starts during exceeding of the parameterised upper threshold; stops when dropping below the lower threshold. - dp Controller dp signal and air flow signal v. error! text mark not defined. Influence the cleaning process. The breaks are controlled and regulated in dependence with the filter characteristics to be set via the supporting points. Online cleaning Offline cleaning Semi Compartment Offline Cleaning SCOC Post cleaning Background cleaning The dampers for pure gas and raw gas stay open during the cleaning. During the cleaning of a chamber the selected dampers of a chamber are Off. Within the chamber the valve sequence is applied. After the cleaning the chamber sequence is considered. Half-Chamber Offline Cleaning. Requires two pure gas dampers per chamber. By that way one half of the chamber can be cleaned offline, while the other half remains in the filter process. Post cleaning may be required if the complete filter has been taken out of the procedure.the post cleaning comprises of the complete filter and performs the parameterised amount of cycles / valves etc. The post cleaning uses cycletime 2. The background cleaning becomes active if no regular cleaning is performed for a parameterisable time. This is often the case in small air flows or low dust inputs. The differential pressure is reviewed regarding a minimum value at the same time. If the reading falls short it is assumed that no fan operation exists and the cleaning is discontinued. HESCH Industrie-Elektronik GmbH 11
Glossary Partial cycle Complete cycle Forced cleaning Drain valves Cleaning runs as long as the required start condition is present. If the start condition is missing, the cleaning will be interrupted. The cleaning then will be resumed at interruption point. If the required start condition is set, a cleaning cycle via all active valves is performed. Independently of other necessary conditions (e.g. dpthresholds) the setting of this condition starts the cleaning process. Cleaning runs as long as the condition is set, resp. in cleaning cycle until all active valves are cleaned. In connection with the operating mode partial cycle the valves can be individually processed. The control supports the drain valves at the local manifold. Parameters 4.14 to 4.16. 12 HESCH Industrie-Elektronik GmbH
Device Description 5. Device Description 5.1. Display 1 2 Image 1 HE 5750, display with history 1. Type classification 2. Display and operating elements 5.2. General Description The system control HE 5750 is the central unit in a CAN based network of the cleaning control system for industrial hose filters. The central control communicates with the decentralised valve control units HE 5724 and the damper control units HE 5740 via the industrial CAN bus. Coordination and monitoring of all connected components and the communication with the control technology is performed by the central control. The Slavecontroller HE 5724 controls the valve control and reviewing process. Damper control units form the interface to the damper actuators. HESCH Industrie-Elektronik GmbH 13
Device Description 5.3. Communication Structure The central control HE 5750 is the master in the CAN bus system of the filter controller system. A PROFIBUS or a ModBus interface is alternatively available for the control technology. Altlernatively also a parallel interface for the binary signal exchange is available. However, the complete signal list can only be reached via the serial interfaces. 5.4. System Setup After correct installation of the unit connections among each other, setting up of the parameters must take place. For a list of the complete parameters with description please refer to chapter 5. The operating parameters can be set up via the keyboard of the central control and also via Smart Tool software. The configuration of the "Extra I/O" is possible via Smart Tool only. Parameters from the controller can be loaded, and saved, and the original project data be restored with the free version of Smart Tool. See brief operating manual Brief Manual on the documentation CD. 14 HESCH Industrie-Elektronik GmbH
Device Description With the option remote maintenance in SmartTool, a modem connection to the control can be established to perform remote maintenance and diagnosis of plants. 5.5. System Layout HESCH Industrie-Elektronik GmbH 15
Device Description Width = 600 mm Height = 600 mm Depth = 350 mm Weight: 28,5 kg 5.6. Components 5.7.1. Master control cabinet Width = 500 mm Height = 500 mm Depth = 210 mm Weight: 16,8 kg Or: Width = 600 mm Height = 600 mm Depth = 210 mm Weight: 22,8 kg Width = 380 mm Height = 300 mm Depth = 155 mm Weight: 7,5 kg 5.7.2. Damper control cabinet 5.7.3. Valve Control (Slave Box) Width = 78 mm Height = 48 mm 5.7.4. HE 1149 Pressure transmitter, Manifold pressure sensor 16 HESCH Industrie-Elektronik GmbH
Device Description 5.7.5. Differential pressure sensor (options) HE 5421 Width = 120 mm Height = 122 mm Depth = 55 mm HE 5422 Width = 130 mm Height = 130 mm Depth = 60 mm HE 5422 MR (with measuring hose cleaning) Width = 200 mm Height = 150 mm Depth = 100 mm HESCH Industrie-Elektronik GmbH 17
Installation and Housing 6. Installation and Housing The device must be assembled in such a way that it is protected from humidity and contamination. The permissible ambient temperature (50 C) must not be exceeded. The electrical connections must be performed according to the relevant VDE, resp. the local regulations. The connection of the device must always take place in voltage-free condition. The existing contactors in the control cabinet must be troubleshooted with RC networks. The device includes a network filter. In transient interference voltages an additional external network filter may be required. This is not included in the standard scope of delivery, however can be purchased via HESCH Industrie-Elektronik GmbH. 6.1. Network supply The controller requires 24 VDC. The power consumption is approx. 0.5A Attention! Check the correct voltage level prior to switching on the device. In faulty connection the device suffers serious damage. 6.2. Device Dimensions Device Dimension Control panel cut-out 295 x 200 x 40 mm (w x h x d) 265 x 170 mm Rear display HE 5750 18 HESCH Industrie-Elektronik GmbH
Commissioning 7. Commissioning 7.1. In- and Outputs (rear display HE 5750) 7.2. Standard Assignment DO1: Operation IN1: Local control DO2: Cleaning active IN2: Acknowledgement DO3: Error IN3: Local cleaning DO4: Pulse signal (1 sec) IN4: Filter stop DO5: Lamp test IN5: Post cleaning DO6: Inverted IN8 IN6: Offline cleaning DO7: Central locking valve IN7: EMERGENCY OFF DO8: (Reserved) IN8: free 7.3. Galvanic Isolation Digital Output and Digital Input require a separate supply 7.4. HESCH Industrie-Elektronik GmbH 19
Commissioning 7.4. Setting of the common baud rate in the CAN network All participants in the CAN network must have the same baud rate. Limits for the max. baud rate are set by the network extension. In general, the following rule applies: only as fast as necessary, not as fast as possible. The factory setting is 50 kbd. Master Setting: Slave Setting: Network extension: Baud rate [kbaud] Network extension [m] 500 100 250 200 100 600 50 1200 20 HESCH Industrie-Elektronik GmbH
Commissioning 7.6. Setting of the node no. (address) 7.6.1. HE 5750 (Master) The address is pre-set to 43. The LSB is on the left. 7.6.2. HE 5724 (Slave) The permissible scope of adress is between 1 to 32. The address is set with the two rotary coding switches S2 and S3. In systems with one slave per filter chamber the address runs from 1 to 24. In systems with 2 slaves per chamber, the address of the first chamber is set to 1, the one of the second slave to 17. In chamber 2 of the first slave to 2, and the second slave to 18 etc. (see also possible configurations on the following pages). 7.6.3. HE 5740 (Damper control boxes) Control units for 8 or 16 dampers are available. Units for inlet-dampers and outletdampers differ by the device addresses only. Raw gas damper units begin with address 33. Further valid addresses are 34 and 35. pure gas damper units begin with address 36. Further valid addresses are 37 and 38. For the setting, the communication card HE 5910 must be pulled out of the basic frame. There are 2 DIP switches on the circuit board. The node address is set with the 8-bit switch. The 4-bit switch influences the baud rate. The LSB is on the right side respectively. 7.6.4. Network Topology A purely serial structure is suggested. Each end of a network must be completed with 120Ω each. A respectively to be activated terminator resistor is on each CAN unit. Stub lines should be avoided. Keep unavoidable stub line as short as possible and do not complete. By keeping a purely serial topology, the network extension can possibly be increased. The used cable should be permissible for CAN bus operation. Note the diameter for more extension (>= AWG18, 0.75mm 2 )! HESCH Industrie-Elektronik GmbH 21
Commissioning 7.7. Local control at control cabinet The control of the filter system can locally be started or stopped. The condition of the local control is reported to the control technology. 1 = Control in operation 2 = Cleaning in process 3 = Alarm 4 = Activating local operation 5 = Start local cleaning 6= Acknowledge active alarms 7.8. Limitation of local operation The operation of the local control elements may be blocked with a parameter. Selection: >F5, >F1:parameter >interfaces >local interface Yes/No. The indicator lights function also if local operation is blocked. The operation of the keys at the control device can be limited to display only by the operator level (remote operation, remote control = On). This limitation can only be reversed via the operator level or via SmartTool. After expiry of the time Remote timeout they keyboard operation is released again, too, in case of an interruption of the connection to the controller technology. 22 HESCH Industrie-Elektronik GmbH
Commissioning 7.8. Network Topology diagramm 7.9.1. 1 Slave per chamber HESCH Industrie-Elektronik GmbH 23
Commissioning 7.9.2. 2 Slaves per chamber 24 HESCH Industrie-Elektronik GmbH
Commissioning 7.10. System start Preconditions - Wiring of all components according to circuit diagrams - Power supply of all components switched on - System parameters completely entered - Compressed air for valves present Start options - Local control at control cabinet - Start with SmartTool - Start of control technology The active cleaning process is indicated on the display of the control device and by indicator lights at the control cabinet. A start with the control device is not possible. After switching on the control device reviewing of the following starts: CAN network Compliance of parameter set and system Review of necessary variables (pressures etc.) Alarm messages (warning triangle in system status screen) can be accessed by the F6 key. For information on trouble shooting please refer to chapter Alarm and Error Messages. Info screen F2 diconnects the start-up process for 1 minute. F1 continues. CAN-Open Management 1. Waiting for slave messages 2. Preparation 3. Sending parameter 4. Review Actual system status - Cleaning state - Actual chamber/valve - Delta-p symbol - Delta-p value - System pressure HESCH Industrie-Elektronik GmbH 25
Display and operating keys 8. Display and operating keys 1. F1 F4 Context keys 2. F5 F16 Permanent function 3. numeric keypad 4. input block Fig. 2 HE 5750, Display and operating keys 8.1. Numeric keypad and input block Additional functions, setting possibility or branchings are offered on the individual screens. Key Function Enter the input with the ENTER key LEFT, RIGHT keys change decimal position and and serve for navigating the menu. UP, DOWN keys change a numeric value and serve for navigating the menu. Values can also be set via the numeric keypad. ESC key terminates the input mode Without function 26 HESCH Industrie-Elektronik GmbH
Display and operating keys 8.2. Function keys F5 F16 Access various permanent functions. 8.2.1. Actuell system status F5 Key Function Display By pressing the F5 key, system status for cleaning process and active alarms appears on the display. By pressing the F5 key again, the system status for actuell p thresholds appears on the display. Cleaning state Cleaning cycle Warning triangle The warning triangle can be displayed in 2 different sizes. Big There are currently active alarms available Smal There are currently alarms in hold position which are no longer applied. HESCH Industrie-Elektronik GmbH 27
Display and operating keys Display settings The arrow keys have the following function in this display: Key Function (press and hold) Reduce brightness + Increase brightness + Reduce contrast + Increase contrast + 8.2.2. Alarms F6 Key Function Display 1. Actuell alarms 2. Alarm protocol Switch with F6 8.2.3. Info screen F7 Key Function Display Project information, adjustable in text memory 260 to 269 via SmartTool. 8.2.4. Image up / Image down keys F8 and F16 Key Function Display F8 key image up / F16 key image down. Arrows appear on the left of the bottom of the display to indicate further content, in case of more content being available than can be displayed. 8.2.5. Lamp Test F9 Key Function Display Indicator lights at the front door of the control cabinet are triggered. Actuell display is not changed. 28 HESCH Industrie-Elektronik GmbH
Display and operating keys 8.2.6. Test Funktionen F10 Key Function Display Valve, isolation valve, damper, damper cleaning. Each single actuator can be triggered specifically. Navigation within the function by arrow keys. 8.2.7. Acknowledging Alarm F11 Key Function Display Actuell alarms are deleted. This key has the same function as the Acknowledging Alarm key installed in the control cabinet. Actuell view is not changed. 8.2.8. Grafic (Delta-p/ dust development/circulation time) F12 Key Function Display Delta-p-, dust developing and time of circulation grafics via different time windows. Switchable between both grafics by the F12 key. HESCH Industrie-Elektronik GmbH 29
Display and operating keys 8.2.9. Chamber state F13 Key Function Display Information is displayed chamber-related. Navigation between the chambers with arrow keys - + Modification is not possible. From this screen, the pressure drop screen is called by pressing F2. It provides information about the pressure drop in %, for each valve, depending on the relative pressure in the system. One more pressing the F2 key calls up the tabular representation on the screen. navigation with F8 and F16 or the arrow Keys The dust sensor status is called with F3. This status indicates in % the dust content in the clean gas channel. Tabular representation also with the F2 key. 30 HESCH Industrie-Elektronik GmbH
Display and operating keys 8.2.10. Isolation Valve F14 Key Function Display This function allows quick access to the isolation valves. In case the system isolates the isolation valves, manually opening is possible. 8.2.11. Chamber Isolation F15 Key Function Display Chambers are deleted from the cleaning process. The valves are not activated anymore. If existing, dampers are Off. HESCH Industrie-Elektronik GmbH 31
Display and operating keys 8.3. Context-sensitive keys F1 F4 Additional functions, setting possibilities or junctions are offered in the individual screens. Some screens and functions are only accessible within certain interactions. The bottom line (navigation line) in the various screens displays the available accesses and junctions. The respective function is activated by pressing the corresponding keys F1 to F4. Navigation line Context-sensitive screens 1 During start up On Hold Continues start-up for info screen without pause. Displays the info screen for one more minute. 32 HESCH Industrie-Elektronik GmbH
Display and operating keys Info screen F7 Time Service Language 1 Back Set the time Display operating hours Switching between loaded languages Switching image between - Display operting hours - Analog inputs - Digital inputs - State Modbus Communication - State Profibus Communication by pressing the F8 / F16 key Two languages can be loaded in the control. Selection is not offered if a second language is not loaded. Back Alarm Screen F6 Actuell alarms and alarm protocol are displayed. Switching of display by F6 key. Acknowl. Back Acknowledge alarm Back HESCH Industrie-Elektronik GmbH 33
Display and operating keys Actual System State F5 Parameter Extra-IO Cycle Access parameter menu Display of the Extra- I/O acc. to definition of the system parameter. The Extra-I/O can only be definded and parameterised via SmartTool software. Time of circulation display. (the last 20 cleaning cycles) Can be called in 2 nd system status screen. Navigation with F8 (image UP) and F16 (image DOWN) keys and arrow keys. Acknowledge the selection by pressing the ENTER key. Navigate within the list with arrow keys Navigate to the desired parameter. Select for editing by the ENTER key. Arrow keys change decimal positions. Arrow keys change the value. Can be set via the numeric keypad alternatively. ENTER-key acknowledges new value. ESC-key cancels input. F4-key cancels the input and switches to the previous level. 34 HESCH Industrie-Elektronik GmbH
Display and operating keys 8.4. Filter time of circulation Time of circulation is the time that a complete cleaning cycle takes, for all chambers and valves. Determining the time of circulation: A cleaning cycle generally begins with chamber 1, valve 1. This is also true when this valve e.g. due to a shutdown chamber can not be controlled. At the moment of checking the valve status cycle change occurs. The counter of the cleaning cycles is also increased. Determination of time of circulation is restarted. Power failure times during a cleaning cycle will not be counted. In a power failure time of less than 4.5 days, the original start time of the cycle persists. In addition, the start time is set at the time of power recovery.this also applies when there is more than one power failure within one cycle. Note! In order to obtain determination of the time of circulation over a power failure it is necessary to set the parameter Autostart/Timeout system status up to date, so the controller continues the cycle at the point of interruption after the power recovery. Otherwise, a new cycle begins. The controller internally stores time of circulation for the last 100 cleaning cycles. The last 20 cleaning cycles can be displayed in tabular form and as a bar graph. The bar chart is accessed via the F12 key. The display in table form can be accessed via the second "System Status screen F3" (circulation). By the Process Data Pool (PDP) it is possible to transmit - the last filter time of circulation - the average of the filter time of circulation over the last 20 cycles, - and the average of the filter time of circulation over the last 3 hours (A maximum of 99 cycles) into the control system. This function can only be set via SmartTool. Simultaneously, a display will appear in the process data image of the controller. The time of circulation is formatted as a fixed-point number in minutes with one decimal place Example: Time of circulation 37 => 3.7 minutes = 3 minutes and 7 * 6 seconds = 3:42 minutes. HESCH Industrie-Elektronik GmbH 35
Parameter 9. Parameter 9.1. Open Parameter Menu By F5 select the "Actual System State" and then press the F1 key. 9.2. Parameter Groups 1 System parameter 7 Chamber control 13 Malfunction monitor 2 Local operation 8 Operating hours 14 Dust monitoring (option) 3 Interfaces 9 Service 15 Cleaning factors 4 Valve control 10 Autostart / Timeout 16 DeltaP controller 5 Parallel valve 11 Passwords 17 Controller parameters 6 Cleaning cycles 12 Measurement range 18 Extras The individual parameters are described in the Technical Manual. Modifications can be done via the keyboard of the control, with the service PC and "SmartTool" software or via the control technology. Info! Please refer to HESCH regarding an operating manual for "SmartTool" software. 9.3. Passwords The parameter values are protected against modification by four different password levels. 4 = HE5750 programme level 3 = Service system configuration system supplier 2 = Customer (technician) 1 = Customer The following table displays the parameter values and the password level. 36 HESCH Industrie-Elektronik GmbH
Parameter 9.4. Parameter Table (1/3) Name System Min Max Unit Password Level 1 System parameters 0 1 8 Without 0 1.1 Number of chambers 8 1 24 Service 3 1.2 Valves/chamber 16 1 64 Service 3 1.3 Controller/chamber 1 1 2 Service 3 1.4 Manifolds/controller 0 0 2 Service 3 1.5 Valves in 1. manifold 16 1 32 Service 3 1.6 Dust detectors/chamber 0 0 2 Service 3 1.7 Isolation valves/controller 0 0 2 Service 3 1.8 Damper controller 0 0 1 Service 3 1.9 Hopper level 0 0 1 Service 3 2 Local operation 0 2 6 Without 0 2.1 Language 0 0 1 Customer 1 2.2 Synchro time -1-1 1439 Technician 2 3 Interfaces 0 3 9 Without 0 3.1 PLC Interface 1 0 3 Service 3 3.2 Modem Interface 0 0 1 Service 3 3.3 Baud rate COM 1 3 0 6 kbaud Technician 2 3.4 Device address 1 1 255 Technician 2 3.5 Baud rate COM 2 3 0 5 kbaud Technician 2 3.6 Profibus Node ID 12 1 125 Technician 2 3.7 Modbus parity 1 0 3 Technician 2 4 Valve control 0 4 19 Without 0 4.1 Operating mode 1 0 2 Technician 2 4.2 Cleaning 0 0 1 Technician 2 4.3 Manuell cleaning mode 0 0 2 Technician 2 4.4 Valve sequence 1 1 31 Technician 2 4.5 Chamber sequence 1 0 23 Technician 2 4.6 1st Cycletime pulse 100 10 60000 ms Technician 2 4.7 1st Cycletime pause 50 1 36000 s Technician 2 4.8 2nd Cycletime pulse 0 0 60000 ms Technician 2 4.9 2nd Cycletime pause 0 0 36000 s Technician 2 4.10 Pressure switch function 0 0 7 Technician 2 4.11 Manifold filling time 0 0 6000 s Technician 2 4.12 System pressure ON 0 0 36000 s Technician 2 4.13 System pressure OFF 10 10 36000 s Technician 2 4.14 Drain valves 0 0 2 Technician 2 4.15 Drain valve pulse 100 10 60000 ms Technician 2 4.16 Drain valve pause 60 1 10000 Minutes Technician 2 4.17 Start-/Stop function 0 0 1 Technician 2 HESCH Industrie-Elektronik GmbH 37
Parameter Cont. Parameter Table (1/3) 5 Parallel valves 0 5 25 Without 0 5.1 Parallel valve/chamber 0 0 1 2 5.2 Parallel chamber 1 0 0 24 Technician 2 5.3 Parallel chamber 2 0 0 24 Technician 2 5.4 Parallel chamber 3 0 0 24 Technician 2 5.25 Parallel chamber 24 0 0 24 Technician 2 6 Cleaning cycles 0 5 6 Without 0 6.1 Post cleaning 1 0 10 Cycles Technician 2 6.2 Chamber cleaning 1 0 10 Cycles Technician 2 6.3 Background cleaning 0 0 100 Technician 2 6.4 BG-cleaning unit 0 0 2 Technician 2 6.5 BG-cleaning time 0 0 14400 Minutes Technician 2 6.6 BG-cleaning threshold 20 0 9000 mbar Technician 2 9.5. Parameter Table (2/3) Name System Min Max Unit Password Level 7 Chamber control 0 6 19 Without 0 7.1 Inlet-damper/chamber 1 0 2 Service 3 7.2 Outlet-damper/chamber 1 0 2 Service 3 7.3 Chamber input level 2 0 2 Service 3 7.4 Chamber output level 1 0 1 Service 3 7.5 Damper limit level 1 0 1 Service 3 7.6 Damper offline cleaning 2 1 3 Service 3 7.7 Semi-offline-cleaning 0 0 2 Service 3 7.8 Damper control time 10 1 3600 s Service 3 7.9 Cleaning delay time 10 0 3600 s Service 3 7.10 Delay time 10 0 3600 s Service 3 7.11 Abrasion protection Off 0 3600 s Service 3 7.12 Post cleaning chamber 0 0 10 Cycles Service 3 7.13 Hopper level monitor. 0 0 1 Service 3 7.14 Hopper level delay 300 0 14400 Minutes Service 3 7.15 Hopper level rise 100 0 6000 s Service 3 7.16 Hopper level fall 100 0 6000 s Service 3 7.17 Manifold pressure monitor 0 0 1 Service 3 7.18 Chamber isolation auto 0 0 24 chambers Service 3 7.19 Damper jogging 0 0 1000 days Service 3 7.20 Chamber state message 0 0 1 Service 3 8 Operation time 0 7 6 Without 0 8.1 Control 0 0 1000000 h HE5750 4 8.2 Cleaning 0 0 1000000 h HE5750 4 8.3 Cleaning cycles 0 0 1000000 Cycles HE5750 4 8.4 Service control 0 0 1000000 h HE5750 4 8.5 Service cleaning 0 0 1000000 h HE5750 4 8.6 Service cleaning cycles 0 0 1000000 Cycles HE5750 4 38 HESCH Industrie-Elektronik GmbH
Parameter Name System Min Max Unit Password Level 9 Service 0 8 3 Without 0 9.1 Period controller 0 0 99999 h Service 3 9.2 Period cleaning 0 0 99999 h Service 3 9.3 Period cycles 0 0 99999 Cycles Service 3 10 Autostart / Timeout 0 9 5 Without 0 10.1 System start 0 0 1 Technician 2 10.2 System timeout 0 0 14400 Minutes Technician 2 10.3 Autostart delay 0 0 14400 Minutes Technician 2 10.4 Remote timeout 0 0 14400 Minutes Technician 2 10.5 Local timeout 0 0 14400 Minutes Technician 2 11 Passwords 0 10 4 Without 0 11.1 HE5750 10000 10000 39999 HE5750 4 11.2 Service 0 0 9999 Service 3 11.3 Customer (technician) 0 0 9999 Technician 2 11.4 Customer 0 0 9999 Customer 1 12 Measurement range 0 11 7 Without 0 12.1 Delta-p unit 0 0 1 Technician 2 12.2 Delta-p 300 99 9000 mbar Technician 2 12.3 Air flow 0 0 9000 km3/h Technician 2 12.4 Pressure 100 9 9000 bar Technician 2 12.5 Dust 100 49 200 % Technician 2 12.6 Delta-p filter 0 0 999 s Technician 2 12.7 Air flow filter 0 0 999 s Technician 2 12.8 Dust filter 0 0 99,9 s Technician 2 9.6. Parameter Table (3/3) Name System Min Max Unit Password Level 13 Malfunction monitor 0 12 12 Without 0 13.1 DeltaP low alarm -50-100 9000 mbar Technician 2 13.2 DeltaP high alarm 1 200-100 9000 mbar Technician 2 13.3 DeltaP high alarm 2 250-100 9000 mbar Technician 2 13.4 Druck high alarm 100 10 9000 bar Technician 2 13.5 Minimum pressure 50 0 100 % Technician 2 13.6 Pressure drop -30-100 100 % Technician 2 13.7 Manifold lock 0 0 1 Technician 2 13.8 Dust increase 50-100 100 % Technician 2 13.9 Dust monitoring type 0 0 1 Technician 2 13.10 Dust delay 60 5 3600 s Technician 2 13.11 Valve current 1 1 10 A Technician 2 13.12 Odd valve count 0 0 1 Technician 2 13.13 Hold function 0 0 1 Technician 2 13.14 Fail-safe 0 0 1 Technician 2 HESCH Industrie-Elektronik GmbH 39
Parameter Name System Min Max Unit Text Password Level Dust Monitoring (OPTION!) 14 - see chapter 15 - Without 0 14.1 Central dust sensor 0 0 3 No, 1 3 Technician 2 14.2 Dust alarm max. 50.0 0,0 200.0 % Technician 2 14.3 Dust alarm relativ 0 0 1 No/Yes Technician 2 14.4 Dust pre-alarm 20.0 0.0 500.0 % Technician 2 14.5 Dust main-alarm 30.0 0.0 500.0 % Technician 2 14.6 Dust check time 2.0 0.1 10.0 s Technician 2 14.7 Dust alarm filter 0.1 0.1 10.0 s Technician 2 14.8 Dust sensor dead tim 0.0 0.0 10.0 s Technician 2 14.9 Dust valve lock 0 0 1 No/Yes Technician 2 14.10 Dust chart hold 9 0 200 s No/Yes Technician 2 14.11 Air speed 5.0 0.1 100.0 m/s Technician 2 14.12 Distance chamber 1 0.0 0.0 500.0 m Technician 2 14.13 Distance chamber 2 0.0 0.0 500.0 m Technician 2 14.14 Distance chamber 3 0.0 0.0 500.0 m Technician 2 14.15 Distance chamber 4 0.0 0.0 500.0 m Technician 2 14.16 Distance chamber 5 0.0 0.0 500.0 m Technician 2 14.17 Distance chamber 6 0.0 0.0 500.0 m Technician 2 14.18 Distance chamber 7 0.0 0.0 500.0 m Technician 2 14.19 Distance chamber 8 0.0 0.0 500.0 m Technician 2 14.20 Distance chamber 9 0.0 0.0 500.0 m Technician 2 14.21 Distance chamber 10 0.0 0.0 500.0 m Technician 2 14.22 Distance chamber 11 0.0 0.0 500.0 m Technician 2 14.23 Distance chamber 12 0.0 0.0 500.0 m Technician 2 14.24 Distance chamber 13 0.0 0.0 500.0 m Technician 2 14.25 Distance chamber 14 0.0 0.0 500.0 m Technician 2 14.26 Distance chamber 15 0.0 0.0 500.0 m Technician 2 14.27 Distance chamber 16 0.0 0.0 500.0 m Technician 2 14.28 Distance chamber 17 0.0 0.0 500.0 m Technician 2 14.29 Distance chamber 18 0.0 0.0 500.0 m Technician 2 14.30 Distance chamber 19 0.0 0.0 500.0 m Technician 2 14.31 Distance chamber 20 0.0 0.0 500.0 m Technician 2 14.32 Distance chamber 21 0.0 0.0 500.0 m Technician 2 14.33 Distance chamber 22 0.0 0.0 500.0 m Technician 2 14.34 Distance chamber 23 0.0 0.0 500.0 m Technician 2 14.35 Distance chamber 24 0.0 0.0 500.0 m Technician 2 15 Cleaning factors 0 13 49 15.1 Chamber division 0 0 8 Technician 2 15.2 Cleaning factor 1 100 10 1000 % Technician 2 15.3 Cleaning factor 2 100 10 1000 % Technician 2 15.4 Cleaning factor 3 100 10 1000 % Technician 2 15.5 Cleaning factor 4 100 10 1000 % Technician 2 15.49 Cleaning factor 48 100 10 1000 % Technician 2 40 HESCH Industrie-Elektronik GmbH
Parameter Cont. Parameter Table (3/3) Name System Min Max Unit Password Level 16 DeltaP control 0 14 14 Without 0 16.1 Lower threshold 100 0 9000 mbar Technician 2 16.2 Upper threshold 150 0 9000 mbar Technician 2 16.3 Delta-P offset 0-9000 9000 mbar Technician 2 16.4 Setpoint 0% 0 0 9000 mbar Technician 2 16.5 Setpoint 10% 0 0 9000 mbar Technician 2 16.6 Setpoint 20% 0 0 9000 mbar Technician 2 16.7 Setpoint 30% 0 0 9000 mbar Technician 2 16.8 Setpoint 40% 0 0 9000 mbar Technician 2 16.9 Setpoint 50% 0 0 9000 mbar Technician 2 16.10 Setpoint 60% 0 0 9000 mbar Technician 2 16.11 Setpoint 70% 0 0 9000 mbar Technician 2 16.12 Setpoint 80% 0 0 9000 mbar Technician 2 16.13 Setpoint 90% 0 0 9000 mbar Technician 2 16.14 Setpoint 100% 0 0 9000 mbar Technician 2 17 Controller settings 0 15 8 Without 0 17.1 Maximum pause 600 10 3600 s Technician 2 17.2 P-part 10 0 9999 % Technician 2 17.3 I-part 100 1 9999 s Technician 2 17.4 D-part 0 0 9999 s Technician 2 17.5 Dt1-part 0 0 9999 s Technician 2 17.6 Proportional pause 10 0 100 % Technician 2 17.7 Controller modificat. 100 0 200 % Technician 2 17.8 Controller mimum 250 0 9000 mbar Technician 2 18 Extra - Only via SmartTool - 0 16 2 Without 0 18.1 LCD-contrast 50 5 100 % Customer 1 18.2 LCD-brightness 70 5 100 % Customer 1 HESCH Industrie-Elektronik GmbH 41
Parameter 1. System Parameters Parameter block for the description of the filter installation. Bold = factory setting 1.1. Chambers 1.. 8.. 24 Chambers in the filter. 1.2. Valves / chamber 1.. 16.. 64 valves per chamber Correct value is strictly required for immaculate functioning of the control processes. 1.3. Slaves / chamber 1.. 2 Slave boxes per chamber. Each slave box controls max. 32 valves. A second slave box is required in case of more than 32 valves per chamber. Following valve assignment applies in case of two slave boxes: - even number per chamber both slaves with same number of valves - odd number per chamber 1st slave takes over (n/2 + 1) valve 1.4. Manifolds / Slave 0, 1, 2 The valve control (slave box) can switch off the air pressure of a local manifold with a switch-off valve, especially if 2 manifolds are used. With the function "valve monitoring", a slave box can monitor the pressure in two manifolds. Therefore the pressure during the valve triggering is measured. The pressure decrease during valve triggering and the pressure increase afterwards must reach certain values to avoid any valve error. The values can be adjusted with parameter 12.6 Pressure Decrease. 1.5. Valves in the 1st manifold 1.. 16.. 32 Valves in one manifold. Half of the valves in two manifolds. In case two manifolds are used per slave box and distribution is odd, this parameter provides in the 1st manifold. This information is required to select the correct pressure transmitter for the valve monitoring. Without the valve monitoring function the parameter has no meaning. 42 HESCH Industrie-Elektronik GmbH
Parameter 1.6. Dust detectors / chamber 0, 1, 2 Dust sensors monitor the filter output, the outlet side. That can be measurement transformers with continuous output signal of 4 up to 20 ma signal, or limit switches with switch contact. The voltage supply of the sensor can be selected at the slave box. The parameter of the slave box is different for analog or switch sensors. The first slave box can evaluate two dust sensors. The dust sensors can be of different type (analog value or switch sensor). The signals are handled internally as Switched OR. 1.7. Isolation valves/slave 0, 1, 2 A valve control can switch two isolation valves for 2 manifolds. 1.8. Damper control No, Yes A damper control controls outlet dampers of up to 8 dampers. Another damper control controls the inlet dampers. By this parameter it is determined whether a damper control takes place at all. The damper control boxes transfer also some analog measuring values. The outlet node measures 3 input temperatures (display with F5) and the delta-p value. The inlet node measures also the hopper level. For more specifications on the damper control please refer to chapter 6. Damper Control. 1.9. Hopper level No, Yes Determines whether the system shall monitor hopper levels or not. If Yes, the master control initialises and monitors the respective digital inputs in the inlet damper control. Another parameter determines which action is performed if level high is detected. 2. Local operation Language Language 1, language 2 All texts can be displayed in two languages. The language elements are saved in a non-volatile part of the memory. The control itself operates independently from the language with internal text numbers. Each text number represents a word or a phrase. The current language set is selected by this parameter. Therefore the language set must be loaded. For the complete text list to be available it must be loaded in the controller. Switching the language is easily possible with the function keys: press the INFO key and then with the F3 key switch to the other language. Synchron time Off 0:00 23:59 A signal from the control technology sets the controller clock to the time set here. Via the serial communication or via a parallel interface the signal can be sent. HESCH Industrie-Elektronik GmbH 43
Parameter 3. Interfaces PLC Interface (control technology) Parallel, Profibus, Modbus, Modbus TCP The interface used between control technology (PLC) and this control. Three interfaces between control technology and master control are available. Classical Type as contact interface. The contacts are established by the modulebased in-/output system. PROFIBUS-DP as fieldbus interface. A complete image of the system is possible with profibus A modification of the parameters via profibus is not possible at present. Modbus communication via RS485. The control offers three interfaces: CAN bus is the internal bus system for the valve controls, the damper controls and the parallel interface box. PROFIBUS is the standard interface to the control technology. PROFIBUS interface is independent from the other serial interfaces. RS 232 and RS 485 form the standard interface for service and modem control. Modem interface No, Yes RS 232 is the only way for modem connection. A Hayes compatible basis control set is used for modem control. Baud rate COM1 (RS232) 1.2 2.4 4.8 9.6 19.2 38.4 kbaud If the modem is selected, COM1 is automatically used with 9.6 kbaud, even if the parameter has another value. Device address 1.. 255 Baud rate COM2 (RS485) 1.2 2.4 4.8 9.6 19.2 38.4 kbaud Profibus Node-ID 1... 125 Modbus parity Odd, even, No/2, No/1 44 HESCH Industrie-Elektronik GmbH
Parameter 4. Valve Control 4.1. Operation mode Threshold, control, partial cycle Sets the Start/Stop condition of the cleaning process. Precondition: connection for the inputs Filter Start, Filter Stop etc. have been performed correctly. Permanent Start/Stop depends on the connection of the inputs. Threshold Start/Stop depends on the connection of the inputs and dpsignal (threshold is defined with special parameters) Control Control is performed according to a air flow rated dp-signal. The connection between dp-signal and air flow can be defined in a curve with 10 coordination pairs (separate parameter section 5.14) 4.2. Cleaning mode PartCycle, CleaningCyc. Setting that defines whether cleaning process with the entire cycles or with partial cycle. 4.3. Manuell cleaning mode Permanent, threshold, control Defines the Start/ Stop condition of the cleaning process. Permanent Start/ Stop depends only on the connection of the inputs. dp Threshold Start/Stop depends on the input connection and dp-signal (threshold is defined by special parameters) Control Regulation is performed according to an air flow-rated dpsignal. The connection between dp-signal and air flow can be defined in a curve with 10 coordination pairs (separate parameter section 14) 4.4. Valve Sequence 0 31 Additional amount for the next active valve within a chamber. 4.5. Chamber Sequence 0 23 Additional amount for the next active chamber. 4.6. First Cycletime Pulse 10 100 60000 ms Pulse time for the first set of control times. This pulse time is used for the general cleaning process. 4.7. First Cycletime Pause 1.0.. 10.0.. 3600.0 s Pause time for the first control times. This pause time is used for the general cleaning process. HESCH Industrie-Elektronik GmbH 45
Parameter 4.8. Second Cycletime Pulse 0 60000 ms Pulse time for the second set of control times. This pulse time is used for the BG Cleaning, Manual Cleaning and Post Cleaning. If 0 is entered here, the pulse Time for the first set is used. 4.9. Second Cycletime Pause 0.0 3600.0 s Pause times for the second set of control times. These pause time is used for the BG Cleaning, Manual Cleaning and Post Cleaning. If 0 is entered here, the pause time for the first set is used. 4.10. Pressure Switch Function No, function, blowing pressure, F+P, Time, F+T, P+T, F+P+T By using a pressure transmitter in a manifold, three functions (incl. their combinations) can be selected: Valve function After triggering a valve, the pressure must be below a certain value. If not, an error message is generated. After closing the valve, the pressure must exceed a certain value. If not, the isolation valve of the manifold is closed and an error message generated. The thresholds are defined in separate parameters. Pressure Prior to a valve being triggered, the pressure in the respective manifold must be above a certain value. If not, the valve is not triggered and an error message is generated and the value is defined by an extra parameter. Pause Time Optimisation The possibility to reduce the pause time between two valve triggerings when the pressure at the local manifold has regenerated. The pause time in the above parameters is understood as max. time that can be reduced by an early regeneration of the manifold pressure. The threshold therefore is set with parameter 12.5 Minimum Pressure in Manifold. 4.11. Manifold Filling Time without, 1.. 600 s Monitoring of the pressure starts after the filling time of the manifold ends, because the manifold needs a certain time after opening the isolation valve to generate the operating pressure. If the filling time is exceeded, a Valve Does Not Close error is assumed. 4.12. System Pressure On No 3600,0 sec The lead time after opening the central isolation valve and further actions. 46 HESCH Industrie-Elektronik GmbH
Parameter 4.13. System Pressure Off No 3600,0 sec Afterrunning cycle for closing the central isolation valve. 4.14. Drain Valves 0 1 2 Number of drain valves per valve control box. 0 = drainage function switched off. Valves of two manifolds can be connected to one valve box. Connection sequence at the valve terminals in 2 manifolds: Blowing valves manifold1, blowing valves manifold2, drain valve manifold1, drain valve manifold2. 4.15. Drain Pulse 10.. 100.. 60000 msec Opening period of a drain valve. 4.16. Drain Pause 1.. 60.. 10000 min Pause between the next activation of the same drain valve. 4.17. Start/Stop Function Static, dynamic The command mode from the control technology (permanent signal, sensor signal). The condition of the controller is reported back. 5. Parallel Valves 5.1. Parallel Valve/Chamber 0 1 The system can trigger 2 chambers at the same time. Each chamber that should be triggered at the same time has its own parameter. Condition: chambers to be triggered at the same time are not connected to the same valve control unit. Per cycle each chamber is triggered once only. 0 = deactivated 1 = activated Example: parallel chamber 1 with value 10: chamber 1 and chamber 10 are triggered parallel per cycle. 5.2. Parallel Chamber 1 0 24 5.3. Parallel Chamber 2 0 24 to 5.4. Parallel Chamber 24 0 24 HESCH Industrie-Elektronik GmbH 47
Parameter 6. Cleaning Cycle (Cleaning Process) 6.1. Post Cleaning 0 1 10 Cycles Post cleaning is a cleaning procedure that includes all valves of the filter system. Up to 10 repetitions of these cleaning cycles can be selected. Post cleaning is started by the post cleaning input and uses pulse and pulse time of the second cycle time set. 6.2. Chamber Cleaning 0 1 10 Cycles Chamber cleaning is the cleaning of all valves in a chamber. Up to 10 repetitions of chamber cleaning can be selected. 6.3. Background Cleaning 0 100 With very low differential pressure the background cleaning monitors the time that has passed since the last valve triggering. This is useful for the small air flow, which nevertheless generates a dust entry in the filter system. If no valve triggering took place within the background cleaning time, background cleaning with the timings of the second control timing set starts. 6.4. BG Cleaning Unit Valves, chamber cycles The parameter specifies what should be cleaned during the background cleaning. 6.5. BG Cleaning Time off, 1.0 1440.0 minutes Max. time between 2 valve triggerings. If the time is exceeded, the controller starts the background cleaning. 6.6. BG Cleaning Threshold 0 2 900.0 mbar A value close to zero. If delta-p value is smaller than that, it is assumed that the system is switched off and no background cleaning takes place. 7. Chamber Control Online Offline In the online mode the chambers are cleaned with opened inlet and outlet and dampers. In the offline mode only complete chambers are cleaned. For this purpose the inlet dampers and the outlet dampers are closed prior to cleaning and then re-opened (see 7.6). 48 HESCH Industrie-Elektronik GmbH
Parameter 7.1. Inlet Dampers/ Chamber 0, 1, 2 Inlet dampers per chamber 7.2. Outlet Dampers/Chamber 0, 1, 2 Outlet dampers per chamber. 7.3. Chamber Input (level) (Function not implemented) low, high signal level for the input for chamber isolation 0 = low 1 = high 7.4. Chamber Output (level) low, high signal level for closing the dampers (outlet-/inlet dampers) 0 = low 1 = high 7.5. Damper Limit Level low, high The signal level by which the dampers report their limit level. High: the limit level of the damper is reported with high level (+24 V). 7.6. Damper Offline Cleaning Raw gas, pure gas, all For the offline cleaning the damper, which is closed can be selected. This can be the inlet damper or the outlet damper, or both. 7.7. Semi-Offline-Cleaning No, 1, 2 1 virtual (unreal) Semi-Offline Mode 2 real Semi-Offline Mode Depending on the wiring of the isolation valves at the local pressure Manifold. 7.8. Damper Control Time 1.. 10.. 3600 s Max. closing time and max. opening time for monitoring the dampers. The error message Chamber Disturbance is reported if the timings are exceeded. 7.9. Waiting Time 1.. 10.. 3600 s During offline cleaning a waiting time can be set between the cleaning and the opening of the dampers. This delay prior to opening allows time for the dust to set. HESCH Industrie-Elektronik GmbH 49
Parameter 7.10. Delay Time 1.. 10.. 3600 s After the opening of a damper a delay time is allowed. During this time the differential pressure, which increases by the closing of a chamber and reduces by the opening, can regenerate. 7.11. Abrasion Time Off, 0 1000 seconds Opening and closing of a damper with dust in the medium leads to abrasion. Therefore the damper on the outlet side is used for the active switch-off and switch-on of the gas flow. Switch-off: outlet damper closes, waiting time, inlet damper closes. Switch-on: inlet damper opens, waiting time, outlet damper opens. 7.12. Chamber Post Cleaning 1.. 10 cycles The number of post cleanings per chamber can be selected. The parameter Chamber Offline Cleaning must be set priorly. If the conditions are fulfilled and the chamber is closed the controller sequentially triggers all valves of the chamber. The cleaning process is continued until the number of set cycles is achieved. 7.13. Hopper Level Monitor Switch-off, close Defines the procedure if the hopper level is high. Switch-off: no further cleaning of this chamber. Closing: no further cleaning and closing of the dampers. 7.14. Hopper Level Delay 0.0.. 30.0.. 3600 s Delay time between the Hopper High Signal and the action as defined in 6.13. Allows time for the service staff to inspect the filter. 7.15. Hopper Level Rise 0.0.. 10.0.. 600 s A delay time between the signal of the hopper level sensor and the Hopper Level High message. Allows time for the persons in charge to work off peak-loads. 7.16. Hopper Level Fall 0.0.. 10.0.. 600 s Min. time required for Hopper Level High message. Both delay times regenerate the Hopper Level Hhigh message. 7.17. Manifold Pres. Monitor Switch-off, close Defines the procedure in case the manifold is low. Switch-off: no further cleaning of this chamber. Closing: no further cleaning and closing of the dampers. 7.18. Kammerabschaltung auto 0 24 Number of chambers, which can be closed automatically. Example: 6 chamber system, 1 chamber closed manually Parameter 7.18 = 3 2 chambers can be closed automatically still. 50 HESCH Industrie-Elektronik GmbH
Parameter 7.19. Damper Jogging 0 1000 days The timings of the damper jogging are recorded. The damper is triggered, and reversed considerably before reaching the limit level in order not to affect the filter process. Function not yet implemented. 7.20. Chamber State Message Switch-off, limit level During Switch-off the cleaning state of the chamber is reported. The condition of existing dampers is reported. 8. Operation Time 8.1. Control 0.. 1000000 hours A counter for the actual operting time of the controller. Internally the timings are saved with the actual time. 8.2. Cleaning 0.. 1000000 hours A counter for the actual cleaning time. 8.3. Cleaning Cycles 0.. 1000000 hours A counter for the actual cleaning cycles. 8.4. Service Controller 0.. 1000000 hours A down-counter for the next maintenance. 8.5. Service Cleaning 0 1000000 hours A down-counter for the next maintenance. 8.6. Service Cleaning Cycles 0 1000000 hours A down-counter for the next maintenance. Service at ventilators, filter hoses, dust sensors, pressusre tubes, manifold etc. 9. Service 9.1. Period Controller Off, 1 99999 hours Setpoint value for the service period. The current counter can be retrieved during the operating time. If the performance of the service measures is confirmed, the downcounter is re-filled with this setpoint. 9.2. Period Cleaning Off, 1 99999 hours Time for the service related to the cleaning time. 9.3. Period Cycles Off, 1 99999 cycles Time for the service related to the cleaning cycles. HESCH Industrie-Elektronik GmbH 51
Parameter 10. Autostart/Timeout 10.1. System Start Default, actual Default causes the system to restart without history. Actual takes over the operation of the most recently saved position. 10.2. System Timeout Off, 1.0 1440.0 minutes A value to differentiate between an isolated and a short interruption of the voltage supply. Short interruption: continues the operation at the saved position. Switch-off: system restart. 10.3. Autostart Delay Off, 1.0 1440.0 minutes Delay time between switching-on and the start of the AUTO performance, which provides the operator and the control technoloy with the possibility to enter an input at the controller. 10.4. Remote Timeout Off, 1.0 1440.0 minutes The controller keys can be deactivated by the control level, per modem or PC command. After this time the controller keys are released again, in case the control level fails. 10.5. Local Timeout Off, 1.0 1440.0 minutes The local keys at the control cabinet are released again, in caes they were deactivated. 11. Passwords Access to the parameters is regulated by a system of different service levels. Everybody can see each parameter, however a password is required to modify protected parameters. After entering the password the parameters of this service level can be modified. By the presentation of the default operating display, access to the parameters is canceled again. 11.1. HE 5760 ****, 0 399999999 System engineering and setup, all parameters. 11.2. Service ****, 0 9999 Service staff of manufacturer. 11.3. Customer (Technician) ****, 0 9999 Service staff of customer. 11.4. Customer ****, 0 9999 Service staff of customer. 52 HESCH Industrie-Elektronik GmbH
Parameter 12. Measurement Range Since the controller receives analog values only in nominated form (4 to 20mA, measurement range and physical units must be defined in order to be presented correctly. 12.1. Delta-P Unit mbar, mmwg 1 milli bar = 10.197 mm water column 1 mm WG = 0.098 milli bar. 12.2. Delta-P 10.0.. 30.0.. 900.0 mbar 20mA correspond to the entered value. 12.3. Air Flow 0.. 9000 km 3 /h 1 km 3 /h =1000 m 3 /h = 277.7 ltr/s = 73.38 US gal/s. 12.4. Pressure 1.0.. 10.0.. 900.0 bar The measurement range of all pressure transmitters. 12.5. Dust 0.. 200 % 12.6. Delta-P Filter Off.. 1.. 999 s The process signal is equipped with a low-pass filter first order. This value is displayed and internally processed. 12.7. Air Flow Filter Off.. 1.. 999 s The process signal is equipped with a low-pass filter of first order. This value is displayed and internally processed. For the exchange of the signal the user can select whether the filtered value (process value) or the unfiltered value (field value) is transmitted. 12.8. Dust Filter Off.. 1.. 999 s The process signal is equipped with a low-pass filter first order. This value is displayed and internally processed. 13. Malfunction Monitor 13.1. Delta-P Low Alarm -10.0.. -5.0.. 900.0 mbar Negative values stand for a reversed air flow. The sensor must be able to provide negative values for this function. 13.2. Delta-P High Alarm1-10.0.. 20.0.. 900.0 mbar Pressure threshold for Delta-p alarm1. 13.3. Delta-P High Alarm2-10.0.. 25.0.. 900.0 mbar Pressure threshold for Delta-p alarm2. 13.4. Pressure High Alarm 10.. 10.. 900 bar System pressure High Alarm HESCH Industrie-Elektronik GmbH 53
Parameter 13.5. Minimum Pressure 0.. 50.. 100 % Pressure in the local manifold compared to system pressure, which is mandatory for the valve triggering. 13.6. Pressure Drop -100.. -30.. 100 % The pressure drop after a valve triggering is normal and is evaluated to monitor the proper operation. Positive: an absolute pressure drop related to the system pressure. Negative: a relative pressure drop related to the pressure prior to the valve triggering. 13.7. Lock Manifold No, yes Yes: during System Pressure Low the manifolds are locked.. 13.8. Dust Increase -100 50 100% Positive values stand for the absolute dust level of the sensor. Negative values stand for the dust increase within a certain time and ignore the increasing contamination of the sensor. 0 = dust signal as switch contact. 13.9. Dust Monitoring Mode Act. Pulse, permanent The Dust too High message can be linked to the pulse signal to locate a destroyed filter hose. In a delay of the Dust too High signal, already another valve can have been triggered, which then leads to a wrong information. In order to avoid that, an unspecific Dust too High message can be sent with Permanent from the master control. perm; digital input dust increase = 1 % perm; analog input dust increase = 2.. 100 % act.pulse; digital input dust increase = 0 % act.pulse; analog input dust increase = -1.. -100 % for relative values dust increase = 1.. 100 % for absolute values 13.10. Dust Delay 5 60 3600 sec Blinds out the increased dust output on the outlet side during the cleaning and shortly afterwards. 13.11. Valve Current 0.1 1 A If two valves are operated at one output, and a valve has an interruption, this will not be recognised by the malfunction monitor of the valve control. A minimum flow for 2 valves is set here, and in case of a drop this means a fault of a valve. By setting 0.1A this monitor is switched-off. 13.12. Odd Number of Valves 0, 1,2,3 Is only of significance if two valves per output are connected. For the power monitor not to report a valve error during an odd number of valves, the slave must be mentioned: 0: none; 1: slave1; 2: slave2; 3: slave1 and slave2 54 HESCH Industrie-Elektronik GmbH
Parameter 13.13. Hold Function No, yes No: alarm is reversed when the cause is removed. Yes: alarm is held and requires an acknowledgement. 13.14. Fail-safe No, yes Logic value of alarm messages. No: high for active alarms. Yes: low for active alarms. Applies also for signal level in data communication 14. Dust Monitoring 14.1. Central Dust Sensor 0 1 Function will be activated/deactivated No Yes Yes = activated No = deactivated 14.2. Dust Alarm max. 0.0 50.0 200.0% Global dust monitoring that runs also without valve triggering in the background. If the set value is exceeded the alarm is triggered. If dust delay is set (see chapter parameter 12.10) this is applicable here. 14.3. Dust Alarm relative 0 1 Setting of absolute of relative value. No Yes Yes = Absolute No = Relative 14.4. Dust Pre-Alarm 0.0 20.0 500.0% If set value is exceeded an alarm is triggered 14.5. Dust Main-Alarm 0.0 30 500.0% If the set value is exceeded the alarm is triggered. When the parameter 1.9 "Lock Dust Valve" is activated, the valves are not triggered anymore after activation of the main alarm. 14.6. Dust Check Time 0.1 2.0 10.0 s Period of time of monitoring window. 14.7. Dust Alarm Filter 0.1 10.0 s The period of time during which an alarm is not performed before it is reported. HESCH Industrie-Elektronik GmbH 55
Parameter 14.8. Dust Sensor Dead Time 0.0 10.0 s Reaction time of dust sensor. Constant value, which has a delay in time of the dust monitoring as consequence. 14.9. Lock Dust Valve 0 1 Setting valve lock after triggering the main alarm. No Yes Yes = valve is locked after triggering the main alarm. No = valve further triggered after activating the main alarm. Re-setting the alarm can remove the locking, however this applies to all valves at the same time. 14.10. Dust Chart Hold 0 9 200 The time is set as to after how many seconds after triggering of the main alarm The recording at the display is stopped. No yes Yes = recording is stopped (1-200). No = recording is not stopped and continues. 14.11. Air Speed max. 0.1 5.0 100.0 m/s Air speed max. during air flow max. 14.12. Distance Chamber "x" 0.0 0.0 500 Distance chamber "x" to the sensor. 15. Cleaning factors The dust distribution within the entire filter is odd. The first and the last chambers have mostly a higher dust load. A higher cleaning performance can be assigned to individual chambers (and divisions) by cleaning factors. 15.1. Chamber Division 0 1 8 The cleaning with chamber division can be weighted differently within a chamber. 0 switches functioning of cleaning factors off 1 chambers are not divided 2 chambers are divided in 2 parts RF1 and RF2 apply to chamber 1 15.2. Cleaning Factor 1 10 100 1000% RF1 for chamber 1, division 1 56 HESCH Industrie-Elektronik GmbH
Parameter 15.3. Cleaning Factor 2 10 100 1000% RF2, the assignment depends on the selected chamber division. 15.4. Cleaning Factor 48 10 100 1000% RF48, the last max. possible cleaning factor. Cleaning factors that are not required are ignored. Operation modes cleaning system: Permanent cleaning: Time-controlled cleaning Delta-p cleaning: Upper threshold started, lower threshold stopped the cleaning process. Air flow controller: Air flow-depending differential pressure control by pause time variation HESCH Industrie-Elektronik GmbH 57
Parameter 16. Delta-p Contr. 16.1. Lower threshold 0 900.0 mbar 16.2. Upper threshold 0 900.0 mbar 16.3. Delta-p Offset -900.0 0 900.0 mbar A value that is added to the cleaning thresholds, whereby the filter effect is increased. Also set points of the filter curve are modified. Filter characteristic curve 16.4. Setpoint 0% 0 900.0 mbar recommended: bigger than 0 (e.g. 2 mbar) 16.5. Setpoint 10% 0 900.0 mbar 16.6. Setpoint 20% 0 900.0 mbar 16.7. Setpoint 30% 0 900.0 mbar 16.8. Setpoint 40% 0 900.0 mbar 16.9. Setpoint 50% 0 900.0 mbar 16.10. Setpoint 60% 0 900.0 mbar 16.11. Setpoint 70% 0 900.0 mbar 16.12. Setpoint 80% 0 900.0 mbar 16.13. Setpoint 90% 0 900.0 mbar 16.14. Setpoint 100% 0 900.0 mbar 58 HESCH Industrie-Elektronik GmbH
Parameter 17. Controller Parameter Setting of the pause time: To achieve a continuous cleaning, the pause time between two valve triggerings varies, depending on the current filter state. Influencing variables are either only the differential pressure or additionally also the air flow (depending on the selected settings). 17.1. Maximum Pause 10.. 600.. 3600 s 17.2. P-Part (proportional band) 0.. 1.0.. 999.9 %/mbar To setting P-Part = 0 a special function is linked! The controller determines the controller deviation against the filter characteristic described by the setpoints. Yp = Maximum Pause * dx (mbar) * kp (%/mbar) Thereby the calculated pause time cannot increase more than the set Maximum Pause (17.1.). 17.3. l-part (reset time) 1.. 100.. 999.9 s 17.4. D-Part (hold-back time) Off, 1.0.. 999.9 s 17.5. Dt-Part Off, 1.0.. 999.9 s 17.6. Proportionale Pause 0.. 10.. 100 % Proportional factor for the pause time prolongation. The proportional factor for the pause time prolongation helps to achieve a better adjustment of the controller to the filter behaviour related to the actual air flow. In small air flows only a minimum cleaning is required, i.g. the pause prolongation is relatively high. To be able to react appropriately in low differential pressure modifications, the disproportionate considerable modifications of the pause time are required. However, to avoid controller vibrations, the modification of the pause time must take place in small step only in considerable air flows. By factory setting of 10%, the P-part during max. air flow is reduced to 10%. HESCH Industrie-Elektronik GmbH 59
Parameter 17.7. Controller Modification 0.. 100.. 200 % Adjustment of the controller in case of chamber isolation. The set points of the filter characteristic (14) relate to a filter, which is completely available with all chambers. It is logical that a chamber isolation is combined with a reduction of the available filter area. Thereby the area load of the remaining chambers is increasing respectively, and also the differential pressure above the filter (during same air flow and dust input). The controller algorithm in the filter control calculates the absolute air flow back to the corresponding air flow per chamber. In order to justify the increased differential pressure during made chamber isolation, the Controller Modification is used. Effect: the working point of the remaining filter is set higher by the factor Controller Modification than described by the setpoint of the filter characteristic curve (14). 17.8. Controller Maximum 0.. 25.. 900 mbar Limit value for max. Cleaning. If the differential pressure exceeds the limit value Controller Maximum, the controller is stopped and cleaned with min. pause time (= max. speed). 60 HESCH Industrie-Elektronik GmbH
Commands 10. Commands 10.1 Command Sources Command sources (in priority order) 1. SIO serial interface RS232 2. Connection control technology Profibus command or Parallel interface 3. Local operating elements HE 5750 Function keys Local operating elements The complete set of commands is described in chapter 8. Via the serial interface and the profibus DP all commands can be accessed. Via the parallel interface there is only access to a subset of the complete commands. The signal exchange list of the parallel interface is variable and is defined project-related. The command sources are subject to a priority order. Sources of higher priority overwrite lower priorities. Thereby displays can be activated at the control without accepting control commands via the keyboard! HESCH Industrie-Elektronik GmbH 61
Commands 10.2. Command Flowchart 62 HESCH Industrie-Elektronik GmbH
Commands 10.3. Local/Remote Operation Extended Local Operation Via additional switches and keys at the front door of the main control cabinet (optional). The extended local operation can be activated via the SmartTool or the control technology. Remote Operation If the Bit Remote Operation is set, the key operation at the controller is anulled. Display remain active, however modifications are not possible anymore. This function can be activated by the control technology or via the service interface. After a set time, the status Remote Operation deactivates itself without controller technology contact. After termination of the time Autostart/ Timeout Remote timeout without communication with the control technology, the key operation is released again. The functions Local Operation and Remote Operation are independent from each other. It is possible to lock the local operating elements without deactivating the key operation and vice versa. HESCH Industrie-Elektronik GmbH 63
Alarm and Error Messages 11. Alarm and Error Messages 11.1. System Start The master controller tries to establish a valid CAN communication with the node (CAN controller HE 5724 and HE5910 damper control and Extra-I/O) acc. to the system parameters. Errors during the start of the I/O) are displayed inversely. Error Message Criterion Error Cause Bus error (inverse node ID) Communication with node failed - CAN wire interrupted, or not connected - HE5724 no voltage - HE5910 no voltage - HE5724, HE5910 defect - Fuses triggered - CAN wire not terminated - wrong node ID set - no common baud rate. - System parameter does not comply with actual hardware Errors are listed in the alarm protocol. Access with F6 key. Error message Criterion Error cause Malfunction (inverse node ID) Communication with node functions, configuration information of node is evaluated - Cards in HE5910 node are plugged wrong - Cards do not exist or defect - Sensoric has sensor break or is not connected - Sensoric reports short circuit - System parameter does not comply with actual hardware Info! Parameters that can possibly be set wrong are highlighted in italic letters in the text. 64 HESCH Industrie-Elektronik GmbH
Alarm and Error Messages 11.2. Alarm Screens A warning triangle in the display indicates pending alarms. Big triangle: current alarms existing Small triangle: alarm protocol with inputs Actual Alarms (The existing alarms at present) If a cause for alarm is removed, the message disappears (hold-function for alarms must not be switched on). With the F11 key alarm messages, which are not the latest ones are reset, if the Hold-Function is switched on. Alarm Protocol (A list of all occured alarms sorted acc. to timely appearance) Latest alarms are mentioned first. Max. 200 alarms are listed. With F1 individual alarms are acknowledged. Toggling possible between both displays with the F6 key HESCH Industrie-Elektronik GmbH 65
Alarm and Error Messages 11.3. Alarms of ongoing operation The cleaning process and the connected hardware are monitored regarding errors. Sensoric and actoric are connected at the individual devices. The CAN-numbering of the devices is described on page 23-24. The HE5910 units presented in the summary are not necessary components of the control. 66 HESCH Industrie-Elektronik GmbH
Alarm and Error Messages The sensoric for system pressure and differential pressure can be connected optionally at the master or analog inputs of the HE 5910 Extra-I/O. Sensor fault Error message Criterion Error cause Analog-in Analog input at master - Sensor fault Sensor break open or short circuited - Sensor not connected Analog-in - System parameter does not Sensor short match with actual hardware cut Analog values may be read with the masters inputs or with analog input cards in the damper control boxes. Which inputs are used has to be defined with the software SmartTool. Pressure Error Pressure Error Criterion Error Cause DeltaP High Pressure exceeds the defined - DeltaP High Alarm 1 too low Alarm 1 limit for Alarm 1 - sudden dust input DeltaP High Alarm 2 DeltaP Low Alarm DeltaP Sensor fault System pressure High Alarm System pressure Low Alarm System pressure Sensor fault Pressure exceeds the defined limit for Alarm 2 Pressure is below the defined limit Value complies to the most upper or most lower limit, HE 5910 unit reports error System pressure exceeds the defined limit System pressure too low Value complies with the most upper or the most lower limit, HE 5910 unit reports error - DeltaP High Alarm 2 too low - sudden dust input - DeltaP Low Alarm too high - no gas flow - open wire to sensor - short circuit at sensosr - Pressure air supply defect - Druck High Alarm too low - Air pressure supply defect - Minimum pressure set too high - Open wire to sensor - Short circuit at sensor Info! Parameters, which possibly can be set wrong, are highlighted in italic in the text. HESCH Industrie-Elektronik GmbH 67
Alarm and Error Messages Damper Error Error Message Criterion Error Cause Inlet damper 1 not opening to Outlet damper 2 not closing Valve Control Bus Error After triggering the damper after a set operation time, the opposite end switch must report the new damper position - End switch was not activated - Damper control time set too tight - Damper limit level, wrong logic level of damper message - damper or end switch defect - Wire breakage at damper or end switch - Dust deposit affects the functioning of the dampers or end switches Error Message Criterion Error Cause Ca. 2 Slave 1 Bus error No communication with this control - Wire interruption - No voltage supply at node - Fuse tripped Valve Error Error Message Criterion Error Cause Ka. 3 Valve 1 Wire breakage Output is monitored: Open valve output - Valve not connected - Valve defect Ka. 3 Valve 2 Over current Output is monitored: Short circuit at valve output - Wire crushed - Valve defect Ka. 3 Valve 3 not opening no short-time pressure drop at the local pressure manifold - Valve defect - Value pressure drop zu hoch Ka. 3 Valve 4 not closing no short-time pressure rise at the local pressure manifold - Valve defect - Value pressure rise too high Ka. 3 Valve 5 no pressure Manifold pressure not regenerated within the manifold refill time - Isolation valve not open - Valve defect - manifold refill time too low - System pressure too low - Isolation valve not open - Fuse isolation valve tripped Info! Parameters, which possibly can be set wrong, are highlighted in italic in the text. 68 HESCH Industrie-Elektronik GmbH
Alarm and Error Messages Valve control manifold pressure sensor fault Error Message Criterion Error Cause Ch. 3 manifold pressure 1 sensor break Input is monitored: Open sensor input Ch. 4 manifold pressure 4 sensor break Input is monitored: short-circuited sensor input Valve control isolation valve error - Wire interruption - Sensor not connected - Pressure sensor defect - Wire crushed - Pressure sensor defect Error Message Criterion Error Cause Ch. 5 isolation valve 1 wire break Output is monitored: Open output Ch. 5 isolation valve 2 over current Output is monitored: Short-circuited output Valve control dust sensor fault - Wire interruption - Valve not connected - Isolation valve defect - Wire crushed - Isolation valve defect Error Message Criterion Error Cause Ch. 6 dust detector 1 sensor break Input is monitored: Open sensor input Ch. 6 dust detector 2 sensor break Input is monitored: Short-circuited sensor input Valve control manifold pressure error (sensor is ok) - Wire interruption - Sensor not connected - Dust sensor defect - Wire crushed - Dust sensor defect Error Message Criterion Error Cause Ch. 7 manifold pressure 1 low (manifold 1-4) Pressure value lower than set by "Minimum Pressure" (12.5 ) - Isolation valve not opening - System pressure not existing - Value set too high For permanent pressure monitoring a manifold filling time (4.11) must be set. Valve control valve error dust too high Error Message Criterion Error Cause Ch. 8 valve 15 Dust high Dust rise due to valve triggering too high - Dust rise set too low - Dust delay too low - Filter hose ripped - Dust sensor contaminated HESCH Industrie-Elektronik GmbH 69
Alarm and Error Messages Valve control dust too high Error Message Criterion Error Cause Ch. 6 dust too Signal of dust sensor exceeds - Sensor contaminated high set limit - Dust rise set too low Hopper level Error Message Criterion Error Cause Ch. 1 Hopper level sensor reports - Sensor might be defect Hopper level signal for hopper level not - Wire damaged too high achieved Valve control isolation valve locked Error Message Criterion Error Cause Ch. 7 Isolation valve 1 locked Valve error Valve not Closing detected A valve does not close and the manifold is switched off by the isolation valve. The valve can be opened manually with F14 key 70 HESCH Industrie-Elektronik GmbH
Communication 12. Communication 12.1. Master Slave CAN Communication Node Direction PDO Type Byte Bit Function Data Type Object Sl Slave Txd 1 Digital 1 0 Pressure 1 ok unsigned char 5300 1 0x180+ Inputs State 1 Pressure 2 ok 2 Dust 1 ok 3 Dust 2 ok 4 Valve current ok 5 Pressure profil ok 6 Dust ok 7 Isolation valve 1 triggered (open) 1 Digital 2 0 Single valve test active unsigned char 2 State 1 Test cycle active 2 End of test 3 Test finished 4 Isolation valve 2 triggered 1 Digital 3 Actual valve unsigned char 3 1 Digital 4 Valve error state unsigned char 4 0 Interruption 1 Over current 2 No pressure drop 3 No pressure rise 4 No pressure (before triggering) 5 Dust rise 1 Digital 5 Valve error unsigned char 5 1 Digital 6 Isolation valve error state unsigned char 6 0 Isolation valve 1 interruption 1 Isolation valve 1 over current 2 Isolation valve 2 interruption 3 Isolation valve 2 over current 1 Digital 7 Sensor error state unsigned char 7 0 Pressure1 sensor break 1 Pressure1 sensor end 2 Pressure2 sensor break 3 Pressure2 sensor end 4 Dust 1 Sensor break 5 Dust 1 sensor end 6 Dust 2 sensor break 7 Dust 2 sensor end Analog 8 Valve current unsigned char 8 0x280+ 2 Analog 1 Pressure 1 char +/-100% 5400 1 2 Pressure 2 char +/-100% 2 3 Dust 1 char +/-100% 3 4 Dust 2 char +/-100% 4 5 Pressure 1 Delta char +/-100% 5 6 Pressure 2 Delta char +/-100% 6 7 Dust 1 Delta char +/-100% 7 8 Dust 2 Delta char +/-100% 8 0x200+ Rxd 1 Digital 1 0 Valve triggering unsigned char 5500 1 Outputs Aktion 1 Valve monitoring 2 Isolation valve 1 open 3 Local test deactivated 4 Voltage monitoring 5 Scan 6 Error acknowledgement 7 2nd control cycle 1 Digital 2 Actual valve unsigned char 2 1 Digital 3 0 Isolation valve 2 open unsigned char 3 PDO=Process data object SI=Sub Index HESCH Industrie-Elektronik GmbH 71
Communication 12.2. Data Direction PLC Master Controller Position Bit Function Data Type Bytes Parallel Interface (IN)Bit 0 Commands Digital 1 0 Filter Start unsigned char X 1 Filter Stop X 2 Quick Hold (Not Stop) X 3 Alarm Reset X 4 Requirement Cleaning X 5 Requirement Post cleaning X 6 Requirement forced cleaning X 1 Commands Digital 1 0 Local operation locked unsigned char X 1 Remote operation X 2 Cancel local Chamber close 3 Delta-p offset activated 4 Time synchronised 5 Dust monitoring locked 6 Deactivating Modem interface 7 Toggle Bit 2 Chamber close Digital 1 0 Chamber 1 unsigned char X to X 7 Chamber 8 X 3 Chamber close Digital 1 0 Chamber unsigned char 9 to 7 Chamber 16 4 Chamber close Digital 1 0 Chamber 17 unsigned char to 7 Chamber 24 5 Chamber cleaning Digital 1 0 Chamber unsigned char 1 to 7 Chamber 8 6 Chamber cleaning Digital 1 0 Chamber unsigned char 9 to 7 Chamber 16 7 Chamber cleaning Digital 1 0 Chamber 17 unsigned char to 7 Chamber 24 8 DeltaP Offset lower threshold signed int 2 10 DeltaP Offset upper threshold signed int 2 12 Extra Pause 1st cycletime unsigned int 2 14 Extra Paus 1st cycletime unsigned int 2 16 reserved 4 72 HESCH Industrie-Elektronik GmbH
Communication Cont. 12.2 data direction control technology at HE 5750 Position Bit Function Data Type Lenghts (Bytes) Test functions 20 Test command Digital 1 1= Valve test unsigned char 2= Chamber cleaning 3= Damper control 4= Isolation valve 21 Chamber no. unsigned char 1 22 Valve no. unsigned char 1 23 Damper selection Digital 1 0 Inlet damper 1 unsigned char 1 Inlet damper 2 2 Outlet damper 1 3 Outlet damper 2 4 Damper control direction 0 = On 1 = Off 5 Isolation valve opening 24 reserved 6 12.3. Data direction HE 5750 at control technology Position Bit Function Data Typee Bytes Parallel Interface (Out) 0 State information part 1 Digital 1 0 Cleaning activated unsigned char X 1 Filter Hold (Not Stop) X 2 Off-line cleaning activated X 3 Cleaning in process X 4 Post cleaning in process 5 Forced cleaning in process 6 Chamber cleaning in process 7 Local operation released 1 State information part 2 Digital 1 0 Test function aktivated unsigned char 1 Delta-p offset activated 2 Time synchronised 3 Background cleaning in process 4 Dust monitoring locked 5 Deactivating Modem interface 6 without function 7 Toggle Bit 2 Actual Chamber unsigned char 1 3 Actuals Valve unsigned char 1 4 Chamber closed Digital 1 0 Chamber 1 to unsigned char 7 Chamber 8 5 Chamber closed Digital 1 0 Chamber 9 to unsigned char 7 Chamber 16 6 Chamber closed Digital 1 0 Chamber 17 unsigned char to 7 Chamber 24 7 Chamber Cleaning active Digital 1 0 Chamber 1 to unsigned char 7 Chamber 8 8 Chamber Cleaning active Digital 1 0 Chamber 9 to unsigned char 7 Chamber 16 9 Chamber Cleaning active Digital 1 0 Chamber 17 to unsigned char 7 Chamber 24 10 Alarms part 1 Digital 1 0 Common Alarm unsigned char X HESCH Industrie-Elektronik GmbH 73
Communication Cont. 12.3 data direction control technology at HE 5750 Position Bit Function Data Typee Bytes Parallel Interface (Out) 1 Differential Pressure Alarm X 2 Error cleaning System Pressure X 3 Error Pressure chamber pres. manifold X 4 Error Isolation valve X 5 Valve error X 6 Hopper level high X 7 Exceedance Threshold Dust X 11 Alarms part 2 Digital 1 0 Error Inlet damper unsigned char X 1 Error Outlet damper X 2 Error CAN bus 3 Air flow Sensor Error X 4 Wrong command from control technology 12 Pressure Alarms Digital 1 0 Differential Pressure exceeded unsigned char Threshold 1 1 Differential Pressure exceeded Threshold 2 2 Differential Pressure below 3 Differential Pressure Sensor Error 4 System Pressure exceeded 5 System Pressure below 6 System Pressure Sensor Error 13 reserved 7 Chamber related information Chamber 1 20 Damper state Digital 1 0 Inlet damper 1 open unsigned char 1 Inlet damper 1 closed 2 Inlet damper 2 open 3 Inlet damper 2 closed 4 Outlet damper 1 offen 5 Outlet damper 1 closed 6 Outlet damper 2 offen 7 Outlet damper 2 closed 21 Pressure Informationen Digital 1 0 Isolation valve 1 Alarm unsigned char 1 Isolation valve 2 Alarm 2 Isolation valve 3 Alarm 3 Isolation valve 4 Alarm 4 Manifold 1 Alarm 5 Manifold 2 Alarm 6 Manifold 3 Alarm 7 Manifold 4 Alarm 22 Valve error Digital 1 0 Leitungsbruch unsigned char 1 Over current 2 No pressure 3 Valve not opening 4 Valve not closing 5 Dust pre-alarm 6 Dust main alarm 23 Number of the faulty valves unsigned char 1 24 Chamber 2 4 bis 112 Offset Offset+0 bis Offset+18 Data structure same as Chamber 1 Chamber 24 Data structure same as Chamber 1 Extra informationen Offset = 20 +4 x Number of Chambers Can be configured freely via SmartTool 4 74 HESCH Industrie-Elektronik GmbH
Communication 12.4. Diagnosis HE 5750 at control technology Position Bit Function Data Type Length Bytes 0 System State used from Profibus SPC3 chip unsigned char 6 EXT_USER_DIAG 6 1st Header Digital 1 7-6 00 = device specific diagnosis 5-0 Lengths = 11 Byte 7 State Digital 1 0 illegal parameter data unsigned char 1 illegal configuration 2 illegal command 3 illegal Test 8 I/O-Extension state (HE 5910) Digital 1 0 I/O-Unit 1 not connected unsigned char 1 I/O-Unit 1 Error 2 I/O-Unit 2 not connected 3 I/O-Unit 2 Error 4 I/O-Unit 3 not connected 5 I/O-Unit 3 Error 6 I/O-Unit 4 not connected 7 I/O-Unit 4 Error 9 I/O-Extension state (HE 5910) Digital 1 0 I/O-Unit 5 not connected unsigned char 1 I/O-Unit 5 Error 2 I/O-Unit 6 not connected 3 I/O-Unit 6 Error 4 I/O-Unit 7 not connected 5 I/O-Unit 7 Error 6 I/O-Unit 8 not connected 7 I/O-Unit 8 Error 10 I/O-Extension state (HE 5910) Digital 1 0 I/O-Unit 9 not connected unsigned char 1 I/O-Unit 9 Error 2 I/O-Unit 10 not connected 3 I/O-Unit 10 Error 11 I/O-Extension state (HE 5910) Digital 1 12 reserved 5 Chamber related 17 2nd Header Digital 1 7-6 00 = device specific diagnosis 5-0 Length = 33 Byte Chamber 1 2nd Header+1 Slave State Digital 1 0 Slave 1 not connected unsigned char 1 Slave 1 Error 2 Slave 2 not connected 3 Slave 2 Error 2nd Header+2 Pressure alarms Digital 1 0 Manifold sensor 1 Power failure unsigned char 1 Manifold sensor 1 short circuit 2 Manifold sensor 2 Power failure 3 Manifold sensor 2 short circuit 4 Manifold sensor 3 Power failure 5 Manifold sensor 3 short circuit 6 Manifold sensor 4 Power failure 7 Manifold sensor 4 short circuit 2nd Header+3 Isolation valve-/ dust alarms Digital 1 0 Isolation valve Slave 1 Power failure unsigned char 1 Isolation valve Slave 1 short circuit 2 Isolation valve Slave 2 Power failure 3 Isolation valve Slave 2 short circuit HESCH Industrie-Elektronik GmbH 75
Communication Cont. 12.4 Diagnosis HE 5750 at control technology Position Bit Function Data Type Length Bytes 4 Dust sensor 1 power failure 5 Dust sensor 1 short-circuit 6 Dust sensor 2 power failure 7 Dust sensor 2 short-circuit 2ndHeader +4 Damper error (exceedances of term) Digital 1 0 Inlet damper 1 not opening unsigned char 1 Inlet damper 1 not closing 2 Inlet damper 2 not opening 3 Inlet damper 2 not closing 4 Outlet damper 1 not opening 5 Outlet damper 1 not closing 6 Outlet damper 2 not opening 7 Outlet damper 2 not closing 2nd Header+5 Chamber 2 4 Data structure same as chamber 1 Up to 4 2nd Hea- Chamber 8 der+29 Data structure same as chamber 1 50 3rd Header Digital 1 7-6 00 = device specific diagnosis 5-0 Length = 33 Byte 3rd Header+1 Chamber 9 Data structure same as chamber 1 Up to 3rd Header+29 Chamber 16 4 Data structure same as chamber 1 83 4th Header Digital 1 7-6 00 = device specific diagnosis 5-0 Length = 33 Byte 4th Header+1 Chamber 17 4 Data structure same as chamber 1 Up to 4th Header+29 Chamber 24 4 Data structure same as chamber 1 Extra informationen offset = 3 +4 x number of chambers n 116 5th Header Digital 1 7-6 00 = device specific diagnosis 5-0 Length = 33 Byte 5th Header+1 4 channel analog input HE5750 1 0 HE 5750 1st Analog input power failure 1 HE 5750 1st Analog input short-circuit 2 HE5750 2nd Analog input power failure 3 HE 5750 2nd Analog input short-circuit 4 HE 5750 3rd Analog input power failure 5 HE 5750 3rd Analog input short-circuit 6 HE 5750 4th Analog input power failure 7 HE 5750 4th Analog input short-circuit 5th Header+2 4 channel analog input HE 5910 1 0 Differential pressure power failure 1 Differential pressure short-circuit 2 Inlet temperature 1 power failure 3 Inlet temperature 1 short-circuit 4 Inlet temperature 2 power failure 5 Inlet temperature 2 short-circuit 6 Inlet temperature 3 power failure 7 Inlet temperature 3 short-circuit 4 76 HESCH Industrie-Elektronik GmbH
Solenoid Valve Control 13. Solenoid Valve Control 13.1. Description The valve control HE 5724 is part of a field bus valve control system. The control is completely wired, configured and tested. Further settings or configurations are not required. CAN wire and power supply must be connected. 13.2. Supply HE 5724 13.3. State Diagnosis HE 5724 LED Colour Message Operation Lights permanently if no EEPROM error exists Pulse Lights during the pulse output on the cleaning valves CAN CAN Error Blinks during CAN bus error Lights permanently, when the connection with the master has been made (CAN status "Operational") Lights during following errors: EEPROM-, sensor-, isolating valve-, valve- and CAN bus errors HESCH Industrie-Elektronik GmbH 77
Solenoid Valve Control 13.4. Terminals and Jumpers 78 HESCH Industrie-Elektronik GmbH
Solenoid Valve Control 13.5. CAN Wiring and Bus Connection The first and the last bus participant must be terminated. The wire must be closed with a 120 Ohm resistance at both ends. The master controll can also be placed in the middle of the network. In that case, the termination resistor of the master control must not be switched on. CAN Bus Connection Signal Wire Terminal Description CAN-H white white CAN-H CAN-L brown blue CAN-L CAN-GND green black V- Shield Termination The last bus participant must be terminated. Set switch to position ON. HESCH Industrie-Elektronik GmbH 79
Technical Data HE 5750 14. Technical Data HE 5750 Technical Data Supply voltage Display Keyboard Real time clock 24 VDC (18 30 VDC) Grafic LC display, 240 64 pixel, 133 39 mm Colour: green, backlight: LED µ Processor Siemens C167CR Memory Inputs on board Outputs CAN BUS Profibus DP Serial Interface Housing Membrane keyboard, 16 function keys, description customer specific. Numeric keypad Cursor-/control block Date, time (power failure buffer: approx. 1 year) 256 kbyte static RAM 512 kbyte FLASH data 512 kbyte FLASH programm 8 kbyte parallel EEPROM 4 analog: 4 20 ma, block galvanically isolated 8 digital: 24 VDC galvanically isolated 8 digital: 24 VDC galvanically isolated Short-circuit proof Acc. ISO 11898, max. 1 Mbit/s Specification: 2.0A Supply: galvanically isolated Acc. EN 50 170, max. 12 Mbit/s automatic baud rate recognition RS 485 RS 232 and RS422 or RS 485 selectable per software Baud rate: max. 38400 bit/s Control panel installation Protection class: front pane IP54, rear side IP20 Measurements 295 200 40 mm (w h d) Jumper Required cutting: 265 170 mm XJ1: CAN bus termination (bus termination). Must not take place if the termination took place externally at the connection already. in-active active Humidity Shock Sensivity XJ2: dust sensor jumper, analog or switch contact XJ3: dust sensor jumper, analog or switch contact Permanent 75% rel. humidity, not condensed DIN 40046 IEC68-2-69 EMV DIN EN 50081 part 1 Electrical Connection DIN EN 50082 part 2 Via plug/screw-on terminals (max. diameter 2.5 mm²) 80 HESCH Industrie-Elektronik GmbH
Technical Data HE 5750 Ambient conditions Climatically Storage - 20 C + 70 C Operation 0 C + 50 C Relative humidity permanent 75% rel. humidity, not condensed Subject to technical modifications. HESCH Industrie-Elektronik GmbH 81
Options 15. Options 15.1. Central dust monitoring Optionally the "Central Dust Monitoring" is available. Up to 3 central dust sensors, which monitors the dust level of all chambers, are located in the clear gas duct. F 12 key: activation of the menu and toggling between two trend graphs: - Delta P graph via different time windows - Dust process graph via different time windows Info! From version 2.13 also the circulation time graphic is displayed alternately In control HE 5750, the filter is described with additional parameters to inform the control about the following: distance between chamber and sensor flue gas speed Following parameters are required: distance chamber 'x' to sensor in [m] Max. gas speed [m/s] during max. air flow Monitoring window length(s) Additonally the air flow signal must be added to the control. Info! Dust monitoring is deactivated if volume air is < 10 %. The controller calculates the current gas speed by the current air flow. Thereby the timecan be calculated, which a dust emission cloud of chamber 'x' needs to the sensor. After this time, the monitoring window length starts. If a 'Dust High' occurs, it is due to valve assigned to this monitoring window, and a respective malfunction message is generated. The controller monitors that monitoring windows do not overlap. In case of doubt, the pause is modified so that a necessary gap between two windows remains. Hinweis! The parameter table for dust monitoring can be found in chapter 9.6 82 HESCH Industrie-Elektronik GmbH
Options The controll offers two trend graphs: - Dust process via different time windows - Delta P graphic via different time windows Y-axis of the monitoring graphic is dynamically scaled 1) Display of dust process (toggling via F12 key possible) 2) Measuring unit 3) Graphical display of monitoring time 4) Display duration 5) Current time 6) Via F4 key one will get back to the main 7) Chamber/valve of the right time window of the monitor 8) Right-controlled valve 9) Diagramm scaling (%/mbar) 10) Display time start 11) Number of the displayed time window 12) Present dust or delta P value 13) Display time end 14) Symbol (I) for the timing of the valve controller Time window selectable via arrow keys (to the left = earlier timing) Displayed period of time can be reduced or increased via the arrow keys; dust graphic: 18 s, 90 s, 6 min, 30 min., delta-p: 90 s, 6 min., 30 min., 2 h F1 The recording is stopped in the display, however continues running in the background F12 Toggling between dust and delta P value Info! The grafics are created by volatile data, which is saved in the memory during process time. Voltage failure leads to loss of history. HESCH Industrie-Elektronik GmbH 83