Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Name/Description Part Number 740 Combine Kit Torum 740 4100762 1 Threaded Arm Assembly 2000311-2 1 Header Sensor Reversed 2000322-2 1 Parts Kit 2001312-66 1 Header sensor inst. kit 2000330-4 1 S-hook 2000329-3 1 Hex head cap screw 5/16 x 1 in. 2002001-31100 3 Lock nut 5/16 in. 2002055-31 3 Flat washer 5/16 in. 2002071-31 4 Drill 11/32 in. 2001000-34 1 Bearing 30mm 2001009-30 1 Flow sensor installation kit 2001300-32 1 Hex head cap screw 8 x 25 mm 2002101-08025 4 Hex nut 8 mm 2002051-08 4 Split lock washer 8 mm 2002061-08 4 Flat washer 8 mm 2002071-08 4 Split lock washer 6 mm 2002065-06 6 Hex head cap screw 6 x 20 mm 2002101-06020 6 Hex nut 6 mm 2002151-06 6 Permanent marker 2002813 1 Flow sensor template 4002352 1 Lower Adjuster 4001580 1 Base 4001581 1 Inner plate 4001582 1 Outer plate 4001583 1 Flat washer 8mm 2002171-08 5 Split lock washer 8mm 2002161-08 5 Hex nut 8mm 2002151-08 5 Bearing flange 2000665 2 Split lock washer 10mm 2002161-10 2 Hex flange nut 10mm 2002157-10 2 Hex head cap screw 8 x 60mm 2002103-08060 1 Hex flange nut 8mm 2002157-08 3 Carriage bolt 10 x 25mm 2002121-10025 2 Flow Sensor - Torum 4002351 1 RAM Mounting Kit (for display) 4100100 1 Drill bit 13/64 in. 2001000-20 1 Split lock washer 6mm 2002065-06 4 Self-tapping screw 1/4 x 3/4 in. 2002075-25075 4 Phillips pan head screw 6 x 16mm 2002435-06016 4 RAM base 2 x 6-1/4 in. 4000187 1 RAM arm 4.6 in. 4000279 1 RAM base 75mm square 4000280 1 PN: 2005960 January 2011 Rev A 1
Note: Indented items indicate parts included in an assembly listed above Ag Leader Technology Quantity by Model Part Name/Description Part Number 740 Module Kit Moisture/Speed 4101004 1 Moisture Sensor module 4001538 1 Speed Sensor module 4001005 1 Module mounting plate 4000244 2 Module installation kit 4101005 1 Drill 13/64 in. 2001000-20 1 Drill 9/32 in. 2001000-28 1 Transfer punch 11/32 in. 2001003-34 1 Hex head cap screw 1/4 x 3/4 in. 2002001-25075 5 Pan head screw 1/4 x 3/4 in. 2002033-25075 3 Hex nut 1/4 in. 2002051-25 5 Split lock washer 1/4 in. 2002061-25 5 External tooth lock washer 1/4 in. 2002063-25 3 Self-tapping screw 1/4 x 3/4 in. 2002075-25075 3 Hex serrated flange nut 1/4 in. 2002225 5 Sheet metal screw #14 x 1/2 in. 2002232-14050 3 Instruction Kit Torum 4101119 1 Quick reference card 2002831-36 1 Installation instructions 2005960 1 Cable Kit 4101120 1 Power cable 2000452-7 1 Cable installation kit 2000901-12 1 Drill 1/4 in. 2001001-25 1 Hole saw 1-3/8 in. 2001002-138 1 Tube of silicon sealant 2001011 1 Splice tab 2002746 4 Alcohol swab packet 2002811 4 Gray plastic cable clamp 2002812 8 Cable tie 15 in. 2002817-15 25 Cable tie 6 in. 2002817-6 50 Cable clamp 3/8 hole x 3/4 wide 2002820 10 Adhesive mounting base 2 way 2002821-2 12 Grommet 1/2 in. I.D. x 1-3/8 in. P.H.D. 2002824-50 1 Grommet 3/4 in. I.D. x 1-3/8 in. P.H.D. 2002824-75 1 Power cable EMU 2000909-3 1 Speed module stub 1 ft. 4000219-1 1 Moisture module stub 2 ft. 4000220-1 1 Adapter cable header sensor 4000236-1 1 CAN Bus harness 4000354-13 1 Elevator speed cable 22 ft. 4000374-22 1 Ground speed cable 20 ft. 4000375-20 1 2 January 2011 Rev A
Note: Indented items indicate parts included in an assembly listed above Quantity by Model Part Name/Description Part Number 740 Elevator Mount System (EMS) 4100400 1 Elevator Mount Unit (EMU) RH Std. 4000246 1 EMS Installation kit std. 2001322-1 1 Fuse 15 amp 2000061-15 3 Screw driver proximity switch 2001038 1 Hex nut 1/4 in. 2002051-25 6 Hex lock nut 1/4 in. 2002055-25 6 External tooth lock washer 1/4 in. 2002063-25 6 Self-tapping screw #8 x 3/8 in. 2002075-08038 5 Phillips pan head screw 1/4 in. x 1-3/4 in. 2002087-25175 6 Sheet metal screw #14 x 1/2 in. 2002232-14050 3 Permanent marking pen 2002813 1 Moisture Sensor 3 ft. 4001215 1 PN: 2005960 January 2011 Rev A 3
Ag Leader Technology Important Notices Please carefully follow these step-by-step instructions. If you have questions, contact Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (DANGER, WARNING, CAUTION and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. CAUTION Indicates practices that may result in property damage, but do not involve personal injury. NOTE The preferred signal word to address practices not involving property damage, or personal injury. Section Contents Item Page Common Components 5 Installing Display 7 Installing Display Cable 9 Installing Power Cable 11 Installing Speed Sensor Module 13 Installing Elevator Speed Cable 14 Installing Ground Speed Cable 15 Installing Header Height Sensor 16 Installing Flow Sensor 19 Installing Lower Elevator Adjuster 22 Installing Elevator Mount Unit (EMU) 25 Installing Moisture Sensor Module 29 Installing Moisture Sensor 32 Installing CAN Bus, Module Stubs & EMU Power 33 Final Inspection 35 Operational Checkout 36 4 January 2011 Rev A
Common Components 1. Terminator (brown seal) 2. Plug (blue seal) 3. Y-Splice Figure 1. CAN Bus connectors 1. Speed Sensor module 2. Moisture Sensor module Figure 2. Modules PN: 2005960 January 2011 Rev A 5
Ag Leader Technology Figure 3. System Layout 1. Display 2. Display cable 3. Power control relay 4. Speed Sensor module 5. Speed module stub 6. CAN Bus harness 7. Moisture module stub 8. Moisture Sensor module 9. Moisture sensor cable 10. Elevator Mount Unit 11. Flow sensor 6 January 2011 Rev A
Installing Display Required Parts: Part Number: (1) Display (1) Mounting base square 4000280 (1) Mounting base rectangle 4000187 (1) Connecting arm 4.6 in. (117 mm) long 4000279 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 13/64 in. 2001000-20 (4) Phillips pan head screw 6 x 16mm 2002435-06016 (4) Split lock washer 6 mm 2002065-06 (2) Self-tapping screw 1/4 x 3/4 in. 2002075-25075 1. Install square base on back of display using (4) 6mm pan head screws and split lock washers as shown in Figure 4. Figure 4. Square base installed 2. Position rectangular base on cab pillar as shown in Figure 5. Mark and drill (2) mounting holes using provided marker, punch and 13/64 in. drill. PN: 2005960 January 2011 Rev A 7
Ag Leader Technology Base location Figure 5. Location for rectangular base 3. Install rectangular base to cab pillar using provided 1/4 x 3/4 in. self-tapping screws. 4. Mount display to base using provided 4.6 in. (117 mm) connecting arm. Secure display into a position that is convenient for viewing and within arms reach. Location of display should create minimal interference with windows and mirrors. 8 January 2011 Rev A
Installing Display Cable Required Parts: Part Number: (1) Display cable 4001608-12 (1) Power control relay 4000708-1 (1) Alcohol swab packet 2002811 Plastic cable clips 2002812 Cable ties 1. Connect display cable to mating connector on back of display. CAUTION: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 2. Remove access panel on right side of control console. 3. Notch plastic on side of control console as shown in Figure 6. Display cable will pass through notch when access panel is replaced. Notch Figure 6. Notch in console for display cable 4. Route display cable down cab pillar into console. Secure to pillar using adhesive-backed cable clips as necessary. Clean mounting surface with provided alcohol swabs to ensure good adhesion. 5. Route 3-position weather pack connector and 4-position round, CAN connector down through grommet in cab floor as shown in Figure 7. Power cable and CAN Bus harness will be mated with PN: 2005960 January 2011 Rev A 9
Ag Leader Technology those connectors in sections that follow. Remaining connectors of display cable should remain inside cab. NOTE: If GPS will be installed, route GPS cable into cab through same grommet and connect to 9- position serial connector of display cable. Figure 7. Display cable connectors routed through cab floor 6. Connect power control relay (Figure 3, #3) to mating 4-position weather pack connector of display cable inside console. 7. Replace access panel on side of console. Make sure that display cable is routed through notch that was made in step 3. 10 January 2011 Rev A
Installing Power Cable Required Parts: Part Number: (1) Power cable (25 ft) 2000452-7 Cable ties 1. Remove battery cover on right side of machine as shown in Figure 8. 12-volt positive post Figure 8. 12-volt batteries connected in series 2. Route fused wire of power cable into battery box through opening on bottom side. Leave ground wire below battery box. 3. Connect ring terminal to positive post of grounded battery as shown in Figure 8. CAUTION: (2) 12-volt batteries are connected in series. Power cable must be connected to positive post of battery that is grounded to chassis. Positive post of other battery outputs 24-volts and will cause damage to yield monitor components. 4. Connect ring terminal of ground wire to same stud on solenoid switch under battery box that negative battery cable is connected to as shown in Figure 9. It is important that ring terminal is installed on battery side of solenoid switch, not on chassis side. PN: 2005960 January 2011 Rev A 11
Ag Leader Technology Ground stud Figure 9. Solenoid switch 5. Verify there is 12-volt nominal power across power and ground terminals. 6. Route power cable up and forward to bottom side of cab where display cable is located. Secure to existing cables as shown in Figure 10 to keep cable clear of moving parts. 7. Connect power cable to mating 3-position weather pack connector of display cable that was routed through cab floor in previous section. Power cable Figure 10. Cable routing 12 January 2011 Rev A
Installing Speed Sensor Module Required Parts: Part Number: (1) Speed Sensor module 4001005 (1) Module mounting plate 4000244 (2) Hex nut 8mm (located in parts kit) 2002151-08 (2) Hex serrated flange nut 1/4 in. 2002225 1. Position module mounting plate underneath right side of cab against floor as shown in Figure 11. Plate can be mounted to existing bolts in floor using 8mm hex nuts. Mounting plate must be installed so that module is within 1 ft. (305 mm) of CAN connector on display cable. Figure 11. Module installed 2. Attach Speed Sensor module to mounting plate using (2) serrated flange nuts. PN: 2005960 January 2011 Rev A 13
Ag Leader Technology Installing Elevator Speed Cable Required Parts: Part Number: (1) Elevator speed cable 4000374-22 Cable ties 1. Remove plastic cover to expose shaft speed sensor on left end of clean grain cross auger as shown in Figure 12. Figure 12. Elevator speed sensor location 2. Disconnect harness from sensor and install tee end of elevator speed cable between combine harness and sensor. 3. Route elevator speed cable toward front of machine through frame rail where it is clear of moving parts. Secure with zip ties as necessary. 4. At feeder house, continue routing elevator speed cable across machine to Speed Sensor module. Connect to mating 6-pin Shaft Speed receptacle of module. 14 January 2011 Rev A
Installing Ground Speed Cable Required Parts: Part Number: (1) Ground speed cable 4000375-20 Cable ties 1. Locate ground speed sensor on top of transmission as shown in Figure 13. Sensor can be accessed most easily from right side of transmission. Make sure cylinder lock is in place before climbing under feeder house. Ground speed sensor Figure 13. Ground speed sensor 2. Disconnect harness from sensor and install tee end of ground speed cable between combine harness and sensor. 3. Route opposite end of ground speed cable forward and then to left side of machine along an existing harness, hydraulic line, or linkage cable. 4. Route cable up to top side of feeder house and then across to Speed Sensor module. Secure with zip ties as necessary. 5. Connect ground speed cable to mating 2-pin Ground Speed receptacle of Speed Sensor module. PN: 2005960 January 2011 Rev A 15
Ag Leader Technology Installing Header Height Sensor Required Parts: Part Number: (1) Header height sensor 2000322-2 (1) Threaded arm assembly 2000311-2 (1) Header height adapter cable 4000236-1 (1) S-hook 2000329-3 (1) Punch 2001003-41 (1) Drill 11/32 in. 2001000-34 (3) Hex head bolt 5/16 x 1 in. 2002001-31100 (2) Flat washer 5/16 in. 2002071-31 (3) Hex lock nut 5/16 in. 2002055-31 Cable ties 1. Install threaded arm assembly through hole of header sensor pivot shaft, so approximately 1 in. (25 mm) of rod extends through pivot shaft toward back of header sensor (where integral cable is routed). Majority of arm assembly should extend forward (away from cable). Secure rod with a nut and a lock washer on each side of shaft. 2. Position header sensor under right side of platform support as shown in Figure 14. Arm of header sensor should be aligned with right edge of feeder house. Mark positions for (2) mounting holes. Figure 14. Header sensor installed 3. Punch and drill mounting holes using provided punch and 11/32 in. drill. 4. Install header sensor to platform support using provided 5/16 in. fasteners. Notice that integral cable of header sensor extends toward rear of machine and threaded arm assembly extends forward. 16 January 2011 Rev A
NOTE: The header sensor installation may vary from one machine to another due to differences in combine configurations. Please use your judgment to determine the best mounting location. 5. Attach S-hook to bracket on feeder house using 5/16 in. fasteners as shown in Figure 15. Figure 15. Anchor point 6. Connect chain of threaded arm assembly to anchor point on feeder house. Clamp it closed to keep chain from unhooking. See Figure 16 for finished installation. PN: 2005960 January 2011 Rev A 17
Ag Leader Technology Figure 16. Finished installation 7. Connect integral cable of header sensor to mating connector of header height adapter cable. 8. Connect opposite end of header height adapter cable to mating 8-pin Position Sensor receptacle of Speed Sensor module. 9. Coil and secure excess cable with cable ties as necessary. NOTE: Before proceeding, verify sensor will not interfere with feeder house when in fully raised position. 18 January 2011 Rev A
Installing Flow Sensor Required Parts: Part Number: (1) Flow sensor 4002351 (1) Flow sensor template 4002352 (1) Punch 2001003-41 (1) Drill 11/32 in. 2001000-34 (4) Hex head cap screw 8 x 25mm 2002101-08025 (4) Flat washer 8mm 2002171-08 (4) Split lock washer 8mm 2002161-08 (4) Hex nut 8mm 2002151-08 NOTE: Flow sensor will be installed on topside of elevator transition housing located in grain tank as shown in Figure 17. Grain tank extensions must be raised in order to access transition housing. Flow sensor installed here Figure 17. Transition housing (located inside grain tank) 1. Position flow sensor template on topside of elevator transition housing. Lower edge of template should be butted against seam of transition housing and centered side to side as shown in Figure 18. 2. With flow sensor template in position, mark locations for (4) mounting holes and large rectangular opening. 3. Punch and drill (4) mounting holes using provided center punch and 11/32 in. drill. 4. Cut rectangular opening using an appropriate tool. 5. Install flow sensor into rectangular opening as shown in Figure 19 and align mounting holes. Flow sensor cable should be routed rearward toward clean grain elevator for proper orientation. 6. Secure flow sensor to transition housing using provided 8mm bolts, washers and hex nuts to complete flow sensor installation. Install bolts so that nuts are on topside of transition housing. PN: 2005960 January 2011 Rev A 19
Ag Leader Technology Rectangular opening to be cutout for flow sensor Mounting hole (x4) Template butted against seam and centered side to side Figure 18. CAD model of flow sensor template in position for marking 20 January 2011 Rev A
Flow sensor cable rearward toward clean grain elevator Figure 19. CAD model of flow sensor installed in elevator head PN: 2005960 January 2011 Rev A 21
Ag Leader Technology Installing Lower Elevator Adjuster Required Parts: Part Number: (1) Lower adjuster 4001518 (1) Bearing 30mm 2001009-30 (1) Punch 2001003-41 (1) Drill 9/32 in. 2001000-28 (6) Hex head bolt 6 x 20mm 2002101-06020 (6) Split lock washer 6mm 2002065-06 (6) Hex nut 6mm 2002151-06 1. See Figure 20. Remove bearing and flanges from cross auger shaft. Figure 20. Clean grain elevator boot 2. Remove extruded circular portion of lower boot that bearing was fastened to using an appropriate cutting tool. Refer to blackened section of Figure 21. 3. Mark centerline of elevator using provided permanent marker as shown in Figure 22. 4. Position lower adjuster against lower boot as shown in Figure 23 so that top and bottom mounting holes are lined up on centerline. Also position lower adjuster so that it is centered top to bottom over opening in lower boot. 5. With lower adjuster in desired position as described in step 4, mark locations for (6) mounting holes around perimeter of lower adjuster assembly using a permanent marker. 22 January 2011 Rev A
Remove this section Figure 21. Extruded section of lower boot to be removed Centerline Figure 22. Centerline of elevator marked PN: 2005960 January 2011 Rev A 23
Ag Leader Technology Top & bottom mounting holes aligned with centerline Figure 23. Lower adjuster installed (not Torum shown) 6. Punch and drill mounting holes in lower boot using provided punch and 9/32 in. drill. 7. Secure lower adjuster to lower boot using provided 6 x 20mm bolts, lock washers and hex nuts. 8. Remove outer bearing flange of lower adjuster and install provided 30mm bearing on cross auger shaft. Reinstall outer bearing flange, but do not fully tighten at this time. 9. Move cross auger shaft to its fully up and down positions to verify there is adequate clearance between auger flighting and auger tube. If flighting hits auger tube at any position of lower adjuster travel, trim outer edge of flighting until there is adequate clearance. 10. Adjust top shaft of clean grain elevator until there is 10 to 13mm of clearance between paddle tips and upper housing of elevator. It may be necessary to disconnect conveyor chain in order to allow enough upward travel for top shaft. 11. If chain was disconnected in step 10, add necessary offset links and reconnect chain. 12. Adjust tension of conveyor chain using lower adjuster. Chain is properly tensioned when links can be moved side to side on lower sprocket (with moderate resistance), but cannot be pulled away from sprocket. 13. Fully tighten (5) lower adjuster bolts and (2) bearing flange bolts. 24 January 2011 Rev A
Installing Elevator Mount Unit (EMU) Required Parts: Part Number: (1) Elevator mount unit (EMU) 4000246 (1) Marking pen 2002813 (1) Drill 9/32 in. 2001000-28 (5) Pan head bolt 1/4 x 1-3/4 in. 2002087-25175 (5) External tooth lock washer 1/4 in. 2002063-25 (5) Hex nut 1/4 in. 2002051-25 (5) Lock nut 1/4 in. 2002055-25 (3) Sheet metal screw #14 x 1/2 in. 2002232-14050 1. Disassemble plastic spacer block from EMU housing to serve as a template for marking drill holes and cutouts. NOTE: Combines intended for use in rice or grass seed require that a modification be made to outlet hole on plastic spacer block as shown in Figures 24 & 25. If you do not intend to harvest rice or grass, do NOT remove this area. Wall to remove Figure 24. Standard Block Figure 25. Modified Block PN: 2005960 January 2011 Rev A 25
Ag Leader Technology 2. Position spacer block on side of clean grain elevator as shown in Figure 26. Figure 26. Spacer block mounted to elevator 3. Trace around inlet and outlet holes using a permanent marker. You will not be able to trace the long rectangular hole completely. 4. Mark (5) mounting holes using a 9/32 in. drill. Remove spacer block. 5. Using a marker and straight-edge, carefully extend outline of inlet hole down to make it 8 in. long from top to bottom. 8 in. tall hole in elevator will match cavity on back of spacer block. Five-sided hole in elevator will match larger side of opening on backside of spacer block. See Figure 27 to see what holes should look like. NOTE: Extending dimensions of inlet hole is critical for operation of EMU. If dimensions are not extended, moisture may be inaccurate. 6. Drill 9/32 in. holes in (5) locations marked with a drill. 26 January 2011 Rev A
Figure 27. Holes cut and mounting bolts installed (not Rostselmash shown) 7. Drill 1/2 in. holes in all corners of inlet and outlet holes. Using a suitable cutting device, cut inlet and outlet holes. Stay inside marked lines. 8. File edges of holes to remove sharp edges that may wear chain paddles or prevent clean mounting. 9. Put (1) external tooth lock washer on each of (5) 1/4 in. pan head bolts. 10. Insert bolts through 9/32 in. holes from inside out. Install and tighten (1) 1/4 in. hex nut onto each bolt to prevent bolts from falling back into elevator as shown in Figure 27. 11. Slide plastic spacer onto (5) mounting bolts. If it does not fit easily, loosen and reposition bolts by starting them in spacer block and then re-tightening nuts. 12. Slide EMU housing over mounting bolts on top of spacer block. Install (5) lock nuts on mounting bolts. Install (3) #14 x 1/2 in. sheet metal screws in remaining holes by threading them directly into plastic spacer block. At this point, EMU should look like Figure 28. NOTE: Electrical cover should not be installed at this time. It will be installed in next section. PN: 2005960 January 2011 Rev A 27
Ag Leader Technology Figure 28. EMU installed (not Rostselmash shown) 28 January 2011 Rev A
Installing Moisture Sensor Module Required Parts: Part Number: (1) Moisture Sensor module 4001538 (1) Module mounting plate 4000244 (1) Marking pen 2002813 (1) Punch 2001003-41 (1) Drill 9/32 in. 2001000-28 (2) Hex head bolt 1/4 x 3/4 in. 2002001-25075 (2) Split lock washer 1/4 in. 2002061-25 (2) Hex nut 1/4 in. 2002051-25 (2) Hex serrated flange nut 1/4 in. 2002225 1. Position module mounting plate on side of clean grain elevator below EMU as shown in Figure 29. Mounting plate should be positioned so that front (2) mounting holes are aligned with flange on front edge of elevator. NOTE: When determining mounting location, ensure cabling of Moisture Sensor module will reach EMU. 2. Mark locations for (2) mounting holes using provided permanent marker. Figure 29. Module mounting plate installed 3. Punch and drill (2) mounting holes using provided punch and 9/32 in. drill. PN: 2005960 January 2011 Rev A 29
Ag Leader Technology 4. Secure mounting plate using provided 1/4 x 3/4 in. bolts, lock washers and hex nuts. 5. Secure Moisture Sensor module to 1/4 in. studs of module mounting plate using provided serrated flange nuts as shown in Figure 30. Figure 30. Moisture Sensor module installed 6. Route cabling of Moisture Sensor module to EMU and plug into mating connectors of motor, proximity switch and relay as shown in Figure 31. 7. Reinstall electrical cover onto EMU. A slot on side of electrical cover allows module cabling to pass through. 30 January 2011 Rev A
Figure 31. Moisture Sensor module connected to EMU PN: 2005960 January 2011 Rev A 31
Ag Leader Technology Installing Moisture Sensor Required Parts: Part Number: (1) Moisture sensor with integral cable 4001215 Cable ties 1. Locate moisture sensor as shown in Figure 32. Provided sensor is a new revision as of August 2009. Functionally it is identical to its predecessor, but there are a couple of noteworthy differences. a. Sensor cover is integrated into moisture sensor assembly for ease of installation. b. Ground strap has been eliminated. Electrical connection between moisture sensor and EMU is achieved through the mounting stud/wing-nut/sensor housing interface. Figure 32. Moisture sensor 2. Install moisture sensor into EMU housing by engaging tab on bottom of moisture sensor cover with tab on side of housing. Tilt sensor upward to insert sensor blade into grain cavity and secure cover with a wing nut. 3. Route moisture sensor cable to Moisture module. Connect 8-position deutsch plug of moisture sensor cable with mating SENSE receptacle of Moisture module. 4. Secure excess cable with zip ties to keep it clear of moving parts. 32 January 2011 Rev A
Installing CAN Bus, Module Stubs and EMU Power Required Parts: Part Number: (1) CAN Bus harness 4000354-13 (1) Moisture module stub 4000220-1 (1) Speed module stub 4000219-1 (1) EMU battery power cable 2000909-3 (1) Hole saw 1-3/8 in. 2001002-138 (1) Drill 1/4 in. 2001001-25 Cable ties 1. A hole must be drilled in bottom of grain tank as detailed in the following steps before CAN Bus can be routed. a. Mark a location in grain tank floor a few inches behind clean grain elevator as shown in Figure 33. CAUTION: Make sure that drilling will not cause damage to anything on opposite side of grain tank floor before proceeding. b. Punch and drill hole using provided punch, 1/4 in. drill and 1-3/8 in. hole saw. Figure 33. Location for 1-3/8 in. hole into grain tank PN: 2005960 January 2011 Rev A 33
Ag Leader Technology NOTE: Begin routing CAN Bus at Moisture Sensor module and work toward flow sensor and distribution as detailed in the following steps. 2. Plug gray female connector of moisture module stub into mating gray male connector of Moisture Sensor module. 3. Plug black female connector of moisture module stub into Y-Splice connector of CAN Bus harness. NOTE: The CAN Bus harness resembles a Y configuration. (2) cables are connected with a Y-Splice on one end and corrugated together for several feet. Moisture module stub plugs into Y-Splice on double corrugated end. 4. Route CAN Bus harness up existing cables as shown in Figure 34. CAN Bus harness Figure 34. Cable routing 5. Route CAN Bus labeled To Flow Sensor up existing cables as shown in Figure 34 and then back and up clean grain elevator to flow sensor. Flow sensor will plug into white connector of Y-Splice installed on CAN Bus. 6. Install provided grommet around CAN Bus harness and insert into hole in grain tank floor. Secure cable in grain tank with cable ties. 34 January 2011 Rev A
7. Route CAN Bus labeled To Speed Module to area under cab where Speed Sensor module is located. Follow same route forward as power cable that was routed in a previous section. 8. Connect CAN Bus harness to display cable. Black 4-socket plug of display cable mates with black 4-pin receptacle of Y-Splice on CAN Bus. 9. Connect black, 4-socket plug of speed module stub to remaining white, 4-pin receptacle of Y-Splice on CAN Bus. 10. Connect gray, 4-socket plug of speed module stub into 4-pin CAN Bus receptacle of Speed Sensor module. 11. Secure cables neatly under cab using provided zip ties to keep cables clear of moving parts. 12. Route EMU power cable as follows: a. Connect 2-socket tower connector of EMU power cable to mating connector of Moisture Sensor module. b. Route opposite end of power cable to battery compartment. c. Connect power cable to batteries in same manner that system power cable was installed in a previous section. Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been tied out of way, to avoid interference All tools have been removed from combine. All fasteners are tight PN: 2005960 January 2011 Rev A 35
Ag Leader Technology Operational Checkout An operational checkout cannot be performed until a harvest configuration has been created and activated. Refer to Quick Reference Sheet (see instruction kit) or Operator s Manual for instructions. 1. Press and release power button. 2. Create and activate a harvest configuration. a. Refer to Quick Reference Sheet and/or Operator s Manual. 3. Verify CAN modules are powered and communicating. a. Each module has an LED indicator. It should flash green. b. Flow sensor LED is located on load cell. Most flow sensors have a hole in housing that enables viewing LED without removing sensor. c. The following modules should be listed as CAN devices within the display: 239 SPEED MODULE 240 FLOW SENSOR 244 MOISTURE MODULE 4. Verify the following analog input signals (a, b & c can be verified at the RUN screen, but (d) must be verified through the DIAGNOSTIC screen): a. ELEVATOR SPEED (RPM) signal. 1. Elevator speed should register zero with separator off. 2. Engage separator and header. Display should register RPM value. At full throttle, elevator speed is approximately 425 RPM +/- 50. b. GROUND SPEED (MPH) signal. 1. Ground speed should register zero with combine at rest. 2. Move combine slowly. Display should register MPH value at low speeds (below 1 MPH). NOTE: If using wheels as primary speed sensor, ground speed reading on display may not agree with combine readout until system has been calibrated. c. HEADER HEIGHT (%) signal 1. Raise and lower header. Header height % should increase and decrease respectively. d. TEMPERATURE (C) signal. 1. Temperature in Celsius should be displayed as a value other than zero. Accuracy is not important, as it will be calibrated later. 36 January 2011 Rev A
Revision History Date Revision Initials Changes Jan 2011 A SLH - Initial release - PN: 2005960 January 2011 Rev A 37