MAKE OF AUTOMOBILE: Dacia TYPE: Lodgy TANK CAPACITY: 59 Liter Stako toroidal TANK LOCATION Spare Wheel Room / Underneath MODEL YEAR: 2013 SYSTEM APPROVAL NUMBER ( R115 ) R115-000013 BOOT SET NUMBER 345/070002/A MANUAL NUMBER: 076/0550259 DATE 2015-04-08 Copyright Prins Autogassystemen B.V. 2013
PAGE 1 076/0550259 Index General...2 Tank Fuel Module...3 Preparations...4 Tank 1...5 Tank 2...6 Filler...7 Filler hose...8 Prepare the Fuel Module...9 Tank 3... 10 Auxiliary springs... 11 Finishing... 12 Tank wiring... 13
PAGE 2 076/0550259 General Tools needed for installing the LPG tank : - Soldering iron - Drilling machine - Drilling kit - Drill size 22 / 30mm / 55mm / 70 mm - Workshop tools. - Gas leak detection device - Vacuum cleaner - Anti-corrosion agent / black body coating - Car lift Note the jack supporting points and moveable parts when mounting the LPG line. It is not permitted to have LPG lines routed through the passenger compartment or a closed cargo space. Place a rubber socket on the back of the outer filler. Seal the socket gastight on both sides. After having drilled holes ( use safety glasses ) for the mounting of a tank frame, floor ventilation, etc., always treat the holes against corrosion after having removed the grindings. Provide a thorough frame mounting on vehicles with a thin metal or wooden floor panel (vehicles with commercial registration). Secure the mountings to the vehicle frame and not to the floor. Treat the LPG tank when mounted under the car with a black body coating. Failure to follow the instructions in this manual can result in a poor or non-working gas installation or a dangerous situation. No component of the LPG-system shall be located within 100 mm of the exhaust or similar heat source, unless such components are adequately shielded against heat. Prins Autogassystemen is not responsible for any damages to people or objects as a result of changes to Prins products. Mount the LPG tank according to the local LPG regulations. The LPG installer is responsible for that. This manual is based on Dutch regulations. After having completed the installation, check the whole system for gas leakage; use a gas leak detection device. Beware of moving, hot and rotating parts. This manual is based on Dutch regulations, always install the system in accordance to the local regulations. Check the Prins site for tank certificates and wiring diagrams.
PAGE 3 076/0550259 Tank Fuel Module
PAGE 4 076/0550259 Preparations Remove spare wheel including support (if available). Remove plastic doorstep and fold back floor covering. Remove right rear wheel and plastic inner wheel arch on the back.
PAGE 5 076/0550259 Tank 1 Mount brackets to tank and mark holes for drilling.
PAGE 6 076/0550259 Tank 2 Drill holes Ø11mm and treat anti-rust. Mount conical M10 bolts with washers. Small in front, big in the back. Bottom view. Before mounting tank to bottom of car, connect hoses and wiring to tank.
PAGE 7 076/0550259 Filler Mark holes with supplied rubber gasket. Drill holes and treat anti-rust. Mount filler with the supplied M5 Allen bolts. Use the filler bracket on the back for firmness. Mount protective cap on filler. Lock cap cord with original screw.
PAGE 8 076/0550259 Filler hose Mount hose to filler, fixate with clamps. Hose with mounted plastic wheel arch. Hose routing. Mount hose to tank before mounting tank to bottom of car. After installing the tank to the car, fixate hose.
PAGE 9 076/0550259 Prepare the Fuel Module Grease for water-repellent Extra under body coating
PAGE 10 076/0550259 Tank 3 Mount hoses & wiring to tank. Mount tank cap and mount tank to the car. Stick heat protection to tank. Treat tank anti-rust.
PAGE 11 076/0550259 Auxiliary springs Mount auxiliary springs according to MAD instructions.
PAGE 12 076/0550259 Finishing Mount right rear wheel& plastic inner wheel arch. Mount back floor cover and plastic doorstep.
PAGE 13 076/0550259 Tank wiring Wire number / code Wire colour Connection 3-pole tank level connector 33 Ground tank gauge Brown Connect the 3-pole connector to the tank level sensor. 12 Tank level in Blue 11 + tank level supply Red 1. 2-pole connector tank lock-off Green-yellow Brown 2. 3-pole connector tank pump Red 2.5mm 2 Brown 2.5mm 2 3. 2-pole connector driver Red 2.5mm 2 Brown 2.5mm 2 4. 2-pole connector driver Green Grey From tank pump driver From tank pump driver From tank pump driver From tank pump driver From tank pump relay From main ground From AFC pin 71 pwm From AFC pin 64 diagnose