Didactic and technological innovation at the service of training in pneumatics and electro-pneumatics have resulted in the creation of the PNEUTRAINER-200 system. A fully modular system designed for the development of professional skills related to pneumatics and electro-pneumatics. Its flexibility makes the PNEUTRAINER-200 equipment adaptable to all types of client requirements and needs. It also makes a staggered investment over time possible.
PNEUTRAINER-200 The equipment for training in pneumatics and electro-pneumatics. Assembly panels Based on an anodized extruded aluminum structure, these assembly panels offer various possibilities. From the basic horizontal panel to the mobile table, we offer solutions adapted to various requirements. The rolling table includes a panel which enables users to work on both sides at the same time. It also includes a support shelf of drawers for components and the pneumatic compressor. In any case, all the options are perfectly valid to carry out the practical activities proposed. 34
Industrial materials All the components used are industrial. Developed and manufactured by SMC and popular throughout the world, they meet the highest levels of quality. The components are mounted on a stainless steel base plate 4 mm thick. In order to be identified correctly they have a label with the corresponding reference as well as standardized symbols. Fixing to the panel Each component includes a fixing system to the assembly panel, with a specific design based on POM material (state-of-the-art polymer with selflubricating properties, resistant to deformation, wear and ageing). Connections The pneumatic components include fittings with instant connection for tube 4 mm thick. The electro-pneumatics have instant connection cables. Storage The standard compositions include a storage system in EUROBOX boxes with thermoconforming trays which allow perfect identification and storage by occupying minimum space. These boxes and trays can also be purchased for the storage of customized compositions. PNEUTRAINER-200 35
PNEUTRAINER-200 Standard compositions 6 standard compositions have been defined to cover training demands at various levels of education. Each of the compositions has been designed for the development of specific skills in the field of pneumatics and electro-pneumatics. The specific content of each composition is described below. They can be extended with all the elements offered on the following pages in order to pursue more advanced didactic objectives. The compositions include the required theoretical and practical documentation, with the option of extending it with a series of didactic supports adapted to PNEUTRAINER-200. PNEU-201: BASIC PNEUMATICS A whole series of pneumatic components, manual valves, speed controllers, air treatment elements and actuators to create a solid training base in basic pneumatics. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides. As more ambitious didactic objectives are pursued, another of the compositions can be acquired or the existing one can be extended with any of the components presented in the following pages. Skills developed: - Identification and use of pneumatic symbology - Air treatment concepts - Function of the pneumatic elements - Analysis of simple pneumatic circuits - Maintenance of pneumatic circuits - Design of simple pneumatic systems 36
SAI2281 PNEU-201: Basic pneumatics composition Ref. Description Cantidad Air treatment SAI2091 Air cleaning unit with 3/2 distribution valve 1 SAI2092 Distribution block 1 SAI2005 Pressure regulator with pressure gauge 1 SAI2004 1MPa pressure gauge 1 Manual and mechanical operated valves SAI2015 3/2 NC push- button operated valve 2 SAI2018 3/2 NC/NO push- button operated valve 1 SAI2019 3/2 NC emergency knob operated valve 1 SAI2013.1 3/2 NC roller lever operated valve 2 SAI2014.1 3/2 NC one way trip operated valve 1 SAI2016 3/2 NC switch operated double valve 1 SAI2021 5/2 selector operated valve 1 Air operated valves SAI2020 3/2 NC air operated single valve 1 SAI2010 3/2 NC timer valve. Convertible 1 SAI2023 5/2 air operated single valve 1 SAI2024 5/2 air operated double valve 3 Flow control equipment SAI2007 "OR" function 1 SAI2124 "OR" double valve 1 SAI2006 "AND" function 1 SAI2031 Single direction speed controller (double) 2 SAI2033 Quick exhaust valve 1 Actuators SAI2027 Single acting cylinder 1 SAI2026 Double acting cylinder 2 Accesories SAI2057 20+20m blue/ white flexible tube set (4mm.) 1 SAI2058 Set of 10 tee fittings 1 SAI2059 Set of 5 1/8" plugs 1 SAI2060 Set of 10 x 4 mm. plastic plugs 1 TK-3 Tube-cutter 1 SAI2076 Component- containing box 1 SAI2307 10m black flexible tube set (6 mm.) 1 TG-1 Tube extractor 1 Training supports SAI2061 Documentation manual 1 SAI2070 CD-Rom with pneumatics slides 1 OPTIONAL SAI2080 SAI2064 SAI2065 SAI2066 SAI2074 SAI2028 SAI2088 SAI2068 SAI2089 Horizontal mounting panel Vertical mounting panel for two work posts Rolling table with panel for two working places, without drawer unit Drawer unit for rolling table without lock Drawer unit for rolling table with lock Support bracket set for vertical panel Silence compressor, ICO-P50 type Bookrest for schemes on panel Electrical connectors holder PNEUTRAINER-200 37
PNEUTRAINER-200 PNEU-202: Advanced pneumatics The number and degree of difficulty of the components included increase by adding more complex actuators to those of the composition and by including the vacuum technique in the didactic objectives. The composition is defined to achieve complete training in advanced pneumatics. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides. Skills developed: - Advanced control of pneumatic circuits - Vacuum technique - Diagnosis and repair of breakdowns in complex pneumatic circuits - Logical and sequential circuits. Analysis and design SAI2282 PNEU-202 Advanced pneumatics composition Ref. Description Quantity Air treatment SAI2091 Air cleaning unit with 3/2 distribution valve 1 SAI2092 Distribution block 1 SAI2005 Pressure regulator with pressure gauge 1 SAI2004 1MPa pressure gauge 2 Manual and mechanical operated valves SAI2015 3/2 NC push-button operated valve 2 SAI2017 3/2 NC push-button operated double valve 1 SAI2018 3/2 NC/NO push-button operated valve 1 SAI2019 3/2 NC emergency knob operated valve 1 SAI2013.1 3/2 NC roller lever operated valve 4 SAI2014.1 3/2 NC one way trip operated valve 1 SAI2016 3/2 NC switch operated double valve 1 SAI2109 5/2 push-button operated valve 1 SAI2021 5/2 selector operated valve 1 SAI2025 5/3 valve with selector 1 38
SAI2282 PNEU-202 Advanced pneumatics composition Ref. Description Quantity Air operated valves SAI2020 3/2 NC air operated single valve 1 SAI2010 3/2 NC timer valve. Convertible. 1 SAI2023 5/2 air operated single valve 1 SAI2024 5/2 air operated double valve 3 SAI2107 Block of 2 5/2 double + 1 single valves 1 Flow control equipment SAI2007 "OR" function 1 SAI2124 "OR" double valve 1 SAI2006 "AND" function 1 SAI2125 "AND" double valve 1 SAI2031 Single direction speed controller (double) 2 SAI2033 Quick exhaust valve 1 SAI2008 Check valve 1 SAI2126 Flow controller with pilot check valve 2 SAI2030 Dual speed controller for single acting cylinder 1 Actuators SAI2027 Single acting cylinder 1 SAI2026 Double acting cylinder 2 SAI2071 Double acting cylinder with adjustable cushion 1 SAI2118 Mechanically coupled rodless cylinder 1 SAI2123 Cylinder with load 1 Various, Pneumatics SAI2029 Vaccum pad unit/ venturi (vaccum ejector) 1 SAI2003 Pressure indicator (red) 1 SAI2127 Pressure vessel 1 SAI2012 Pneumatic counter 1 Accesories SAI2057 20+20m blue/ white flexible tube set (4mm.) 1 SAI2058 Set of 10 tee fittings 1 SAI2059 Set of 5 1/8" plugs 1 SAI2060 Set of 10 x 4 mm. plastic plugs 1 SAI2132 Set of 10 "AND" fittings 1 TK-3 Tube-cutter 1 SAI2078 Component-containing box 1 SAI2307 10m black flexible tube set (6 mm.) 1 TG-1 Tube extractor 1 Training supports SAI2061 Documentation manual 1 SAI2070 CD-Rom with pneumatics slides 1 OPTIONAL SAI2080 SAI2064 SAI2065 SAI2066 SAI2074 SAI2028 SAI2088 SAI2068 SAI2089 Horizontal mounting panel Vertical mounting panel for two work posts Rolling table with panel for two working places, without drawer unit Drawer unit for rolling table without lock Drawer unit for rolling table with lock Support bracket set for vertical panel Silence compressor, ICO-P50 type Bookrest for schemes on panel Electrical connectors holder PNEUTRAINER-200 39
PNEUTRAINER-200 PNEU-203: Basic electro-pneumatics It is on this level that electro-pneumatic elements start to be incorporated. In addition to pneumatic actuators, components such as solenoid valves, control modules and converters are studied. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides. Skills developed: -Concepts and principles of electricity and pneumatics -Identification and use of electro- pneumatic symbology -Analysis and design of sequential circuits based on relays -Analysis and design of circuits using proximity sensors 40
SAI2283 PNEU-203 Basic electro-pneumatics composition Ref. Description Quantity Air treatment SAI2091 Air cleaning unit with 3/2 distribution valve 1 SAI2092 Distribution block 1 SAI2005 Pressure regulator with pressure gauge 1 SAI2004 1MPa pressure gauge 1 Flow Control equipment SAI2031 Single direction speed controller (double) 2 Actuators SAI2027 Single acting cylinder 1 SAI2026 Double acting cylinder 2 Solenoid valves SAI2050 3/2 NC single solenoid valve 1 SAI2052 5/2 single solenoid valve 2 SAI2053 5/2 double solenoid valve 3 Control Modules SAI2056 24V power supply unit 1 SAI2036 Electrical inputs assembly (pushbutton board with 3 push buttons) 1 SAI2038 Set of 3 relays 1 SAI2047 Indicators (pilot light, hummer) 1 SAI2049 Electrical distributor 1 SAI2043 Reed switch 4 SAI2042 Left roller solid state switch 2 P/V V/P converters SAI2041 Electrical contact pressure switch 1 SAI2098 Electrical contact pressure gauge 1 Accesories SAI2057 20+20m blue/ white flexible tube set (4mm.) 1 SAI2058 Set of 10 tee fittings 1 SAI2059 Set of 5 1/8" plugs 1 SAI2060 Set of 10 x 4 mm. plastic plugs 1 TK-3 Tube-cutter 1 SAI2055 Component-containing box 1 SAI2077 10m black flexible tube set (6 mm.) 1 SAI2307 10m black flexible tube set (6 mm.) 1 TG-1 Tube extractor 1 Training supports SAI2061 Documentation manual 1 SAI2070 CD-Rom with pneumatics slides 1 OPTIONAL SAI2080 SAI2064 SAI2065 SAI2066 SAI2074 SAI2028 SAI2088 SAI2068 SAI2089 Horizontal mounting panel Vertical mounting panel for two work posts Rolling table with panel for two working places, without drawer unit Drawer unit for rolling table without lock Drawer unit for rolling table with lock Support bracket set for vertical panel Silence compressor, ICO-P50 type Bookrest for schemes on panel Electrical connectors holder PNEUTRAINER-200 41
PNEUTRAINER-200 PNEU-204: Advanced electro-pneumatics This is another step in the study of electro-pneumatics with the objective of consolidating the user's knowledge of this technology. The composition adds new solenoid valves, control modules, converters, proximity sensors, etc. to meet the didactic objectives set forth. The equipment can be connected to a PLC so the student can familiarize him/herself with the programming of these devices. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides. Skills developed: - Analysis and design of sequential circuits with different detectors - Programmed control of pneumatic circuits - Diagnosis and repair of breakdowns in electro-pneumatic circuits SAI2284 PNEU-204 Advanced electro-pneumatics composition Ref. Description Quantity Air treatment SAI2091 Air cleaning unit with 3/2 distribution valve 1 SAI2092 Distribution block 1 SAI2005 Pressure regulator with pressure gauge 1 SAI2004 1MPa pressure gauge 1 SAI2032 Smooth start valve 1 Flow Control equipment SAI2031 One-way flow control valve (double) 2 SAI2126 Flow controller with pilot check valve 2 Actuators SAI2027 Single acting cylinder 1 SAI2026 Double acting cylinder 2 SAI2123 Cylinder with load 1 Various, Pneumatics SAI2029 Vacuum pad unit/ venturi (vacuum ejector) 1 Solenoid valves SAI2050 3/2 NC single solenoid valve 1 SAI2111 3/2 double solenoid valve 1 SAI2053 5/2 single solenoid valve 3 42
SAI2284 PNEU-204 Advanced electro-pneumatics composition Ref. Description Quantity SAI2052 5/2 double solenoid valve 2 SAI2054 5/3 closed center type solenoid valve 1 SAI2114 Block of two 5/2 double + 1 single solenoid valves 1 Control Modules SAI2056 24V power supply unit 1 SAI2035 ON/OFF switch 1 SAI2034 Emergency stop (electric) 1 SAI2036 Electrical inputs assembly (pushbutton board with 3 push buttons) 1 SAI2038 Set of 3 relays 2 SAI2047 Indicators (pilot light, hummer) 1 SAI2040 Set of 2 timer relays 1 SAI2048 Electrical counter 1 SAI2049 Electrical distributor 1 SAI2043 Reed switch 4 SAI2128 Solid state autoswitch 2 SAI2044 Inductive proximity switch 1 SAI2046 Capacitive proximity switch 1 SAI2045 Optical proximity switch 1 SAI2042 Left roller solid state switch 2 P/V V/P converters SAI2041 Electrical contact pressure switch 1 SAI2095 Pressure switch with transistor output 1 SAI2098 Electrical contact pressure gauge 1 SAI2097 Programable digital pressure switch with analog and switch outputs 1 SAI2096 Vacuum switch with transistor output 1 Accesories SAI2057 20+20m blue/ white flexible tube set (4mm.) 1 SAI2058 Set of 10 tee fittings 1 SAI2059 Set of 5 1/8" plugs 1 SAI2060 Set of 10 x 4 mm. plastic plugs 1 SAI2132 Set of 10 "AND" fittings 1 TK-3 Tube-cutter 1 SAI2055 Set of connection cables 1 SAI2079 Component-containing box 1 TG-1 Tube extractor 1 SAI2307 10m black flexible tube set (6 mm.) 1 Training supports SAI2061 Documentation manual 1 SAI2070 CD-Rom with pneumatics slides 1 OPTIONAL SAI2080 SAI2064 SAI2065 SAI2066 SAI2074 SAI2028 SAI2088 SAI2068 SAI2089 Horizontal mounting panel Vertical mounting panel for two work posts Rolling table with panel for two working places, without drawer unit Drawer unit for rolling table without lock Drawer unit for rolling table with lock Support bracket set for vertical panel Silence compressor, ICO-P50 type Bookrest for schemes on panel Electrical connectors holder PNEUTRAINER-200 43
PNEUTRAINER-200 PNEU-205: Pneumatics- electro-pneumatics This composition is the result of a synthesis between PNEU- 201 and PNEU-203. The perfect balance of pneumatic and electro-pneumatic components for efficient and comprehensive training. This includes a user and exercise manual, a book of pneumatic theory as well as a CD with slides for didactic support in the laboratory. Skills developed: - Air treatment concepts - Function of the pneumatic and electro-pneumatic elements - Analysis of simple pneumatic circuits - Maintenance of pneumatic circuits - Design of simple pneumatic systems - Concepts and principles of electricity and pneumatics - Identification and use of electro- pneumatic symbology - Analysis and design of sequential circuits based on relays - Analysis and design of circuits using proximity sensors SAI2285 PNEU-205: Pneumatics- electro-pneumatics composition Ref. Description Quantity Air treatment SAI2091 Air cleaning unit with 3/2 distribution valve 1 SAI2092 Distribution block 1 SAI2005 Pressure regulator with pressure gauge 1 SAI2004 1MPa pressure gauge 1 Manual and mechanical operated valves SAI2015 3/2 NC push-button operated valve 2 SAI2018 3/2 NC/NO push-button operated valve 1 SAI2019 3/2 NC emergency knob operated valve 1 SAI2013.1 3/2 NC roller lever operated valve 2 SAI2014.1 3/2 NC one way trip operated valve 1 SAI2016 3/2 NC switch operated double valve 1 SAI2021 5/2 selector operated valve 1 Air operated valves SAI2020 3/2 NC air operated single valve 1 SAI2010 3/2 NC timer valve. Convertible 1 SAI2023 5/2 air operated single valve 1 SAI2024 5/2 air operated double valve 3 44
SAI2285 PNEU-205: Pneumatics- electro-pneumatics composition Ref. Description Quantity Flow Control equipment SAI2007 "OR" function 1 SAI2124 "OR" double valve 1 SAI2006 "AND" function 1 SAI2031 One-way flow control valve (double) 2 SAI2033 Quick exhaust valve 1 Actuators SAI2027 Single acting cylinder 1 SAI2026 Double acting cylinder 2 Solenoid valves SAI2050 3/2 NC single solenoid valve 1 SAI2052 5/2 single solenoid valve 2 SAI2053 5/2 double solenoid valve 3 Control modules SAI2056 24V power supply unit 1 SAI2036 Electrical inputs assembly (pushbutton board with 3 push buttons) 1 SAI2038 Set of 3 relays 1 SAI2047 Indicators (pilot light, hummer) 1 SAI2049 Electrical distributor 1 SAI2043 Reed switch 4 SAI2042 Left roller solid state switch 2 Converters P/V V/P SAI2041 Electrical contact pressure switch 1 SAI2098 Electrical contact pressure gauge 1 Accesories SAI2057 20+20m blue/white flexible tube set (4mm.) 1 SAI2058 Set of 10 tee fittings 1 SAI2059 Set of 5 1/8" plugs 1 SAI2060 Set of 10 x 4 mm. plastic plugs 1 TK-3 Tube-cutter 1 SAI2055 Set of connection cables 1 SAI2062 Component-containing box 1 TG-1 10m black flexible tube set (6 mm.) 1 SAI2307 Tube extractor 1 Training supports SAI2061 Documentation manual 1 SAI2070 CD-Rom with pneumatics slides 1 OPTIONAL SAI2080 SAI2064 SAI2065 SAI2066 SAI2074 SAI2028 SAI2088 SAI2068 SAI2089 Horizontal mounting panel Vertical mounting panel for two work posts Rolling table with panel for two working places, without drawer unit Drawer unit for rolling table without lock Drawer unit for rolling table with lock Support bracket set for vertical panel Silence compressor, ICO-P50 type Bookrest for schemes on panel Electrical connectors holder PNEUTRAINER-200 45
PNEUTRAINER-200 PNEU-206: Proportional pneumatics A composition specifically developed for training in proportional pneumatics. This includes a complete user and exercise manual, a book of pneumatic theory as well as a support CD with slides. Skills developed: - Pressure regulation and positioning - Analysis of the control systems in a closed loop - Assembly and preparation of pneumatic systems with feedback 46
SAI2286 PNEU-206: Proportional pneumatics composition Ref. Description Quantity Air treatment SAI2091 Air cleaning unit with 3/2 distribution valve 1 SAI2092 Distribution block 1 SAI2005 Pressure regulator with pressure gauge 1 Actuators SAI2120 Stroke reading cylinder 1 SAI2121 Pulse counter for stroke reading cylinder 1 Various Pneumatics SAI2127 Pressure vessel 1 Control modules SAI2056 24V power supply unit 1 P/V V/P converters SAI2097 Programable digital pressure switch with analog and switch outputs 1 SAI2099 Programable proportional electro-pneumatic regulator 1 SAI2104 Analog pressure sensor 1 SAI2105 Pressure switch/digital pressure display for analog sensor 1 Accesories SAI2057 20+20m blue/ white flexible tube set (4mm.) 1 SAI2058 Set of 10 tee fittings 1 SAI2059 Set of 5 1/8" plugs 1 SAI2060 Set of 10 x 4 mm. plastic plugs 1 TK-3 Tube-cutter 1 SAI2055 Set of connection cables 1 SAI2602 Component-containing box 1 TG-1 Tube extractor 1 SAI2307 10m black flexible tube set (6 mm.) 1 Training supports SAI2061 Documentation manual 1 SAI2070 CD-Rom with pneumatics slides 1 OPTIONAL SAI2080 SAI2064 SAI2065 SAI2066 SAI2074 SAI2028 SAI2088 SAI2068 SAI2089 Horizontal mounting panel Vertical mounting panel for two work posts Rolling table with panel for two working places, without drawer unit Drawer unit for rolling table without lock Drawer unit for rolling table with lock Support bracket set for vertical panel Silence compressor, ICO-P50 type Bookrest for schemes on panel Electrical connectors holder PNEUTRAINER-200 47
PNEUTRAINER-200 Customized compositions The flexibility and modularity of PNEUTRAINER-200 allow it to adapt to all kinds of client requirements and budgets. The following pages contain all the pneumatic and electro-pneumatic components available, classified by categories. The user will be able to configure his/ her own PNEUTRAINER-200 composition in accordance with his/ her needs or to complete a standard composition already acquired. 48
Assembly panels and complements Based on an anodized extruded aluminium structure, we can offer a number of solutions for panels to carry out the practial activities proposed for the various configurations. (Option A ) Horizontal mounting panel (Option B ) Vertical mounting panel for 2 work posts (Option C ) Rolling table with twin-post PNEUTRAINER-200 49
PNEUTRAINER-200 Air preparation 50
Manual mechanical valves PNEUTRAINER-200 51
PNEUTRAINER-200 Air operated valves 52
Air operated valves PNEUTRAINER-200 53
PNEUTRAINER-200 Flow control equipment 54
Actuators PNEUTRAINER-200 55
PNEUTRAINER-200 Pneumatics various! POSSIBILITY OF MOUNTING AT 90º The system for attachment to the mounting panel may effect a positional change to allow the user to work transvelly instead of longitudinally, in the case of cylinders and also ends of stroke. 56
Solenoid valves PNEUTRAINER-200 57
PNEUTRAINER-200 Control modules 58
PNEUTRAINER-200 59
P/V V/P converters PNEUTRAINER-200 61
PNEUTRAINER-200 P/V V/P converters 62
Accessories PNEUTRAINER-200 63
PNEUTRAINER-200 Didactic supports SMC INTERNATIONAL TRAINING bases the design of its products on the model involving Development of Competence, and so, in addition to its hardware resources, our company offers a series of teachware suppplements for comprehensive training in these disciplines, in order to attain the SKILLS proposed. 64
PNEUTRAINER-200 65
PNEUTRAINER-200 Documentation The PNEUTRAINER-200 system includes a complete set of documentation comprised of: - User manual which includes a guide on equipment use, in addition to the complete technical specifications for all the components of which the system is comprised. - Manual of practical exercises including a complete collection of practical activities directed at the development of the aforementioned professional skills and structured into specifications for the student (with the problems) and specifications for the teacher (with the solutions). 66
Other didactic supports In addition to the documentation included in each training system, the users can complement their training with the following didactic supports: autosim-200: The shortest way to automation! Software for training in automation technologies. More information on page 22. Pneumatic slides: Set of slides organized in chapters to be used as a support in the laboratory. In CD format or projector slides. More information on page 64. Case with pneumatic symbols. Set of magnetic symbols for working on the metal board. More information on page 64. PNEUTRAINER-200 67