PRIMARY MOBILE CRUSHING PLANT
PRIMARY MOBILE PLANT WITH STJ 108 FOLDABLE HOPPER VIB. GRIZZLY JAW CRUSHER DG SET DISC. CONVEYOR VIB. FEEDER REJ. CONVEYOR TRACK CHASSIS
PRIMARY MOBILE PLANT WITH STJ 108 SPEC Overall Dimensions : Working: 14000 (L) x 4180 (W) x 4185 (H) Transport: 12000 (L) x 3000 (W) x 3750 (H) Traveling Speed : 0.4 Km/H Climbing Gradient : 20 (max) Ground Clearance : 200 mm Total Weight : 45 T (Approx)
EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER Crusher Type : Single Toggle Jaw crusher Feed Opening : 1000x800 Maximum Feed Size : 600mm Discharge Setting : 70-205mm Output : 115-250 Tons/Hour (150 TPH average) Power : 110 KW Crusher Speed : 300 RPM Jaw Plate : Manganese Steel Gap Adjustment : Hydraulic
EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER INTEGRAL FEED CHUTE COMPACT M/C MOUNTED DRIVE JAW CRUSHER
EQUIPMENT DETAILS: SINGLE TOGGLE JAW CRUSHER NEW JAW PROFILE FOR HEAVY DUTY CRUSHING MODIFIED CRUSHING CHAMBER WITH BIGGER JAW PLATES FOR BETTER PERFORMANCE CONCEALED CYLINDER FOR HYD GAP ADJUSTMENT DOUBLE SPRING SUSPENSION WITH HIGH FATIGUE LIFE SPRINGS (min 4x10 9 Cycles) HIGH INERTIA PULLEY AND FLYWHEEL FOR HIGHER CRUSHING FORCE
EQUIPMENT DETAILS: FEED HOPPER Hopper Type : Foldable Hopper Hopper Size : 3700mm x 2140mm Hopper Capacity : 4.5 Cubic Meter Liner : Hardox 400
EQUIPMENT DETAILS: VIBRATING FEEDER Dimensions : 2340mm (L) x 1880mm (W) x 750mm (H) Pan Width : 1200mm Weight : ~1500kg Drive : 2 x 1.7 Kw unbalanced motor (Friedrich) Liner : Hardox 400 Compact design suitable for mobile application. Special pan design to absorb impact.
HARDOX 400 GRIZZLY BARS EQUIPMENT DETAILS: VIBRATING GRIZZLY EQUIPMENT DETAILS: VIBRATING GRIZZLY SPRING STEEL FINGER ELEMENTS
EQUIPMENT DETAILS: VIBRATING GRIZZLY Dimensions : 1700mm (L) x 1880mm (W) x 1250mm (H) Pan Width : 1200mm Weight : ~2100kg Drive : 2 x 2.7 Kw unbalanced motor (Friedrich) Liner : Hardox 400 -Compact design suitable for mobile application -Fabricated Hardox 400 Grizzly Bars (can be hard faced for re-use). -Secondary screening by modular Finger Elements of spring steel. Ensures clog-free operation, efficient screening and long life. -Finger Elements are of modular construction, can be changed easily for different separation -Finger Element modules are hinged to the body, can be swiveled to deactivate secondary screening, allowing all primary screened material to pass. -Finger Element modules can be closed also to prevent secondary screening as well as passage of primary screened material. -Independent units of Vibrating Feeder and Vibrating Grizzly, each with separate drive, for smooth clog free feeding.
EQUIPMENT DETAILS: TRACK SYSTEM Make : L&T Size : 3800 x 800 mm Width : 450 mm Pitch : 171 mm Sprocket PCD : 634 mm Length on Ground : 3800 mm Track Gauge : 3000 mm
EQUIPMENT DETAILS: DIESEL GENERATOR SET Rating : 250 KVA Engine : Electronic, Deutz TCD 2013 (Tier 3) Alternator : Stamford Enclosure : Tier-III Emission & CPCB Noise Norms -Heavy duty cyclone filter suitable for dusty atmosphere -SS fuel tank with low fuel level alarm, very low fuel cut-off switch, water separator with automatic drain -Engine with overload shut down, low lub oil pressure warning & shutdown, high coolant temperature warning & shutdown, low coolant level temp. warning, low & high battery voltage warning, weak battery warning
ADVANTAGE OF ELECTRIC DRIVE -Option of running the plant by electricity where electric supply is available, thus drastically reducing cost of operation. -Use of linear motion vibrating feeder and grizzly with unbalanced motor. -Higher efficiency and load capacity. -Easy installation and operation. (small dia cable vs pipes, fittings, hoses) -Less number of components. -Easy trouble shooting and maintenance. -Low operation, maintenance and support cost. -Low chance of operational malfunction. -Operation and maintenance by semi-skilled manpower. -Suitable for operation in a dusty, harsh and remote environment. -No oil leakage, so more pollution free, safe and environment friendly. Easier to have a clean machine. -Low heat generation, so less cooling, more energy conservation. -No special storage requirement for the oil stocks. -Reduction in the planned maintenance time requirement. -Reductions in the spare parts inventory no hydraulic spares to carry. -Reduced risk of the machine and process being affected by internal or external temperature changes. -Diagnostics of machine faults or breakdowns is quicker. -Response is affected by the oil level, oil quality and the integrity (however minor) of the components.
EQUIPMENT DETAILS: DISCHARGE CONVEYOR HEAD PULLEY GLIDE PLATE SS SKIRT MAIN IDLERS DRIVE IMPACT BARS HINGE FOR FOLDING TAIL PULLEY RETURN IDLER Size : 1200 mm Length : 10.6 m Belt speed : 1.5 m/s Discharge Height. : 3200 mm Drive : 2 x 5.5 Kw
EQUIPMENT DETAILS: DISCHARGE CONVEYOR Belt width : 1200 mm Length : 10.6 m Angle : 15 Belt speed : 1.5 m/s Discharge Height. : 3200 mm Drive : 2 x 5.5 Kw -Impact bars in feed area to take care of impact and spillage. -Use of glide plate with less number of idlers to reduce maintenance time and cost. -Tungsten Carbide scrapper for long life. -All exposed frames and structurals are ss/ galvanized for long life. -Super Abrasive Resistant grade belt. -Pressed section construction. -Compact and light weight design suitable for mobile application. -Folding option for transportation/ shipment. -Higher belt width for spillage prevention.
EQUIPMENT DETAILS: DISCHARGE CONVEYOR Size : 650 mm Length : 3.3 m Angle : 15 Belt speed : 1.25 m/s Discharge Height. : 2200 mm Drive : 3 Kw Construction and features similar to Discharge Conveyor
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